A kerosene stream with a flow rate of 45,000 lb/h is to be cooled from 390°F to 250°F by heat exchange with 150,0

maximum pressure drop of 15 psi has been specied for each stream. Prior experience with this particular oil indicate
tendecies, and a fouling factor of 0.003 h-ft2°F is recommended. Design a shell and tube heat exchanger for this ser

Kerosene Crude oil

m lb/h = 45000 m lb/h = 150000
T1 °F= 390 T1 °F= 100
T2 °F= 250 T2 °F= 150.6
Acomodo de los Tubos Crude oil For the table3.4 the kerosene pass for the shell
Fluidos Coraza Kerosene
Heuristics
Tubes
OD in = 1 0.08333333333 BWG= 14
ID in= 0.834 0.0695
L ft= 20
Pt = 1.25 cuadrado
Material de construcción
k btu/h-ft-°F= 27
For the table3.5 for kerosene/oil
Us (Btu/h-ft2-°F)= 25
A (ft2) = 804.41204673 Heuristics
# tubes= 154.00 Shell
N= 1
Pasos por los tubos Diametro de la coraza
np= 6 PoS
Appendix C
Re= 12306.309975 Re>=10^4 ds in= 21.25
V ft/s= 8.1 3-8 ft/s # tubes 156

Ureq con D tube= 1

Ureq= 24.6 C'= 0.25
de= 0.99
Tubes Shell
Pr= 55.363636364 B/ds= 0.3
Re= 12148.54 B= 6.375
Turbulento Transición Laminar as= 0.1881510417
Nus= 162.33863247 182.469183378 24.683916797 G= 239169.55017
Selección de Nus 162.33863247 De= 0.0825
hi = 179.9 Btu/h-ft2-°F Re= 20341.740092
jh= 47.80
Pr = 7.2443037975
Calculo de Uc ho= 88.56
Uc = 54.83
Ud
Verificación Adelante Cambia Diseño Ud=
Adelante Diseño aceptado
Verificación
 Diseño aceptado

Ud/Ureq=

Hydraulic Calculations
Tube side pressure drop Shell side pressure drop
Darcy friction facto 0.03638 f1= 0.00321995 ft2/in2
G= 1520752.0849 lb/h-ft2 f2= 0.0005967 ft2/in2
ΔPf= 22.78605637 psi f= 0.13314277
ΔPr= 3.8110359365 psi nb+1= 38
ΔPt= 26.597092306 ΔPf= 1.0551295

To remedy these problems

First tried Second tried
Areq= 479.33080647 L= 16
(nt)req= 92 (nt)req= 115
Pasos por los tubos Pasos por los tubos
np= 4 np= 4
Re= 13733.128523 Re>=10^4 Re= 10986.5028 Re>=10^4
V ft/s= 9.0 3-8 ft/s V ft/s= 7.2 3-8 ft/s

Diametro de la coraza Diametro de la coraza

Appendix C PoS Appendix C P o S
ds in= 17.25 in ds in= 19.25
# tubes 104 # tubes 130

Re= 12148.54 Re= 9718.83

Tube side pressure drop Tube side pressure drop

Darcy friction facto 0.03638 Darcy friction fa 0.03854
G= 1520752.0849 lb/h-ft2 G= 1216601.67 lb/h-ft2
ΔPf= 15.190704246 psi ΔPf= 8.23946679 psi
ΔPr= 2.3592127226 psi ΔPr= 1.50989614 psi
ΔPt= 17.549916969 ΔPt= 9.74936293
 Final design summary
Tube-side fluid: Crude oil
Shell-side fluid: Kerosene
Shell: AES ID= 19.25 in ID
Tube bundle: 130 1 in OD 14 BWG 14
Tube layout 1.25 in fix square Arranged for 4
Heat transfer area: 476.5 ft2
Baffles: 20.00% cut segmental type with spacing approximately 3.85 in
Tube-side Shell-side
Nozzles:
4 in cedula 40 3 in
Materials: plain carbon steel throughout
eat exchange with 150,000 lb/h of crude oil which is at l00°F. A
his particular oil indicates that it exchibits significant fouling
at exchanger for this service

Qh= 3717000 Btu/h

Fluid property Kerosene Crude oil Shell
Cp (Btu/lbm-°F) 0.59 0.49 T1 = 390 °C
μ (lb/ft-h) 0.97 8.7 T2= 250 °C
k (Btu/h-ft-°F) 0.079 0.077 N= 1
SG 0.785 0.85 Tubes
ρ (lb/ft3) 49.00755 53.0655 t1= 100 °C
t2= 150.571429 °C
For the table 3.3
Factor de ensuciamiento R= 2.76836158
Rdi= 0.003 P= 0.17
Rdo= 0.002 R≠1 R=1
α= 0.62649165
S= 0.17438424 S= 0.17438424
F= 0.96647499 F= 0.993
FF= 0.97
LMTD
ΔT1= 239.428571
ΔT2= 150
ΔTlmtd= 191.2

in

Tp= 1.25 fix square

Shell

in
ft2
lb/h-ft2
ft

Ud
42.0
 Diseño aceptado

70.41

s
hi tubes Take L= 14
Nus= 135.798156 Tube side pressure drop
hi= 150.452633 Darcy friction 0.03854
ΔPf= 7.21 psi
ho shell ΔPr= 1.51 psi
B/ds= 0.2 Nozzles
B= 3.85 in Dn= 4 in
as= 0.10293403 ft2 Cedula= 40
G= 437173.216 lb/h-ft2 Dni= 4.026 in
Re= 37182.2581 Ren= 65431.9104
jh= 65.61 Gn= 1696744.03
Pr = 7.2443038 ΔPn= 0.68 psi
ho= 121.57 ΔPi= 9.40 psi
Calculo de Uc Shell side pressure drop
Uc = 60.70 f1= 0.00289702 ft2/in2
f2= 0.00052056 ft2/in2
Ud f= 0.11773626
Ud= 45.3 nb+1= 44
ΔPf= 3.26990121
Design Equation Nozzles
L= 13.0423826 ft Dn= 3 in
L= 14 ft Cedula= 40
Dni= 3.068 in
Areq= 476.474886 ft2 Ren= 231034.474
Gn= 876545.398
ΔPn= 0.20
ΔPo= 3.47
As= 0.0513379 ft2
v= 918.225865 ft3/h
V= 4.96831269 ft/s
ρV^2= 1209.7 lb/ft-s2

Ureq
Ureq= 42.2
 Ud/Ureq= 7.34%

ft long

Shell-side
cedula 40