DIMENSIONAMIENTO DE HARNEROS

El área requerida por el harnero en pie 2 queda determinada por la siguiente relación:

T
A
C  M  K  Q1  Q 2  Q 3  Q 4  Q 5

Donde:
T, STPH de alimentación al harnero
C, STPH/pie2 de superficie de harneado dicho valor es valido para (ver grafico):

 Alimentación con 25% de oversize

 Alimentación con 40% de halfsize
 Eficiencia de 90%
 Material con peso especifico aparente de 100 lb/pie 3
 Harnero abertura cuadrada
 % de área abierta se 50% para materiales con peso especifico aparente de 51 a
100 lb/pie3 y 60% para materiales con peso especifico aparente menor que 50
lb/pie3

M, Factor oversize (ver grafico)

K, Factor halfsize (ver grafico)
Q1, Factor densidad aparente (ver tabla)
Q2, Factor forma de la abertura (ver tabla)
Q3, Factor forma de la partícula (ver tabla)
% Area abierta disponible
Q4, Factor área abierta (ver tabla) Q 
4 % Area abierta base
Q5, Factor humedad (ver tabla)

Como criterio de diseño se debe cumplir que el espesor del lecho de partículas en la
descarga de cada parrilla no debe ser superior a cuatro veces la abertura del harnero.

T K
D
5S W

D, Espesor del lecho en pulgadas

T, STPH de material sobre tamaño
K, pie3/ST determinado dividendo 2000 lb/ST por el peso especifico aparente
S, Velocidad de transporte del material sobre el harnero inclinado en movimiento

18º 60 pie/min
20º 80 pie/min
22º 100 pie/min
25º 120 pie/min

W, ancho del harnero-6”

 FACTOR “C” IN SCREEN CAPACITY FORMULA

20
TONS PER SQUARE FOOT PER HOUR

18

16

14

12

10

4
0 1 2 3 4 5 6 7 8 9
SIZE OF SQUARE OPENINGS IN
 6

TONS PER FOOT SQUARE PER HOUR

5

0
0.000 0.125 0.250 0.375 0.500 0.625 0.750 0.875 1.000
SIZE OF SQUARE OPENINGS IN

CORRECTION FACTOR “M”

4.0
CORRECTION FACTOR "M"

3.6

3.2

2.8

2.4

2.0

1.6

1.2

0.8

0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
PERCENT OVERSIZE IN SCREEN FEED
 CORRECTION FACTOR “K”

2.2

2.0
CORRECTION FACTOR "K"
1.8

1.6

1.4

1.2

1.0

0.8

0.6

0.4

0.2
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
PERCENT FEED PASSING HOLES HALF THE SIZE OPENINGS IN DECK

Table l – “Q” Variances and Corrections

Q Q1 Q2 Q3 Q4 Q5 Q6
Correction Bulk Screen Surface Particle % Surface Wet Screening % Surface
Factor Density Opening Shape Area (Opening – ln.) Moisture
(Lbs./Ft3) (Type) (Dry Sceening)
1.40 140 ….. ….. 3/16 to 1/4 …..
1.30 130 ….. ….. ….. …..
1.25 125 Rect. 4 to 1 Slot ….. 2/32 to 1/8 …..
1.20 120 Rect. 3 to 1 Slot ….. 5/16 to 1/2 …..
1.15 115 Rect. 2 to 1 Slot ….. ….. …..

1.10 110 ….. ….. 9/16 to 1 …..

1.00 100 Square Dry Cubical Dry Screening Up to 3 or
1 Wet screening
.90 90 ….. Slabby Elongated ….. …..
.85 85 ….. ….. ….. 3 to 6
.80 80 Round …... ….. …..

.75 75 ….. ….. ….. 6 to 9

.50 50 ….. ….. ….. …..
.25 25 ….. ….. ….. …..
etc. etc. ….. ….. ….. …..
1 “C” factor was established for base values of 50% open area in screening surface for 51-100
lbs./ft3 material and 60% open area for 50 and lees lbs./ft3 material. Compensate for variance by
ratio percent area available to these base values.
Q4 = % Surface area available  % surface area base.

2 Do not interpolate between values given.

 Table k – Wire Cloth Standards – Square Openings
Dry Screening Only

A – Light, 50-75 lb. Cubic feet – Coal – Non-abrasive.

B – Standard, 75-100 lb. Cubic feet – Limestone, Sand and Gravel.
C – Medium Heavy, 100-120 lb. Cubic feet – Average Ores – Moderate Abrasives.
D – Heavy, 120-140 lb. Cubic feet – Heavy Ores – High Abrasives.

Clear A B C D Feed Size

Square Dia. Open Dia. Open Día. Open Dia. Open I II III
Opening Area Area Area Area
1/8” .041 57 .054 48 .072 40 .080 37 5/8 3/4 1
3/16” .047 64 .080 49 .092 45 .105 41 3/4 1 11/4
¼” .063 64 .105 49 .120 46 .135 42 1 11/2 2
5/16” .072 66 .120 52 .135 49 .148 46 11/2 2 21/2

3/8” .080 68 .135 54 .148 51 .162 49 11/2 2 21/2

7/16” .092 71 .148 56 .162 53 .177 51 2 21/2 3
½” .105 68 .162 57 .177 55 .192 52 2 21/2 3
9/16” .105 70 .177 58 .192 56 .207 54 21/2 31/4 33/4

5/8” .120 70 .177 61 .192 58 .225 54 21/2 31/4 33/4

¾” .135 72 .192 63 .207 61 .250 56 3 33/4 41/2
7/8” .148 73 .207 65 .225 63 .250 61 3 33/4 41/2
1” .162 74 .225 67 .250 64 5/16 58 31/2 41/2 51/4
11/8” .177 75 .225 69 .250 67 5/16 61 31/2 41/2 51/4

11/4” .192 75 .250 69 5/16 64 3/8 59 4 5 6

13/8” .207 76 .250 72 5/16 66 3/8 62 4 5 6
11/2” .225 76 .250 73 5/16 69 3/8 64 4 5 6

15/8” 1/4 75 5/16 70 3/8 66 7/16 62 41/2 51/2 7

13/4” 1/4 77 5/16 72 3/8 68 7/16 64 41/2 51/2 7
17/8” 1/4 78 5/16 73 3/8 69 7/16 66 41/2 51/2 7

2” 5/16 75 3/8 71 7/16 67 1/2 64 5 61/2 8

21/4” 5/16 77 3/8 73 7/16 70 1/2 67 5 61/2 8
21/2” 5/16 79 3/8 76 7/16 72 1/2 69 5 61/2 8
23/4” 5/16 81 3/8 77 7/16 74 1/2 72 5 61/2 8

3” 3/8 79 7/16 76 1/2 74 5/8 69 6 71/2 9

31/2” 3/8 82 7/16 79 1/2 77 5/8 72 6 71/2 9
4” 7/16 81 1/2 79 5/8 75 3/4 71 7 81/2 10

Wire diameters listed above are suitable for feed size not exceeding that listed in column 1. When feed size exceeds
Column 1 but not Column II use next larger wire diameter. When it exceeds Column II but not Column III incrase wire
diameter two sizes. When it exceeds Column III relief deck is recommended to increase life of wire.

1 Rectangular openings are preferred to obtain heavier wire or more open area.
Selectons below heavy line require wedge type clamping bars.
Perforated plate is recommended for openings below dotted line.