Technical Publication: Direction 2297166-100 Revision 11 GE Medical Systems Precision 500D® R&F System - Installation

GE Healthcare
gehealthcare.com
Technical
Publication
Direction 2297166-100
Revision 11
GE Medical Systems
Precision 500D® R&F System - Installation
Copyright © 2002, 2003, 2004 and 2005

by General Electric Company, Inc.
GE HEALTHCARE PRECISION 500D® R&F SYSTEM - INSTALLATION
REVISION 11 DIRECTION 2297166-100
Published by GE Medical Systems

Chief Editor (CEM) Editor/Integrator
Rick Fauska
Engineering/Technical
Dan Beetcher
John David
Gary Hammell
Richard Lemminger
Jon Omernick
Page 2
LEGAL NOTES
TRADEMARKS
All other products and their name brands are the trademarks of their respective holders.
COPYRIGHTS
All Material, Copyright © 2002, 2003, 2004 and 2005 by General Electric Company, Inc. All rights
reserved. The material presented and contained herein may not be reproduced in any form or
manner, without the written permission of General Electric Company, Inc.
Legal Notes Page 3

Page 4 Legal Notes

IMPORTANT PRECAUTIONS
LANGUAGE
• This Service Manual is available in English only.

• If a customer’s service provider requires a language other than English, it is the customer’s
responsibility to provide translation services.
• Do not attempt to service the equipment unless this service manual has been consulted and
is understood.
• Failure to heed this Warning may result in injury to the service provider, operator or patient
from electric shock, mechanical or other hazards.
• Ce Manuel de maintenance n’est disponible qu’en anglais.

• Si le technicien du client a besoin de ce manuel dans une autre langue que l’anglais, c’est au
client qu’il incombe de le faire traduire.
• Ne pas tenter d’intervention sur les équipements tant que le manuel Service n’a pas été
consulté et compris.
• Le non-respect de cet avertissement peut entraîner chez le technicien, l’opérateur ou le
patient des blessures dues à des dangers électriques, mécaniques ou autres.
• Dieses Kundendienst-Handbuch existiert nur in englischer Sprache.

• Falls ein fremder Kundendienst eine andere Sprache benötigt, ist es Aufgabe des Kunden
für eine entsprechende Übersetzung zu sorgen.
• Versuchen Sie nicht, das Gerät zu reparieren, bevor dieses Kundendienst-Handbuch zu
Rate gezogen und verstanden wurde.
• Wird diese Warnung nicht beachtet, so kann es zu Verletzungen des
Kundendiensttechnikers, des Bedieners oder des Patienten durch elektrische Schläge,
mechanische oder sonstige Gefahren kommen.
• Este Manual de Servicio sólo existe en inglés.

• Si algún proveedor de servicios ajeno a GEMS solicita un idioma que no sea el inglés, es
responsabilidad del cliente ofrecer un servicio de traducción.
• No se deberá dar servicio técnico al equipo, sin haber consultado y comprendido este
manual de servicio.
• La no observancia del presente aviso puede dar lugar a que el proveedor de servicios, el
operador o el paciente sufran lesiones provocadas por causas eléctricas, mecánicas o de
otra naturaleza.
• Este Manual de Assistência Técnica só se encontra disponível em Inglês.

• Se qualquer outro serviço de assistência técnica, quE não a GEMS, solicitar estes manuais
noutro idioma, é da responsabilidade do cliente fornecer os serviços de tradução.
• Não tente reparar o equipamento sem ter consultado e compreendido este Manual de
Assistência Técnica.
• O não cumprimento deste aviso pode por em perigo a segurança do técnico, operador ou
paciente devido a‘ choques elétricos, mecânicos ou outros.
Important Precautions Page 5

• Il presente manuale di manutenzione è disponibile soltanto in inglese.

• Se un addetto alla manutenzione esterno alla GEMS richiede il manuale in una lingua
diversa, il cliente è tenuto a provvedere direttamente alla traduzione.
• Si proceda alla manutenzione dell’apparecchiatura solo dopo aver consultato il presente
manuale ed averne compreso il contenuto.
• Non tenere conto della presente avvertenza potrebbe far compiere operazioni da cui derivino
lesioni all’addetto alla manutenzione, all’utilizzatore ed al paziente per folgorazione elettrica,
per urti meccanici od altri rischi.
Page 6 Important Precautions

DAMAGE IN TRANSPORTATION
All packages should be closely examined at time of delivery. If damage is apparent, write “Damage
In Shipment” on ALL copies of the freight or express bill BEFORE delivery is accepted or “signed
for” by a GE representative or hospital receiving agent. Whether noted or concealed, damage
MUST be reported to the carrier immediately upon discovery, or in any event, within 14 days after
receipt, and the contents and containers held for inspection by the carrier. A transportation
company will not pay a claim for damage if an inspection is not requested within this 14 day period.
Call Traffic and Transportation, Milwaukee, WI (262) 312-1163 or 8*320 1163, or E-mail
@MED Claims-Traffic, immediately after damage is found. At this time be ready to supply name
of carrier, delivery date, consignee name, freight or express bill number, item damaged and extent
of damage.
CERTIFIED ELECTRICAL CONTRACTOR STATEMENT

All electrical Installations that are preliminary to positioning of the equipment at the site prepared
for the equipment shall be performed by licensed electrical contractors. In addition, electrical feeds
into the Power Distribution Unit shall be performed by licensed electrical contractors. Other
connections between pieces of electrical equipment, calibrations and testing shall be performed by
qualified GE Medical personnel. The products involved (and the accompanying electrical
installations) are highly sophisticated, and special engineering competence is required. In
performing all electrical work on these products, GE will use its own specially trained field
engineers. All of GE’s electrical work on these products will comply with the requirements of the
applicable electrical codes.
The purchaser of GE equipment shall only utilize qualified personnel (i.e., GE’s field engineers,
personnel of third-party service companies with equivalent training, or licensed electricians) to
perform electrical servicing on the equipment.
IMPORTANT...X-RAY PROTECTION
X-ray equipment if not properly used may cause injury. Accordingly, the instructions herein
contained should be thoroughly read and understood by everyone who will use the equipment
before you attempt to place this equipment in operation. The General Electric Company, Medical
Systems Group, will be glad to assist and cooperate in placing this equipment in use.
Although this apparatus incorporates a high degree of protection against x-radiation other than the
useful beam, no practical design of equipment can provide complete protection. Nor can any
practical design compel the operator to take adequate precautions to prevent the possibility of any
persons carelessly exposing themselves or others to radiation.
It is important that anyone having anything to do with x-radiation be properly trained and fully
acquainted with the recommendations of the National Council on Radiation Protection and
Measurements as published in NCRP Reports available from NCRP Publications, 7910 Woodmont
Avenue, Room 1016, Bethesda, Maryland 20814, and of the International Commission on
Radiation Protection, and take adequate steps to protect against injury.
The equipment is sold with the understanding that the General Electric Company, Medical Systems
Group, its agents, and representatives have no responsibility for injury or damage which may result
from improper use of the equipment.
Various protective materials and devices are available. It is urged that such materials or devices be used.
OMISSIONS & ERRORS

Customers, please contact your GE Sales or Service representatives.
GE personnel, please use the GEMS iTrak (issue tracking) process to report all omissions, errors,
and defects in this publication.
Important Precautions Page 7

Page 8 Important Precautions

Revision History
Revision Date Reason for change

0 May 15, 2002 Initial M3 Release.
1 Nov. 1, 2002 M4 Release, Resolved:XRYge34149
2 April 10, 2003 Added: LCD Monitor installation and Installation Flow chart.
Resolved: XRYge39140, XRYge42566, XRYge41155.
3 Nov. 26, 2003 Changed: General accuracy, completeness and organization
improved throughout with specific emphasis on OTS,
grouting, IUI Accessory Assembly and LCD monitor
configuration.
4 Dec. 23, 2003 Changed: Moved lateral feedback belt tensioning adjustment
procedure to follow longitudinal feedback belt
adjustment procedure.
5 Feb. 12, 2004 Resolved: PQR13015781 - OTS focal spot label (page 120) and
tube cover installation (page 122) procedures.
PSR13015226 - The word “NICHT” removed from the
German translation of “Do not attempt...” in language
statements.
Changes: Convention used to communicate hazards modified to
comply with ISO 3864 and ANSI Z535 standards.
6 May 12, 2004 Added: Version 3 OTS (Cable Drape PCN), LCD Monitor
Suspension, LCD Mobile Monitor Cart, Video Switch
and PAL/NTSC configuration.
Resolved: PQR13013337 - Added warning statement and bolded
important safety related text in translation chain
installation procedure.
7 Oct. 17, 2004 Added: SG80 & 120 Wallstand information added.
8 Feb. 11, 2005 Changes: Installation flowchart updated to better clarify electrical
and mechanical process steps and related procedures.
9 April 28, 2005 Resolved: PQR13026809 - Added procedure to adjust Head
Clamp and Shoulder Rest Options.
10 August 30, 2005 Added: Instructions for choosing and installing the proper OTS
cable drape extension.
Changes: ECR/ECO2014961 - Modem is now a purchased
option.
11 March 20, 2006 Changes: Updated X-ray tube wiring drawing, updated Table 1-3
(Rating Plates)
Revision History Page 9

List of Effected Pages
PAGES REVISION PAGES REVISION

1 through 236 11
Page 10 List of Effected Pages

Table of Contents
Preface
Publication Conventions ...................................................................................... 19
Section 1.0
Safety & Hazard Information ........................................................................... 19
1.1 Hazard Messages............................................................................................................ 19
1.2 Text Format of Signal Words ........................................................................................... 19
1.3 Symbols and Pictorials Used ........................................................................................... 20
Section 2.0
Publication Conventions ................................................................................. 21
2.1 General Paragraph and Character Styles........................................................................ 21
2.2 Page Layout..................................................................................................................... 21
2.3 Computer Screen Output/Input Text Character Styles .................................................... 22
2.4 Buttons, Switches and Keyboard Inputs (Hard & Soft Keys) ........................................... 22
Chapter 1
Before You Begin .................................................................................................. 23
Section 1.0
Introduction ...................................................................................................... 23
Section 2.0
Objective and Scope of this Manual............................................................... 23
2.1 Pre-Installation Check...................................................................................................... 24
2.2 Unpacking........................................................................................................................ 24
2.3 Interconnection ................................................................................................................ 24
2.4 Tools Required ................................................................................................................ 24
Section 3.0
System Components........................................................................................ 26
Section 4.0
Installation Process ......................................................................................... 29
Chapter 2
Overhead Rails ...................................................................................................... 31
Section 1.0
Introduction ...................................................................................................... 31
1.1 General ............................................................................................................................ 31
1.2 Pre-Installation................................................................................................................. 31
1.3 Special Tools and Materials............................................................................................. 31
1.4 Unpacking and Furnished Parts Check ........................................................................... 32
Section 2.0
Inboard Stationary Rails .................................................................................. 32
2.1 Inboard Rail Length Modifications ................................................................................... 32
2.2 Rail Leveling Procedures (Water-Level, Transit, or LASER) ........................................... 34
Table of Contents Page 11

2.2.1 Using a Water-Level Kit ..................................................................................... 34
2.2.2 Using a Transit (Alternate Method) .................................................................... 37
2.2.3 Using a LASER Alignment Tool ......................................................................... 38
2.3 Rail and Shim Installation................................................................................................ 39
Chapter 3
Monitors ................................................................................................................. 41
Section 1.0
Exam Room ....................................................................................................... 41
1.1 LCD Monitor Suspension ................................................................................................ 41
1.1.1 MIS Connections................................................................................................ 41
1.1.1.1 Siemens LCD Monitors Configuration ............................................ 41
1.1.1.2 Double LCD Monitor Suspension w/SIEMENS Monitors................ 42
1.1.1.3 Single Monitor Suspension with SIEMENS Monitors...................... 43
1.1.2 Installation .......................................................................................................... 43
1.1.2.1 Introduction ..................................................................................... 43
1.1.2.2 Unpacking Equipment..................................................................... 43
1.1.2.3 Product Labeling & Rating Plate..................................................... 44
1.1.2.4 Tools Required ............................................................................... 44
1.1.2.5 Prerequisites................................................................................... 45
1.1.2.6 Suspension Assembly .................................................................... 45
> Unpacking & Setup ......................................................................... 45
> Lifting Fixture .................................................................................. 46
> Installation of Suspension............................................................... 46
> Installation of Bridge ....................................................................... 48
1.1.2.7 Monitor Suspension w/SIEMENS Monitors .................................... 49
1.1.2.8 Infrared Receiver ............................................................................ 50
1.1.3 Suspension Adjustments.................................................................................... 51
1.1.3.1 Overview......................................................................................... 51
1.1.3.2 Brake .............................................................................................. 51
1.1.3.3 Vertical Motion ................................................................................ 53
1.1.4 Functional Checks and Configuration ................................................................ 53
1.2 LCD Monitor - Mobile Cart .............................................................................................. 53
1.2.1 Mounting the Monitor ......................................................................................... 53
1.2.2 Connecting the Cables....................................................................................... 54
1.2.3 Mounting the IR Receiver................................................................................... 54
1.2.4 Adjusting the Components ................................................................................. 54
1.3 CRT Monitor - Mobile Cart .............................................................................................. 55
1.3.1 The Cart ............................................................................................................. 55
1.3.2 Monitor ............................................................................................................... 55
1.3.3 VCR & Video Switch .......................................................................................... 56
1.3.3.1 Before you Begin ............................................................................ 56
1.3.3.2 Connect Video Switch..................................................................... 56
Section 2.0
Control Room.................................................................................................... 56
2.1 CRT Monitor - Wall Mounted........................................................................................... 56
2.1.1 Before You Begin ............................................................................................... 56
2.1.2 Wall Mounted Monitor Support........................................................................... 57
2.1.2.1 Tools Required ............................................................................... 57
2.1.2.2 Rawl Fasteners and Their Application ............................................ 57
Page 12 Table of Contents

2.1.2.3 Wall Plate ........................................................................................ 57
2.1.2.4 Support Assembly ........................................................................... 58
2.1.2.5 Support Arm .................................................................................... 58
2.1.2.6 Monitor ........................................................................................... 59
2.2 LCD Monitor - Wall Mounted ........................................................................................... 60
2.2.1 Before You Begin................................................................................................ 60
2.2.2 Wall Plate and Support Assembly ...................................................................... 60
2.2.3 LCD Monitor “Mono” Configuration..................................................................... 65
2.3 LCD Monitor (NTSC/PAL Optimization)........................................................................... 65
2.3.1 Before you Begin ................................................................................................ 65
2.3.2 Procedure ........................................................................................................... 65
Chapter 4
Overhead Tube Support (OTS) ............................................................................. 71
Section 1.0
Bridge Length Modification............................................................................. 71
Section 2.0
Bridge and Carriage ......................................................................................... 72
2.1 Bridge Mounting Procedure ............................................................................................. 73
2.2 Lateral Lock Connections ................................................................................................ 74
2.3 Lateral Position Sensor Hardware Installation................................................................. 74
2.4 Lifting Fixture Set-Up ....................................................................................................... 79
2.5 Attach OTS Cable Assembly ........................................................................................... 82
2.6 Installing The Lateral Cable Drape Channel and Hook ................................................... 84
2.7 Carriage Cable Connections............................................................................................ 86
2.8 Bridge Installation ............................................................................................................ 88
Section 3.0
Position Sensors .............................................................................................. 90
3.1 Longitudinal Position Sensor Hardware Installation ........................................................ 90
3.2 Wiring the Longitudinal Position Sensor .......................................................................... 95
3.3 Longitudinal Lock Installation and Wiring ........................................................................ 96
3.4 Lateral Feedback Belt Tensioning ................................................................................... 97
Section 4.0
OTS Column Extension ................................................................................... 98
Section 5.0
X-Ray Tube...................................................................................................... 106
Section 6.0
Collimator........................................................................................................ 112
Section 7.0
User Interface (UIF) ........................................................................................ 116
Section 8.0
Longitudinal Cable Drape.............................................................................. 119
Section 9.0
Focal Spot Label............................................................................................. 120

Section 10.0
Tube Cover ...................................................................................................... 122
Section 11.0
Detent Marker Bracket.................................................................................... 125
Section 12.0
OTS Trim Cover Installation .......................................................................... 126
Chapter 5
Table ..................................................................................................................... 131
Section 1.0
Before you Begin ............................................................................................ 131
Section 2.0
Moving Table into Room ................................................................................ 131
2.1 Position Motor Base ...................................................................................................... 131
2.2 Remove Motor Base From Dolly ................................................................................... 132
2.3 Moving Table Dolly Through a 44 Inch (1118 mm) Door .............................................. 133
2.4 Planning for Opening Less Than 39.5 Inches (1004 mm)............................................. 133
Section 3.0
Table Body / Motor Base Engagement ......................................................... 135
3.1 Prepare Motor Base ...................................................................................................... 135
3.2 Raise Dolly to Motor Base............................................................................................. 136
3.3 Engage Table Body and Motor Base ............................................................................ 138
Section 4.0
Translation Chains ......................................................................................... 139
4.1 Engage Rear Translation Chain.................................................................................... 139
4.2 Tightening Rear Translation Chain ............................................................................... 141
4.3 Engage Front Translation Chain ................................................................................... 142
4.4 Adjust Front Translation Chain...................................................................................... 143
Section 5.0
Align Table With Tube Hanger....................................................................... 144
Section 6.0
Table ................................................................................................................ 144
6.1 Locate and Drill Anchor Holes....................................................................................... 144
6.2 Grouting Procedure....................................................................................................... 145
6.3 Install Anchor Bolts ....................................................................................................... 146
6.4 Remove Dolly................................................................................................................ 146
6.5 Remove Fluoro Carriage Shipping Brackets................................................................. 148
6.6 Prepare Table Base ...................................................................................................... 148
6.7 Prepare Dollies for Return Shipment ............................................................................ 149
6.8 Install Cable Base ......................................................................................................... 149
Section 7.0
Intelligent Digital Device (IDD)....................................................................... 151
7.1 Install IDD in the IDD Carriage...................................................................................... 151
7.2 Install Table Cables....................................................................................................... 154
7.3 Move Table Top ............................................................................................................ 157

7.4 Remove Bucky Shipping Brackets................................................................................. 157
7.5 Remove Main Counterweight Shipping Brackets .......................................................... 158
7.6 Collimator Blade Stop Removal Instructions ................................................................. 159
7.7 Install Head-End & Foot-End Trim Covers .................................................................... 161
7.8 Install Mylar Shield......................................................................................................... 162
7.9 Install Lead Apron.......................................................................................................... 163
Section 8.0
Image Intensifier (II) ....................................................................................... 163
8.1 Image Chain Unpacking ................................................................................................ 163
8.2 Install 32 cm Image Intensifier ....................................................................................... 167
8.3 Cable Connection .......................................................................................................... 171
8.3.1 CCD Cable........................................................................................................ 171
8.3.2 OCB Cable........................................................................................................ 172
8.4 Image Intensifier Cover Installation ............................................................................... 174
Section 9.0
Table Cables ................................................................................................... 178
Section 10.0
Power Assist................................................................................................... 180
10.1 Install Vertical Compensator and Lock .......................................................................... 180
10.2 Install “Self-Adjusting” Vertical Power Assist ................................................................. 181
10.3 Install Rubber Bumper ................................................................................................... 184
Section 11.0
Cassette Tray.................................................................................................. 184
Section 12.0
Cables.............................................................................................................. 184
12.1 Install Cables and Cable Exit Cover .............................................................................. 184
12.2 Install Vertical Tower Cover........................................................................................... 186
12.3 Final Cable Drape.......................................................................................................... 187
Section 13.0
Chain Guards and Trim.................................................................................. 188
13.1 Install Drive Motor Trim Covers ..................................................................................... 188
13.2 Install Gear Sector Cover .............................................................................................. 189
13.3 Install Lower Rear Chain Guard .................................................................................... 190
13.4 Install Upper Rear Chain Guard .................................................................................... 192
13.5 Install Rear Sprocket Covers ......................................................................................... 193
13.6 Re-install Table Top Chain and Rear Trim Panel .......................................................... 193
13.7 Install Fluoro Carriage Trim Cover................................................................................. 195
13.8 Install Front Trim Panel.................................................................................................. 195
Section 14.0
Head Clamp and Shoulder Rest Options .................................................... 199
Chapter 6
Cabinets ............................................................................................................... 201
Section 1.0
System Cabinet .............................................................................................. 201
1.1 Items required................................................................................................................ 201

1.1.1 Tools ................................................................................................................ 201
1.1.2 Parts ................................................................................................................. 201
1.2 Procedure...................................................................................................................... 201
1.2.1 Initial Conditions............................................................................................... 201
1.2.2 Steps ................................................................................................................ 201
Section 2.0
Positioner Cabinet .......................................................................................... 205
2.1 Items required ............................................................................................................... 205
2.1.1 Tools: ............................................................................................................... 205
2.1.2 Parts:................................................................................................................ 205
2.2 Procedure...................................................................................................................... 205
2.2.1 Initial Conditions............................................................................................... 205
2.2.2 Steps ................................................................................................................ 205
Chapter 7
Wallstand (Vertical Bucky Stand - VBS) ........................................................... 209
Section 1.0
Before you Begin ............................................................................................ 209
Section 2.0
Connect Cables to Wall Stand....................................................................... 209
Section 3.0
Set Jumpers for Proper Voltage Operation.................................................. 210
Chapter 8
Console ................................................................................................................ 213
Section 1.0
Control Room.................................................................................................. 213
1.1 General ......................................................................................................................... 213
1.2 Pre-Installation .............................................................................................................. 213
1.3 Special Tools and Materials .......................................................................................... 213
1.4 Installation of the IUI ..................................................................................................... 214
1.4.1 Free-Standing Instructions ............................................................................... 214
1.4.2 Table Mounting Instructions ............................................................................. 214
1.4.3 Wall Mounting Instructions ............................................................................... 216
1.5 Console Tilt Adjustment ................................................................................................ 218
1.6 IUI Accessory Assembly ............................................................................................... 218
1.7 Optional (Purchased) Modem ....................................................................................... 219
Section 2.0
Bar Code Reader............................................................................................. 220
Chapter 9
Cables .................................................................................................................. 221
Section 1.0
Routing ............................................................................................................ 221

Section 2.0
System Cables................................................................................................ 221
Section 3.0
Systems without Control Room Monitor...................................................... 222
Section 4.0
EMC Compliance ............................................................................................ 222
Chapter 10
System Installation - Electrical & Software....................................................... 229
Section 1.0
Electrical Installation ..................................................................................... 229
Section 2.0
Software Installation ...................................................................................... 230
Appendix A
Grout and Pad Preparation................................................................................. 231
Section 3.0
Introduction .................................................................................................... 231
3.1 Purpose of Grout ........................................................................................................... 231
3.2 Overview of Instructions ................................................................................................ 231
Section 4.0
Grouting Supplies .......................................................................................... 231
4.1 Tools Required .............................................................................................................. 231
4.2 Materials Required......................................................................................................... 232
4.3 Source of Tool and Materials......................................................................................... 232
4.4 Quantity Required.......................................................................................................... 232
Section 5.0
Floor Preparation and Priming...................................................................... 232
5.1 Description..................................................................................................................... 232
5.2 Procedure ...................................................................................................................... 232
Section 6.0
Grout Preparation........................................................................................... 233
6.1 Mixing Instructions ......................................................................................................... 233
6.1.1 Environmental Factors...................................................................................... 233
6.1.2 Procedure ......................................................................................................... 233
6.2 Application Instructions.................................................................................................. 234


Preface
Publication Conventions
Standardized conventions for representing information is a uniform way of communicating
information to a reader in a consistent manner. Conventions are used so that the reader can easily
recognize the actions or decisions that must be made. There are a number of character and
paragraph styles used in this publication to accomplish this task. Please become familiar with them
before proceeding forward.
It’s important that you read and understand hazard statements, and not just ignore them.
Section 1.0
Safety & Hazard Information
Proper product safety labeling allows a person to safely use or service a product. The format and
style for safety communications reflected in this publication represents the harmonization of IEC/
ISO 3864 and ANSI Z535 standards.
Within this publication, different paragraph and character styles are used to indicated potential
hazards. Paragraph prefixes, such as hazard, caution, danger and warning, are used to identify
important safety information. Text (Hazard) styles are applied to the paragraph contents that are
applicable to each specific safety statement.
1.1 Hazard Messages

Any action that will, could or potentially cause personal injury will be preceded by the safety alert
symbol and an appropriate signal word. The safety alert symbol is the triangle with an exclamation
mark within it. It’s always used next to the signal word to indicate the severity of the hazard.
Together, they are used to indicate a hazard exists.
Signal words describe the severity of possible human injures that may be encountered. The alert
symbol and signal word are placed immediately before any paragraph they affect. Safety
information includes:
1.) Signal Word - The seriousness level of the hazard.
2.) Symbol or Pictorial - The consequence of interaction with the hazard.
3.) Word Message:
a.) The nature of the hazard (i.e. the type of hazard)
b.) How to avoid the hazard.
The safety alert symbol is not used when an action can only cause equipment damage.
1.2 Text Format of Signal Words

DANGER - INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF
NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY. THIS SIGNAL
WORD IS LIMITED TO THE MOST EXTREME SITUATIONS.
WARNING - INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT
AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.
Caution - Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury. It may also be used to alert against unsafe practices.
Preface Page 19
NOTICE - Indicates information or a company policy that relates directly or indirectly to the
safety of personnel or protection of property. This signal word is associated directly with a
hazard or hazardous situation and is used in place of 'DANGER,' 'WARNING,' or 'CAUTION.'
It can include:
• Destruction of a disk drive
• Potential for internal mechanical damage, such as to a X-ray tube
1.3 Symbols and Pictorials Used

The following Symbols and Pictorials are be used in this publication. These graphical icons
(symbols) may be used to make you aware of specific types of hazards that could possibly cause
harm.
keep_up magnetic biohazard compressgas ppe-hearing
fragile impact corrosive heavyobject ppe-2people
static_elec heat general laser ppe-respitory
keep_dry pinch radiation poisongas ppe-loto
general explosive electrical flammable ppe-eye
torque crush/mechanical tipping Read Manual ppe-gloves
ce instuction poisonmatl entanglement instuction
Page 20 Preface
Section 2.0
Publication Conventions
2.1 General Paragraph and Character Styles
Prefixes are used to highlight important non-safety related information. Paragraph prefixes (such
as Purpose, Example, Comment or Note) are used to identify important but non-safety related
information. Text styles are also applied to text within each paragraph modified by the specific
prefix.
EXAMPLES OF PREFIXES USED FOR GENERAL INFORMATION:

Purpose: Introduces and provides meaning as to the information contained within the chapter,
section or subsection (such as used at the beginning this chapter, for example).
Note: Conveys information that should be considered important to the reader.
Example: Used to make the reader aware that the paragraph(s) that follow are examples of information
possibly stated previously.
Comment: Represents “additional” information that may or may not be relevant to your situation.
2.2 Page Layout

Publication Part Number & Revision Number Publication Title
The current section and its title The current chapter and its title
are always shown in the footer of are always shown in the footer of
the left (even) page. the right (odd) page.
An exclamation point in a triangle is used Paragraphs preceeded by a symbol
to indicate important information to the user. (e.g. bullets) contain information that
Paragraphs preceeded by Alphanumeric has no specific order.
characters (e.g. numbers) contain infor-
mation that must be followed in a specific order.
Headers and footers in this publication are designed to allow you to quickly identify your location.
The document part number and revision number appears in every header on every page. Odd
numbered page footers indicate the current chapter, its title and current page number. Even page
footers show the current section and its title, as well as the current page number.
Preface Page 21
2.3 Computer Screen Output/Input Text Character Styles
Within this publication, mono-spaced character styles (fonts) are used to indicate computer text
that’s either screen input and output. Mono-spaced fonts, such courier, are used to indicated text
direction. When you type at your keyboard, you are generating computer input. Occasionally you
will see the math operator “greater-than” and “less-than” symbols used to indicate the start and
finish of variable output. When reading text generated by the computer, you are reading it as
computer generated output. In addition to direction, characters are italicized (e.g. italics) to indicate
information specific to your system or site.
Example: Fixed This paragraph’s font represents computer generated screen “fixed” output.
Output Its output is fixed from the sense that it does not vary from application
to application. It’s the most commonly used style used to indicate
filenames, paths and text that do not change from system to system. The
character style used is a fixed width such as courier.
Example: This paragraph’s font represents computer screen output that is
Variable Output “variable”. It’s used to represent output that varies from application to
application or system to system. Variable output is sometimes found placed
between greater-than and less-than operators for clarification. For
example: <variable_ouput> or <3.45.120.3>. In both cases, the < and >
operators are not part of the actual input.
Example: Fixed This paragraph’s font represents fixed input. It’s computer input that is
Input typed-in via the keyboard. Typed input that does not vary from application
to application or system to system. Fixed text the user is required to
supply as input. For example: cd /usr/3p
Example: This paragraph’s font represents computer input that can vary from
Variable Input application to application or system to system. With variable text, the
user is required to supply system dependent input or information. Variable
input sometimes is placed between greater-than and less-than operators.
For example: <variable_input>. In these cases, the (<>) operators would
be dropped prior to input. For example: ypcat hosts | grep <3.45.120.3>
would be typed into the computer as:
ypcat hosts | grep 3.45.120.3
without the greater-than and less-than operators.
2.4 Buttons, Switches and Keyboard Inputs (Hard & Soft Keys)
Different character styles are used to indicate actions requiring the reader to press either a hard or
soft button, switch or key. Physical hardware, such as buttons and switches, are called hard keys
because they are hard wired or mechanical in nature. A keyboard or on/off switch would be a hard
key. Software or computer generated buttons are called soft keys because they are software
generated. Software driven menu buttons are an example of such keys. Soft and hard keys are
represented differently in this publication.
Example: Hard A power switch ON/OFF or a keyboard key like ENTER is indicated by applying a character style
Keys that uses both over and under-lined bold text that is bold. This is a hard key.
Example: Soft Whereas the computer MENU button that you would click with your mouse or touch with your hand
Keys uses over and under-lined regular text. This is a soft key.
Page 22 Preface
Chapter 1
Before You Begin
Section 1.0
Introduction
Installation of a Precision 500D R&F system consists of 3 steps:
1.) Site readiness (Pre-installation)
2.) Mechanical installation
3.) Electrical Installation
Use this manual to perform the mechanical installation. The chapters and sections that follow guide
you through the entire mechanical installation process.
Section 2.0
Objective and Scope of this Manual
1.) The sequential process for installing a Precision 500D R&F System is contained in this
manual. Following the instructions in sequence results in an orderly, effective and efficient
installation. In addition, following instructions helps prevent future problems that may not be
discovered until the system is used.
2.) Check the equipment according to the packing list for your system against the main catalog
numbers in the FDO (Field Delivery Order). For shipping purposes, the packing list is attached
to the outside of the System Cabinet.
3.) Verify that all Precision 500D manuals have been received:
1.) 2297165-100Pre-Installation
2.) 2308534-100Master Interconnect Schematic (11" x 17" format - for installation)
3.) 2297166-100System Installation
4.) 2307487-100Illustrated Parts List
5.) 2307489-100Schematics, MIS Map and MIS Charts
6.) 2354386-100System Tasks and Procedures (2 books)
7.) 2360588-100System Manual (2 books)
8.) 2307490-100Planned Maintenance
4.) Verify that all Precision 500D customer manuals/CDs have been received:
1.) 2297164-100Operator Manual (paper)
2.) 2362841-200Operator Manual (CD)
5.) System cables are color-coded to facilitate installation. Refer to Table 1-1.
Color Code for Precision 500D R&F Systems

System Cabinet Orange
Positioner Cabinet Yellow
Table 1-1 Cable Color Code
Chapter 1 Before You Begin Page 23

Color Code for Precision 500D R&F Systems
Table Brown
Integrated User Interface (IUI) Yellow (again)
IUI Wallbox Green
Vertical Bucky Stand Red
Table 1-1 Cable Color Code
6.) Before starting to install your system, identify all the cables and check their useful length. Verify
that they are long enough. If you find that a cable is too short, contact GEMS immediately so
that a cable of appropriate length can be sent to you.
2.1 Pre-Installation Check

Pre-installation planning should be complete. Inspect the pre-installation “checklist”, found in GEMS
document 2297165-100 (Precision 500D Pre-Installation), and verify that the tasks specified have
been completed. Immediately arrange for completion of any tasks still not completed.
Locate the equipment positions. Mark the exact position/location where components are to be
placed on the floor, wall and/or ceiling. It’s suggested that table location be determined after the
OTS suspension has been installed (if applicable).
2.2 Unpacking
Read the DAMAGE IN TRANSPORTATION statement located at the front of this document.
Unpack only what is necessary to inspect for possible shipping damage. Shortage claims on small
parts may be avoided if packing material, envelopes, packages, etc., are carefully examined. Do
not discard any of these packing materials until all items have been located.
2.3 Interconnection
The MIS (Master Interconnect Schematic) Map document comes with your system. Interconnection
of products by furnished cables or contractor supplied wiring is indicated by numbered MIS runs in
the installation sections. Run interconnect charts are available, which describe the connection and
function of each wire. Refer to the following directions for interconnect information:
• Direction 2308534-100, Precision 500D R&F System Cable Maps
• Direction 2308535-100, Precision 500D R&F System MIS Charts
Note that these two documents are also contained in Direction 2307489-100 (Precision 500D R&F
System - Schematics).
2.4 Tools Required

The tools listed below are required to install and calibrate the system.
Tool Purpose
Dosimeter Dose Measurement
Resolution Wedge Focus Adjustment
Sizing Gauge II Sizing Adjustment
300 cm Acrylic Dose Cal - Alt #1
Table 1-2 Required Service Tools
Page 24 Section 2.0 Objective and Scope of this Manual

Tool Purpose
2.0 cm Aluminum Dose Cal - Alt #2
1/4” Cu, 1/2” AI Dose Cal - Alt #3
Inclinometer Positioner Cal
Stop Watch Positioner Cal
Metric Tape Measure Positioner Cal
Table 1-2 Required Service Tools

Section 3.0
System Components
7a
10
4
4c
TV MONITOR
4b
CONTROL CONSOLE
KEYBOARD
11
4a
Figure 1-1 PRECISION 500D R&F SYSTEM Components and Identification Plates
The Precision 500D R&F System is divided into three basic sub-systems (see Figure 1-1 and
Table 1-3):
• JEDI X-ray Control sub-system (System Cabinet)
• Control Console
Page 26 Section 3.0 System Components

The IUI is the operator interface to the computer controls of the X-ray system. It is designed to be
user-friendly. Its compact size and choice of different mount offerings also add to its ease of use by
the customer. Because it’s the computer interface for the system and the customer always uses it
during X-ray procedures, it is one of the most critical pieces of equipment in the X-ray system.
• Precision 500D R&F Table / Intelligent Digital Device and R&F Positioner Cabinet
• Image Review Station
The Precision 500D R&F System can include the following free-standing components as optional
items:
• Single or Dual TV Monitor Suspension
• OTS Radiographic Suspension
• Wall Stand
Item Component Model Number Location of Plate

1 System Cabinet (for Odetta Phase 2) or 2407576 Top of cabinet
System Cabinet (for Aretha) 2336900
• Saturn PC (VCP Odetta version) or 2407276 Inside cabinet
Saturn PC (for Aretha) 2290479-3
• Mars PC 2299539 Inside cabinet
• JEDI 80R/RF 2T 2290800 Top of cabinet and inside
cabinet, on JEDI control
• JEDI HV Tank 2T 2300940 Inside cabinet, on JEDI tank
• JEDI KV Control 2360002-6 Inside cabinet, on JEDI control
2 R&F Positioner Cabinet 2401181 Top of cabinet
3 Venus IUI Console 2289299-2 Rear of console
Control Room Monitor 5128455-2 Rear of monitor
4 R&F Table (with DSC 2) or 2403791 Rear of table, head-end
R&F Table (for Aretha) 2305472
4a R&F Table Top 46-180600G4 Bottom of table top, head-end
4b R&F Table Fluoro MX-100 X-ray Tube 46-155500G18 Rear of X-ray tube inside table
Casing
Maxiray 100FL; Focal Spots 0.6 - 1.0; 12.5 46-155318G36 Rear of X-ray tube inside table
degrees. (Adjusted with 2.1degree
wedge)
R&F Table Collimator (Undertable) 2292592 Rear of collimator inside table
4c R&F Table Reciprocating Bucky 2189554 Inside cassette tray opening,
must remove cassette tray to
see label
R&F Table Cassette Size Sensing Tray 2176788 Top of cassette tray, left side
Ion Chamber 2307342 Top surface of Ion Chamber
inside table, must remove grid
to see label
4d Patient Footrest 2333974 Bottom of footrest
5 Intelligent Digital Device (IDD) - DSC 2 or 2403790 Rear of IDD, head-end
Intelligent Digital Device (IDD) - Aretha 2305473
6 Image Intensifier (40 cm/16 Inch) 2289147 Rear of intensifier
Image Intensifier (32 cm/12 Inch) 2289148 Rear of intensifier
7 SG-60 Vertical Bucky Stand 2225848 (right hand) Top left or right side of stand
or or 2225852 (left hand)
Table 1-3 PRECISION 500D R&F SYSTEM IDENTIFICATION PLATES

Item Component Model Number Location of Plate
SG-100 Vertical Bucky Stand 2225849 (right hand) Top left or right side of stand
or or 2225853 (left hand)
SG-80 Vertical Bucky Stand 2402564 Top left or right side of stand
or
SG-120 Vertical Bucky Stand 2402562 Top left or right side of stand
7a Wallstand Reciprocating Bucky 2189553 (left hand) Inside cassette tray opening,
2189553-2 (right hand) must remove cassette tray to
see label
Wallstand Cassette Size Sensing Tray 2176788 Top of cassette tray, left side
Wallstand Ion Chamber 2307342 Top surface of Ion Chamber
inside wallstand, must remove
grid to see label
8 OTS Suspension 2399849 Bottom rear of largest OTS
column
9 MX 100-09 X-ray Tube Casing 46-155400G46 Rear of X-ray tube
Maxiray 100 H.S.; Focal Spots 0.6 - 1.25; 46-155318G33 Rear of X-ray tube
12.5°
10 OTS Auto Collimator (Ultranet SA) 2266999 Rear of collimator
11 OTS User Interface (UIF) 2320993 Rear of UIF
12 OTS XT Inboard Bridge (not shown) 2102423 Top or bottom of rear endcap
13 Monitor Bridge (not shown) 2110767-3 Top or bottom of rear endcap
Monitor Suspensions (not shown) 2385123-2 (single) Rear of suspension, near top
2385125-2 (dual)
Monitors (not shown) 5128455-3 Rear of monitor
Table 1-3 PRECISION 500D R&F SYSTEM IDENTIFICATION PLATES
OPTIONS Model Number

90/15 TABLE OPTION 2343125
IDD CONTRAST MEDIA SELECT 2345242
VIRTUAL COLLIMATION OPT 2345241
INSITE MODEM 2245794
65KW GENERATOR OPTION 2345235
80KW GENERATOR OPTION 2345238
PULSED FLUORO OPTION 2345239
PEDIATRIC MODE 2403455
DOSE MEASUREMENT 2345243
FLUORO LOOP STORE 2406457
PRODUCTIVITY PACKAGE 2345245
ADDITIONAL IMAGE STORAGE UP TO TOTAL 8000 IMAGES 2345244
DICOM ETHERNET LINK 2326168
DICOM PRINT OPTION 2345248
DICOM WORKLIST (HIS/RIS) 2345247
Table 1-4 PRECISION 500D R&F SYSTEM OPTIONS - IDENTIFICATION PLATES
Page 28 Section 3.0 System Components

OPTIONS Model Number
DICOM IMAGE CD-R/W LOCAL ARCHIVE with DICOM Viewer 5115353
Table 1-4 PRECISION 500D R&F SYSTEM OPTIONS - IDENTIFICATION PLATES
Section 4.0
Installation Process
See Figure 1-2 for an overview of the Precision 500 installation process.
Mechanical Installation
Day 1 Day 1 Day 1 Day 1 Day 2
20
Unpacking, receive and Install Stationary Rails OTS Bridge/Column Assy Monitor Bridge Assy
Unpack & Pos. Cabinet
inventory. align, mount, level rails. column to bridge to rails monitors in, bridge up.
2 people 2 hours 2 people 1 hour 2 people 4 hours 2 people 2 hours 2 people 3 hours

18
Table Tub to Base Anchor holes, Grout, Align & Mount VBS Anchor Table and remove Mount Image Items
prepare floor & pour pad. dollies.
Connect & adjust chains unpack, align, mount Mount IDD, II, TV head
2 people 2 hours 2 people 2 hours 2 people 2 hours 2 people 1.5 hours 2 people 1.5 hours

Install loose items, OTS Cables to Cabinets Monitor cables to Cabinets Table Cables to Cabinets Route VBS Cables
power assist, Mylar, etc. & connect cables
"route from long exit." Wall plates to Sys Cabinet table to Pos/Sys cab
IDD covers & cables.
1 person 2 hours 2 people 0.5 hour 2 people 0.5 hour 2 people 0.5 hour 2 people 1 hour

20
Route POS Cables Route Sys Cab Cables Install Digital Mon & Kbd. Install IUI
Route Dig Cables
& connect cables. & connect cables. & connect cables cable to wall plate. Cables to wall plate.
2 people 1 hour 2 people 0.5 hour 2 people 1 hour 1 person 0.5 hour 1 person 1.5 hours

Install Table Covers 18
Install VCR Route Network Cables/ Clean Room, Paperwork, Clean Room, Paperwork,
front, side, & chain,
Route & connect cables Laser camera cables & Hand-off to FE & Hand-off to FE
half moon, doghouse, etc.
1 person 2 hours 2 people 2 hours 2 people 2 hours 2 people 4 hours 2 people 4 hours
Day 5 Day 5 Day 5 Day 5
Positioner AEC Cal

Power - Up Configuration Depends on film/screen &
Image Calibration
1 Person 1 hour 1 Person 1 hour number of Buckys
1 Person 2 hours
1 Person 2 - 4 hours
Functional & ground

Image quality Regulatory Tests System Date Back-up
Checks Turn over to customer
1 Person 1 hour 1 Person 6 hours 1 Person .5 hours
1 Person 2 hours
Electrical Installation
Figure 1-2 Precision 500D Installation Flow Chart
1.) For mechanical installation procedures, begin at Overhead Rails on page 31.
2.) For electrical installation procedures, begin at System Installation - Electrical & Software on

page 229.
Page 30 Section 4.0 Installation Process

Chapter 2
Overhead Rails
Section 1.0
Introduction
1.1 General
This chapter describes the installation and adjustment of stationary rails in any radiographic and
fluoroscopic room with an XT suspension.
The stationary rails are shipped fully assembled, i.e., wear strips, lock strips, end caps, and
bumpers assembled to the rail. The shipping box is labeled to identify the rear rail. The rear rail has
the lock strips. The mounting bolts (U.S. standard) and shims are shipped in the same box as the
rails.
Usually, the rails will not be cut on site. They are supplied in a selection of 24 lengths from 134" (3.4
m) to 228" (5.79 m). If the rails require cutting, use the procedure described in Section 2.1; Inboard
Rail Length Modifications.
1.2 Pre-Installation
Before the installation work begins, review Direction 2297165-100, Precision 500D R&F System
Pre-Installation, for room layout requirements.
1.3 Special Tools and Materials

With proper equipment as detailed below, two men are required for installation of the suspension.
“Physical force” methods ARE NOT recommended. Plan to install any XT stationary rail and
suspension prior to installation of the X-ray tube. Installation time will vary depending on the extent
and accuracy of pre-installation work performed by the contractor and on the experience level of
the personnel involved.
It is assumed that personnel assigned to do this work will carry a normal complement of tools
(standard serviceman's tool kit) and materials. Additional items required are as follows:
1.) Two, 6’ (1.8 m) step ladders.
2.) Steel measuring tapes, 12’ (3.7 m) and 50’ (15.2 m).
3.) Carpenter level, 2’ (61 cm) long.
4.) 3/4” (19 mm) drill bit with 1/2” (13 mm) shank (only if rail length needs to be modified).
5.) No. 29 drill bit (3.5 mm) and 8-32 tap (only if rail length needs to be modified).
6.) No. 18 drill bit (4.3 mm) for 8-32 clearance hole (only if rail length needs to be modified).
7.) No. 7 drill bit (5.1 mm) and 1/4-20 tap (only if rail length needs to be modified).
8.) Drill motors, 1/2” (13 mm) & 3/8” (9.5 mm) chuck capacity.
9.) Water-level kit (46-316872G1) with 30’ (9.14 m) of 3/8” (9.5 mm) I.D. plastic tubing (ELECTRA/
LEVEL by Zircon International) or equivalent capable of +/-1/8” (3.2 mm) over 30 ft. (9.14 m).
10.) Pint bottle containing Water-level liquid.
11.) Transit (builder’s level) for alternate method of leveling rails (see Figure 2-10.)
Chapter 2 Overhead Rails Page 31

12.) Tripod (46-194427P71) for alternate method.
13.) Tripod case (46-199427P72) alternate method.
14.) Tripod adapter (46-216499G1) alternate method.
15.) LASER kit (46-216640P1) alternate method.
16.) Small brush about 1" (2.54 cm) wide for applying wear strip adhesive (only if rail length needs
to be modified).
17.) Armstrong D220 adhesive (Only if rail length needs to be modified.)
18.) Four, 3" (7.6 cm) C-clamps.
19.) Headless bolt or stud, 1/2 - 13 x 4" (10.2 cm) (for wall-mounted units).
Special 1/2”-13 headed bolts for mounting the stationary rails are furnished with each suspension
bridge assembly. The bolts are case-hardened “Whiz-lock” flange bolts requiring no separate flat
washer or lock washer. Bolts of this type must be used to obtain adequate clearances and permit
unrestricted longitudinal movement of the bridge along the rails. Substitution is not
recommended.
The furnished bolts are 1-1/2” (3.8 cm) long (GE Part No. 59136). For lengths other than this
contact:
MacLean-Fogg Lock Nut Company
1000 Allanson Road
Mundelein, Illinois 60060
Phone (312) 566-0010
Thread lengths from 3/4” to 2" (1.9 to 5.1 cm) are available.
1.4 Unpacking and Furnished Parts Check

Unpacking, setup, and furnished-parts inspection for damage should be made promptly upon
delivery of equipment. See the “Damage in Transportation” statement in the front of this direction.
Unpacking, except for what is necessary to inspect for possible shipping damage, should not be
done until equipment is moved into the X-ray room. Shortage claims on small parts may be avoided
if packing material, envelopes, packages etc., are carefully examined. Do not discard any of these
packing materials until all items have been located.
Refer to the Product Delivery Instructions (PAD’s) accompanying the equipment to check that all
items have been shipped.
Section 2.0
Inboard Stationary Rails
The inboard/outboard rails are supplied in 4" (10.2 cm) increments. Each rail has mounting holes
on 26" (66 cm) centers, with the first hole located at 2" (5.1 cm) from end of rail. The last hole is
located either 2" (5.1 cm) or 4" (10.2 cm) from the other end of the rail with a variable space of less
than 26" (66 cm) between it and the second to the last hole.
2.1 Inboard Rail Length Modifications

If rail mounting bolt holes do not match the holes in the overhead structure (rail supports), Unistrut
part number P1000T or Halfen equivalent could be installed to provide correct stationary rail-to-rail
support, mounting hole alignment.
Page 32 Section 2.0 Inboard Stationary Rails

PROCEDURE
1.) Determine new rail length and scribe the rails with a scribe.
2.) Remove end cap and bumper on rail end to be shortened. Refer to Figure 2-4.
3.) Starting with rear rail, shorten wear strip as follows. Refer to Figure 2-1.
a.) Score the hardened wear strip with a file, 1/4” (6.35 mm) shorter than the rail is to be cut.
Pry the end of the wear strip loose and break off excess wear strip.
Do not confuse this procedure with the procedure for modifying the bridge rails that are
responsible for lateral XT movement.
b.) Clean wear strip mounting surface with alcohol, and re-bond wear strip using Armstrong
D220 cement.
HARDENED
WEARSTRIP NEW RAIL END
scored
wear
strip
1/4"
(6.35 mm)
STATIONARY RAIL
Figure 2-1 Wear Strip Modification
4.) Cut lock strip (for rear rail only) as follows. Refer to Figure 2-2.
a.) Remove 8-32 screws holding lock strip on rail end to be shortened.
b.) Pry lock strip loose.
c.) Scribe mark the lock strip 8" (20.3 cm) shorter than rail is to be cut, and cut lock strip.
d.) Drill and countersink a No. 18 clearance hole (4.3 mm) for an 8-32 flat head screw, 1"
(2.54 cm) from cut end of lock strip.
e.) Using hole in lock strip as a guide, drill a No. 29 hole (3.5 mm) in rail and tap hole with 8-
32 tap. Refer to Figure 2-3.
f.) Clean out drill chips, and clean rail surface with alcohol.
g.) Using Armstrong D220, bond lock strip to rail.
h.) Reinstall 8-32 screws holding lock strip.
1" (2.54 cm)
newlockstrip
stationary rail clear ance hol e
8--32 screws 8"
(203 mm)
NEW END OF RAIL NEW END OF

LOCKSTRIP
Figure 2-2 Lock Strip Modification
5.) Cut rail to proper length, ensuring end is square.

6.) Drill two No. 7 holes (5.1 mm) for mounting the end-cap and tap the holes with a 1/4”-20 tap in
the cut end of the rail. Refer to Figure 2-3.
7.) Step-drill a 3/4” (1.9 cm) hole in the top (a) or the side (b) of the rail, depending on mounting

method of inboard or outboard rail.
(2) 3/4"
(19.05mm)
(a) HOLES
4 MAX
1--7/16" (101.6 mm)
(36.5 mm)
1--1/16"
(2.7cm) 1--3/16
(30.2 mm)
(1) 8/32
tap 15/16
(b) (23.8 mm)
1 stationar y
(25.4 mm) rail
(2)1/4--20
TAP
9"
(22.9 cm)
7/16
(11.1 mm)
Figure 2-3 Stationary Rail Modifications
8.) Reinstall rubber bumper on end cap, then install end cap on new end of rail. Refer to Figure 2-4
9.) Modify front rail as outlined in Steps 1, 2, 3, 5, 6, 7 and 8.
1/40--20 x 1/2 (12.7 mm)

HHC SCREW
EN D CAP
10 --- 32 SCR EW
rubber bumper
Figure 2-4 End Cap and Bumper Mounting
2.2 Rail Leveling Procedures (Water-Level, Transit, or LASER)
2.2.1 Using a Water-Level Kit

1.) Slide open the battery door on the back of the unit and connect a 9 volt alkaline battery.
Use an alkaline battery only. The use of a non-alkaline or heavy-duty battery will cause unit to
malfunction.
2.) Attach a 30’ (9.14 m) clear plastic 3/8” (9.5 mm) I.D. tube to the connector on the bottom of the
water-level case.
To meet any room installation requirement, greater than 30’ (9.14 m) of tubing can be used
with the water-level unit. The greater the distance from the water-level case (i.e., longer
lengths of tube), the more time that must be allowed for the water line to damp (i.e. reach
equilibrium).
3.) Prepare 3 cups of water solution containing 1/8 teaspoon of salt and enough food color to
enable the water level to be seen more easily.
4.) Remove the plug from the short tube on the water-level case side.
5.) Fill the long plastic tube with water solution. Refer to Figure 2-5.

a.) Place the free end of the long plastic tube in the water solution container and elevate the
container.
b.) Place the water-level case below the level of the water solution container.
c.) Siphon water solution into the long plastic tube by sucking on the short tube on the water-
level case side.
d.) Fill the long plastic tube until the water solution level is slightly below the water-level case.
6.) Insert plugs into both the short and long free tube ends to prevent loss of water.
short tube used to start water siphon

elevated
water
solution
water--level
case
long plastic tube
Figure 2-5 Filling Water-level with Liquid
7.) Mount both stationary rails in place using all bolts and then tighten the bolts.
8.) Tape a six (6) foot or a two (2) meter flexible steel scale to a support rod to stiffen the scale or
tape the zero scale end of a six (6) foot or a two (2) meter flexible steel scale to a stationary
rail. Refer to Figure 2-6.
ST ATIO NA RY RA IL
zero
SCALE
end
flexible SCALE
WITHOUT rod
WEAR STRIP
Figure 2-6 Stationary Rail (End View of Rail)
9.) If using the steel scale with a support rod, hold the tape scale and rod assembly up against the
bottom of the stationary rail surface.
10.) Mount the water-level case in an upright position with the reference line on the side of the case
at some convenient position above the lower end of the tape scale. To insure that the
instrument remains plumb, secure the top and both sides of the water-level case in position.
Refer to Figure 2-7.

water--level
plug case
short
plastic
tube case
leveling
mark
long plastic
tube water line
Figure 2-7 Mount Water-level Case
11.) Lay out the plastic tube and remove any knots or kinks. Check to make sure that there are no
air bubbles in the tube. Air bubbles will cause inaccurate readings.
To remove air bubbles, remove the plugs from the long tube free end and from the short tube
end on the instrument case. Hold the long tube below the water-level case (at about a 45
degree angle), until a small amount of water flows from the long free tube end. All bubbles
should be gone.
12.) With both plugs removed, bring the free end of the long tube alongside the same tube at the
mounted water-level case. Refer to Figure 2-8. Verify that the water line in the long plastic tube
settles at an equal level at both tubes ends. If the level is not equal, check for air bubbles in
the tube and remove.
water--level case
plug removed from tube

end
plug
long level
plastic water
tube line
Figure 2-8 Verify Water Lines are Level
13.) To measure the number of shims required, hold the tape scale and rod assembly or tape the
flexible scale up against the stationary rail bottom at each bolt location.
14.) Turn ON the water-level switch.
15.) With both plugs still removed, slowly raise the long tube free end along with the scale and rod
assembly up against the ceiling steelwork at any mounting location. Adjust the water line (up
or down) at the long tube free end until the buzzer first sounds. Refer to Figure 2-9.

TO ST ATIO NA RY RA IL
scale and
rod assy long tub
free end
plug
water
line
Figure 2-9 Water Line Adjustment
16.) Take readings at each mounting bolt location and record these readings. This allows you to
determine the lowest bottom point of the stationary rails. This is the reference value. Calculate
the difference between this reference value and the other bolt locations greater than 1/32” (0.8
mm). Use these difference calculations to determine height and number of shims required at
each bolt hole location.
Shims will be required and placed at all points with a calculated difference of greater than 1/
32” (0.8 mm).
17.) When all measurements have been recorded, turn OFF the water-level switch and replace the
plugs at both the long tube free end and at the short tube on the water-level case side.
18.) Proceed to Section 2.3 (Rail and Shim Installation).
2.2.2 Using a Transit (Alternate Method)

1.) Mount both stationary rails in place using all bolts and then tighten bolts.
2.) Set up a transit (builder's level) in the center of the area encompassed by the rails. Refer to
Figure 2-10.
Level the transit according to the instructions supplied with the instrument.
3.) Tape a six (6) foot or a two (2) meter flexible steel scale to a support rod to stiffen the scale or
tape the zero scale end of a six (6) foot or a two (2) meter flexible steel scale to a stationary
rail. Refer to Figure 2-6.
4.) To measure the number of shims required, move the scale and hold up to (or tape to) the
stationary rail at each bolt location. Refer to Figure 2-10.
5.) View the scale through the transit. Recheck transit level at each bolt location and re-level if
necessary.
6.) Take readings at each mounting bolt location and record these readings. This allows you to
determine the lowest bottom point of the stationary rails. This is the reference value. Calculate
the difference between this reference value and the other bolt locations greater than 1/32” (0.8
mm). Use these difference calculations to determine height and number of shims required at
each bolt hole location.
Shims will be required and placed at all points with calculated differences greater than 1/32”
(0.8 mm).

CEILING
steelwork
STEEL SCALE
and support rod
STATIONARY
RAIL
centrally
located
transit
leveling
line of sight
.
Figure 2-10 Checking Rail Supports with Transit (Alternate Method)
2.2.3 Using a LASER Alignment Tool

1.) Mount both stationary rails in place using all bolts and then tighten bolts.
2.) Determine a convenient location in the room to set up the LASER alignment tool. Set up the
LASER alignment tool tripod and place the LASER alignment tool on the tripod.
3.) Using the LASER leveling screws, level the LASER at 0 degrees and at 90 degrees. The
LASER must be level at both angle positions. Turn the LASER back and forth between 0
degrees and 90 degrees, and adjust until correct level is achieved.
4.) Attach the steel tape measure, supplied with the LASER kit, to the stationary rail at one of the
mounting bolt locations. Refer to Figure 2-11.
5.) Turn the LASER ON and rotate LASER so that the beam hits the tape measure.
Stationary Rail
Steel Tape Measure

(supplied with LASER kit)
LASER Alignment Tool
Tripod Adapter
Tripod
Figure 2-11 Checking Rail Supports with LASER

6.) Take readings at each mounting bolt location and record these readings. Determine the lowest
bottom point of the stationary rails. This is the reference value. Calculate the difference
between this reference value and the other bolt locations to 1/32” (0.8 mm). Use these
difference calculations to determine height and number of shims required at each bolt hole.
Shims will be required and placed at points with calculated differences greater than 1/32”(0.8
mm).
7.) When all measurements have been recorded, turn the LASER OFF.
2.3 Rail and Shim Installation

1.) Loosen all bolts until the bolts are finger tight. At each bolt location, place the previously
determined shims between the rail and the ceiling steelwork. Re-tighten all bolts.
2.) Check stationary rail parallelism:
a.) Measure the spacing between the rails. It must be within 1/8” (3.2 mm) of the specified
value. Refer to Figure 2-12.
b.) Measure the distance from one end of a rail to the same point on the opposite end of the
other rail. These are the rails' diagonals. Compare both measurements. The rails are
parallel if the diagonals are equal.
3.) Re-measure stationary rail levelness at each bolt location. Adjust shims accordingly. Retighten
all bolts.
4.) Using a two-foot level perpendicular to the rail at each bolt location, insure that each stationary
rail is not twisted. Adjust shims accordingly. Re-tighten bolts.
CENTERLINE OF UNISTRUT OR
EQUIVALENT FOR MOUNTING
REQUIRED CABLE DRAPE
HARDWARE
34-3/4 in. +/- 1/4 in.
AUXILIARY (88.3 cm +/- 6.5 mm)
SUPPORT RAIL
56 in. +/- 1/8 in. (142 cm +/- 3 mm)
CHECK AT EACH BOLT POINT
TRIM TO
LENGTH
TIGHTEN
HARDWARE
AND RECHECK
LA
B T
LEVELS OF ERA
OF C TA L C
BL EN
INE ES E T
E RL HOL INE ER
LIN
NT LT RL E
CE IL BO N TE
RA CE
AL F
DIN EO S
G
U
IT E R LIN HOLE
N E
LO TABL NT LT
OF CE IL BO
R A A, B & C - ACCORDING TO THE SUBSYSTEM SUPPLIED
Figure 2-12 Inboard Stationary Rails Installation and Leveling


Chapter 3
Monitors
POTENTIAL POTENTIAL FOR INJURY IF CHANGES ARE MADE TO DESIGN. A CATASTROPHIC

FOR INJURY FAILURE MAY OCCUR IF YOU MAKE ANY MODIFICATION TO THE MONITOR
FROM A SUS- SUSPENSION. REFER TO THE LABEL ON THE MONITOR’S YOKE FOR THE
PENSION SUSPENSION'S MAXIMUM LOAD CARRYING CAPACITY. MAKE NO CHANGES.
FAILURE
Section 1.0
Exam Room
1.1 LCD Monitor Suspension
1.1.1 MIS Connections
1.1.1.1 Siemens LCD Monitors Configuration

The Single and Double Monitor Suspensions are shipped with all necessary cables preinstalled.
The cables are routed and secured in the suspension at the right length to connect to the monitors
and accessories. Figure 3-1 shows the cable routing schematic for the Double Monitor Suspension
and Single Monitor Suspension.
Chapter 3 Monitors Page 41

Figure 3-1 Double Monitor Suspension
1.1.1.2 Double LCD Monitor Suspension w/SIEMENS Monitors

Figure 3-2 shows the cables for Double Monitor Suspension with SIEMENS Monitors.
Figure 3-2 Double Monitor Suspension with SIEMENS Monitor
Page 42 Section 1.0 Exam Room

1.1.1.3 Single Monitor Suspension with SIEMENS Monitors
Figure 3-3 shows the cables for Single Monitor Suspension with SIEMENS Monitors.
Figure 3-3 Single Monitor Suspension with SIEMENS Monitor
1.1.2 Installation
1.1.2.1 Introduction
This chapter describes the installation of the following components.
• Single Monitor Suspension
• Double Monitor Suspension
• SIEMENS Monitors
• Accessories
• Cable Routing
Do not exceed CATASTROPHIC FAILURE MAY OCCUR IF ORIGINAL DESIGN LIMITS ARE EXCEEDED. DO
design limits. NOT ATTEMPT A FIELD MODIFICATION TO INCREASE LOAD CARRYING CAPACITY OF
ANY MONITOR SUSPENSION. REFER TO THE LABEL ON THE SUSPENSION FOR THE
SUSPENSION’S MAXIMUM LOAD CAPACITY.
1.1.2.2 Unpacking Equipment

Inspect all packages before you begin installation. If you find damage, see the “Damage in
Transportation” information located in the beginning of this document.
• Unpack only that which is necessary to inspect for possible damage
• Inspect all packages. Small parts may be packaged in envelopes and within other packages.
Examine all packaging carefully. Do not discard any of this until all items have been located.
Refer to the Packing List accompanying the equipment, to check that all items have been
shipped.

1.1.2.3 Product Labeling & Rating Plate
The Single and Double Monitor Suspension is labelled as per Figure 3-4.
WARNING
TO PREVENT POSSIBLE
CAUTION SUSPENSION FAILURE,
TO PREVENT POSSIBLE SUSPENSION VERIFY THE PRESENCE OF
FAILURE, THESE SCREWS MUST THE COTTER PIN AND
BE SECURED WITH LOCTITE AND THE CASTLE NUT.
TIGHTENED TO THE TORQUE VALUE
GIVEN IN THE INSTALLATION
MANUAL.
CAUTION
SPRINGS UNDER
HIGH COMPRESSION
DO NOT ATTEMPT TO
DISASSEMBLE. REFER TO
SERVICE MANUAL FOR
COMPLETE INSTRUCTIONS.
Figure 3-4 Labeling
1.1.2.4 Tools Required

The following tools may be required to service the suspension:
• Two (2) Lifting fixtures, 46-156940G2
• Tape measure
• Level tool
• Standard metric tool
• Flat wrench 9/16”
• Flat wrench 3/4”
• Pipe wrench 12 sides 3/8”
• Male hexagonal adapter 5/16”
• Hexagonal adapter 1-1/16”
• Measuring tape
• Hexagon socket screw key size 2,5mm; 5mm
• Pipe wrench size 10mm
• Screwdriver for slotted head screws
• Wrench size 7mm; 10mm
• Torque wrenches (5-25Nm)

1.1.2.5 Prerequisites
Stationary rails must already be installed before you begin. The bridge and mounting plate is
assembled as is shown in Figure 3-5.
TOWARD THE WALL
CARRIAGE
BRIDGE
NUT
MOUNTING PLATE
BOLT
WASHER
VERTICAL
SUPPORT
CAP SCREW
Figure 3-5 Bridge and Mounting Plate assembled
1.1.2.6 Suspension Assembly
Unpacking & Setup

In Figure 3-6, the packaging for a dual LCD Monitor Suspension is shown, with the walls and top of
the container removed.
Figure 3-6 Double Monitor Suspension packaging
See the packaging list and verify completeness of shipment against actual components received:
• 2385123PKL for Single Monitor Suspension
• 2385125PKL for Double Monitor Suspension

Lifting Fixture
1.) Refer to document 46-014038 “XT LIFTING FIXTURE” furnished with the lifting tool.
2.) Remove the screws of the Cross-tie to separate it from the Bridge.
Figure 3-7 Cross-tie
3.) Set the Bridge on the Lifting Fixture at a convenient height from the floor level (approximately
1.70m).
4.) Place the suspension, while still on its wooden plate, just under the bridge and carriage.
Installation of Suspension
1.) Remove the cotter pin, the castle nut and the safety washer (items 1, 2 and 3 of Figure 3-8)
from the top of the vertical support casting.
Figure 3-8 Cotter pin, Castle nut and Safety washer
2.) Place the suspension under the bridge matching the fastening holes (Figure 3-9)
a.) The mounting plate/monitor suspension orientation must be shown in Figure 3-5.
b.) The threaded vertical axis must enter into the large hole of the mounting plate.

Figure 3-9 vertical axis
3.) Lower the bridge, by means of the fixture belts, until it comes in contact with the upper casting
of the Suspension.
4.) Apply LOCTITE 242 (blue) on the thread of all the fastening screws and nuts (items “4”) of
Figure 3-11
5.) Fasten the boom casting to the mounting plate of the carriage (Figure 3-12).
POTENTIAL APPLICATION OF THE LOCTITE AND TIGHTENING OF THE SCREWS TO

FOR THE LISTED TORQUE VALUE IS MANDATORY. FAILURE TO DO SO MAY
SUSPENSION RESULT IN SUSPENSION FAILURE.
FAILURE
6.) Torque the four screws to 22 Nm +/- 3 Nm (200 in-lbs +/- 25 in-lbs)
POTENTIAL THE PROPER ASSEMBLY OF THE WASHER, CASTLE NUT AND COTTER
FOR PIN IS MANDATORY TO PREVENT POSSIBLE SUSPENSION FAILURE.
SUSPENSION
FAILURE
COTTER PIN
CASTLE NUT
BRIDGE MOUNTING
PLATE SAFETY WASHER
Figure 3-10 Safety Cross Section
7.) Remount the safety washer, the castle nut and the cotter pin removed at step “1.” (Figure 3-
10).

Figure 3-11 Fastening Screws
Figure 3-12 Mounting Plate
Note: Tighten The castle nut must be tightened by hand until the hole for cotter pin is accessible, then drive
castle nut by in the cotter pin and bend its extremities around the nut (see Figure 3-12 and Figure 3-10.)
hand.
Installation of Bridge
1.) Lift completely the Bridge with the Suspension to the Stationary Rails (see Figure 3-13).
Figure 3-13 Bridge Lifted

2.) Put in place the Cross-ties using the screws. (Figure 3-7, Figure 3-14). The tighten torque for
screws is 24 Nm (18 lb.-ft.).
3.) After insuring the bridge is secured in the ceiling rails, dismount the lifting devices.
Figure 3-14 Securing Cross Ties
1.1.2.7 Monitor Suspension w/SIEMENS Monitors

1.) Use the furnished belts to keep the Monitor suspension in a low position for easier monitor
installation.
Use correct If you use the incorrect length screw to secure the monitor, you can possibly damage
length screw the monitor. Use the correct screw length as shown below, or risk damaging the
to avoid monitor.
damaging
monitor.
2.) Mount the two monitors to the suspension with hexagon socket countersunk head screws
M4x10 (2 pcs/monitor) and M4x20 (2 pcs/monitor).
Figure 3-15 Monitor Mounting Plate
3.) Remove the back covers of monitors for cable connection (see Figure 3-15).
4.) Connect cables to the monitors as shown in Figure 3-16.

Figure 3-16 Cable Connections
5.) Use Cable Fastening VELCRO to fasten cables.

6.) Re-attach the back covers of monitors.
1.1.2.8 Infrared Receiver

1.) Remove the adhesive backing from the male VELCRO strip and stick it to the bottom of the
I.R. reciever.
2.) Remove the adhesive backing from the female VELCRO strip and stick it to the monitor
suspension arm, as shown in Figure 3-17‘.
3.) Place the I.R. receiver on the female VELCRO strip on the suspension arm.
4.) Connect the Remote Control Cable into the I.R. in the connector.
Hook and Loop Tape

(Male Side)
I.R Receiver
Hook and Loop Tape

(Female Side)
Figure 3-17 IR Mounting

1.1.3 Suspension Adjustments
1.1.3.1 Overview
This section provides information for making adjustments to the suspension after installation,
service, or repair so the equipment functions properly and meets the performance check
requirements specified in the Precision 500 System Tasks and Procedures manual (Functional
Checks chapter).
The service charts of this section are intended to be guides to the most likely problems that can
arise, and cannot cover all situations.
POTENTIAL A CATASTROPHIC FAILURE MAY OCCUR IF ORIGINAL DESIGN LIMITS ARE

FOR EXCEEDED. DO NOT ATTEMPT A FIELD MODIFICATION TO INCREASE
SUSPENSION LOAD CARRYING CAPACITY OF ANY MONITOR SUSPENSION. REFER TO
FAILURE THE LABEL ON THE SUSPENSION FOR THE SUSPENSION’S MAXIMUM
LOAD CAPACITY.
1.1.3.2 Brake
This service adjustment provides information for making adjustments to the suspension after
installation, service or repair.
Problem Possible Adjustment References

cause
Excessive Improper Use Allen wrench to loosen brake Figure 3-18
force need to brake adjustment screws.
rotate the adjustment Typical value: 13 Nm (min.4.7 max
suspension 47 Nm)
Rotational Improper Use Allen wrench to tighten brake Figure 3-18
movement too brake adjustment screws.
free adjustment
Excessive Improper Use Allen wrench to loosen brake Figure 3-19.
force needed brake adjustment screws.
to rotate the adjustment Typical value: 15 Nm (min. 5 Nm, max
Display 20 Nm)
Rotational Improper Use Allen wrench to tighten brake Figure 3-19.
movement too brake adjustment screws.
free adjustment
Excessive Inadequate Apply oil lightly to the joint in the upper Figure 3-18.
force needed lubrication in carriage assembly that allows the rotational
to rotate bearings. movement of the boom.
boom.
Monitor does Improperly Check the electrical cables to be sure that
not rotate to dressed they are not “pulling” or otherwise interfering.
specifications. cable.
Table 3-1 Brake Adjustments

(Upper Main
Casting)
Brake Adjustment
Screws
Brake
Adjustment
Screws
Figure 3-18 Brake Adjustment Screws
Brake
Adjustment
Screws
Figure 3-19 Brake Adjustment Screws

1.1.3.3 Vertical Motion
To gain access to the counterpoise screw, remove three pcs of M4 x 8 screws (Item 4) from
counterpoise assembly and remove the end cap (Item 5).
PROBLEM POSSIBLE CAUSE ADJUSTMENT REF.
Vertical Effort too high moving Tighten counterpoise adjustment screw Figure 3-20.
moving effort up, unit tends to drift using 30 mm sized pipe wrench with
too high. down. elongation part (Item 6 on Figure 3-4.)
Effort too high moving Loosen counterpoise adjustment screw. Figure 3-20.
down, unit tends to drift (Item 6 on Figure 3-4.)
up.
Squeaks when boom is Lightly oil the boom bearing and Figure 3-20.
lowered or raised. counterpoise bearing. (Item 1 and 2 on
Figure 3-4.)
Table 3-2 Vertical Motion Adjustment
Do not attempt
to adjust this screw.
It’s set at the factory.
5
4 2 1
Figure 3-20 Vertical Adjustment
1.1.4 Functional Checks and Configuration

See your System Tasks and Procedures manual for instruction on Functional Checks - tests that
can be used to verify correct LCD monitor operation
1.2 LCD Monitor - Mobile Cart
1.2.1 Mounting the Monitor

Mount the monitor and the IR mounting bracket to the monitor mount plate using the four M4 screws
provided.

Figure 3-21 LCD Mounted
1.2.2 Connecting the Cables

1.) Connect the ground, video and power cables to the monitor.
Figure 3-22 Cables and Connections
2.) Connect the signal cable to the IR receiver.

3.) Excess cable can be wrapped around the handle. Ensure that the cable comes up from the
floor through the center keyhole in the handle before wrapping to keep the cable away from
the cart wheels.
1.2.3 Mounting the IR Receiver

1.) Mount the IR receiver to the left side of mounting bracket, using the adhesive Velcro provided
with the cart. A hole in the bracket allows the IR receiver to be mounted without disconnecting
the cable.
2.) Place the IR remote on the right side of the bracket.
1.2.4 Adjusting the Components

1.) The handle height can be adjusted by the FE if the customer so desires. To adjust the handle,
loosen the screws in the handle support brackets, slide the handle to the desired height and
tighten the screws. Note that the maximum height at which the handle can be positioned is
limited by a stop screw in the channel to prevent the monitor from hitting the handle.
2.) The FE can set the initial monitor height by loosening the monitor height lock, sliding the
monitor to the desired position, and tightening the height lock. Using the monitor height lock
the customer is able to adjust the monitor height as required.
3.) The monitor mount assembly allows for the monitor to be tilted by hand. There is no need to
release the tilt lock in order to adjust the tilt, the monitor can simply be tilted to the desired
position and that position will be maintained. If the position is not held, the tilt lock can be
tightened slightly, ensuring that the monitor can still be tilted by hand.

Figure 3-23 Locks
1.3 CRT Monitor - Mobile Cart
1.3.1 The Cart

See Figure 3-24. Remove the four (4) bushing screws from the top bushing support, and remove
the top half of the bushing support.
Figure 3-24 Bushing Support
1.3.2 Monitor
1.) Using the four (4) M4 x 35 mm screws and washers supplied, assemble the monitor to the tray.
a.) Install the screws from the bottom of the tray through the 4 holes provided and into the
feet of the monitor.
b.) Discard the four (4) M4 x 10 mm screws supplied with the tray. See Figure 3-25.
2.) Snap the four (4) plugs into the holes in the bottom of the monitor tray.
3.) Adjust the brake adjustment screws on the brake rings so that the monitor can be rotated but
will maintain its position.

Figure 3-25 Tray Assembly
1.3.3 VCR & Video Switch
1.3.3.1 Before you Begin

1.) Inspect the parts for damage at the time of delivery. Examine the contents of all packages
carefully, some parts are small.
2.) The VCR will be connected to the LCD Control Room monitor using the cables provided in
C1601RT.
1.3.3.2 Connect Video Switch

1.) Connect one video cable from the VCR video output to the VCR input on the video switch,
labeled by the cassette icon.
2.) Connect one video cable from the system video output to the system input on the video switch,
labeled by the system icon.

3.) Connect one video cable from the video switch video output, labeled by the monitor icon to the
control room monitor.
4.) In the control room, place the video switch on a flat surface near the control room monitor.
5.) Now optimize the LCD monitor for the proper NTSC/PAL setting. See section 2.3 on page 65.
Section 2.0
Control Room
2.1 CRT Monitor - Wall Mounted
2.1.1 Before You Begin

1.) Inspect all parts for damage at the time of delivery. Examine the contents of the packages
carefully, some of the parts are small.
2.) The fasteners supplied are designed to mount the support to a concrete wall only.
Page 56 Section 2.0 Control Room

2.1.2 Wall Mounted Monitor Support
2.1.2.1 Tools Required

You need the following tools to mount the support on a concrete wall:
• Torque wrench with a range of 5-25 Nm (4-18 lb.ft.)
• Drill bits:
- 12 mm (1/2 inch) diameter for the M610L Rawl bolts supplied or 14 mm diameter for
M810L Rawl bolts (M810L Rawl bolts are not supplied with support).
- Carbide-tipped 6 mm (1/4 inch) diameter for pilot holes.
• Hammer for tapping in wall anchors.
• Vacuum cleaner.
2.1.2.2 Rawl Fasteners and Their Application

Rawl is a brand of fastener manufactured by Powers Fastener Inc. To find a local dealer or obtain
addition specifications, see http://www.powersfastening.com.
The following must be considered:
1.) The maximum pull out-force, per anchor, is calculated assuming regular weight concrete.
Note: Make sure to obtain data on the compression strength of the concrete wall before using a
“Rawl” bolt. For all other cases, an Architect or a Civil Engineer must provide a method to
mount the support.
Concrete must have a minimum compression strength of 25 MPa (1725 psi) at the time of
installation. The anchors must be installed to the depth as specified below:
- 60 mm (2.4 inches) for Rawl bolt M610L,
- 70 mm (2.75 inches) for Rawl bolt M810L.
The anchors are designed to be installed in pre-drilled holes having the same diameter as the
anchor diameter.
2.) Concrete wall thickness must be 15 mm (0.6 inches) greater than the anchor hole depth. A
60mm bolt requires a 75 mm (3 inch) concrete wall as a minimum wall thickness.
3.) Anchors must not be placed too close to concrete edges. The minimum distance between the
anchor hole center and any concrete edge is:
- 75 mm (3 inches) for Rawl bolt M610L,
- 85 mm (3.5 inches) for Rawl bolt M810L.
2.1.2.3 Wall Plate

1.) Use the wall plate and mounting kit supplied.
2.) Using a plumb line, define a vertical line on the wall where the monitor will be mounted.
3.) Using the wall plate, mark the hole locations using a hammer and punch.
4.) Drill pilot holes using a 6 mm (1/4 inch) drill bit.
5.) Drill the mounting holes with the appropriate drill bit.
6.) Clean out the holes using compressed air.
7.) Use a hammer to tap each anchor into its hole.
8.) Mount the wall plate using the bolts and washers supplied.

9.) Torque all bolts to the following specifications:
Bolt Diameter “Rawl” Bolt Type Recommended Torque

6 mm(0.236 inches) M610L 8 Nm (5.9 lb.-ft.)
8 mm (0.315 inches) M810L 20 (14.8 lb.-ft.)
Table 3-3 Anchor Bolt Torque Specifications
10.) Verify that the wall plate is securely fastened.
2.1.2.4 Support Assembly

1.) Mount the lowest bridle on wall plate using the screws provided (4–M5 x 15 mm).
2.) Put the nylon washer above the bridle.
3.) Fit the guide through the nylon washer in the lowest bridle.
4.) Fit the mobile arm to the vertical guide.
5.) Insert the second nylon washer at the top of the vertical guide.
6.) Insert the highest bridle on the vertical guide.
7.) Tighten all mounting screws (8–M5 x 15 mm).
2.1.2.5 Support Arm

1.) Unpack the monitor.
2.) Remove the “Support of Tilt & Swivel Base” from the “Tilt & Swivel Base” by applying pressure
to the four catches. See Figure 3-26.
Figure 3-26 Monitor Base Assembly
3.) Mount the “Support of Tilt & Swivel Base” to the top of the “Monitor Plate Support”, using the
screws supplied.
4.) Mount the Cross Support to the bottom of the Monitor Plate Support. Be sure to mount the
Cross Support so that the front of the Cross Support is toward the front of the Monitor Plate
Support. See Figure 3-27.

Note: Take care on both front sides - Monitor Plate Support and Cross Support. Take care to assure
the correct orientation of the Cross Support on the Monitor Plate Support.
Figure 3-27 Monitor Plate Support Adjustment
5.) Mount the Monitor Plate Support on the mobile arm. Use a piece of cardboard for support, if
necessary. see Figure 3-28.
Figure 3-28 Monitor Plate
6.) Adjust the Monitor Plate Support on the mobile arm and block the plate on its spherical joint.
2.1.2.6 Monitor
It is recommended that two people perform the monitor installation.

Monitor is
Heavy
1.) With the help of another worker, lift the monitor onto the Monitor Plate Support.
2.) Adjust the monitor on the Monitor Plate Support until the desired position is reached.

Figure 3-29 Monitor Installation
2.2 LCD Monitor - Wall Mounted
2.2.1 Before You Begin

1.) Inspect the parts for damage at the time of delivery. Examine the contents of all packages
carefully, some parts are small.
2.) All the parts needed to install the LCD monitor can be found in the container labelled B0125MA
Wall Mount for Flat Panel Monitor.
3.) Screws and/or bolts for mounting the plate to the wall are not provided. You should use
fasteners that are appropriate for your specific installation needs, based on the size and weight
of the monitor specified in the pre-install manual.
2.2.2 Wall Plate and Support Assembly

1.) Install the plate on the wall, oriented as shown in Figure 3-30. Observe the orientation of the
wall plate with respect to the location of the screw holes. The wall plate is oriented with the
long-spaced holes oriented towards the bottom.
The wall structure must be able to carry a vertical shear load of 10.9 kg (24 lbs) and a
Potential for moment of 59 Nm (522 in-lbs.). A minimum safety factor of “4” should be used. If a
Bodily Injury higher safety factor is needed or seismic loading is required, per the local building
codes, use local codes to determine the safe method of mounting. See your Pre-
Installation manual for additional loading information.

699 mm
27.5 in
317mm
Short 12.5 in
Spacing Wall 10.9 Kg
Loading 24 lb
Long
Spacing 59 Nm
522 in-lb 4.2 Kg 6.7Kg
9.25 lbs 14.8 lbs
Arm Weight Monitor Weight
Wall
Figure 3-30 Wall Plate and Loads
2.) The relationship between the wall plate and monitor is shown in Figure 3-31, only for
reference.
337 mm
13.25 in
Monitor
13 mm
0.5 in
Wall
Mounting 187.3 m m
Plate 7.375 in
133 mm
7.1 m m 5.25 in
0.281 in
Dia hole
13 mm 13 mm
0.5 in 50.8 mm 0.5 in
2.0 in
Figure 3-31 Wall Plate and Monitor

3.) Install the wall pivot as shown in Figure 3-32 using 4 screws (10-24 x ½ inch). Torque the
screws to 3.4 N-m (30 in-lbs). Note that this is an English size screw; an Allen wrench is
provided in the box if needed.
Figure 3-32 Wall Pivot and Screws
4.) Insert the black pivot rod into the Pivot as shown in Figure 3-33.
Figure 3-33 Pivot, Rod and Ring
5.) Place the ring on the rod as shown in Figure 3-34.
Figure 3-34 Ring Assembled onto Rod

6.) Remove the table top stand from the flat panel monitor by removing the 4 screws (M4 x 10mm).
See Figure 3-35. Save the screws for the next step.
Figure 3-35 Table Top Stand Removal
7.) See Figure 3-36. Install the interface plate to the back of the monitor using the 4 screws from
the previous step. Torque the screws to 1.6 Nm (14 in-lbs).
Figure 3-36 Interface Plate
8.) Keep the arm resting on the back of the monitor, as shown in Figure 3-37.
9.) Attach the arm using the four screws shown in Figure 3-37 (M4 x 10mm).
10.) Torque screws to 1.6 Nm (14 in-lbs). (An Allen wrench is provided if needed)
Figure 3-37 Attachment of Arm to LCD

11.) Insert the pivot arm onto the pin as shown in Figure 3-38.
Figure 3-38 Pivot and Arm Assembly
12.) Insert the washers and the bevel springs as shown in Figure 3-39.
13.) Torque the bolts to 15 N-m (133 in-lbs) as shown in Figure 3-39.
14.) Insert the plastic cap as shown in Figure 3-39
Figure 3-39 Secure Arm Assembly

15.) Connect the power connector, video cable and ground to the back of the monitor. Note that the
video cable needs to be connected to the “G” input as shown in Figure 3-40.
Figure 3-40 Cable Routes
16.) Route the cables along the arm as shown in Figure 3-40.
2.2.3 LCD Monitor “Mono” Configuration

The monitor must be set correctly to be calibrated. If dip switch is set to RGB, user will be unable
to correctly calibrate LCD monitor video levels.
1.) Confirm that video cable connected the cable to the green connector (marked G).
2.) Confirm that the mode DIP switch to is set to Mono. Mode dip switch is located between Green
and Blue connector as shown below.
Figure 3-41 LCD Monitor DIP Settings
2.3 LCD Monitor (NTSC/PAL Optimization)
2.3.1 Before you Begin

This procedure applies only to SMD18100G Control Room LCD Monitors. The following procedure
is required for the control room monitor when used with a video switch (VCR option).
2.3.2 Procedure
1.) Access LCD Monitor Main Menu - Access the LCD monitor main menu by pressing the MENU

key located at the bottom right corner of the display.
Figure 3-42 Keypad on bottom right corner of LCD display
Figure 3-43 Main Menu
2.) Enter ‘Forcemode’ menu

a.) Press MENU key with the main menu displayed until servicelevel2 selection is
highlighted.
b.) Select ServiceLevel2 by pressing the UP arrow immediately followed by two presses
of the DOWN arrow (Figure 3-42). This brings up the ServiceLevel2 menu as shown
in Figure 3-44 with the last option being that of Force Mode.
Figure 3-44 “Servicelevel 2” menu

c.) Repeatedly press the MENU key on the keypad till Force Mode is selected and press the
up arrow to enter Force Mode. Figure below shows the Force Mode menu
Figure 3-45 “Forcemode” menu
3.) Update values in “Forcemode” menu

a.) Press MENU key till Force Mode 2: latest settings is highlighted. Enter latest
settings by pressing the UP arrow.
Figure 3-46 Forcemode 2”latest settings -menu
b.) Edit values - Press the MENU key to select a parameter and press the UP/DOWN arrow
to set specific values.
NTSC - Use the values in Table 3-4 to optimize display for NTSC video (These settings
should help reduce image truncation)
ATTRIBUTE VALUE
Horizontal resolution 1460
Vertical resolution 496
Total horizontal lines 1888
Horizontal blank pixels 370
Vertical blank pixels 0
Mode number 919
Table 3-4 NTSC Video

PAL - Select “Force” by pressing the up arrow. Use the values in Table 3-5 to optimize
display for PAL video
ATTRIBUTE VALUE
Horizontal resolution 1460
Vertical resolution 562
Total horizontal lines 1888
Horizontal blank pixels 326
Vertical blank pixels 6
Mode number 918
Table 3-5 PAL Video
c.) Select Force by pressing the UP arrow. The Force function in the last menu line is
necessary for the changes to take effect. Repeatedly press SET on the keypad after
Force is highlighted to save changes and return to main menu.
4.) Update values in Position/Zoom menu
a.) Scroll to the Position/Zoom selection using the MENU key and select it by pressing the
UP arrow.
Figure 3-47 “Position/Zoom” Menu
b.) Edit values - To edit values press the MENU key to select a parameter and press the UP/
DOWN arrow to set specific values).
NTSC - Use the following values for NTSC video
ATTRIBUTE VALUE
H position 50
V position 22
Zoom Fill all
Table 3-6 NTSC Video

PAL - Use the following values for PAL video
ATTRIBUTE VALUE
H position 50
V position 50
Zoom Fill all
Table 3-7 PAL Video
5.) Exit and Save - Press SET twice and select Accept Changes by pressing the UP arrow.
Figure 3-48 Exit/Save Menu
After editing H & V position values in the Position/Zoom menu, if you go back to the ‘Force
Mode 2’ menu to recheck measurement values, some parameters may have
automatically changed. These changes can be ignored.


Chapter 4
Overhead Tube Support (OTS)
Section 1.0
Bridge Length Modification
If necessary, the OTS bridge may be cut off on either/or both ends using the following procedure:
1.) Remove end cap.
2.) Pry hardened wear strip loose, score with file, and break off 3" shorter than rails are to be cut.
Do not confuse this procedure with the procedure for modifying the stationary rails.
3.) Cut rails square and of equal length.
4.) Chamfer end of rails so that end cap will fit.
5.) Re-bond wear strip.
6.) Place end cap on rails and use as template to drill (3) new holes in each rail.
7.) Replace end cap and mount with original hardware.
HARDENED
WEARSTRIP
BRIDGE RAIL
Figure 4-1 OTS Bridge Length Modification
Chapter 4 Overhead Tube Support (OTS) Page 71

Section 2.0
Bridge and Carriage
1.) Remove the plastic bag from the shipping crate (if present).
2.) Cut the shipping bands, remove the wood screws and remove the top wood platform. See
Figure 4-2.
Figure 4-2 OTS Shipping Crate
3.) Remove the wood screws that hold the metal carriage shipping brackets to the wood frame on
both ends of the shipping crate. See Figure 4-3.
Figure 4-3 Remove Wood Screws from Carriage Brackets
Page 72 Section 2.0 Bridge and Carriage

2.1 Bridge Mounting Procedure
1.) Lift the bridge and place it on top of the OTS carriage as shown in Figure 4-4. The cross-tie
that has the longitudinal lock assembly on it must be towards the rear.
2.) Turn in and tighten the three front captive bolts connecting the OTS carriage to the dolly.
3.) Turn in and tighten the two rear corner captive bolts, but they may need to be loosened slightly
when the center bolt is tightened. The center rear captive bolt cannot be tightened until the
shipping bracket is removed. These bolts are hard to reach. Use the piece of 5/16” hex bar
stock material (in plastic bag) with a 5/16” spin-tight or 5/16” socket and ratchet handle.
Note: Be extremely careful not to pinch cables between the dolly and the carriage when tightening
Don’t pinch the bolts.
cables.
CAPTIVE BOLTS COME UP THROUGH
THESE HOLES INTO DOLLY
BRIDGE
SHIPPING
BRACKET
BOLTS
SHIPPING
SHIPPING LATERAL LOCK BRACKET REAR CROSS-TIE
BRACKET CONNECTOR (WITH LONGITUDINAL LOCK)
THIS BOLT CANNOT BE TIGHTENED UNTIL THE
SHIPPING BRACKET IS REMOVED.
BE EXTREMELY CAREFUL NOT TO PINCH CABLES
BETWEEN DOLLY & CARRIAGE WHEN TIGHTENING
BOLTS.
PLYWOOD
PANEL
Figure 4-4 Mounting Carriage to Dolly

2.2 Lateral Lock Connections
Connect the lateral lock connector in the carriage to the lock connection in the dolly. See Figure 4-
5 for location.
Figure 4-5 Lateral Lock Connector
2.3 Lateral Position Sensor Hardware Installation

The following steps are taken to install the lateral position sensor, drive belt, and mounting brackets.
Figure 4-6 Lateral Position Sensor and Belt Anchor Bracket Locations

1.) Loosely assemble the upper belt clamp (item 1) and the lower belt clamp (item 2) using the
hex socket cap-screws, flat washers, lock washers and hex nuts (items 3, 4, 5 and 6). See
Figure 4-7 for assembly directions for the front (fixed) anchor.
2.) Attach one end of the lateral position belt (with the teeth facing up) to the front belt anchor
assembly as shown in Figure 4-9.
3.) Attach the front anchor assembly to the bridge front end cap (closer to the head-end side of
the bridge). See Figure 4-7, Figure 4-8 and Figure 4-9.
Figure 4-7 Front Lateral Belt Anchor Assembly Directions
Figure 4-8 Lateral Position Belt Anchor on Front of Bridge

Figure 4-9 Lateral Position Belt Anchor on Front of Bridge
4.) Mount the lateral sensor assembly on the top, head-end of the carriage. Use two M6 x 30mm
hex socket cap-screws, two M6 flat washers (12mm O.D.), two M6 lock washers (12mm O.D.)
and two M6 hex nuts. See Figure 4-11.

5.) Connect the electrical cable to the connector on top of the carriage.
Figure 4-10 Lateral Position Sensor Cable Connection
6.) Verify the tightness of the set screw that secures the anti-backlash gear to the potentiometer
shaft. See Figure 4-11.
7.) The lateral position potentiometer is a 10 turn pot. Adjust the pot gear until pot wiper is 5 turns
from the end of travel.
8.) Remove the carriage locking bolt (from bridge into dolly) from the side of the bridge. See
Figure 4-15.
9.) Position the carriage to the center of its lateral travel.
10.) Carefully feed the lateral belt through the lateral position sensor assembly. See Figure 4-11.
Do NOT allow the potentiometer to turn.
Figure 4-11 Lateral Position Sensor with Belt Engaged

11.) Assemble the belt tension bracket (item 17) and attach it to the rear end-cap per Figure 4-12.
Figure 4-12 Rear Lateral Belt Anchor Assembly Directions

12.) Attach the belt to the adjustable belt anchor per Figure 4-13.
Figure 4-13 Rear Lateral Belt Anchor Assembly
13.) Attach the adjustable anchor assembly to the bridge rear end cap per Figure 4-13. Do NOT
allow the potentiometer to turn.
14.) Install the tension adjustment bolt and washer through the rear bridge end cap and into the
adjustment block. See Figure 4-13.
15.) The lateral feedback belt tension adjustment will be performed after the bridge has been lifted
and installed into the stationary rails.
2.4 Lifting Fixture Set-Up

1.) If the carriage locking bolt has been removed, re-install it to lock the carriage in the bridge and
prevent lateral movement of the carriage while the bridge is being raised.
2.) Set up the lifting fixtures on the stationary rails as shown in Figure 4-14, being sure they are
37" apart.

A 37 IN.
(940 mm) STATIONARY RAILS
CRANK
A=B
CRANK
B 37 IN.
(940 mm) 37"
NOTE POSITION
OF BOLTS
CRANKS SHOULD BE AWAY

FROM OTS. OPPOSITE LIFTING
FIXTURE WILL HAVE THE
CRANK ON THE OPPOSITE SIDE
OF THE BRIDGE.
BELT AND BUCKLE ENGAGEMENT-- POSITION NEAR FLOOR,

THE ONLY SAFE WAY! THEN LEVEL FIXTURE
BY ADJUSTING BELTS
IN BUCKLES
Figure 4-14 Setting up the Lifting Fixtures
3.) Center the bridge in the lifting fixtures as shown in Figure 4-15 so that the bearings on the
bridge cross-ties are directly below the stationary rails and turn the lifting fixture cranks equally
to begin raising the bridge slightly.
POSITION BRACKET ON LIP

OF BRIDGE AND TIGHTEN BOLT
CRANK SHOULD BE
ON THIS SIDE
CARRIAGE LOCKING BOLT - KEEP THIS

BOLT INSTALLED UNTIL THE BRIDGE HAS
BEEN INSTALLED IN THE STATIONARY
RAILS
Figure 4-15 Positioning Bridge in Lifting Fixtures

4.) Remove the four lag bolts at the front of the shipping create that secure the horizontal cross
leg to the vertical legs. Refer to Figure 4-2.
5.) Remove the horizontal cross leg to prevent damage to the X-ray tube when lifting the OTS
column out of the crate.
6.) Continue turning the cranks to raise the bridge approximately 4-1/2 feet above the floor.
7.) Remove the shipping crate from beneath the carriage.
8.) See Figure 4-16. Remove the four hex bolts and metal carriage shipping brackets from both
ends of the carriage. Remove the hex head cap-screws from the X-ray tube and OTS carriage
and remove the X-ray tube shipping brackets.
Figure 4-16 Remove OTS Shipping Hardware
9.) Turn in and tighten the rear center carriage-to-dolly mounting bolt. See Figure 4-17. Verify that
the two rear corner mounting bolts are tight.
Figure 4-17 Carriage Rear Center Mounting Bolt

2.5 Attach OTS Cable Assembly
1.) If installed, remove the two screws used to mount the cable arm assembly. See Figure 4-19
for location.
2.) Install the cable channel to the front of the carriage. Feed studs through the carriage bosses
and secure with nuts. See Figure 4-18.
Figure 4-18 Installing OTS Cable Channel
3.) Attach the cable arm assembly to the OTS carriage using 2 screws. See Figure 4-19.
Figure 4-19 Installing Diving Board

4.) Mount the cable hose clamp to the OTS column mounting bracket using two nuts. See
Figure 4-20.
Figure 4-20 Attach Cable Hose Clamp to OTS Column
5.) Attach the last hose clamp, on the diving board side, to the bracket behind the X-ray tube using
two bolts. See Figure 4-21.
Figure 4-21 Attach Cable Hose Clamp to X-ray Tube Bracket

2.6 Installing The Lateral Cable Drape Channel and Hook
1.) Use 8 screws to install the lateral cable drape channel. See Figure 4-22.
Figure 4-22 Installing the Lateral Cable Drape Channel
2.) Slide one cable drape hook into the lateral cable drape channel from the rear of the channel.
Only one hook is used for the lateral cable drape. See Figure 4-23.
Figure 4-23 Installing Lateral Cable Drape Hook

3.) Remove the bolt, bearing strip clamp, lock washer and nut at the rear end of the bridge on the
side with the lateral cable drape channel. See Figure 4-24.
Figure 4-24 Remove Hardware at Rear End of Bridge
4.) Attach the cable hose clamp and bearing strip clamp to the rear end of the bridge using a lock
washer and locknut to secure the cable hose clamp stud to the rail. See Figure 4-25.
Figure 4-25 Attaching Cables to Bridge

2.7 Carriage Cable Connections
1.) Locate cable 2276386-2 (2 cables into 1 connector) coming from the A5 area (tube support),
route it above the OTS I/O board enclosure (A3 A1) and connect it to A3 A1 J7. See Figure 4-
26.
2.) Locate cable 2276390 coming from the A2 area (longitudinal lock and position sensor), route
it above the OTS I/O board enclosure and connect it to A3 A1 J9. See Figure 4-26.
Figure 4-26 Cable Connections to OTS I/O Board, A3 A1
3.) Connect the remaining cables to the OTS I/O board (see Figure 4-26):
a.) Cable 2276382-2 to A3 A1 J11 and the ground pigtail to A6 ground stud. Attach the P-
clamp to the cable shield (see Figure 4-26).
b.) Cable 2299535 to A3 A1 J8.
c.) MIS 11709A; cable 2322129 (for 3-meter bridge) or 2322129-2 (for 2-meter bridge) to A3
A1 J12.
d.) Note that the cables going to A3 A1-J6, J13 and J1 are factory-installed connections.
4.) Connect the following ground wires to the A6 ground stud (see Figure 4-26):
a.) Ground cable 2272863-33 to A6 ground stud.
b.) Ground cable 46-216211G21 to A6 ground stud.

5.) Connect MIS 11708A; cable 2322137 (for 3-meter bridge) or 2322137-2 (for 2-meter bridge)
to A3 A2 J1 (see Figure 4-27).
Figure 4-27 Connecting Input Power to A3 A2 J1
6.) Fasten cables together as necessary, to keep them from rubbing against the safety reel.
Figure 4-28 or Figure 4-29 show the safety reel as located in the various bridge assemblies
shipped.
Figure 4-28 Cables fastened in Versions 1 & 2 of P500 OTS Bridge
Figure 4-29 Cables fastened in Versions 3 of P500 OTS Bridge

2.8 Bridge Installation
1.) Before raising the bridge with the lifting fixture, make sure that the carriage locking bolt is still
installed as shown in Figure 4-15.
2.) Completely remove all eight bolts from the front (without longitudinal lock) cross-tie and
remove the cross-tie. See Figure 4-30.
3.) Remove the longitudinal lock cover and longitudinal lock assembly from the rear cross-tie.
REAR CROSSTIE
FRONT CROSSTIE
(REMOVE TO INSTALL
BRIDGE INTO THE
STATIONARY RAILS)
LONGITUDINAL LOCK ASSEMBLY
Figure 4-30 OTS Bridge Installation
4.) Raise the bridge up to the stationary rails with cables hanging to the floor. Place the bearings
of the rear cross-tie into the rear stationary rail.
5.) Place the front cross-tie back into its original position on the bridge, with the bearings inside
the front stationary rail and secure loosely to the bridge rails with the eight screws and four
plates removed earlier.
If the holes in the bridge rails and cross-tie don’t line up, place a loop of Avis strap around the
bridge in the area of the front cross-tie. Wind it tight with a screw driver to pull the bridge rails
closer together, lining up the holes with the cross-tie. See Figure 4-31.
6.) Center the front and rear cross-tie bearings on the wear strips and tighten the eight screws
securing the front cross-tie to the bridge.
7.) Lower the bridge until the roller bearings contact the wear strips.
8.) Remove the lifting fixtures from the bridge and lower them to the floor.
9.) Adjust the upper bearings on both cross-ties for 0.02" gap between the tops of the bearings
and the upper part of the rails. The adjustment is made with an Allen wrench from the bottom
of the cross-tie.

10.) Remove the lifting fixtures from the stationary rails.
Note: Be sure the bearings ride on the center of the wearstrips over the complete range of OTS
Potential for longitudinal travel. If the bearings travel off of center, the stationary rails and cross-tie
mis-alignment. alignment must be checked.
STATIONARY
RAIL
UPPER
BEARING
AV IS STRA P
FRONT CROSS-TIE LOWER BEARINGS (1 hidden) -

ONLY ON REAR CROSS-TIE
CROSS-TIE
REAR CROSS-TIE
LONGITUDINAL
LOCK
Figure 4-31 INSTALLING OTS BRIDGE
11.) Connect the center cable clamp of the lateral cable drape to the cable drape hook. See
Figure 4-32.
Figure 4-32 Lateral Cable Drape Channel Installed

12.) Remove the column shipping rod that is located near the top of the telescoping sections. See
Figure 4-32.
13.) Back out the counterpoise locking bolt. See Figure 4-32.
14.) Remove the carriage locking bolt and install the plastic plug buttons into the carriage locking
bolt access holes on each side of the bridge (2 buttons each side). See Figure 4-32.
Section 3.0
Position Sensors
3.1 Longitudinal Position Sensor Hardware Installation
The following steps are taken to install the longitudinal position sensor, belt, and mounting brackets.
See Figure 4-33.
Figure 4-33 Longitudinal Position Sensor and Belt Anchor Bracket Locations
1.) See Figure 4-34. At the table head-end (to the left when viewed from the table front), remove
the rubber bumper from the bumper bracket (to access the mounting bolts) in the rear
stationary rail. Remove the bumper bracket, then re-install the bumper bracket together with
the adjustable belt anchor assembly using the 1 inch long ¼-20 hex head bolts, flat washers
Page 90 Section 3.0 Position Sensors

and lock nuts provided with the belt anchor assembly. Attach the rubber bumper and screw to
the upper hole in the bumper bracket.
Figure 4-34 Installation of Adjustable Belt Anchor Assembly
2.) At the table foot-end (to the right when viewed from the table front), remove the rubber bumper
from the bumper bracket (to access the mounting bolts). Remove the bumper bracket from the
rear stationary rail and discard.
3.) See Figure 4-35. Install the belt (with the belt teeth facing upward) in the stationary belt anchor.
Mount the new bumper bracket, together with the stationary belt anchor, to the rear stationary
rail using the 1-1/4 inch long 1/4-20 hex head bolts, washers, spacer, and locknuts provided
with the belt anchor assembly. Attach the rubber bumper and screw to the new bumper
bracket.
Figure 4-35 Installation of Stationary Belt Anchor

4.) At the table foot-end, remove the rubber bumper from the bumper bracket (to access the
mounting bolts) on the front stationary rail. Remove the bumper bracket from the front
stationary rail and discard. Use existing hardware to mount the other new bumper bracket to
the front stationary rail, then attach the rubber bumper and screw to the bumper bracket. A
spacer is not necessary as there is no lock strip on the front rail (front rail is not shown).
5.) See Figure 4-36 and Figure 4-37. Remove the cover from the longitudinal feedback sensor
assembly. Mount the longitudinal feedback assembly to the top of the foot-end bridge rail,
using the washers and 14-20 x 5/8 inch long bolts provided with the longitudinal feedback
assembly. Do not tighten the bolts.
Figure 4-36 Longitudinal Feedback Sensor Assembly
Figure 4-37 Installation and Alignment of Longitudinal Feedback Assembly

Figure 4-38 Longitudinal
6.) Move the bridge to the foot-end and align the longitudinal feedback assembly so that the belt
is centered on the idler pulley as shown in Figure 4-37. Tighten the mounting bolts on the
longitudinal feedback assembly.
7.) See Figure 4-39. Move the bridge to the extreme foot-end of travel. Route the belt over the first
pulley only. Carefully rotate the potentiometer gear counterclockwise (in the direction of the
arrow) until you come to the potentiometer end stop, and then rotate the potentiometer gear
back (clockwise) ½ turn from the end stop.
Figure 4-39 Longitudinal Feedback Potentiometer Adjustment
8.) See Figure 4-40. Without moving the potentiometer or the bridge, route the belt through
the remaining two pulleys, and connect the other end of the belt to the adjustable belt anchor
at the head-end of the rear stationary rail.

For proper adjustment of the potentiometer, the bridge must be at the extreme foot-end
of travel (as shown) when routing the belt. See Figure 4-39.
Figure 4-40 Installation of Longitudinal Belt
9.) See Figure 4-41. With the bridge at the extreme foot-end of travel, place the belt tensioning
weight (the red metal piece supplied with the belt and anchors) on the belt 24 inches (610 mm)
from the adjustable anchor ± 1 inch (25 mm).
10.) At the table head-end, adjust the belt tension until the edge of the belt tensioning weight is
aligned with the bottom of the stationary rail. Remove the belt tensioning weight and tighten
the locking bolt on the belt tensioner assembly. Trim any excess belt length.
Figure 4-41 Adjustment of Longitudinal Belt
11.) The longitudinal moving effort of the OTS must be measured to make sure the belt tension
does not cause the longitudinal moving effort of the XT to be unacceptable.
a.) Check to make sure that the OTS stationary rails are free of debris; clean if necessary.
b.) Using a force gage, measure the longitudinal moving force of the OTS suspension in both
directions. Push on the side of the UIF handle that would represent the placement of the
operator’s hand.
c.) Longitudinal force required to move the OTS, with the sensor unit installed and properly
tensioned, should not exceed 5 lbs.
I.) If the force required exceeds 5 lbs, re-check the belt tension (too tight will increase
moving efforts).
II.) Check to make sure that the OTS stationary rails are free of debris; clean if
necessary.
III.) Re-check the longitudinal moving efforts and if still greater than 5 lbs, disconnect the
belt, re-check the longitudinal moving efforts, and if still high proceed to identify the
source of the friction or obstruction before proceeding with the installation.
d.) Proper installation of the belt is achieved when the OTS moving efforts are measured to
be below 5 lbs, the belt deflection satisfies the criteria described in Step 10, and the belt
does not deflect excessively or whip when the bridge is moved longitudinally.
12.) If adjustment to the longitudinal belt was necessary, be sure to re-tighten the belt tensioner
locking bolt. See Figure 4-34.

3.2 Wiring the Longitudinal Position Sensor
1.) Route and secure the longitudinal lock/position sensor cable that exits the rear lateral cable
drape clamp per Figure 4-42. Use 2 adhesive-backed Ty-Rap mounts and Ty-Rap fasteners
that were shipped with the OTS cable assembly.
Figure 4-42 Connecting the Longitudinal Sensor Assembly
2.) Connect the cable to the longitudinal sensor assembly. See Figure 4-43.
3.) Route the 2 wires that branch out of cable at the longitudinal position sensor to the longitudinal
lock per Figure 4-43 and Figure 4-44.
Figure 4-43 Connecting the Longitudinal Position Sensor

Figure 4-44 Connecting the Longitudinal Lock
3.3 Longitudinal Lock Installation and Wiring

1.) Connect the longitudinal lock cable to 2TS1-1 (red wire) & 2TS1-3 (white wire). See Figure 4-
45.
Figure 4-45 Attaching Longitudinal Lock Cable

2.) Install the longitudinal lock. See Figure 4-46.
Figure 4-46 Installing Longitudinal Lock
3.4 Lateral Feedback Belt Tensioning

1.) Adjust the tension on the lateral belt as follows:
a.) Move the OTS carriage to the front of the bridge. Place the belt tensioning weight (the red
metal piece supplied with the belt and anchors) on the lateral belt 48 inches (1219 mm)
from the adjustable anchor in the rear bridge end-cap +/- 1 inch (25 mm). See Figure 4-
47.
Figure 4-47 OTS Belt Tensioning Weight
b.) Loosen the tension locking screw (see Figure 4-48) and adjust the belt tension until the
edge of the belt tensioning weight is aligned with the bottom of the stationary rail. If the

adjustment block runs out of travel before the correct tension is reached, pull one more
tooth of the belt through the anchor plate and tighten to the correct tension.
c.) Remove the belt tensioning weight and tighten the locking bolt on the belt tensioner
assembly. Trim any excess belt length.
d.) The lateral moving effort of the OTS must be measured to make sure the belt tension
does not cause the lateral moving effort of the OTS to be unacceptable.
Using a force gage, measure the lateral moving effort of the OTS suspension in both
directions by pushing on the side of the UIF handle that would represent the placement
of the hand of the operator. lateral moving efforts of the OTS with the sensor unit installed
and properly tensioned should not exceed 5 lbs. If the moving efforts are greater than 5
lbs, re-check the belt tension (too tight will increase moving efforts). Check to make sure
that the OTS bridge rails are free of debris; clean if necessary. Re-check the lateral
moving efforts and if still greater than 5 lbs, disconnect the belt, re-check the lateral
moving efforts, and if still high proceed to identify the source of the friction or obstruction
before proceeding with the installation.
Proper installation of the belt is achieved when the OTS moving efforts are measured to
be below 5 lbs, the belt deflection satisfies the criteria described in step 15b (above) and
the belt does not deflect excessively or whip when the bridge is moved laterally.
e.) Tighten the tension locking screw. See Figure 4-48.
Figure 4-48 Rear Lateral Belt Anchor Assembly
Section 4.0
OTS Column Extension
An optional OTS column extension can be installed, if the ceiling height in the room is too high to
allow the desired range of X-ray tube vertical travel.
Potential for Injury from excessive weight. The extension is heavy. Installation of the OTS
Extension Extension requires two people.
Heavy.
1.) To prevent lateral movement of the lateral carriage, lock the carriage in the bridge by installing
the carriage locking bolt. See Figure 4-49
Page 98 Section 4.0 OTS Column Extension

Figure 4-49 Carriage Locking Bolt
2.) Extend the OTS vertically about 22 inches. See Figure 4-50. Since the counterpoise of the
OTS was factory adjusted for an X-ray tube and collimator load, it will be necessary to pull the
column downward to overcome the spring loading.
Figure 4-50 Positioning the Column
3.) Lock the counterpoise with the columns extended to 22" by engaging the counterpoise locking
bolt into the closest notch. See Figure 4-51.

Figure 4-51 Locking the Counterpoise Assembly
4.) Use a lifting fixture to support the X-ray tube, then remove the four X-ray tube hex head
mounting bolts. Remove the X-ray tube and spacer and set aside.
5.) Apply tape to the main reel to prevent the cable from jumping groves or becoming tangled as
the column sections are raised. See Figure 4-52.
Figure 4-52 Taping the Counterpoise Cable
6.) Remove the trim cover from the bottom of the gooseneck.
7.) Position a lifting fixture at the bottom of the gooseneck, making sure not to block the rear area
where the cable anchor nut is located. See Figure 4-53.

Figure 4-53 Raising the Column Sections
8.) Raise the column sections until they are all the way to the top. Allow the counterweight cable
to extend as the column sections are raised. See Figure 4-54.
Figure 4-54 Raising the Column Sections
9.) With the column sections raised to the top, install the shipping rod to prevent the sections from
extending. See Figure 4-55. Slightly raise or lower the sections to allow engagement of the
shipping rod.

Figure 4-55 Install the Shipping Rod
10.) Remove the cable anchor nut from the bottom of the center column. See Figure 4-56 and
Figure 4-57.
Figure 4-56 Removing Cable Anchor Nut

Figure 4-57 Removing Cable Anchor Nut
11.) Remove the four bolts that secure the gooseneck to the center vertical column and remove the
gooseneck. Rotate the gooseneck to get access to the bolts. Use a thinwall 3/8”, 12 point
socket and protect the gooseneck finish by applying a piece of masking tape. See Figure 4-58.
Figure 4-58 Removing Gooseneck Mounting Bolts
12.) Install the column extension with the through holes at the top and the threaded holes at the
bottom. Match the seams on the extension with the seams on the vertical column. Use the four
long bolts and lock washers provided with the column extension kit. See Figure 4-59 and
Figure 4-60.

Figure 4-59 Installing the Column Extension
Figure 4-60 Extension Column Mounting Hardware
13.) Re-attach the gooseneck to the bottom of the extension column using the short bolts provided
with the column extension kit. Do not use lock washers. See Figure 4-60
Note: The dimple on the bottom of the detent ring must be positioned at the front of the extension
Position detent column. See Figure 4-61.
at front of
column.

Figure 4-61 Detent Ring Positioning
14.) Re-install the cable anchor nut and lock washer. See Figure 4-62.
There are two balls located on the cable; one at the end of the cable and one about 23 inches
(58 cm) from the end of the cable. For the Precision 500D system, the ball at the end of the
cable should be used. See Figure 4-57.
Figure 4-62 Re-installing the Cable Anchor Nut
15.) Remove the shipping rod by positioning the lifting fixture under the gooseneck and raising it
slightly until the shipping rod is loose.
16.) Slowly lower the lifting fixture to take up any slack in the main counterweight cable and allow
the vertical column to extend. Continue lowering the gooseneck until the ball at the end of the
cable is seated in the cable anchor nut as shown in Figure 4-101.
If the safety mechanism has engaged, it will be necessary to disengage the mechanism before
the columns can be lowered.
17.) Remove the tape from the main reel and verify that the cable is positioned properly

18.) Re-install the X-ray tube and spacer using the four hex head bolts before backing out the
counterpoise locking bolt.
Due to the additional weight of the OTS extension option, the counterpoise tension will need
to be adjusted in order to provide proper counterbalance. Do not adjust the counterpoise
tension until all components that affect the balance (collimator, cables, covers, etc.) have been
installed.
19.) Install the proper cable support bracket. Different length cable extensions are used, depending
on the OTS column length. The cable extension bracket prevents cable drape damage. Verify
the correct cable vertical mounting bracket is being used with the column installed.
- No extension: Standard bracket (part number 2392168) supplied with system.
- 7.5 inch Extension: Use bracket part number 2392168-2. This part is included with the
B2055KT Column extension kit. Orient the bracket so it is facing upward, as shown.
- 11.3 inch Extension: Use bracket part number 2392168-2. This part is included with the
B2055KS Column extension kit. Orient the bracket so it is facing downward, as shown.
Figure 4-63 PTS Cable Drape Extensions
Section 5.0
X-Ray Tube
1.) Clean and grease the HV cable connectors. See Figure 4-64.
Figure 4-64 HV Cable Preparation
It may be necessary to temporarily remove the two bolts that attach the cable hose assembly
to the tube bracket before connecting the anode cable.
Page 106 Section 5.0 X-Ray Tube

2.) Connect the anode (MIS 11691A) and cathode (MIS 11690A) HV cables to the X-ray tube. See
Figure 4-65 for Version 1 & 2 OTS assemblies. See Figure 4-66 for version 3. Version 3 uses
a restraining bracket to position and secure the HV cables.
Figure 4-65 Tube Cables - Version 1 & 2 OTS
Figure 4-66 Tube Cables - Version 3 OTS
3.) Remove the fan grill, the tube/fan cover, and the cable entrance cover. See Figure 4-67
Figure 4-71 and Figure 4-72.
4.) Secure stator cable to cable entrance cover with clamp on Version 1 & 2 cable covers,

Figure 4-67. Version 3 OTS entrance cover shown in Figure 4-68, requires no cable restraint.
Figure 4-67 Stator Cable and Cover - Version 1 & 2 OTS
Figure 4-68 Stator Cover - Version 3 OTS

5.) Attach stator cable (MIS 11710A) as shown in Figure 4-69 and Figure 4-70.
Figure 4-69 Stator Cable Installation

INTERCONNECT CHART NUMBER
SHEET 1 OF 1
11710A REV 0
APPLICATION: PRECISION 500D R&F SYSTEM
SYSTEM CABINET SKL1 OTS1 OVERHEAD
TUBE SUSPENSION
(Pins not listed
A25 J42 are not connected) A9 – STATOR
MAIN T2 1
1
(BLK) BLK STATOR
AUX T2 2
5
(GRN) GRN
STATOR COMMON 3
3
(WHT) WHT
4 INNER SHIELD NO CONNECTION

(BRN) DC Bus (Note 2)
GROUND OUTER GROUND GRN/YELL
OUTER SHIELD GRN/YELL
SHIELD AT PANEL WITH WIRE AT X-RAY TUBE
CABLE 1 METAL P–CLAMP. GROUND POINT.
CABLE 2 THERMOSWITCH**
BLK
BLK S1
TB1
5 BLK BLK
FAN T2 B
10 TB1-6
(RED)
GREEN BLU
PILOT
LIGHT FAN
FAN T2 A BLU
7
(BLK) 4
PVALVE T2 A 7
11
(GRN)
N.C. C.
Pressure SW
PVALVE T2 B 8
12
(WHT)
GROUND OUTER GROUND GRN/YELL

OUTER SHIELD GRN/YELL
SHIELD AT PANEL WITH WIRE AT X-RAY TUBE
METAL P–CLAMP. GROUND POINT.
FOR TUBES WITH 8 POSITION STRIP
Note 1: Check wiring of tube and change as necessary

to make it look like above diagram.
Note 2: DC Bus voltage on Inner Shield is:
-330vdc for 2-Tube Switching board 2304454-5.
+330vdc for 2-Tube Switching board 2304454-6.
** Used on tubes with 2 speed fans.
Figure 4-70 Stator Cable Connections
6.) Attach cable entrance cover and tube/fan cover. See Figure 4-71.

Figure 4-71 Tube/Fan and Cable Entrance Cover Installation
7.) Attach fan grill. See Figure 4-72.
Figure 4-72 Fan Grill Installation

Section 6.0
Collimator
1.) Rotate the tube assembly 180 degrees (pointing up). See Figure 4-73.
Figure 4-73 Tube Pointing Up With Collimator Removed
2.) Install the UIF mounting plate to the tube/collimator interface plate. See Figure 4-74.
Figure 4-74 UIF Mounting Plate Installation
3.) Remove the two collimator blade shipping screws. See Figure 4-75.
Page 112 Section 6.0 Collimator

Figure 4-75 Collimator Blade Shipping Screws
4.) Remove the blade protector by backing off the three collimator mounting screws and remove
the screw that holds the detent lever away. See Figure 4-75.
5.) Make sure that the collimator blades are fully closed before installing the collimator onto the X-
ray tube.
6.) Being careful not to damage the collimator fingers, position the collimator on the X-ray tube.
See Figure 4-76. Be sure the detent lever is not preventing the collimator from seating fully.
Figure 4-76 Collimator Mounting
7.) Tighten the three collimator mounting screws until they are snug and then back out 1/2 turn.
Verify that the collimator is still able to pivot without too much effort when the tube is rotated
and pointing down. Verify that when the collimator is not in a detent location, a minimum force
of 4 lbs. is required to rotate the collimator.
8.) Remove the collimator cable trim cover. Connect the collimator cable and install the metal
strain relief. Make sure the metal strain relief contacts the cable metal braid. See Figure 4-77

Figure 4-77 Connect Collimator Cable
9.) Re-install trim cover over collimator cable connector. See Figure 4-78
Figure 4-78 Collimator Cable Trim Cover
10.) On the angulation lock cable, connect the in-line connector (attached to the red and green
leads) to the in-line connector wired to 5TS1. The other connector (5J1) from the same cable
is no longer used and can be left un-connected. See Figure 4-79.
Page 114 Section 6.0 Collimator

Figure 4-79 Angulation Lock Connection
11.) Install the bushing into the cover plate and secure per Figure 4-80.
Figure 4-80 Angulation Lock Connection Cover Plate

12.) Attach the green/yellow ground lead to the tube support spacer. See Figure 4-81.
Figure 4-81 Ground Cable - Version 1 & 2 OTS (Left) and Version 3 OTS (Right)
Section 7.0
User Interface (UIF)
1.) Feed the UIF cables through the UIF mounting bracket as shown in Figure 4-82.
Figure 4-82 UIF Cable Connection
2.) Connect the cables to UIF J1 and UIF J2 on the back of the UIF. See Figure 4-83.
Page 116 Section 7.0 User Interface (UIF)

Figure 4-83 UIF Cable Connection
3.) Secure the UIF to the UIF mounting bracket with four screws. See Figure 4-84
Figure 4-84 UIF Installation
4.) Completed UIF installation should look like Figure 4-85.

Figure 4-85 UIF Installed - Version 1 & 2 OTS
Figure 4-86 UIF Installed - Version 3 OTS
Page 118 Section 7.0 User Interface (UIF)

Section 8.0
Longitudinal Cable Drape
1.) Attach the auxiliary support to the Unistrut. The auxiliary support is pre-drilled for perpendicular
Unistrut on 26", and 28", centers or it can be attached to an additional parallel Unistrut as
shown in Figure 4-87.
Keep the auxiliary rail at least 3 inches (8 cm) from the wall to allow for cable clamps to clear
the wall.
2.) Attach the longitudinal cable drape rail to the Unistrut.
3.) Install 2 to 4 cable drape hooks in the rail.
4.) Install 2 to 4 clamps around the cable assembly, evenly spaced across the length of the
longitudinal cable assembly. These clamps are the same as the one used at the middle of the
lateral cable drape.
5.) Attach the cable clamps to the cable drape hooks.
PARALLEL
UNISTRUT
AUXILIARY
SUPPORT
CABLE DRAPE
RAIL
Figure 4-87 Longitudinal Cable Drape Installation

Section 9.0
Focal Spot Label
The label is required, to provide a method for obtaining accurate SID measurements. You will attach
a visible focal spot label to the anode cover of the X–ray tube in the procedure that follows:
1.) Locate the focal spot label on the X–ray tube.
2.) Lower the tube and collimator until the bottom of the collimator rest on the table top and
engage the vertical lock.
3.) Using a steel scale, measure and record the distance from the table top to the focal spot. See
Figure 4-88 Table Top to Focal Spot Measurement
Figure 4-89 Table Top to Focal Spot Measurement
4.) Install the tube covers.
Page 120 Section 9.0 Focal Spot Label

5.) Using the same metal scale and the dimension recorded earlier, determine the location of the
focal spot and apply the new focal spot decal in the center of the anode X–ray tube cover. See
Figure 4-90 Focal Spot Decal
Figure 4-91 Focal Spot Decal

Section 10.0
Tube Cover
This section describes the sequence of steps required to install the protective covers on the OTS
X–ray tube. Numbers in parenthesis refer to item numbers on assembly drawing. See Figure 4-92,
while performing the following steps:
1.) Install the end cover mounting brackets (items 1 & 2) on both ends of the tube, using three (3)
screws for each bracket.
Figure 4-92 Tube Covers
2.) Install the bottom cover (item 4) using (2) two screws and washers (item 5).
Page 122 Section 10.0 Tube Cover

3.) Connect the indicator light to the hanging plug coming from the tube. See Figure 4-93.
Figure 4-93 Indicator Light Connection
4.) Install one screw (item 8) on each side of top cover. Engage each screw only a few turns, to
allow the tab on bottom cover to slide under the screw head. See Figure 4-94.
Figure 4-94 Top Cover Screws
5.) Install the top cover (item 6) and secure, using 2 screws (item 7) on the upper back.

6.) Squeeze the top and bottom cover together and tighten the two screws (8) that were started
in step 3. See Figure 4-95. The correct cover gap is shown in Figure 4-96.
Figure 4-95 Top Cover Adjustment
Figure 4-96 Finished Appearance
7.) Install the two end cover mounting screws (item 9) in each end cover mounting bracket:
a.) One from the bottom and one from the back.
b.) Engage each screw only a few turns leaving room for the end cover internal bracket to
slide between the screw head and the end cover mounting bracket (1 & 2).
8.) Position the end covers (items 10 & 11) by sliding the slots on the internal bracket under the
screw heads on the end cover mounting brackets.
9.) Tighten the four screws (item 9) started in step 4. The bottom screw is accessed through a hole
in the end cover.
10.) Secure the end covers (item 10 & 11) by installing two screws (item 12 & 13) through each end
cap and top cover.
Page 124 Section 10.0 Tube Cover

11.) If necessary, adjust the counterpoise spring to eliminate any vertical drift of the OTS. See
Figure 4-97
Figure 4-97 Counterpoise Spring Adjustment
Section 11.0
Detent Marker Bracket
1.) Install the carriage detent marker bracket on the carriage using two nuts. See Figure 4-98.
Figure 4-98 Detent Marker Bracket
2.) Using the detent buttons on the UIF, move the OTS laterally until the lateral locks actuate and
the lateral detent indicator lamp comes on.
3.) Remove the protective backing and install the lateral detent marker opposite the marker on the
carriage detent bracket. See Figure 4-99.

Figure 4-99 Diving Board Cable Cover
4.) If the system contains a wall stand located at the foot or head-end of the table, the same steps
can be followed to install a marker indicating the wall stand lateral detent.
Section 12.0
OTS Trim Cover Installation
1.) Install the diving board cable cover using one 10-32 x 1/2 in. screw from the front (see Figure 4-
100) and one nut from the back of the left side (see Figure 4-101).
2.) Connect the lateral detent indicator wires to J5. See Figure 4-100.
Figure 4-100 Diving Board Cable Cover Installation
Page 126 Section 12.0 OTS Trim Cover Installation

Figure 4-101 Back Side of Diving Board Cable Cover
3.) Install the rear carriage cover using two 10-32 x 1/2 in. screws. See Figure 4-102
Figure 4-102 Rear Carriage Cover Installation
4.) Install the lateral drape trim cover (held in place with velcro). See Figure 4-103.

Figure 4-103 Lateral Drape Trim Cover Installation
5.) Install the front carriage cover with velcro straps on the front and two 10-32 x 1/2 in. screws on
the rear. See Figure 4-104 and Figure 4-105.
6.) At both ends of the longitudinal cable drape rail and lateral cable drape rail, drill pilot holes
about one inch from the ends of the rails and install self-tapping screws to act as stops for the
the cable drape hooks.
Figure 4-104 Front Carriage Cover Installation (Front View)

Figure 4-105 Front Carriage Cover Installation (Rear View)
7.) Install the cover on the bottom of the telescoping sections. See Figure 4-106.
Figure 4-106 Column Bottom Cover Installed

Figure 4-107 OTS with Covers Installed

Chapter 5
Table
Section 1.0
Before you Begin
The “Table and IDD” Tackle Box (2167913) and the “Front Panel and Trim” Tackle Box (2167863)
both contain mounting hardware and are located inside the trim cover packing box.
Section 2.0
Moving Table into Room
2.1 Position Motor Base
Depending on room size, place motor base in room as shown in Figure 5-1 or Figure 5-2.
• If there is adequate space to engage the table body with the motor base, the motor base can
be placed in the final position.
• If there is inadequate space to engage the table body with the motor base, the motor base
should be placed so that the table body and motor base can be engaged, then use the table
body dollies to move the table/motor base assembly to the final position.
REAR WALL
REAR OF MOTOR BASE
TABLE TUB ASSEMBLY
105
(2.7 m )
NEAREST WALL
OR OBSTRUCTION
Figure 5-1 Adequate Room Area for Table Engagement
Chapter 5 Table Page 131

REAR WALL
REAR OF MOTOR BASE
TABLE TUB ASSEMBLY
NEAREST WALL
OR OBSTRUCTION
Figure 5-2 Inadequate Room Area for Table Engagement
2.2 Remove Motor Base From Dolly

1.) See Figure 5-3. Remove any shipping boxes (if present) from the motor base dolly. Remove
and save the three wooden boards; they will be used to raise the table dolly so it can be moved
onto the motor base.
2.) Remove the hex nut from the bolt protruding through the motor base front support. Slide the
dolly bar back away from the support, letting the front of the motor base rest on the floor.
Figure 5-3 Motor Base On Dolly
When the dolly is raised to the vertical position, it will continue to keep moving with
Potential for considerable force. Personal injury could result if the dolly is released near the top
Injury center of its travel. See Figure 5-4
3.) Carefully raise the dolly; as it is raised, it will move past the center of travel with considerable
force (Figure 5-4).
Page 132 Section 2.0 Moving Table into Room

DOLLY
USE CAUTION
WHEN RAISING!
MOTOR BASE
Figure 5-4 Raising Motor Base Dolly
4.) Disengage the dolly from the eye bolts in the motor base. Remove the eye bolts from the motor
base and screw them into the dolly (Figure 5-5). The dolly will be returned.
DOLLY
EYEBOLTS
Figure 5-5 Motor Base Dolly
2.3 Moving Table Dolly Through a 44 Inch (1118 mm) Door

As shown in Figure 5-6, the table body is shipped on a dolly with the following items removed from
the table:
• Intelligent Digital Device (IDD)
• HV cable drop
• Trim covers
• Front panel and control switches
This allows the table to pass through a 44 inch (1118 mm) door which has an actual opening of 42.5
inches (1079 mm).
2.4 Planning for Opening Less Than 39.5 Inches (1004 mm)
Any opening less than approximately 39.5 inches (1004 mm) will require other means of entry to
the room; i.e., removing door frame, knocking out a partition wall, etc.

Never Rotate Under no circumstances should the table be rotated. Rotation can result in broken welds
Table and/or distort the frame/alignment.
Figure 5-6 Table On Shipping Dolly
Page 134 Section 2.0 Moving Table into Room

Section 3.0
Table Body / Motor Base Engagement
3.1 Prepare Motor Base
The following steps are necessary in order to be able to make final chain adjustments. These
adjustments must be done before the table can be positioned in relation to the tube hanger travel.
1.) The rear translation chain must be centered to prevent problems when trying to center the
table body in the motor base. Before moving the table into the base, make sure the rear
translation chain is properly positioned on the drive sprocket. Paint marks on the chain must
match paint marks on the sprocket. Paint marks on the pinion gear must match paint marks on
the gear sector.
2.) Place the motor base in a position where it can receive the table body assembly (the table foot-
end enters the motor base first).
3.) Make sure all five conditions listed in Figure 5-7 are met before continuing with the installation.
PAINT MARKS (GEARBOX DRIVE CHAIN )
(View through hole in support casting)
PAINT MARKS (SPROCKET)
GEAR
SECTOR
LEVEL
CAM
FOLLOWERS
REAR TRANSLATION CHAIN
PAINT MARKS (PINION GEAR)
1. Motor base must be level.

2. Paint mark on rear translation chain must line up with paint mark on sprocket.
3. Paint mark on gearbox drive chain must be visible through hole in top of support casting.
4. Paint mark on pinion gear must line up with paint mark on gear sector.
5. Cam follower must be level.
Figure 5-7 Prepare Motor Base

3.2 Raise Dolly to Motor Base
1.) See Figure 5-8. Remove the foot-end axle as follows:
a.) At the rear of the table, remove the C-ring from in front of the double sprocket.
b.) Remove the washers and double sprocket from the axle. Do not lose the keyway.
c.) Carefully slide the axle out from the front of the table.
Figure 5-8 Table Foot-End Sprocket and Axle - Rear View
2.) Move the table foot-end dolly wheels up to the motor base. Place boards under the dolly as
shown in Figure 5-9. Use the boards that were attached to the motor base dolly.
3.) Turn the foot-end dolly crank and place the weight of the dolly on the boards. Continue to turn
the crank until the dolly wheels raise up from the floor.
Page 136 Section 3.0 Table Body / Motor Base Engagement

Figure 5-9 Raise Table Dolly
4.) Slide a board under the foot-end dolly wheels as shown in Figure 5-10 so the wheels can roll
onto the base plate.
Figure 5-10 Prepare To Engage Table Body And Motor Base

3.3 Engage Table Body and Motor Base
1.) Refer to Figure 5-11. Place two boards at the foot-end of the motor base for the dolly wheels.
Line up table rail with bearing rail on gear sector by adjusting the table height with the dolly
cranks. Table must be at proper height and the table bearing rail must be level.
Figure 5-11 Engage Table Body
2.) While engaging the table body with the motor base, guide the table control cable into the gear
sector above the rollers as shown in Figure 5-12. Center the table body to the gear sector.
Gears and Shaft have sharp teeth. Be careful when handling the equipment so as not to
Sharp Gear cut your hands.
Teeth
Page 138 Section 3.0 Table Body / Motor Base Engagement

Figure 5-12 Table Control Cables
Section 4.0
Translation Chains
POTENTIAL THE TABLE MAY FALL OR MOVE UNEXPECTEDLY DURING ROTATION IF THE
FOR TRANSLATION CHAINS ARE NOT PROPERLY ALIGNED. ALWAYS ALIGN THE
UNEXPECTED PAINT MARKS ON THE TRANSLATION CHAINS TO THE PAINT MARKS ON THE
TABLE SPROCKETS. RE-CHECK PRIOR TO APPLYING POWER.
MOTION
Inspect Ensure that the chain anchor adjustment brackets, at the front support and rear sector
brackets for assemblies, have not been damaged or bent during transit. Do not alter the preset bracket
damage positions at this time.
4.1 Engage Rear Translation Chain

1.) Re-install the table foot-end axle that was removed in Step 1.) on page 136 as follows:
a.) From the front of the table, carefully slide the axle into the table until it reaches the rear
bearing.
b.) Standing at the foot-end of the table, reach through the rear bearing and guide the axle
into the bearing (use right hand) while pushing the axle toward the rear of the table (use
left hand).
c.) Install the double sprocket and keyway, washers, and C-ring.
2.) Refer to Figure 5-13. Wrap the foot-end and head-end of the rear translation chain around the
sprockets, matching the paint marks on the chain with the paint marks on the sprockets.
3.) Before connecting the chain anchors, make sure the following conditions are met:
a.) The paint marks on the rear translation chain must match the paint marks on the

sprockets at both head-end and foot-end.
b.) Look between the gear sector and the table tub. The paint mark on the rear translation
chain must line up with the paint mark on the translation gear.
c.) The paint mark on the pinion gear must line up with the paint mark on the gear
sector.
Figure 5-13 Position Rear Translation Chain
4.) On the gear sector, back out both of the rear translation chain anchor set screws. The set
screws must be outside of the chain anchor locking grooves in order to install the chain
anchors. See Figure 5-14, note that only the foot-end set screw is shown.
5.) Refer to Figure 5-14. Place a long screwdriver in the last chain link to help secure the foot-end
chain anchor while threading the anchor into the gear sector. At this time, thread the chain
anchor into the gear sector only two to three turns.
6.) Place a long screwdriver in the last chain link to help secure the head-end chain anchor while
threading the anchor into the gear sector. At this time, thread the chain anchor into the gear
sector only two to three turns.
Page 140 Section 4.0 Translation Chains

Figure 5-14 Rear Translation Chain Engaged (Foot-End)
4.2 Tightening Rear Translation Chain

1.) Using the 13/16 inch chain wrench (46-152955P1) shipped in the table trim cover box, tighten
both chain anchors until they first come into contact with the rear chain anchor adjustment
brackets. See Figure 5-15.
2.) The sector assembly set screw holes and the chain anchor grooves must align. If necessary,
back out the chain anchors until the sector assembly set screw holes and the chain anchor
grooves are properly aligned.

3.) Install the set screws to secure the chain anchors in this position. An aligned set screw and
groove are shown in Figure 5-14.
Figure 5-15 Tightening Rear Translation Chain Anchors
4.3 Engage Front Translation Chain

1.) Back out the front chain anchor set screws. The set screws must be outside of the chain anchor
locking grooves to be able to turn the chain anchors. See Figure 5-16.
2.) Using the 13/16 inch chain wrench (46-152955P1) shipped with the table, back out both front
translation chain anchors exactly two full turns (12 flats).
Figure 5-16 Table Front Chain Attachment Components
3.) Wrap the front head-end and foot-end chains over their respective sprockets, being careful to
align the chain and sprocket paint marks. See Figure 5-17.
Page 142 Section 4.0 Translation Chains

Potential for Chain may break and/or equipment may be damaged if front translation chain
Injury from turnbuckle tension is modified. Do not alter the turnbuckle adjustment. The front
equipment translation chain turnbuckle is factory adjusted to the correct chain tension. Ensure
failure that the lock nut at the left end of the turnbuckle is tight.
Figure 5-17 Position the Front Chain
4.) Thread both of the chain anchors into the front support two to three turns. See Figure 5-16.
4.4 Adjust Front Translation Chain

1.) Using the 13/16 inch chain wrench (46-152955P1), tighten both chain anchors until they just
contact the front chain anchor adjustment bracket. See Figure 5-16.
Figure 5-18 Table Anchor Adjustment Bracket
2.) Align the chain anchor grooves to the front support bracket set screw holes. Tighten the set
screws to secure the chain anchors.
If necessary, back out the chain anchors until the set screw holes and the chain anchor
grooves are aligned.

Section 5.0
Align Table With Tube Hanger
1.) Using the table dollies, lift the table body and motor base assembly. Move it to its final position
in the room.
2.) Once the table is in its final position, Bucky travel must be aligned with tube hanger travel.
Due to its construction, the front upper edge of the table tub is parallel to Bucky travel. See
Figure 5-19.
3.) Hang a plumb line from the tube hanger. Use temporary C-clamps in the bridge rails to lock
the lateral hanger position when the plumb line is close to the table tub.
4.) Refer to Figure 5-19. Measure the distance from the plumb line to the table tub at the head-
end and the foot-end of the table tub.
5.) Align the table so that it is parallel to tube hanger travel within +/- 1/16 inch (1.5 mm).
Figure 5-19 Table Alignment to Bucky Travel
Section 6.0
Table
6.1 Locate and Drill Anchor Holes
ALL EIGHT BASE PLATE ANCHOR BOLTS MUST BE INSTALLED TO PREVENT PATIENT
Table can tip INJURY. THIS ALSO ENSURES THAT THE TABLE MEETS SEISMIC AND MECHANICAL
ALIGNMENT REQUIREMENTS.
Page 144 Section 5.0 Align Table With Tube Hanger

1.) Using the table base as a template, mark the outline of the base plate on the floor. Mark the
location of all eight mounting holes.
2.) Using the dollies, move the table body and base assembly clear of the mounting area.
3.) Remove any floor covering that will be under table base (tile, carpet, etc.).
4.) Refer to Figure 5-20. Drill eight 1/2 inch (12.5 mm) holes for the table base anchors.
The following equipment, or equivalent, should be used:
- Rotary hammer (Black & Decker No. 5045 (718)) - A rotary hammer is recommended
because it is the fastest way to produce a hole of the correct size in concrete. It is also
easier to start a hole in the spot marked and the drill will not wander when hard aggregate
is encountered.
- Masonry drill
- Adapter for Black & Decker (or equivalent) rotary hammer
- “A” Taper drill bits and regular tip drill bits
- Adapter No. 717A - “A” Taper Drill No. A8L [1/2 inch (12.5 mm) diameter, 6-1/2 inch (165
mm) drilling depth]
Figure 5-20 Drill Anchor Holes
6.2 Grouting Procedure

See Appendix A - Grout and Pad Preparation, to obtain information on specific grout-related tasks.
1.) Clean the floor to ensure good bonding of the foam tape.
2.) Construct a foam tape dam around the four table base-plate corners marked in the previous
section. Allow an additional 1/2 inch (1.25 cm) on each side for clearance.
3.) Wrap masking table around each dowel until the diameter is increased enough to achieve a
snug fit in each drilled hole.
4.) Plug the holes with the prepared dowels to prevent the grout from entering the holes. Cracks
around the dowels may be sealed with (i.e. RTV 108) silicone rubber or acrylic latex caulk.
5.) Prepare and prime the floor per Appendix A - Grout and Pad Preparation.
6.) Mix and pour the grout per Appendix A - Grout and Pad Preparation. Keep the grout thickness
to 1/4 inch (0.64 cm) maximum if possible.
7.) Allow the grout to set for 2 to 4 hours before removing the four dowels.

8.) Allow the grout to cure per Appendix A - Grout and Pad Preparation.
9.) Remove the foam tape dam from around the grout pad.
6.3 Install Anchor Bolts

1.) Clean the surface of the grout pad. Make sure that there is no debris stuck to the bottom of the
table base plate.
2.) Carefully move the table into position over the grout pad and lower it so that the holes in the
base plate match the holes in the grout pad.
Do not expand the anchor by hand before tapping it into the hole.
3.) Install all eight anchor bolts as shown in Figure 5-21. With the anchor bolts still loose, recheck
the table alignment with the tube hanger travel. Make any adjustments allowed by the anchor
bolts, to improve the alignment.
In order to properly set the anchors, a torque wrench must be used. This will set the anchor
properly without twisting the bolt off.
4.) Torque the anchor bolts between 25 and 30 foot pounds (34 - 40 Nm).
Figure 5-21 Install Anchor Bolts
6.4 Remove Dolly

1.) Place cardboard between the dolly platform and the table base to prevent scratching.
2.) On the foot-end table dolly, remove the two angle brackets that attach the dolly upright to the
dolly base rails (Unistrut). See Figure 5-22. Save all dolly hardware.
3.) At both ends of the table, lower the dollies until the tops of the dolly uprights are no longer in
the Unistrut channels attached to the table tub, then pull the foot-end dolly back to separate it
from the dolly base rails.
4.) At the other end of the table, carefully pull the dolly, along with the attached base rails, out
from underneath the table.
Page 146 Section 6.0 Table

5.) Remove the Unistrut channels, shown in Figure 5-23, from the head-end and foot-end of the
table tub.
Figure 5-22 Disconnect Dolly Base Rails from Foot-End Dolly
Figure 5-23 Remove Dolly Unistrut Channels

6.5 Remove Fluoro Carriage Shipping Brackets
1.) See Figure 5-24. Remove shipping brackets number one and number two from the rear of the
fluoro carriage. Set aside the shipping brackets and the mounting hardware for later return to
the factory.
Figure 5-24 Fluoro Carriage Shipping Brackets
6.6 Prepare Table Base

1.) Refer to Figure 5-25. At the rear of the table, remove the support bar and trim cover.
2.) Pull the cables out of the table tub and lay them on the floor behind the table.
Figure 5-25 Remove Support Bar and Trim Cover to Access Cables

6.7 Prepare Dollies for Return Shipment
1.) Consolidate all the shipping dollies and shipping hardware for return shipment.
2.) Call “Tech Transport” to arrange for pickup (800-851-9929). Tech Transport provides all of the
documentation and will place dollies on pallets, and get them ready for the return. All the FE
needs to do is make the call.
6.8 Install Cable Base

1.) Remove the cable base (also called the table cable transition panel) from the box that was
shipped on the table top. Position it at the rear of the motor base as shown in Figure 5-26.
2.) Make sure the attached cables are not tangled or twisted.
Figure 5-26 Position Cable Base
3.) Refer to Figure 5-27. Mount the cable base hinge to the motor base with three 8-32 x 0.375
inch screws. The screws are shipped from the factory installed in the motor base. Do not attach
the top corners of the cable base until the internal connections are made.

Figure 5-27 Install Cable Base

Section 7.0
Intelligent Digital Device (IDD)
The “Table and IDD” Tackle Box (2167913) and the “Front Panel and Trim” Tackle Box (2167863)
both contain mounting hardware and are located inside the table trim cover packing box.
7.1 Install IDD in the IDD Carriage

The round bearing rail on the foot-end of the IDD engages ball bearing races on the IDD carriage.
The flat rail on the head-end of the IDD engages roller bearings in the IDD carriage. To avoid
damaging the races and bearings, the IDD must be level, perpendicular to the IDD carriage and at
the proper height when being slid into the IDD carriage. A protective plastic nose cone is temporarily
attached to the rear of the IDD foot-end bearing rail to prevent damage to the ball bearing races
during assembly.
1.) Remove the top of the IDD shipping box. Before sliding the box into position, push the table
top to the extreme forward position and the vertical tower to the extreme rear position to
prevent the IDD box from falling off of the table.
2.) Refer to Figure 5-28 and Figure 5-29. Slide the box towards the vertical tower while rotating
the box 90 degrees. The rear of the IDD should line up with the front of the IDD carriage.
IDD CARRIAGE
TABLE IDD SHIPPING BOX
TOP
REAR OF
IDD
ROTATE THIS END OF THE BOX, THEN

SLIDE THE IDD TOWARD THE REAR OF
SLIDE THE IDD TOWARD THE REAR THE TABLE, INTO THE IDD CARRIAGE
OF THE TABLE INTO IDD CARRIAGE
Figure 5-28 Rotate IDD Box

Figure 5-29 IDD Shipping Box
3.) Lower the flap on the rear end of the shipping box and slide the IDD into the IDD carriage. See
Figure 5-30. The nose cone (Figure 5-31) should guide the track into the bearings.
Figure 5-30 Engage Intelligent Digital Device (IDD)
Page 152 Section 7.0 Intelligent Digital Device (IDD)

REAR OF IDD
REMOVE NOSE CONE

AFTER IDD IS INSTALLED
Figure 5-31 IDD Carriage Stop Installation
4.) When resistance is felt, press the parking lock release lever (see Figure ), then push the IDD
into the carriage.
IMMEDIATELY after engagement, unscrew the plastic nose cone and install the rear carriage
stop (2136616) using a 10 mm x 25 mm button head hex screw (2109872-13) furnished in the
“Table and IDD” Tackle Box (2167913). Refer to Figure 5-31 and Figure 5-32. Apply Loctite
242 and tighten screw to 12 N-m (100 lb.-in).
Figure 5-32 IDD Carriage Stop Installation

5.) Carefully slide the shipping boxes out from under the IDD.
Note: DO NOT ADJUST ANY SCREWS, CAMS, ETC., MARKED WITH RED TAPE. THEY ARE
FACTORY ADJUSTED. See Figure 5-33.
Figure 5-33 “Do Not Adjust at Installation” Warning Tape (Rear of IDD)
7.2 Install Table Cables
Figure 5-34 Table Cable Assembly

1.) Connect the plug coming from the cable base to ML2A1J9 on the motor base as shown in
Figure 5-35.
Figure 5-35 Connect Plug ML2A1J9
2.) Connect the ground leads (green) to the ground bus on the cable base.
In order to show the low voltage cables (Figure 5-36), the table has been angulated to full
vertical. However, at this state of the installation, it will not be possible to angulate the table.
You must work under the table as best you can.
3.) Connect the fluoro foot switch wires as follows (see Figure 5-36):
RFP3A1TS1-11 Black
RFP3A1TS1-12 White
RFP3A1TS1-14 Green
4.) Refer to Figure 5-36 and Figure 5-37. Mount the spring and cable guide to the motor base with
three 10-32 x 0.375 inch screws (05558) and washers (18858) from the “Table and IDD”
Tackle Box (2167913). The cable guide is packed in the IDD shipping box.
5.) Mark the cables to show the existing bracket position, then cut the Ty-Raps to remove the
bracket from the cables. Attach the bracket to the side of the motor base casting using two 10-
32 x 0.50 inch screws as shown in Figure 5-36.
6.) Place the cables (including the fluoro foot-switch cable) back into the bracket and secure with
two new Ty-Raps.

Figure 5-36 Install Table Cables
Figure 5-37 Table Cable Guide

7.3 Move Table Top
1.) To remove the fluoro carriage and Bucky counterweight shipping brackets, it will be necessary
to move the table top.
Note: There are marked pieces of tape on both the rear table rail and the rear table top. The marks
are used for alignment when the chain is reinstalled. DO NOT REMOVE THESE PIECES OF
TAPE.
2.) Refer to Figure 5-38. Use a 1/4” allen wrench to remove the two 5/16”-18 x 1.25" allen head
cap screws located underneath the rear center of the table top. The table top can now be
manually moved.
Figure 5-38 Table Top Chain Connection
7.4 Remove Bucky Shipping Brackets

1.) Refer to Figure 5-39. Remove the two screws holding the Bucky shipping bracket. A shipping
bracket, held with one screw, must also be removed if the cassette tray was installed at the
factory. Set aside the shipping bracket and its mounting hardware for later shipment back to
the factory.
2.) Manually move the table top towards the foot-end of the table to expose the Bucky
counterweight shipping bracket at the head-end of the table. See Figure 5-40.
3.) Remove the Bucky counterweight shipping bracket. Set aside the shipping bracket and its
mounting hardware for later shipment back to the factory.

Figure 5-39 Bucky Shipping Bracket
Figure 5-40 Bucky Counterweight Shipping Bracket
7.5 Remove Main Counterweight Shipping Brackets

Remove the bolts securing the longitudinal and vertical counterweight brackets, then remove the
brackets. See Figure 5-41. Set aside the shipping bracket and its mounting hardware for later
shipment back to the factory.

Figure 5-41 Main Counterweight Carriage Shipping Bracket
7.6 Collimator Blade Stop Removal Instructions

1.) Remove and set aside the two M3 socket head screws with countersunk washers. These are
located in front of, and below, the fluoro carriage casting. Refer to Figure 5-42.
Figure 5-42 Remove Aluminum Plate Screws
2.) Carefully remove the aluminum plate from the top of the fluoro collimator assembly. See
Figure 5-43.

Figure 5-43 Remove Aluminum Plate
3.) Remove the foam shipping block from the top of the fluoro collimator assembly and discard.
See Figure 5-44.
Figure 5-44 Remove Foam Shipping Block

Figure 5-45 Foam Shipping Block
4.) Carefully replace the aluminum plate and secure using the two M3 socket head screws with
countersunk washers.
7.7 Install Head-End & Foot-End Trim Covers

Head-end and foot-end trim cover hardware must be installed from inside the table body.
Hint: Tape or glue the washers to the screws to avoid losing the washers inside the table.
1.) See Figure 5-46. Mount the head-end trim cover using four 1/4”-20 x 0.625 inch bolts (46-
170015P155) and 0.050 inch thick flat washers (18856). The bolts and washers are in the
“Front Panel and Trim” Tackle Box (2167863).
MOUNT HEAD-END TRIM COVER

USING (4) 1/4"-20 x 0.625 INCH
BOLTS AND FLAT WASHERS
HEAD-END TRIM COVER
MOUNT FOOT-END TRIM COVER

USING (4) 1/4"-20 x 0.625 INCH
BOLTS AND FLAT WASHERS
FOOT-END TRIM COVER
Figure 5-46 Table Head-End and Foot-End Trim Cover Installation
2.) See Figure 5-47. Mount the foot-end trim cover using four 1/4”-20 x 0.625 inch bolts (46-
170015P55) and 0.050 inch thick flat washers (18856). You will need a 10" socket head
extension to reach the 1/4”-20 bolts. Bolts and washers are in the “Front Panel and Trim”
Tackle Box (2167863).

For access to the foot-end trim cover mounting holes, remove the table harness cover located
inside the table.
Figure 5-47 Remove Table Harness Cover (Foot-End)
7.8 Install Mylar Shield

1.) Extend the table top to the foot-end limit and move the Bucky to the head-end of the table.
Note: Refer to Figure 5-48. The notched side of the mylar should be to the rear of the table to allow
attachment of the chain to the table.
2.) Mount the head-end bracket with four phillips head 6-32 x 0.375 screws (47323), and move
the table top to the head-end limit. The screws are in the “Front Panel and Trim” Tackle Box
(2167863).
3.) Mount the foot-end bracket to the table with four phillips head 6-32 x 0.375 screws (47323. The
screws are in the “Front Panel and Trim” Tackle Box (2167863).
4.) Move the table top in all four directions and check for clearance.
Figure 5-48 Mylar Shield Installation

7.9 Install Lead Apron
1.) The lead apron track is assembled to the IDD before shipment. To install the lead apron,
engage the lead apron sliders in the track at the head-end of the IDD and snap the handle into
the latch from the rear.
2.) The apron assembly is shown in Figure 5-49 in its front position. It may be moved to its head-
end position by pushing on the handle.
3.) To disengage the handle, lift up on the handle and push to the rear.
4.) Mount the apron bracket (Figure 5-50) to the wall of the room. The purpose of the apron
bracket is for storage of the lead apron when it is not on the IDD.
LEAD APRON TRACK
BEARING BLOCK
HEAD-END
IDD (FRONT)
HANDLE
APRON SUPPORT
LATCH
SLIDERS
APRON PANELS
Figure 5-49 Lead Apron
Figure 5-50 Apron Bracket for Storage of Lead Apron
Section 8.0
Image Intensifier (II)
8.1 Image Chain Unpacking
1.) Open the image chain shipping container. Remove the foam packing material.
2.) Remove the back cover by pulling up on the thin plastic band separating the covers.

The Image Intensifier requires a lifting device to aid in the installation. The following items have
been shipped with the Image Intensifier and must be used to raise the unit out of the box and
onto the IDD (see Figure 5-51):
- A lifting fixture Shipped in the Image Intensifier box
- A ratchet hoistShipped in the box marked C7011MZ
- A racket tie-downShipped in the box marked C7011MZ
- A yellow lifting barShipped in the box marked C7011MZ
- A nylon sling Shipped in the box marked C7011MZ
These items are GE Medical Systems property and must not be removed from the site.
These items will assist in future Image Intensifier replacement procedures.
Note: The recommended attachments for the ratchet hoist (come-along) are the suspension bridge
or a Unistrut. The suspension you choose must have the ability to support 200 lbs. (46 kg).
3.) Open the Image Intensifier shipping box and remove the front half-cover from the Image
Intensifier (3 screws). Remove the ratchet hoist and yellow lifting bar from its shipping box.
4.) Slide the cable-side hook of the hoist onto the yellow lifting bar and place it over the top of the
suspension. If there is not enough room to use the yellow lifting bar, use the “alternate method”
and attach the nylon sling supplied with the hoist as shown in Figure 5-51 and Figure 5-54. The
other hook will attach to the Image Intensifier nylon belts.
5.) Attach the hoist hook to the nylon belt on the Image Intensifier, raise the Image Intensifier out
of the shipping container and set it down vertically on the floor or table.
6.) Detach the hoist hook from the nylon belt. Remove the nylon belt from the Image Intensifier.
7.) Remove the rear half-cover from the Image Intensifier.
8.) Fasten the straps provided in the box onto the image chain and lift it out of the box
Figure 5-51 Image Intensifier Lifting Kit
Page 164 Section 8.0 Image Intensifier (II)

Figure 5-52 40 cm Image Chain Assembly

Figure 5-53 32 cm Image Chain Assembly

Figure 5-54 Image Intensifier Lifting Device
8.2 Install 32 cm Image Intensifier

Note: If the Image Intensifier is already installed, remove the two (2) white plug buttons and flat head cap
screws from the rear of the Image Intensifier trim cover. Gently lift the Image Intensifier trim cover
and support after removal of the side handle trim covers (the tab on the side handle trim cover fits
into the slot on the Image Intensifier trim cover).
1.) Remove the six hex nuts, washers and spacers to remove the IDD Control Console.
a.) Remove (5) button head cap screws (note lengths).
b.) Disconnect the following cables from the IDD console (note routing and connection
points):
* Right and Left Fluoro switch cables
* Prep Bar switch cable
* Sensor cable
* Power Assist ribbon cable
* Main IDD Console cable
2.) Remove the rear cover by tilting the back end up and sliding it rearward. Tabs on the front of
the rear cover fit under the front cover slides.
3.) Prepare the Image Intensifier for lifting onto the IDD.
a.) Fasten the four belts of the Lifting Fixture to the central casting using the hardware

supplied with the Lifting Fixture.
b.) Make sure the M6 screws go through a washer, the nylon belt, a nylon washer, and then
into the central casting.
c.) Place the nylon washers between the belts and the casting.
4.) Raise the Image Intensifier over the IDD.
a.) Attach the hoist hook to the eye bolt of the Lifting Fixture.
b.) Raise the Image Intensifier over the IDD.
c.) If the ceiling height is too low, it may be necessary to lower the IDD to obtain additional
clearance as follows:
1.) Attach the Ratchet Tie Down as shown in Figure 5-55.
2.) Using the Ratchet Tie Down, lower the IDD as needed.
Figure 5-55 Ratchet Tie Down Installed Between IDD and Table (Rear View)
5.) See Figure 5-56. Remove the (6) M6 x 25mm hex socket cap screws and washers from the
IDD frame.

Figure 5-56 Image Intensifier Mounting Hardware
6.) See Figure 5-57. Carefully lower the Image Intensifier onto the IDD frame over the two
alignment spacers.
7.) Attach the Image Intensifier to the IDD frame using the same (6) M6 x 25 mm hex socket cap
screws and washers that were removed previously.

Figure 5-57 40 cm or 32 cm Image Intensifier and TV CCD Installation on IDD
8.) Partially install the IDD Control Console using only (1) button head cap screw (46-328417P6)
to hold it in place until the cables are re-connected. The screw is in the “Table and IDD” Tackle
Box (2167913)
Note: Ensure that all IDD Control Console cables are carefully routed to avoid pinching between the
covers and the circuit boards.
9.) See Figure 5-58. Re-connect the following cables to the IDD Control Console:
- Right and Left Fluoro switch cables
- Prep Bar switch cable

- Sensor cable
- Power Assist ribbon cable
- Main IDD Console cable
10.) See Figure 5-58. Re-attach the IDD Control Console to the IDD frame using (4) remaining
button head cap screws (46-328417P6). The screws are in the “Table and IDD” Tackle Box
(2167913)
Figure 5-58 Installing IDD Control Console
8.3 Cable Connection
8.3.1 CCD Cable

1.) See Figure 5-59. Connect the CCD cable (from the Positioner Cabinet) to the CCD head
connector. Make sure the connector is properly seated and locked. The spring locks will snap
into place when it is properly connected.
2.) Secure the cable to the HVPS bracket using a P-clamp.
Figure 5-59 32 and 40 cm Image Intensifier CCD Cable Connections

8.3.2 OCB Cable
1.) See Figure 5-60. Connect the OCB cable (DB25 connector) to J1 and tighten the connector
pins.
Figure 5-60 Cable for OCB (DB25 Connector)
2.) See Figure 5-61. Attach the cable to the HVPS bracket using the P-clamp.
Figure 5-61 32 and 40 cm Image Intensifier OCB Cable Connections

3.) See Figure 5-62. At the rear of the image intensifier assembly, place the OCB and CCD cables
in the clamp groves as shown. The OCB cable is larger than the CCD cable and should be
placed in the wider groove.
Note: The cable shielding on both cables needs to be exposed at the clamp plate to ensure EMC
shielding continuity.
Figure 5-62 Mount OCB and CCD Cables in Clamp
4.) See Figure 5-63. Mount the cable clamp plate by securely fastening the screws.
Figure 5-63 Securing Cable Clamp Plate

5.) See Figure 5-64. Connect the small yellow/green cable to the ground connection on the bottom
of the HVPS.
Figure 5-64 Connecting Ground Cable on HVPS
8.4 Image Intensifier Cover Installation

1.) See Figure 5-65. Fit the front cover in the groove of the positioner interface ring. Secure the
two internal screws.
Figure 5-65 Image Intensifier Front Cover Screws
Note: The OCB and CCD cables should be routed through the cable grooves on the lower edge of
the rear cover. This ensures proper positioning and fit of the back cover.

2.) See Figure 5-66. Fit the rear cover in the groove of the positioner interface ring and firmly push
it with the palm of the hand to engage the internal lock mechanism.
Figure 5-66 Installing Rear Cover
Note: To remove the rear cover, it is suggested to pull the cover from the cable openings on the back.

3.) See Figure 5-67. Secure the M5 screws on both the left and the right sides of the rear cover.
Figure 5-67 M5 Screw Installation on Rear Cover
4.) Place two plastic screw caps over the M5 screws.

Figure 5-68 Cosmetic Plastic Screw Caps
Figure 5-69 CCD Image Chain

Section 9.0
Table Cables
1.) Using the hardware supplied in the “Table and IDD” Tackle Box (2167913), mount the bottom
half of the cable exit casting to the rear of the fluoro carriage as shown in Figure 5-70 and
Figure 5-71. Use two 5/16”-18 x 0.75 inch bolts (18566) and two 5/16” lock washers (17206).
Figure 5-70 Cable Exit Casting
Page 178 Section 9.0 Table Cables

Figure 5-71 Cable Exit Casting
2.) Refer to Figure 5-72. Mount the cable trough along the side of the fluoro carriage. Use one 10-
32 x 0.375 inch phillips head screw (05558) and washer (18858), and one 8-32 x 0.375 flat
head screw (47768). The screws are in the “Table and IDD” Tackle Box (2167913). Run the
high voltage cables, the collimator and lock cable, and the stator cable through the cable
trough.
3.) Refer to Figure 5-73. Route the cables through the cable exit casting and out the back, being
careful not to cross the cables. The cables must lay flat in the casting.
4.) Mount the cover on the cable trough. The cover snaps into place.
Note: After mounting the cable trough cover and cable exit casting, move the fluoro carriage in and
out to make certain there is no interference. If there is interference, loosen and adjust the
position of the cable exit casting (not the cable trough cover) as required to eliminate the
interference.

Figure 5-72 Cable Trough
HIGH VOLTAGE CABLES

HEAT SENSOR CABLE
STATOR CABLE
SID POT & POWER ASSIST HARNESS
IMAGE INTENSIFIER CABLES
IDD CABLE
CABLE EXIT CASTING
Figure 5-73 Cable Positions at Cable Exit Casting
Section 10.0
Power Assist
10.1 Install Vertical Compensator and Lock
1.) Mount the terminal strip and marker (403B320P49) to the IDD tower as shown in Figure 5-74
and Figure 5-75. Use two 6-32 x 0.625 inch screws (46-208560P25) and lock washers (46-
220181P3). The hardware is supplied in the bag with the Power Assist.
2.) Verify that the vertical lock wires and diode have been factory-wired as shown in Figure 5-75.
3.) Attach the connector at the bottom end of the coil cord to the connector in the cable exit
casting.
4.) Attach the screw-mounted cable tie (near the bottom of the coil cord) to the threaded hole at
the right rear corner of the cable exit casting.
Page 180 Section 10.0 Power Assist

Figure 5-74 Terminal Strip Location
Figure 5-75 Terminal Strip Connections
10.2 Install “Self-Adjusting” Vertical Power Assist

Note: The vertical power assist motor and related hardware are shipped in a small box on the table top.
1.) Mount the motor assembly to the vertical tower using the furnished 5/16”-18 x 1-1/4 (32 mm)
socket head screws (46-208561P58) and lock washers (46-220181P8). The mounting
hardware is located in the power assist motor shipping box. Be sure to attach the vertical tower
cover support wire as shown in Figure 5-76 (the support wires are shipped in the trim cover
box). The other support wire will be attached later.
2.) Mount the upper idler sprocket assembly to the vertical tower using the furnished hardware,
10-32 x 0.75 inch socket screw (46-170498P184) and lock washer (46-220181P5) as shown
in Figure 5-78.
3.) See Figure 5-76. Loop the chain around the idler sprocket and the motor sprocket as shown.

IDLER CHAIN
SPROCKETS
SPRING
MOTOR
ASSEMBLY
THE TRIM COVER PICTURED HERE IS NOT INSTALLED

UNTIL LATER IN THE INSTALLATION PROCEDURE
TOWER COVER
CHAIN ANCHOR
SUPPORT WIRE
Figure 5-76 Self-Adjusting Vertical Power Assist
4.) Mount the chain anchor to the IDD carriage using two 10-32 x 1.75 hex socket screws (46-
170498P33) and lock washers (46-220181P5). Be sure to secure the chain between the two
chain anchor blocks and the spring between the lower block and the IDD carriage casting. See
CHAIN ANCHOR BLOCKS

(Chain goes between these
two blocks)
10-32 x 1.75"
SCREWS AND
LOCK WASHERS
SPRING
Figure 5-77 Tension Spring and Anchor Placement
Page 182 Section 10.0 Power Assist

Figure 5-78 Self-adjusting Vertical Power Assist
5.) Remove the protective cover from the top of the power assist motor. See Figure 5-78.
6.) Locate the gray cable in the cable exit casting that contains the red and black leads. Remove
the P-clamp from the cable shield, then route the red and black leads through the access hole
near the terminal strip on the motor assembly. See Figure 5-79.
7.) Connect the red wire to TS5-1 and the black wire to TS5-2. When the leads have been
connected, re-install the P-clamp on the cable shield and fasten the P-clamp as shown in
Figure 5-79.
8.) Install the protective cover over the terminal strip and resistor.
Figure 5-79 Vertical Power Assist Motor Wiring

10.3 Install Rubber Bumper
1.) Install the rubber bumper (46-270234P1) in the hole used to mount shipping bracket number
one. The rubber bumper is shipped inside of the power assist motor box.
2.) Mount the rubber bumper flush with the weld. See Figure 5-80. If you receive the rubber
bumper with a nut installed, remove it. The rubber bumper must be installed flush.
Weldment
Rubber
Bumper Shaft
Lock Nut
Figure 5-80 Rubber Bumper
Section 11.0
Cassette Tray
Refer to Figure 5-81. Install the cassette tray into the Bucky. The cassette tray slides into the front
opening of the Bucky.
Figure 5-81 Cassette Tray
Section 12.0
Cables
12.1 Install Cables and Cable Exit Cover
1.) Refer to Figure 5-82. Remove the cable exit cover and discard the two black shipping screws
holding it in place. The Image Intensifier cables must be the same length as the IDD cable
Page 184 Section 11.0 Cassette Tray

hose. They enter and exit the cable covers parallel to each other. The distance from the IDD
to the cable exit cover is approximately 38" (96.5 cm). The IDD cable is marked where it enters
the lower cover to assist in installation.
2.) When all cables are in place, mount the cable exit cover using eight 8-32 x 0.625 inch screws
(25899) from the “Table and IDD” Tackle Box (2167913).
Figure 5-82 IDD Cable Length

3.) Refer to Figure 5-83. Mount the two wire brackets at the rear of the vertical tower to support
the tower cover.
Figure 5-83 Vertical Tower Cover Support Brackets
12.2 Install Vertical Tower Cover

Install the vertical tower cover as shown in Figure 5-83, using (1) 10-32 x 0.375 screw (18384) and
(1) flat washer (18856) from the “Front Panel and Trim” Tackle Box (2167863). Clip the sides of the
tower cover over the wire brackets installed earlier.
Figure 5-84 Vertical Tower Cover
Page 186 Section 12.0 Cables

12.3 Final Cable Drape
1.) Refer to Figure 5-85. Mount the cables in the split clamp at the back of the cable base leaving
approximately 62 inches (158 cm) of cable between the cable exit and the cable base.
Figure 5-85 Cable Base Split Clamp

2.) The completed cable drape is shown in Figure 5-86. No more than three ties should be used,
and do not tie the other cables to the IDD cable.
Figure 5-86 Completed Cable Drape
Section 13.0
Chain Guards and Trim
Note: The “Front Panel and Trim” Tackle Box (2167863) is needed to install the covers.
13.1 Install Drive Motor Trim Covers

1.) Refer to Figure 5-87. The upper trim cover should already be installed by the factory. If it has
been removed, place the upper trim cover in position. Install two 10-32 x 3/8 inch screws in the
upper part of the upper trim cover. Install two 10-32 x 3/8 inch screws (05558) through the
access holes in the lower part of the upper trim cover (these screws secure the cable base).
These two screws are shipped in the “Table and IDD” Tackle Box (2167913).
2.) This step may be postponed until all system cabling has been completed.
Refer to Figure 5-87. Place the lower trim cover in position. Install six screws (4 different sizes)
and flat washers in the lower trim cover. The screws are shipped from the factory installed into
the motor housing casting.
Page 188 Section 13.0 Chain Guards and Trim

Figure 5-87 Upper and Lower Drive Motor Trim Cover
13.2 Install Gear Sector Cover

1.) Refer to Figure 5-88. Place the gear sector cover in position and install six 10-32 x 0.375 inch
screws (18384) in the cover. The screws are shipped in the “Front Panel and Trim” Tackle Box
(2167863). The bottom screw on the gear sector cover cannot be installed at this time since
the table is not connected to power. When power has been connected to the system, be sure
to angulate the table so that the last screw can be installed.
2.) Refer to Figure 5-89. Place the gear sector top cover in position and install two 10-32 x 0.375
inch screws (18384) in the cover. The screws are shipped in the “Front Panel and Trim” Tackle
Box (2167863).

Figure 5-88 Table Gear Sector Cover
Figure 5-89 Table Gear Sector Top Cover
13.3 Install Lower Rear Chain Guard

1.) Refer to Figure 5-90. The lower chain guard is in two sections. Both sections are identical.
2.) The table must be angulated to reach all the mounting screws, so install only those screws that
can be reached without angulating the table.
3.) Place the chain guard sections in position and install three 8-32 x 0.25 inch screws (18363) in
each section. The screws are shipped in the “Front Panel and Trim” Tackle Box (2167863).

Figure 5-90 Lower Rear Chain Guard

13.4 Install Upper Rear Chain Guard
The upper rear chain guard is two sections.
1.) Refer to Figure 5-91. Place the upper chain guard sections in position.
2.) Install three 8-32 x 0.25 inch screws (18363) in each section. The screws are shipped in the
Figure 5-91 Upper Rear Chain Guard

13.5 Install Rear Sprocket Covers
1.) Refer to Figure 5-92. Place the rear sprocket covers in position.
2.) Install the sprocket covers on the table using two 8-32 x 0.25 inch screws (18363), two 2-inch
standoffs (46-180822P1), and two spacers (1000274P273). The hardware is shipped in the
Figure 5-92 Rear Sprocket Covers
13.6 Re-install Table Top Chain and Rear Trim Panel

Note: There are marked pieces of tape on both the rear table rail and the rear table top. The marks are
used for alignment when the chain is reinstalled.
1.) Refer to Figure 5-93. Manually move the table top to line up the marked pieces of tape located
on the rear table rail and the rear table top. Use a 1/4” allen wrench to install two 5/16-18 x
1.25" allen head cap screws underneath the rear center of the table top. Remove the tape after
tightening the bolts.
Figure 5-93 Table Top Chain Connection

2.) At the rear of the table, re-install the rear trim panel and support bar as shown in Figure 5-94.
Use two pan head screws (18384) to attach the trim cover. Use 3 hex bolts and the rubber
fluoro carriage bumper to attach the support bar.
Figure 5-94 Rear Support Bar and Trim Panel

13.7 Install Fluoro Carriage Trim Cover
Place the trim cover over the corner of the fluoro carriage as shown in Figure 5-95 and secure with
two screws (18363) and two 0.50-inch standoffs (1001881P71) from the “Front Panel and Trim”
Figure 5-95 Fluoro Carriage Trim Cover
13.8 Install Front Trim Panel

1.) Mount the head-end and foot-end front panel brackets as shown in Figure 5-96. Use two 10-
32 x 0.50 inch screws (14734). The screws can be found in supplied the “Front Panel and Trim”
2.) Mount two 1.25-inch standoffs (46-180822P2) and two spacers (1000274P273) at both the
head-end and foot-end as shown in Figure 5-96. The standoffs and spacers can be found in
the “Front Panel and Trim” Tackle Box (2167863).
Note: DO NOT install the head-end and foot-end sprocket covers at this time or they will prevent the
front trim panel mounting bolts from being installed.

Figure 5-96 Front Trim Panel Mounting Hardware (Head-End Shown)
3.) Get four 10-32 x 0.188 inch screws (05779) from the “Front Panel and Trim” Tackle Box
(2167863) and place these on the table top. These screws will be used to mount the table front
trim panel.
4.) Use the patient step to support the table front trim panel, then plug the control cable into the
rear of the trim panel. See Figure 5-97.
5.) Put the trim panel in place and center the holes at the top of trim panel over the four threaded
screw holes on the table. While holding the trim panel in place, install the four 10-32 x 0.188
inch screws to hold the top of the trim panel to the table. See Figure 5-97.

PAN HEAD SCREWS

10-32 X 3/16 INCH
(4 PLACES)
FRONT TRIM PANEL

CONTROL CABLE CONNECTOR
(HIDDEN)
NOTE: BEFORE TIGHTENING

THE MOUNTING SCREWS/BOLTS,
VERIFY THAT THE 4 HOLES FOR THE
10-32 SCREWS LINE UP CORRECTLY.
THE BRACKET MOUNTING HOLES
ARE SLOTTED TO ALLOW SHIFTING
OF PARTS FOR HOLE ALIGNMENT
USE THE PATIENT STEP TO

SUPPORT THE TRIM PANEL
WHEN CONNECTING THE
CONTROL CABLE THE FRONT TRIM PANEL
MOUNTS ON BRACKETS
(ONE SET ON EACH END)
FRONT TRIM PANEL INSTALLATION
Figure 5-97 Table Front Trim Cover Installation
6.) Refer to Figure 5-98. Using a 7/16” inch socket wrench, install two 1/4”-20 x 0.50 inch hex head
bolts (15956) on both the head-end and foot-end of the front trim panel. The hardware is in the
“Front Panel and Trim” Tackle Box (2167863). If necessary, the head-end and/or foot-end
bracket can be adjusted (slotted holes) until the alignment is correct.

Figure 5-98 Table Front Trim Cover Installation
7.) Refer to Figure 5-99. Install the head-end and foot-end sprocket covers on the standoffs using
two 8-32 x 0.25 inch screws (18363). The screws can be found in supplied the “Front Panel
and Trim” Tackle Box (2167863).
Figure 5-99 reinstall Front Sprocket Covers

Section 14.0
Head Clamp and Shoulder Rest Options
The head clamp and shoulder rest options must be installed and adjusted for proper operation, prior
to system turnover to user. After adjustments are completed, options should be removed and stored
in their proper storage place.
The following adjustment procedure applies to both the head clamp and shoulder rest options.
1.) Adjust metal tabs until minimum side play is achieved.
a.) Bend the tab(s) inward to remove side play.
b.) Verify that the option still slides on the table top freely from station to station (both sides).
c.) Re-adjust tab(s) as necessary.
Figure 5-100 Head and Shoulder Option - Tab location
2.) Adjust both eccentrics spacers to achieve 0.002 of an inch (0.05 mm) clearance between each
base. See Figure 5-101 and follow the procedure below.
Figure 5-101 Head & Shoulder Option - Eccentric Adjustment

a.) Slightly loosen the eccentric screw.
b.) Rotate the eccentric spacer until a 0.002 of an inch (0.05 mm) clearance is achieved
between the eccentric space and the base.
c.) If the 0.002" (0.05mm) spacing cannot be achieved above, reposition the release bracket.
I.) Slightly loosen the release bracket screws.
II.) Slide the bracket in the direction that will allow you to achieve the 0.002"(0.05mm)
clearance.
III.) Tighten the release bracket screws.
d.) After spacing is achieved, tighten eccentric screw.
e.) Repeat procedure above to other side.
Page 200 Section 14.0 Head Clamp and Shoulder Rest Options
Chapter 6
Cabinets
Section 1.0
System Cabinet
1.1 Items required
1.1.1 Tools
Standard Service Tools
1.1.2 Parts
• Wall mounting bracket (supplied with cabinet).
• Customer or contractor supplied wall and floor anchoring devices that meet local requirements
(seismic, etc.).
• Customer or contractor supplied wiring/cable conduits, fittings, etc.
1.2 Procedure
1.2.1 Initial Conditions

Before installation work begins, the site should be checked to verify the correctness of junction box
sizes, their locations, the number and sizes of interconnecting wiring and proper power availability
in the room. In addition, cabinet mounting methods should already be determined prior to cabinet
installation (customer supplied attaching devices). Refer to Direction 2297165-100, Precision 500D
R&F System Pre-Installation.
1.2.2 Steps
1.) Unbolt the wall mount bracket from the top of the System Cabinet. If the cabinet will be
mounted flush to the wall, then the wall mount bracket should be bolted flush to the rear of the
cabinet as shown in Figure 6-1. If the cabinet cannot be mounted flush to the wall due to an
obstruction (such as wall-mounted duct-work or raceway), then the wall mount bracket should
be bolted to the cabinet in the extended position by using the other set of mounting holes.
2.) The System Cabinet will be shipped attached to shipping dollies. Position the cabinet (while
on the dollies) according to your room plan.
3.) Lower the cabinet until contact is made with the floor.
SYSTEM CABINET CAN TIP OVER AND CAUSE INJURY. SUPPORT OR

CABINET BRACE THE CABINET UNTIL IT IS FASTENED SECURELY TO THE
TOP HEAVY WALL. OTHERWISE IT MAY TIP FORWARD WHEN A MODULE IS
PULLED FORWARD.
Chapter 6 Cabinets Page 201

4.) Remove the front dolly retaining cables and remove the front cabinet doors.
5.) Using the base of the cabinet as a template, mark the mounting holes on the floor.
6.) Re-install the front dolly retaining cables, raise the dolly from the floor, and move the cabinet
from the mounting area.
7.) Drill mounting holes to fit the required cabinet anchors.
8.) Re-position the cabinet (on the dollies) over the mounting holes and lower the cabinet to make
contact with the floor. Remove the dollies from the cabinet.
9.) Install locally approved floor anchoring devices through the cabinet base into the floor.
10.) Attach the cabinet to the wall with the supplied bracket using locally approved wall anchoring
devices.
Figure 6-1 System Cabinet Mounting Plate (Flush-Mount Position)
Page 202 Section 1.0 System Cabinet

Figure 6-2 SYSTEMS CABINET

Wall Mount
Gravity C enter Brackets
400
shown in
(15. 75) 315 mm
(12.4 in.)
extended
position
860 mm 860 mm
(33.85 in.) AND AIR (33.85 in.)
FLOW
AIR FLOW
Wall Mount Brackets shown
in extended position
WARNING:
A free space up from the floor is required
in front of the cabinet to open the door.
When the door is closed, a free space of about
15 cm (6 in.) is required in front of the door
Figure 6-3 System Cabinet (Continued)
Page 204 Section 1.0 System Cabinet

Section 2.0
Positioner Cabinet
2.1 Items required
2.1.1 Tools:
Standard Service Tools
2.1.2 Parts:
• Wall mounting bracket (supplied with cabinet).
• Customer or contractor supplied wall and floor anchoring devices that meet local requirements
(seismic, etc.).
• Customer or contractor supplied wiring/cable conduits, fittings, etc.
2.2 Procedure
2.2.1 Initial Conditions

Before installation work begins, the site should be checked to verify the correctness of junction box
sizes, their locations, the number and sizes of interconnecting wiring and proper power availability
in the room. In addition, cabinet mounting methods should already be determined prior to cabinet
installation (customer supplied attaching devices). Refer to Direction 2297165-100, Precision 500D
R&F System Pre-Installation.
2.2.2 Steps
1.) Unbolt the wall mount bracket from the top of the Positioner Cabinet. Turn the bracket over and
mount it flush to the rear of the cabinet, similar to Figure 6-1.
2.) The Positioner Cabinet will be shipped attached to shipping dollies. Position the cabinet (on
the dollies) according to the room plan.
3.) Lower the cabinet until contact is made with the floor.
SUPPORT OR BRACE THE CABINET UNTIL IT IS FASTENED TO THE

CABINET WALL. OTHERWISE IT MAY TIP FORWARD WHEN A CARD RACK IS
TOP HEAVY SWUNG OPEN.
4.) Remove the front dolly retaining cables and remove the front cabinet doors.
5.) Using the base of the cabinet as a template, mark the mounting holes on the floor.
6.) Re-install the front dolly retaining cables, raise the dolly from the floor, and move cabinet from
mounting area.
7.) Drill the mounting holes to fit the required cabinet anchors.
8.) Re-position the cabinet (on the dollies) over the mounting holes and lower the cabinet to make
contact with the floor. Remove the dollies from the cabinet.
9.) Install locally approved floor anchoring devices through the cabinet base into the floor.
10.) Re-position the supplied cabinet wall mounting bracket from the shipping position on top of the
cabinet. See Figure 6-5.

11.) Attach the cabinet to the wall with the supplied bracket using locally approved wall anchoring
devices.
Figure 6-4 Positioner Cabinet Mounting Plate
Page 206 Section 2.0 Positioner Cabinet

WALL MOUNTING
BRACKET FRONT BOTTOM
VIEW VIEW
MOUNTING HOLES
FLOOR CABLE 4 X 19mm (0.75 in.)
ENTRANCE
305 mm 267
(12 in.) mm
CL 76 mm (10.5
U PPE R in.) 51 mm
(3 in.) (2 in.)
D OOR WA LL
184 mm
794 mm 203 mm (7.25 in.)
(31.25 in.) (8 in.) 470 mm
737 mm (18.5 in.)
2036 mm 1416 mm 44 mm
(80 in.) (29 in.)
(55.75 in.) (1.75 in.)
2006 mm 1981 mm
(79 in.) (78 in.)
762 mm
SERVICE (30 in.)
AREA
794 mm
(31.25 in.)
508 mm LO W ER
(20 in.) D OOR
FL O O R
NOTE:
TOP 51 mm When the door is closed, a free space
VIEW ( 2 in.)
of approximately 15 cm (6 in.) is required
in front of the door.
114 mm
(4.5 in.) 102 mm
WALL (4 in.)
279 mm 470 mm
TOP CABLE
(11 in.) (18.5 in.)
ENTRANCE
RATING PLATE
LOCATION
762 mm
(30 in.)
SERVICE
AREA
Figure 6-5 Positioner Cabinet

Figure 6-6 Positioner Cabinet (Continued)
Page 208 Section 2.0 Positioner Cabinet

Chapter 7
Wallstand (Vertical Bucky Stand - VBS)
Potential for The wallstand is very heavy. Two people are required to install this device.
Injury
Section 1.0
Before you Begin
The Precision 500D R&F System is designed to operate with a Vertical Bucky Stand connected. To
it for operation with your system, you must do the following:
1.) Follow the installation instructions in the service manual that comes with the wallstand.
2.) Use the instructions that follow to connect and set up operation with the Precision 500D R&F
System.
Section 2.0
Connect Cables to Wall Stand
Using the cables supplied, connect cable run 13 to the Vertical Bucky Stand as indicated in the MIS
Map. See Figure 7-1.
Vertical Bucky Stand (Option)

Note: Set Lock Board Jumpers to 110 VAC
Positioner Cabinet
RED SG100/120/80 RED SG60
A1 A25 J205 (VBS) (VBS)
Wallstand ION Chamber
11234A S S 11234A J40 S S 11234A J40
A1 A25 J203 11235A S S 11235A J41 S S 11235A J41

Wallstand IF Signals
A1 A25 J210 11236A S S 11236A J42 S 13 S 11236A J42
Bucky IF Signals 13
11715A P P 11715A L (TS2) Black

A1 A29 J11 N (TS2) White
Wallstand Power (GND) Green/Yellow
11716A G G 11716A GND G G 11716A GND
GND
Figure 7-1 Vertical Bucky Stand Connections, Rev8
Note: The SG-60 does not use cable Cable 11715A.
Chapter 7 Wallstand (Vertical Bucky Stand - VBS) Page 209

Section 3.0
Set Jumpers for Proper Voltage Operation
Wallstands connected to a Precision 500D system operate on 115VAC that is supplied by the
system cabinet. Your wallstands arrives configured for 220 VAC operation and must be changed
prior to use. On the SG80/100/120, jumpers are located on the LOCK Board (SG-100/80/120 only)
to set the line voltage. On MEDYS wallstands, line voltage is set by a via two (2) jumpers.
Equipment Always verify that your Wallstand is set to the proper operating voltage. Check voltage
damage can jumpers for correct operation prior to applying power.
occur if
incorrect
voltage range 1.) Set the lock board jumpers (SG-100/80/120) to the 110/115 VAC setting, as shown in
is set Table 7-1. To access the lock board, remove the angulation support trim cover behind the
Bucky panel (4 metric screws). See Figure 7-2.
Figure 7-2 Line Voltage Jumper Settings
The jumpers should be set as shown in Table 7-1.

Note: On terminal block TS-6, the terminals are numbered from left to right (with the left-most
Observe terminal being number 1) as shown in Figure 7-3.
Number
orientation
Figure 7-3 SG Power Connections
Page 210 Section 3.0 Set Jumpers for Proper Voltage Operation
Line Voltage Jumpers System

110 VAC 3-5 & 4-6 Precision 500
220 VAC 2-3 & 4-5 (Factory Default)
Table 7-1 Line Voltage Jumpers
2.) Set the bucky voltage selector switch or jumpers to the 115v position. The bucky voltage
selector switch or jumpers are located next to the signal transformer in the electronic
compartment behind the front panel. See Figure 7-6.
i.) To access this electronic compartment:
A.) Turn the large knurled screws located underneath the front panel counter-clockwise
(see Figure 7-4).
Figure 7-4 Vertical Bucky Stand Covers
B.) See Figure 7-5. Tilt the front panel up and secure it with the prop on the side. The
prop is located on the same side as the cassette tray handle.
Chapter 7 Wallstand (Vertical Bucky Stand - VBS) Page 211

Figure 7-5 Access the Vertical Bucky Stand Electronics Compartment
C.) Then loosen, without removing, the three flathead screws on the bottom of the lower
panel.
D.) Remove the two top round head screws and slide the black cover plate up and out to
access the switch or jumpers.
ii.) Move the jumpers to the 115v terminals. See Figure 7-6.
Figure 7-6 230V / 115V Switch / Jumpers - MEDYS
Page 212 Section 3.0 Set Jumpers for Proper Voltage Operation
Chapter 8
Console
Section 1.0
Control Room
DIGITAL REVIEW STATION
KEYBOARD ON TABLE
TV MONITOR ON MOBILE
MONITOR CART
TV MONITOR FOR
VIEWING POST-
PROCESSED DIGITAL INTELLIGENT USER INTERFACE
IMAGES CONTROL CONSOLE, TV MONITOR,
KEYBOARD
5.64 m (18.5 ft.)
Figure 8-1 Control Booth Layout
1.1 General
1.) This chapter describes the installation of the working components of the control booth.
2.) The components are shipped individually and must be unpacked and verified that all parts are
accounted for.
1.2 Pre-Installation
Before the installation work begins, review Direction 2297165-100, Precision 500D R&F System
Pre-Installation, for room layout requirements.
1.3 Special Tools and Materials

With proper equipment as detailed below, one man is required for installation of the control booth
components:
• Steel measuring tape, 6’ (1.8 m)
• Power drill and drill bits
• Standard set of hand tools
Chapter 8 Console Page 213

1.4 Installation of the IUI
Due to the standard cable lengths provided with the system, the IUI must be mounted less than 3
meters (9.8 ft.) from the IUI Wall Box (WB2) and less than 3 meters (9.8 ft.) from the IUI Accessory
Assembly.
The IUI can be installed as follows:
1.) Free-standing on the table top. No permanent mounting is required for the IUI support
assembly if there are no seismic concerns.
2.) Table mounting. The IUI support assembly is attached to the table top through the use of wood
screws. This may be required by local regulations if seismic activity is likely.
3.) Wall mounting. The IUI support assembly is attached to the wall. If this mounting method is
used, the wall and fasteners must be capable of supporting 80 lb. (pounds).
1.4.1 Free-Standing Instructions

1.) Unpack the IUI support assembly components from the shipping box. See Figure 8-2.
Figure 8-2 IUI Support Assembly Components
2.) Remove the wall mounting bracket and mounting hardware package from inside the base.
These components are not required for a free-standing configuration.
3.) Unpack the IUI from the shipping box.
4.) Mount the IUI to the top of the IUI support assembly.
1.4.2 Table Mounting Instructions

2.) Remove the wall mounting bracket and mounting hardware package from inside the base.

3.) Locate and drill the pilot holes in the desktop, using the mylar template supplied in the IUI
support shipping box. If the template is not present, use Figure 8-3 to determine hole locations.
IUI Support Assembly

Seismic Desk Mount
Pilot Hole Template
9.5 in.
Drill (on center) 0.125 in. (3.2 mm) pilot hole (241.3 mm)
into desktop on hole centers as shown.
12.5 in. (317.5 mm)

Figure 8-3 IUI Desk Mounting Hole Template (Not To Scale)
4.) Turn the IUI support assembly upside down and attach the large, adhesive-backed support
spacers to the rear as shown in Figure 8-4. Do not cover the mounting holes in the tabs at the
rear of the base.
Figure 8-4 Install Spacers on Bottom of IUI Support Base
5.) Remove the top from the IUI support assembly as follows: Using a #3 Phillips screwdriver, turn
each of the four locking screws counter-clockwise until the stud is released. See Figure 8-5.
A maximum rotation of 1/2 turn is all that should be necessary to release the stud. The front
locking screws are easy to reach, but the rear locking screws are more difficult. An alternative
method to reach the rear locking screws is to use the access openings in the rear of the support
base. A 90 degree, ratchet screwdriver or ratchet socket wrench with a Phillips bit could be
used to reach these locking screws.

Figure 8-5 IUI Support Assembly Locking Screws
6.) Mount the IUI support base to the table top using (4) #10 x 1.25 inch hex washer-head wood
screws supplied in the IUI support shipping box. The wood screws are installed from above,
through the IUI base and into the pilot holes in the table top. For the front mounting holes, move
the keyboard drawer until the pilot holes in the table top are visible. See Figure 8-6
Figure 8-6 IUI Support Mounting Holes
7.) Re-install the top of the IUI support assembly to the IUI base.
8.) Unpack the IUI from the shipping box.
9.) Mount the IUI to the top of the IUI support assembly.
1.4.3 Wall Mounting Instructions

2.) Verify that the wall is properly prepared before installation of the wall mount bracket. See the
wall requirements in the Pre-Installation manual.
3.) Locate the wall mounting bracket and (4) hex lag bolts 1/4” x 2.5" supplied with the IUI support
assembly, stored in the base.

4.) See Figure 8-7. Determine the desired location of the wall mounting bracket on the wall. With
a pencil, mark the approximate center of the upper left and right mounting holes on the wall.
This will serve as a visual centering guide.
Figure 8-7 Wall Mounting Instructions
5.) Using a tape measure, measure up from floor 39" (99 cm) along the left and right pencil marks
on the wall plate. Mark horizontal lines with a pencil on the wall plate.
6.) Mark two vertical lines on 16.00" (40.64 cm) centers across the horizontal pencil lines,
centered on first pencil marks made for visual centering. This creates two “X” marks on the wall
plate.
7.) Using a socket wrench and 7/16” socket, install hex lag bolts on the “X”s just created. Leave a
1/8” (3.2 mm) gap between the wall plate and the head of the hex bolt.
8.) See Figure 8-8. Install the wall mount bracket over the hex bolts by centering the upper left and
right slotted holes over the bolts. Push the wall mount bracket down on the hex bolts until the
shafts of the bolts engage into the slots on the bracket.
Figure 8-8 IUI Wall Mount Bracket
9.) Install the last 2 hex bolts through the bottom left and right mounting holes on the wall mount

bracket. This locks the wall mount bracket onto the wall.
10.) Take the IUI support assembly and engage the tabs on the wall mount bracket into the
matching slots on the back of the IUI support assembly. When the tabs are in the slots, push
down on the unit to make sure the tabs lock into the slots. The IUI support assembly should be
level and now support itself on the wall.
11.) Locate the (2) 6-32 x 1/2 inch pan head machine screws and nuts. From underneath the IUI
support assembly, install the two screws into the locking tabs. Fasten the nuts to the screws
from inside the IUI support assembly. This locks the IUI support assembly to the wall mount
bracket.
1.5 Console Tilt Adjustment

1.) Determine the customer preference for the IUI console viewing angle (tilt position).
2.) Position the IUI console to the pre-determined viewing angle.
3.) Adjust the tilt resistance by tightening the two hex socket-head screws (see Figure 8-9). When
the tilt resistance adjustment is correct, it will be very difficult to move the IUI console back and
forth (tilting).
4.) If a permanent tilt position is desired, tighten the single hex socket-head screw to lock the tilt
position in place (see Figure 8-9).
Figure 8-9 Console Tilt Adjustment
5.) Verify that the IUI console will not fall forward toward the operator or back toward the wall when
placed in an unbalanced position.
1.6 IUI Accessory Assembly

Due to the standard cable lengths provided with the system, the IUI Accessory Assembly must be
mounted less than 3 meters (9.8 ft.) from the IUI Wall Box (WB2), less than 3 meters (9.8 ft.) from
the IUI and less than 1.5 meters (5 ft.) from the Digital Workstation desktop.
Typical mounting locations for the IUI Accessory Assembly would be underneath the Digital
Workstation desk or on the wall behind the Digital Workstation.

Figure 8-10 IUI Accessory Enclosure
Figure 8-11 IUI Enclosure without Modem Installed
Holes within enclosure allow it to be mounted in different positions and surfaces.
1.7 Optional (Purchased) Modem

The modem is a option that must be purchased separately. If your system is delivered with a
modem installed, no action is required. If you have purchased the modem, perform the instructions
that follow:
1.) Connect the Precision 500D Modem Enclosure Power Harness to the modem's power supply.
2.) Place the power supply in the enclosure as shown in Figure 8-12.
3.) Place the locking bracket over the power supply and secure it with the two nuts.
4.) Tighten the locking bracket until the power supply is snug against the enclosure where it does
not move.
5.) Place the modem inside the enclosure and face it toward its power supply. See Figure 8-12.
6.) Place the locking bracket over the modem and secure it with the two nuts.
7.) Tighten the locking bracket until the modem is snug against the enclosure where it does not
move.
8.) Connect the modems power supply to the modem. See Figure 8-12.
9.) Connect the modem control cable to the modem. See Figure 8-12.
Figure 8-12 IUI Accessory Assembly with modem installed

Section 2.0
Bar Code Reader
1.) Scan the “Clear all Prefixes” on page 4-4 of the Operator Manual.
2.) Scan the “Clear All Suffixes” on page 4-4 of the Operator Manual.
3.) Scan the “Add Suffix” on page 4-4 of the Operator Manual.
4.) Scan “9” on the last page of the Operator Manual labeled “Programming Chart”.
5.) Scan “9” on the last page of the Operator Manual labeled “Programming Chart”.
6.) Scan “0” on the last page of the operator manual labeled “Programming Chart”.
7.) Scan “9” on the last page of the operator manual labeled “Programming Chart”.
8.) Scan “Save” on the inside back cover of the operator manual labelled “Programming Chart”.
Page 220 Section 2.0 Bar Code Reader

Chapter 9
Cables
Section 1.0
Routing
1.) For systems with fiber optic cables, make sure that a 50 mm (2 inches) minimum bend radius
is maintained throughout the entire routing of the fiber optic cables. The fiber optics inside the
cables may break if they are flexed at less than a 50 mm bend radius. This 50 mm minimum
bend radius must be maintained inside all conduits, raceways, cable troughs and cabinets.
2.) The fiber optic cables should be routed directly into the plastic couplers. Side pressure on the
cables or connectors can result in poor connections that may disrupt the optical
communication path.
3.) Real Time Bus cables must be separated from high power cables (240 VAC, for example). If
these cables are in close proximity, the Precision 500D R&F System may experience system
lock-ups or system resets.
4.) If excess cables must be coiled and stored, they must be coiled in a “figure 8" configuration,
NOT a single coil stack.
5.) Power cables must be kept separate from signal cables as much as possible. In wall ducts or
raceway, power cables should be routed in a separate channel from signal cables. Inside
system cabinets, power cables should not be bundled together with signal cables.
Section 2.0
System Cables
1.) Perform routing and connection of system, power and ground cables.
2.) Refer to the following documents for details on system cabling:
- 2308534-100, Precision 500D R&F System MIS Map
- 2307489-100, Precision 500D R&F System - Schematics
Chapter 9 Cables Page 221

Section 3.0
Systems without Control Room Monitor
For application software 14.x and higher (Saturn V2) without control room monitor, connect video
cable to A25 J7 (Control Room Monitor). See Figure 9-1.
In-Room Monitor System Cabinet

In-Room Fluoro Wallbox (WB1)
Orange/Yellow
Monitor (MON1)
GND 11661A G G 11661A 11645A G G 11645A GND
11646A A25 J7
Video 11662A V V 11662A V V 11646A
Control Room Video
Power 11663A P P 11663A 11647A P P 11647A A7 J4
Monitor Power
MIS Cable #11646A connected to A25 J7

Figure 9-1 MIS Cable11646A connected to A25 J7
Section 4.0
EMC Compliance
1.) For EMC compliance, several cables require additional grounding through the use of P-clamps
connected to the cable shields. It is important that these P-clamps connections are made
properly in order to provide the necessary electrical ground. When more than one P-clamp
must be attached at the same mounting location, refer to Figure 9-2 and Figure 9-3 for correct
orientation of the P-clamps.
Figure 9-2 Correct Installation of Multiple P-Clamps
Figure 9-3 Incorrect Installation of Multiple P-Clamps
Page 222 Section 3.0 Systems without Control Room Monitor

2.) When connecting the IUI Power cable (MIS 11671A) to the System Cabinet bulkhead (SKL1-
A25), install the P-clamp as shown in Figure 9-4 and Figure 9-5. The P-clamp is assembled
and shipped as part of the IUI Power cable.
Figure 9-4 P-Clamp Locations on System Cabinet Bulkhead
Figure 9-5 P-Clamp Installation for MIS 11671A
3.) When connecting the Stator 2 cable (MIS 11710A) to the System Cabinet bulkhead (SKL1-
A25), install the P-clamps as shown in Figure 9-4 and Figure 9-6. For shipping, the P-clamps

are attached to the hex standoff located at the left side of the bulkhead.
4.) When connecting the Stator 1 cable (MIS 11685A) to the System Cabinet bulkhead (SKL1-
A25), install the P-clamps as shown in Figure 9-4 and Figure 9-7. For shipping, the P-clamps
are attached to the hex standoff located at the bottom of the bulkhead.
5.) When connecting the AC Power cable (MIS 11693A) to the Positioner Cabinet power bulkhead
(RFP1-A1-A29), install the P-clamp as shown in Figure 9-8. For shipping, the P-clamp is
attached to the bulkhead.
Page 224 Section 4.0 EMC Compliance

6.) When connecting the AC Power cable (MIS 11693A) to the cable base (RFP3-A1-A1), install
the P-clamp as shown in Figure 9-9. For shipping, the P-clamp is attached to the cable base.
Figure 9-9 P-Clamp Installation for MIS 11693A and 11685A
7.) When connecting the Stator 1 cable (MIS 11685A) to the cable base (RFP3-A1-A1), install the
P-clamps as shown in Figure 9-9. For shipping, the P-clamps are attached to the cable base.

8.) When connecting the AC Power cable going from the rear of the cable base up to the IDD,
install the P-clamp as shown in Figure 9-10. For shipping, the P-clamp is attached to the cable
base.
Figure 9-10 P-Clamp Installation for IDD AC Power Cable
9.) When connecting the Stator 1 cable going from the rear of the cable base to the fluoro X-ray
tube, install the P-clamps as shown in Figure 9-11. For shipping, the P-clamps are attached to
the cable base.
Figure 9-11 P-Clamps Installation for Stator 1 Cable

10.) Verify that the AC Power cable connected to the IDD passes through a P-clamp on the IDD as
shown in Figure 9-12. This P-clamp is factory installed.
Figure 9-12 P-Clamp Installation for AC Power Cable on IDD
11.) After the cable installation is complete, group and Ty-Rap the cables located at the bottom of
the System Cabinet as shown in Figure 9-13 and Figure 9-14. Do not Ty-Rap power and signal
cables together in the same bundle. Keep power and signal cables separated as much as
possible.
a.) On the left side of the bulkhead (Figure 9-13), the Stator 2 cable (MIS 11710A) should
NOT be Ty-Rapped together with the other cables on the left side.
b.) On the right side of the bulkhead (Figure 9-13), the IUI Power cable (MIS 11671A) should
NOT be Ty-Rapped together with the other cables on the right side.
c.) For cables connected to the PDU (Figure 9-14), Ty-Rap the two large power cables
together and keep them separate from the other cables.

Figure 9-13 Group and Ty-Rap Cables Connected to System Cabinet Bulkhead
Figure 9-14 Group and Ty-Rap Power Cables Connected to System Cabinet PDU

Chapter 10
System Installation - Electrical & Software
To complete the electrical portion of the installation, please refer to 2354386-100, Precision 500D
R&F System - Tasks and Procedures Manual, as indicated in Figure 10-1.
Section 1.0
Electrical Installation
Mechanical installation instructions are found in this manual. Electrical Installation is completed by
performing the steps indicated in Figure 10-1, using the System Tasks and Procedures manual.
Refer to Precision 500D Tasks & Procedures, Book 1
Refer to Precision 500D Operator’s Manual, Appendix B
Refer to Direction 46-019688, Advantx Power & Grounding
Figure 10-1 System Installation (Electrical) Process
Additional information on grounding can be found in GE Medical Systems Service manual (46-
019668, Advantx System Facility Power and Ground Requirements).
Chapter 10 System Installation - Electrical & Software Page 229

Section 2.0
Software Installation
All software necessary to operate this system is pre-loaded prior to it being delivered to the
customer, except for site specific options. System software is provided with your system on
separate CD-ROMs.
Page 230 Section 2.0 Software Installation

Appendix A
Grout and Pad Preparation
Section 3.0
Introduction
3.1 Purpose of Grout
The reason for grout is to provide a level, flat surface for the installation of equipment. The control
of environmental factors and mixing procedure influences effectiveness. Proper grout preparation
insures successful and repeatable results. This material that follows describes how to obtain good
results. It’s recommended that you use Ardex K-15 (See 4.3 on page 232) brand grout, which has
the following characteristics:
• It can be applied in any thickness in a single operation.
• It is a special cement blend.
• It seeks its own level.
• It hardens by hydration and water evaporation.
• It sets in 2 to 4 hours
• It dries in 12 to 16 hours.
• Working time for featheredging and touch-up is 30 min @ 70 degrees F (21 degrees C).
• Flow time is 10 min @ 70 degrees F (21 degrees C).
3.2 Overview of Instructions

Two topics are covered; the first describes grouting supplies/material, and the second describes
grout preparation. For use of the prepared grout, refer to the individual equipment installation
manuals.
Section 4.0
Grouting Supplies
4.1 Tools Required
The following tools are needed for grouting:
• 1/2” (12.7 mm) heavy-duty, double-insulated electric drill motor, 650 rpm.
• Ardex T-2, Flat Bottom Ring Mixing Paddle, to be used with the drill motor.
Never use a paint mixer. It causes excessive aeration of the grout mixture and reduces its
strength.
• Level (longest length available).
• Knife and scraper to remove grout dam material.
• Sponge, cloth rags or brush to apply floor primer.
• Vacuum cleaner to remove dust and dirt from floor.
Appendix A - Grout and Pad Preparation Page 231

4.2 Materials Required
The following materials are needed for grouting different types of floors:
• Ardex P-51 Primer for preparation of concrete floors and ridge wood sub-floors.
• Ardex P-82 Primer for preparation of non-porous floors such as tile, sealed concrete, epoxy
coated and terrazzo.
• Ardex K-15 Self leveling grout, contents in plastic bag, in 27 lb. (12.25 kg.) pail. The pail is
marked with a 3.5 qt. (3.3 L) water level mark.
4.3 Source of Tool and Materials

Ardex tools and materials (grout and primer) other than 27 lb. pails can be obtained from local Ardex
distributors if not included in the installation kit. Contact Ardex at the location below for a list of local
distributors.
Ardex Engineered Cements
400 Ardex Park Drive
Aliquippa, PA 15001
U.S.A.
Phone: (724) 203-5001
http://www.ardex.com
4.4 Quantity Required

The quantity of self-leveling grout needed for an installation depends upon two variables, the area
to be covered and variations in the surface of the floor. The following will assist you in determining
the correct amount of grout to purchase for your installation.
• One pail containing 27 lb. (12.25 kg.) makes 530 in.3 (8685 cm3) of grout mixture.
• One pail will cover 30 ft.2 (2.79 m2) with a thickness of 1/8 in. (3.18 mm).
• One pail will grout a 20" x 56" (50.8 cm x 142.24 cm) X-ray table base area to a thickness of
15/32” (11.9 mm).
• One pail will grout a 20" x 56" (50.8 cm x 142.24 cm) X-ray table base sloping floor area with
a variation in thickness of 5/16 in. to 5/8 in. (7.94 mm to 15.88 mm).
• One pail will grout a 20" x 56" (50.8 cm x 142.24 cm) X-ray table base sloping floor area with
a variation in thickness of featheredge to 15/16 in. (0 mm to 23.8 mm).
Section 5.0
Floor Preparation and Priming
5.1 Description
Ardex P-51 and P-82 Primers are used to prepare the flooring surfaces upon which grout will be
applied to improve bonding and to reduce moisture lost from the grout during drying.
5.2 Procedure
1.) Flooring surface must be solid, clean, and free from grease, wax, latex compounds, curing
compounds, dust and other foreign matter where grouting will be applied. Use a vacuum
Page 232 Section 5.0 Floor Preparation and Priming

cleaner to clean dust from floor area.
a.) If the floor is tiled, the tile must be removed under the area to be primed and grouted.
Remove as much mastic as possible but do not use a solvent. Solvents prevent good
grout bond.
b.) If the floor is carpeted, it must be cut and removed from the area to be primed and
grouted. A minimum additional 2 inches (5.1 cm) must be temporarily lifted out of the way
all around if a dam is to be constructed.
2.) Prepare Ardex P-51 Primer or Ardex P-82 Primer by diluting with an equal part of water.
a.) Use Ardex P-51 primer on concrete floors and wood sub-floors.
b.) Use Ardex P-82 primer on non porous floors such as terrazzo, ceramic tile, sealed
concrete and epoxy coated.
3.) Apply a coat of primer with a sponge or brush on the area to be grouted.
4.) Remove all puddles with a cloth or brush.
5.) Allow primer to dry a minimum of one hour before beginning grouting procedure.
6.) Construct a foam dam according to the appropriate Installation Directions.
Section 6.0
Grout Preparation
Ardex K-15, when mixed with water, becomes a liquid compound which seeks its own level and
automatically produces a smooth and flat surface. This grouting procedure is recommended for use
with X-ray tables and positioner. It will also fill voids by capillary action. An alternate method for
grouting is to place the base plate in its final raised position and flow the grout under it. This
procedure is recommended for use with LC arms. K-15 hardens quickly by hydration and water
evaporation. It dries within 12 to 16 hours and does not depend on grout thickness.
6.1 Mixing Instructions
6.1.1 Environmental Factors

Four environmental factors must be controlled to maintain a 10 minute grout flow period:
1.) Floor surface must be cool, primed and clean.
2.) Air temperature should not exceed 70 degrees F (21 degrees C).
3.) Grout powder should be allowed to cool to room temperature if brought in from a hot vehicle.
4.) Water temperature should be 70 degrees F or cooler. Chilled water may be used to slightly
compensate for items 1, 2 and 3.
6.1.2 Procedure
It is recommended that two people work together. This is dependent on the size of surface area to
be covered.
1.) Remove plastic bag containing Ardex K-15 powder from the mixing pail.
2.) Install the Ardex T-2 mixing paddle in the 1/2 inch electric drill motor.
Never mix grout with a hand paddle. Never use a jiffy paint mixer which causes excessive
aeration of the grout mixture.
3.) Add cold water to the mark on the pail. This is equivalent to 1 part by volume of cold water to
3.5 parts by volume of grout powder.
Appendix A - Grout and Pad Preparation Page 233

Never use warm water; it shortens the grout flow time. Always pour the grout into the water
when mixing, never pour water into grout powder.
4.) Pour the grout powder into the water pail while mixing continuously with the electric drill motor.
Mix entire contents of plastic bag.
Mix entire contents of plastic bag. After pouring, discard any liquid grout mixture not used.
5.) Mix grout thoroughly for approximately 1 minute to obtain a lump free mixture.
6.2 Application Instructions

Do not hesitate in pouring the mixed grout. Grout has a flow time of ten minutes maximum at 70
degrees F (21 degrees C). This flow time decreases with higher water or room temperatures.
It is recommended that two people work together to pour and spread the mixed grout. Install grout
quickly if floor is warm. The grout mixture will flow much more uniformly before it sets up, if it is
evenly distributed.
1.) Pour the grout mixture immediately and evenly all around the inside of the foam dam. Pour in
sufficient grout to adequately cover all high points. Discard unused portion of grouting mixture.
2.) Allow the grout to cure for at least 12 hours before subjecting it to a compressive load.
3.) After the grout has dried, remove the dam and carefully trim the grout edges.
Page 234 Section 6.0 Grout Preparation

AY
XR
GE HEALTHCARE
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Technical Publication: Direction 2297166-100 Revision 11 GE Medical Systems Precision 500D® R&F System - Installation

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Published by GE Medical Systems

Legal Notes Page 3

Page 4 Legal Notes

• This Service Manual is available in English only.

• Ce Manuel de maintenance n’est disponible qu’en anglais.

• Dieses Kundendienst-Handbuch existiert nur in englischer Sprache.

• Este Manual de Servicio sólo existe en inglés.

• Este Manual de Assistência Técnica só se encontra disponível em Inglês.

Important Precautions Page 5

• Il presente manuale di manutenzione è disponibile soltanto in inglese.

Page 6 Important Precautions

CERTIFIED ELECTRICAL CONTRACTOR STATEMENT

OMISSIONS & ERRORS

Important Precautions Page 7

Page 8 Important Precautions

Revision Date Reason for change

Revision History Page 9

List of Effected Pages

PAGES REVISION PAGES REVISION

Page 10 List of Effected Pages

Table of Contents Page 11

Page 12 Table of Contents

Table of Contents Page 13

Page 14 Table of Contents

Table of Contents Page 15

Page 16 Table of Contents

Table of Contents Page 17

Page 18 Table of Contents

1.1 Hazard Messages

1.2 Text Format of Signal Words

1.3 Symbols and Pictorials Used

keep_up magnetic biohazard compressgas ppe-hearing

fragile impact corrosive heavyobject ppe-2people

static_elec heat general laser ppe-respitory

keep_dry pinch radiation poisongas ppe-loto

general explosive electrical flammable ppe-eye

torque crush/mechanical tipping Read Manual ppe-gloves

ce instuction poisonmatl entanglement instuction

EXAMPLES OF PREFIXES USED FOR GENERAL INFORMATION:

2.2 Page Layout

Color Code for Precision 500D R&F Systems

Chapter 1 Before You Begin Page 23

2.1 Pre-Installation Check

2.4 Tools Required

Page 24 Section 2.0 Objective and Scope of this Manual

Chapter 1 Before You Begin Page 25

Page 26 Section 3.0 System Components

Item Component Model Number Location of Plate

Chapter 1 Before You Begin Page 27

OPTIONS Model Number

Page 28 Section 3.0 System Components

Day 2 Day 2 Day 2 Day 3 Day 3

Day 3 Day 3 Day 3 Day 3 Day 3

Day 3 Day 3 Day 3 Day 3 Day 3

Day 4 Day 4 Day 4 Day 4 Day 4

Day 5 Day 5 Day 5 Day 5

Positioner AEC Cal

Day 5 Day 6 Day 6 Day 6 Day 6

Functional & ground

Chapter 1 Before You Begin Page 29

Page 30 Section 4.0 Installation Process