ECOPETROL

Hojas de datos - Válvulas de control y corte

INGENIERÍA DE DETALLE INYECCION DE AGUA 40 ACRES CAMPO CHICHIMENE - MOC
# 3 ESTACIÓN CHICHIMENE

Document No Rev 0: ECP-ULL-17070-GCH-ID06-0-INS-HD-007

28 Julio 2021

CONTRATO NO: 2021-3037741-04

1. APROBADO PARA DISEÑO / CONSTRUCCIÓ

2. APROBADO CON COMENTARIOS, PUEDE PROCEDER SUJETO
A LA INCORPORACIÓN DE LOS CAMBIOS INDICADOS
Carrera 11B #99-25, Piso 16 3. DEVUELTO Y REVISADO
Bogotá D.C. 4. SOLO PARA INFORMACIÓN
Colombia
FIRMA: LUIS FERNANDO ROJAS FECHA:
T: +57 1 794 17 93
_____________ 28-07-21
Worley Colombia SAS

© Copyright 2020 Worley ACN 096 090 158. No part of this document or the information it contains may be reproduced or transmitted in any form or by any means electronic or mechanical, including photocopying, recording, or
by any information storage and retrieval system, without permission in writing from Worley

worley.com
Disclaimer
This report has been prepared on behalf of and for the exclusive use of ECOPETROL, and is subject to and
issued in accordance with the agreement between ECOPETROL and Worley Colombia SAS. Worley
Colombia SAS accepts no liability or responsibility whatsoever for it in respect of any use of or reliance
upon this report by any third party. Copying this report without the permission of ECOPETROL or Worley
Colombia SAS is not permitted.

PROJECT ECP-ULL-17070-GCH-ID06-0-INS-HD-007 – Hojas de datos - Válvulas de control y corte -

INGENIERÍA DE DETALLE INYECCION DE AGUA 40 ACRES CAMPO CHICHIMENE - MOC # 3 ESTACIÓN
CHICHIMENE

Worley
Rev Description Original Review Date Approval Date
Approval

Emitido para
A 10-02-2021 N/A
comentarios del cliente
LVHG / EFPR AMGS CLOE

Aprobado para
0 24-02-2021 N/A
construcción
LVHG / EFPR AMGS CLOE

Actualizado donde se
1 Indique (Contrato No. 28-07-2021 N/A
2021-3037741-04) OAAB RCGA LFRR
 General 1
tag number XV-7414 2
service Water flow block to crude recovery tank ATR-7461 3
P&ID ECP-ULL-17070-GCH-ID06-0-PRO-PID-001_1DE1 4
plant Estación Chichimene 5
unit ATR-7461 6
location Green Field 7
instrument type On/Off Ball Valve 8
I/O type --- 9
Hazardous Area Classification 10
hazardous zone Class 1 11
hazardous gas group Division 2, GroupD 12
hazardous temperature class T2 13
Piping Data Piping Data 14
pipe class A31FA inside pipe diameter in 4.03 15
design pressure min psig --- pipe material A106 GrB 16
design pressure max psig 285 line orientation Vertical 17
design temperature min °F -20 pipe insulation --- 18
design temperature max °F 100 insulation thickness in --- 19
line size in 4 equipment number --- 20
line schedule SCH 40 line number 4"-CRW-74524-A3-1FA 21
Process Data 22
fluid name Treated Water 24
fluid state Liquid 25
fluid properties ---- 26
maximum dp accross the valve psi 1.5 27
Operating Conditions 28
29
Min Norm Max 30
flowrate gpm 7000 8750 10209 31
upstream pressure psig 1 1.5 2.5 32
pressure drop psig --- --- --- 33
system dynamic pressure loss psi --- --- --- 34
pump dynamic pressure loss psi --- --- --- 35
temperature °F 130 150 160 36
density lb/ft3 61 61 61 37
dynamic viscosity cP 0.511 0.398 0.398 38
vapor pressure psia --- --- --- 39
critical pressure psia 2100 2100 2100 41
Valve Data & Options 44
required travel time to open s 30s inspection standard API 598 45
required travel time to close s 30s filter regulator required yes 46
actual travel time to open s By Mfr actuator required yes 47
actual travel time to close s By Mfr MOV required no 48
bellows seal no positioner required no 49
fire safe required yes solenoid required yes 50
fire safe standard API 607/6FA limit switches required yes 51
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Notes: 53
See notes on page 5. 54
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Instrument Specification
On/Off Ball Valve

0 LVHG 24-02-2021 Aprobado para construcción Inst Chk Process Chk Approval
A LVHG 10-02-2021 Emitido para comentarios del cliente AMGS JAHR CLOE Sheet 3 of 8
No. By Date Revisión Project: ID INYECCION DE AGUA 40 ACRES - MOC # 3 ESTACIÓN CHICHIMENE Rev.: 0
 Valve Body / Internals / Packing (see note 2) 1
MESC no valve --- type of packing By Mfr 2
full/reduced bore Full Bore packing material RPTFE 3
body material A-216 GR. WCB bonnet type Bolted 4
body size in 4" bonnet material A-216 GR. WCB 5
body rating 150# seat material ASTM A217 or better 6
ASTM A276 T410, T420 or
process connection size in 4" stem material 7
better
process connection rating 150# seat leakage According to API 598 8
process connection type Flange leakage class relative --- 9
process connection standard --- leakage direction normal flow 10
flange finish standard RF ball type Trunnion mounted 11
flange finish execution 125 to 250 Ra ball material 316 stainless steel 12
process connection material A-216 GR. WCB coating system (see note 9) 13
face to face dimension in According to ASME B16.10 colour topcoat (see note 9) 14
weight kg By Mfr tracing temperature --- 15
valve orientation Vertical 16
Actuator 17
type Pneumatic - Spring to open material Steel 18
valve action on power failure Close coating --- 19
application AUTOMATIC ON / OFF supply type Pneumatic 20
safety factor 1.5 manufacturer By Vendor List ECP 21
orientation paralel to pipeline model or type By Mfr 22
handwheel required No quick exhaust valves By Mfr 23
handwheel orientation No 24
Limit Switches 25
Tag Number ZSC-7414 Tag Number ZSO-7414 26
Manufacturer By Mfr Manufacturer By Mfr 27
Model Number By Mfr Model Number By Mfr 28
Type Proximity/Switch SPDT Type Proximity/Switch SPDT 29
Cable Entry 1/2" NPT Cable Entry 1/2" NPT 30
Visual Indication yes Visual Indication yes 31
Hazardous Area Classification Class I Div 2 Hazardous Area Classification Class I Div 2 32
Protection Enclosure Nema 4X or IP equivalent Protection Enclosure Nema 4X or IP equivalent 33
Solenoid Valves 34
type 3- WAY (NC) cable entry 1/2" NPT 35
power supply 24 V dc low power consumption pneumatic connection size in 1/4" 36
explosion protection execution Nema 4X or IP equivalent IP rating Nema 4X or IP equivalent 37
manufacturer By Vendor List ECP direct acting - 38
model or type By Mfr manual operator Yes 39
instrument marking CSA, FM, UL or equivalent body material Aluminiun 40
Special Requirements Special Requirements 41
material inspection certificate acc. to EN10204 Yes PED category - 42
environmental requirements - PED module vendor - 43
hydrostatic pressure test report Yes hydrogen service requirements - 44
SIL classification - TA-luft - 45
PED fluid group - NACE compliant materials - 46
PED table - 47
Additional Requirements 48
additional requirements 1 - 49
additional requirements 2 - 50
additional requirements 3 - 51
additional requirements 4 - 52
additional requirements 5 - 53
additional requirements 6 - 54
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Instrument Specification
On/Off Ball Valve

0 LVHG 24-02-2021 Aprobado para construcción Inst Chk Process Chk Approval
A LVHG 10-02-2021 Emitido para comentarios del cliente AMGS JAHR CLOE Sheet 4 of 8
No. By Date Revisión Project: ID INYECCION DE AGUA 40 ACRES - MOC # 3 ESTACIÓN CHICHIMENE Rev.: 0
 Additional Controls 1
instrument tubing Yes. 316 stainless steel 2
instrument fittings yes 3
air reservoir --- 4
partial stroke --- 5
local indication yes 6
nut material By Mfr 7
bolt material By Mfr 8
ATEX Equipment Classification 9
ATEX group --- 10
ATEX category --- 11
ATEX atmosphere --- 12
ATEX classification temperature class --- 13
Purchasing Data 14
manufacturer By Vendor List ECP 15
model By Mfr 16
serial no N/A 17
supplier N/A 18
requisition no N/A 19
requisition item no N/A 20
Remarks 21
remarks 1 --- 22
remarks 2 --- 23
remarks 3 --- 24
--- 25
Notes: 26
1. All equipment shall be tropicalized to be suitable for operation in a corrosive and moist atmosphere. 27
2. All internal and external materials shall be as minimum as indicated. Materials shall be selected to withstand corrosion, erosion and wear under severe service 28
conditions. Manufacturer shall specify and include proper internal and external parts materials to fully comply with process fluid and conditions. Vendor is
29
responsible for selection of all internal and external parts material according to process conditions and fluid data.
30
3. Valve shall have a permanently attached S.S tag stamped with the following information: Identification tag and P.O number.
4. Valve shall be designed according to ASME B16.5, ASME B16.10 and ASME B16.34 31
5. Valve must be delivered fully assembled with all accessories and other equipment listed in this data sheet mounted. 32
6. Vendor shall provide area classification certificate for Explossion Proof instrument. Ingress protection degree shall be NEMA 4X or IP equivalent. 33
7. According to Ecopetrol Vendor List EDP-P-013 - latest version. 34
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Instrument Specification
On/Off Ball Valve

0 LVHG 24-02-2021 Aprobado para construcción Inst Chk Process Chk Approval
A LVHG 10-02-2021 Emitido para comentarios del cliente AMGS JAHR CLOE Sheet 5 of 8
No. By Date Revisión Project: ID INYECCION DE AGUA 40 ACRES - MOC # 3 ESTACIÓN CHICHIMENE Rev.: 0
 General 1
tag number PV-74130 2
service 1 Blanketing gas pressure control in ATK-7406 tank outlet to Vapor Recovery Unit 3
P&ID ECP-ULL-17070-GCH-ID06-0-PRO-PID-001_1DE1 4
plant Estación Chichimene 5
unit 1 ATK-7406 6
location Field 7
instrument type Globe Control Valve 8
I/O type AO 9
Hazardous Area Classification 10
hazardous class Class 1 11
hazardous gas group Division 1, GroupD 12
hazardous temperature class T2 13
Piping Data 14
pipe class inlet A3-1FA line size outlet in 12 15
pipe class outlet A3-1FA line schedule outlet S-20 16
design pressure min psig --- pipe material outlet ASTM A106 GR. B 17
design pressure max psig 285 line orientation Horizontal 18
design temperature min °F -20 pipe insulation --- 19
design temperature max °F 100 insulation thickness inlet in --- 20
line size inlet in 12 insulation thickness outlet in --- 21
line schedule inlet S-20 equipment number ATK-7467 22
pipe material inlet ASTM A106 GR. B line number 12"-ASG-74522-A3-1FA 23
Tank Data 25
related tank tank type 1 ATK-7406 Fixed roof tank 26
tank volume 1 42448.22 BBL 27
tank dimensions tank material 1 85 ft (d) x 42 ft (H) --- 28
design pressure (min/max) psig 1 2.5 psig / -0.1181 psig (-1.89 oz/in2) 29
design temperature (min/max) °F 210°F 30
Process Data 31
fluid name Blanketing Gas (Production Gas) 33
fluid state Gas (see composition below) 34
fluid properties --- 35
maximum dp accross the valve psi 1.5 36
depositing/plugging expected No 37
cavitation/flashing expected No 38
Operating Conditions 39
Min Norm Max 41
flowrate 1 MMSCFD 1.3 2.4 3.2 42
upstream pressure psig 1.5 1.5 1.5 43
pressure drop psi 1.4 1.4 1.4 44
temperature °F 160 160 160 45
specific gravity 0.7898 0.7898 0.7898 46
dynamic viscosity cP 0.013 0.013 0.013 47
ratio of specific heats 1.32 1.32 1.32 48
compresibility factor 0.99 0.99 0.99 49
molecular mass 22.88 22.88 22.88 50
Calculated Valve Data (see note 2) 51
Min Norm Max 53
flow coefficient CV calculated 1 194.37 360.14 484.65 54
valve travel 1 % 41 53 61 55
sound pressure level calculated dB <85 <85 <85 56
57
Blanketing gas composition: 58
Composition % Composition % Composition % Composition % 59
Nitrogen 2.2173 i-Pentane 0.4367 n-C11 0.0074 n-C18 0.0001 60
CO2 13.0273 n-Pentane 0.3491 n-C12 0.0048 n-C19 0.0001 61
Methane 75.0876 n-Hexane 0.318 n-C13 0.003 n-C20 0 62
Ethane 4.4844 n-Heptane 0.2053 n-C14 0.0013 Bencene 0.0195 63
Propane 2.0172 n-Octane 0.066 n-C15 0.0008 Toluene 0.0331 64
i-Butane 0.607 n-Nonane 0.0362 n-C16 0.0004 --- --- 65
n-Butane 1.0618 n-Decane 0.0153 n-C17 0.0002 --- --- 66
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Instrument Specification
Globe control valve
Actualizado donde se Indique (Contrato No.
1 OAAB 27-07-2021
2021-3037741-04)
0 LVHG 24-02-2021 Aprobado para construcción Inst Chk Process Chk Approval
A LVHG 10-02-2021 Emitido para comentarios del cliente AMGS JAHR CLOE Sheet 6 of 8
No. By Date Revisión Project: ID INYECCION DE AGUA 40 ACRES - MOC # 3 ESTACIÓN CHICHIMENE Rev.: 0
 Valve Data & Options 1
selected cv 1 818 (see note 2) fire safe standard No 2
calculated valve characteristic Equal percent fire safe design No 3
selected valve characteristic Equal percent filter regulator required yes 4
flow tending to Open actuator required yes 5
low DB execution --- MOV required No 6
mechanical minimum limit stop No positioner required yes 7
mechanical maximum limit stop No solenoid required No 8
bellows seal No limit switches required No 9
lock up valve required No pressure registration No 10
fire safe required No pilot operated No 11
Filter Regulator 12
filter regulator supply pressure psig 60 to 100 filter regulator housing material By MFR (see note 1,2) 13
filter regulator outlet pressure psig By MFR filter regulator manufacturer (see note 11) 14
Instrument air connection type & size 1/4" OD filter regulator model By MFR 15
MESH size filter Yes (see note 5) 16
Valve Body / Internals / Packing (see note 2,9) 17
MESC no valve By MFR bonnet material ASTM A216 GR. WCB or better 18
ASTM A217 (CA 15), ASTM A182 Gr F6a
body material ASTM A216 GR. WCB or better seat material 19
Class 2, Hardfaced surface (stellite 6), or better
body size in 1 8 (see note 3) stem material ASTM A276 T410, T420 or better 20
process connection size in 1 8 (see note 3) leakage standard ANSI/FCI-70-2 21
process connection rating ANSI 150 leakage class relative Class IV 22
process connection type Flanged, RF plug type 1 Balanced (see note 3) 23
flange finish execution 125 to 250 Ra plug material ASTM A276 T410, T420 or better 24
process connection material ASTM A216 GR. WCB or better plug size in By MFR 25
face to face dimension in According to ISA 75.08.01 coating system (see note1) 26
weight kg By MFR colour topcoat By MFR 27
valve orientation Horizontal winterizing / heating --- 28
type of packing Fugitive emissions (see note 6) tracing temperature --- 29
packing material PTFE (see note 6) diaphragm material --- 30
bonnet type Standard tubing material 316 stainless steel 31
Actuator 32
type diaphragm / spring material Steel 33
valve action on power failure coating (see note 1) 34
application Control supply type Pneumatic 35
safety factor 1.15 manufacturer (see note 11) 36
orientation Vertical model or type By MFR 37
handwheel required No quick exhaust valves --- 38
handwheel orientation No 39
Positioner 40
tag no. positioner PY-74130 instrument air demand 50 scfh @ 80 psig 41
type Smart transmission type --- 42
pressure gauges required Yes (see note 5) explosion protection execution Explosion Proof 43
input signal 4 to 20 mA manufacturer (see note 11) 44
ingress protection NEMA 4X or IP equivalent model or type By MFR 45
power supply 24 VDC (loop powered) material Aluminum ASTM 360 or equivalent 46
communication protocol HART instrument marking CSA, FM, UL or equivalent 47
instrument air connection 1/4" NPT cable entry 2 x 1/2" NPT-F 48
Limit Switches 49
type -- type --- 50
design -- design --- 51
explosion protection execution -- explosion protection execution --- 52
manufacturer -- manufacturer --- 53
model or type -- model or type --- 54
ATEX instrument marking -- ATEX instrument marking --- 55
enclosure -- enclosure --- 56
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Notes: 58
See notes on next page 59
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65

Instrument Specification
Globe control valve
Actualizado donde se Indique (Contrato No. 2021-
1 OAAB 27-07-2021
3037741-04)
0 LVHG 24-02-2021 Aprobado para construcción Inst Chk Process Chk Approval
A LVHG 10-02-2021 Emitido para comentarios del cliente AMGS JAHR CLOE Sheet 7 of 8
No. By Date Revisión Project: ID INYECCION DE AGUA 40 ACRES - MOC # 3 ESTACIÓN CHICHIMENE Rev.: 0
 Limit Switches 1
cable entry --- cable entry --- 2
Solenoid Valves 3
type --- cable entry --- 4
power supply --- pneumatic connection size in --- 5
explosion protection execution --- IP rating --- 6
manufacturer --- direct acting --- 7
model or type --- manual reset --- 8
instrument marking --- body material --- 9
Special Requirements 10
material inspection certificate acc. to EN10204 Yes PED category --- 11
environmental requirements --- PED module vendor --- 12
hydrostatic pressure test report Yes hydrogen service requirements --- 13
SIL classification --- TA-luft --- 14
PED fluid group --- NACE compliant materials --- 15
PED table --- 16
Additional Requirements 17
additional requirements 1 --- 18
additional requirements 2 --- 19
additional requirements 3 --- 20
additional requirements 4 --- 21
additional requirements 5 --- 22
additional requirements 6 --- 23
Additional Controls 24
instrument tubing 1/4" NPT 25
instrument fittings 316 stainless steel OD compression fitting 26
air reservoir --- 27
partial stroke --- 28
Explosion Proof Equipment Classification 29
XP group Group D 30
XP category --- 31
XP atmosphere Class 1, Division 2 32
XP classification temperature class T1 33
XP instrument marking CSA, FM, UL or similar (see note 10) 34
35
Purchasing Data 36
manufacturer According to ECOPETROL Vendor List latest version 37
model --- 38
serial no --- 39
supplier --- 40
requisition no --- 41
requisition item no --- 42
43
44
1. All equipment shall be tropicalized to be suitable for operation in a corrosive and moist atmosphere. 45
2. All internal and external materials shall be as minimum as indicated. Materials shall be selected to withstand corrosion, erosion and
wear under severe service conditions. Manufacturer shall specify and include proper internal and external parts materials to fully
46
comply with process fluid and conditions. Vendor is responsible for selection of all internal and external parts material according to
process conditions and fluid data.
3. Vendor shall verify, confirm and submit valve sizing calculations (including valve size and Cv), according to service conditions and
47
process data indicated herewith.
4. Intrument shall have a permantly attached nameplate in 304 S.S stamped with following information: P.O Number, model number,
48
serial number, identification tag.
5. Air pressure regulator shall be included. Vendor shall supply all accesories, such as filters, gauges, block valves required for
49
correctoperation of ragulator.
6. Fugitive emmissions level according to packing material. Vendor shall comply to ISO 15848 1&2 requirements. 50
7. Calibration, materials and hydrostatic test certificates shall be delivered. 51
8. Vendor shall comply with all specifications indicated on technical specification Doc. No. ECP-VST-P-INS-ET-001. 52
9. Materials according to Piping Material Class Specification A3-1FA API TRIM No. 8. Vendor shall guarantee proper material selection to
53
comply with Piping Material Class Specification.
10. Vendor shall provide area classification certificate for Explosion Proof instrument. Ingress protection degree shall be NEMA 4X or IP
54
equivalent.
11. According to Ecopetrol Vendor List EDP-P-013 - latest version. 55
12. The tank diameter was modified according to Ecopetrol request. 1 56
13. This document is generarted as update of the review No.1 elaborated by Worley. The changes are indicates in review triangles. The
57
mistakes or problems with diferent information to the indicate in review triangles isn’t responsibility of WOOD. 1
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Instrument Specification
Globe control valve
Actualizado donde se Indique (Contrato No.
1 OAAB 27-07-2021
2021-3037741-04)
0 LVHG 24-02-2021 Aprobado para construcción Inst Chk Process Chk Approval
A LVHG 10-02-2021 Emitido para comentarios del cliente AMGS JAHR CLOE Sheet 8 of 8
No. By Date Revisión Project: ID INYECCION DE AGUA 40 ACRES - MOC # 3 ESTACIÓN CHICHIMENE Rev.: 0