L1 - I'RCI{T nID

L'10'l - Front bunper

L110 - Front 8ri11e
L1l+5 - Isstruloent panel

L2 - CitrITRALSECTIO'I

L2A1 - L2O9 - Iront door

1,21A - L219 - Rear door

L1 - RTAR 1DID
LJ01 - Rear bumper

i ;@;il;;;;;;;.c",,sn;^Nc€l Sf.TFrtlS$
 Front bumper

bprinl or rrcnrlolion, cvrn porfiol, lr rtricllt prohibibd withoul writlrn prrni$ion from CIIRYSIER
FRANCE I
CHRY'ISIER
I 160. l60CI _ lS
 BSTOVAITR@,EDIIRd

BIIIIPET BAR
- Rrove | . I b|po. b.r {..l6ntng sc..rr rlth cro.. tti ngs(ttg. l).
'- R.ov. I . I fe.t6tn9 0uts
rlh h.p.r longltldinalfti n93(ttg. 2).
- Cl.aah.p.r bar,

BIIIPJIR EI!uIDICS
IJongl hrdire l flttings
- nror6 sion..drt.ld(fto. 3).
- Rrorr | . I sc.fli t.stfitng fttltngs lo fmit tad.. fl.n0. (Ftgr. t end5)
- Cl.e. tlttlng.

0!06! flttltlg!
- laor. I teslrnlng.c..r lo tioil f.nd.r ll.ng. hr.cf.t (ftg. 6).

RA-EITIINC OFERA?IO{S
- Proc€ad
ln l6ror3eod.r to raorrl pFc.d!.r.
Frg- 1 Fio.4

F r , l .2 F t r l .L

F !. 1 Fc.6
 Instrument panel

R c p r i n to r t r o n s l o t i o n ,e v e n p o r t i o l , i s r t r i c t l y p r o h i b i t e dw i t h o u i w r i t t e n p e r m i s s i o nf r o m C H R Y S L EFRR A N C E i
CHRYSLER
I l60 - l60GI - l80
RXFIACtsISI{TO! CLI'S'T8RFASCIA - Riora cdl|'.l rbllllah.r.
. n.or. bolh.l.6dn9col|l.nr.trcr.r. (Flg. l). - To.Fflt sare,pnaaadIn .av'3a oid.r
- RroY. bo$ t rcla s.t3cr.ts (F10.?),
BEIoVAIJ C[' ACCESSoRIA9
- Cl.ar tesalalorar& r..r ol car (Flo. 3).
- Riova:
- Ch.akgositloningntd condltlonof h.U .|ltrbar
. floor b.ack.t;
.lng. on Instrir.lt p..ol (flg. l),
. f.rcla:
- Tor..fll, pdc.6d In r.voBa odar. . cl8t..;
. cant.alrballlahar;
RSPIACE{IIrI 0r VErTrI4lG, O,r . InstnN.nt p.n.l cr.rh-prd:
CI,I'STIR SIDB . R.ll.andl-.[. rlnlllelor.;
- Dlsconn.clb.tt!.y. . trl tch.3;
. .l r-condltlonlr conlml plrt..
- Rioro ta?ale.
- Cl.||. bonrstlelch l.v€r.
- cl.er clusl.r (5 s.ras) (Fi!. 5).
- Disconn€cl glovabor llgbtlng cont.ator.
- frd alusl.r ooanl
n0: - Cloerqlorcb.r llghtlrDb{lLhold...
. dlaco.n.cl .lr aupply plpln0
, cl.a. thraa plaslla rtooi rff.r{d on
v'|tll.lor brack.l.u.ro!nd(flg. 6), CCIP(I{ENI RXUOVAIJ
- Cloarvc|tllalo|".s!.blt lor.rdaF.a.ot car. Strect netal cooponents, cluBter slao
- To r!-fli sarr, pmc..d ln mra6. ori€r. - Raaora

RIFIAC!,}SNT OP VENTIIATOT Cnl . ? scrrrs {or f.st.ning to Instdranl panalslda

PASSEI@R SIDA .rua (tt9. l6);

- fmr Insldro{ gloY.hor: . 2 ecrct Jor fasl.olng to Instturantpanal

uppo"af.e (f19. l?);
. dl3conn-ielr aspplyduci;
. p0ahv,ltll.to. lorsrdsr..r of c.r, praatlng . 2 nuta. I sc.r fo. f.st||llng to Insirur.nr
p.isl oi p..sn9.r sld€ (t19. l8)i
or I tastr!.6 (f19. ?).
- Tora-fll sao, paocead , I screr for lastonlnglo Instrrlg|l pan.l sida
In rrralta ordar.
.tt.ch.it b.ck.l (t19.l9).
BEPIACEIIM 0F CBAS-PID - Clail Inslrrltant pansliha.l .!l.l unll oncluslar
- Raora: . l d o( f l e , 2 0 ) ,

. clu6lrrJ$al.; gbeet hetal coBponents, 81ov€ bo8 6Lda

- Riovoi
. 2 . 2 f a s l d l n gs c r a r o
. n . l l h o rt l d o o f
, 2 scrorslor f.si.nlno to Inatnr'|l pdal slda
lnslrv.d|lpan.l(tlg, 8);
area{f|9. ?l};
. 2 loudspask.r sc fi sallcre|s (f19. g); clae.
andrcovo scaairi , 3 acr.rs to|. {.stanln! lo lmtn anl pan.l
upp.raroa(Flq.22);
. | . I fastenlrqnuts on Instni..nl p.n6l sh..t
retal trIa: da oncLstel"slda,onsfac . I s.rn fc J.staing to lnatnrc|l pmal rld.
.tt.chrontb.actet{t|9. 23)i
in3ld.ol glov€hor (t193.l0 aid ll).
.cra.n (f19. . I sctc| for tast$lnt i0 conn.ctlngt.b rlih
. bth seisc..r3und.. loud!9oako.
.lr-condltlm.r(t|9. 2f).
t2).
- Cl€a.Instr||,nl p.n.l sh..l r.l.l unll m glofa
- R-or. fa.h-padrss|blt (F19.13)
borstdr (fiq, ?5).
- Io aa-tlt sae, pDcaldIn .cvr3a otdor.
- Rtova!

TI,EPIACTXEINOF CENTRAI,ESBAII.IS!8R . arh-trsypl.l.i

- R.ov. bolhelr-condlllo..t.coniml l.v.r lnohs. . glov. boxbotld pan.li
. glov. bor I ld.
- Rrorr 2 . 2 cntral iballlshor sobcro|3
(tte..lf.nd l5).
. Claar6.nlral rb.lllsh.r, diacoosclboti RE-rrlrINe
auppltr1.6, .nd riova bolh.lr-condltlo|llr - Tor}tll, pr!c..d In dvrr.a o.d.r.
controlll ghttiqbulEholds6.
 L2or*L2og

Front door

FRANCE
Reprint or translotion, cvcn parliol, ir rtriclly prohibited without writtcn pgrmissionfrom CHRYSLER
CHRYSLER
I I l60 . l60 GI - l80
]NTRODUCTION ERITPARINGTHE NiiW C0['dPQD{.bX{T
llith the excoption
of specificintroductions,re- Correct form setting
assembly operationsshouldproceedin reverseorder
- Checkaspectof outer panel.
procedure.
to the disrnantllng
At the endof eachparagraph concerning a component, Faint
rhich is part of the doorassenbly,the readeruill
- ln accordance
rith natureof lacquerused.
find the replacement procedurefor this component
on
the front doornot nemoved fron the vehicle.

DI ST4ANTLINGFROCH)IIRE
sPECrflC TOOLING REQITJRm FoR
DISMANTLING AND RE-ASSSVtsLINGA FRONT Peeparatory opera tions
DooR(Fie. 1) - Disconnect
battery.
. Dia. l0 socketwrench.
- L o r e rr i n d o r .
. D i a . l 3 s o c k ew t rench.
. Dia. |3 spanner. - Renove
door:
. 4 m mA l l e nu r e n c h .
Spatula. . unscrerlorer andupperhingefastenings
.
( F i q s .4 a n d5 ) .
. Cross-shaped screr driver.
. Pin - Takedoorto repairstation.
. F l a t b l a d es c n e sd r i v e r .
. R u b b emr a l I e t
. Toolfor fastenerRef.20842 $1. Disrnantling opera tions
. E l o c k( r o o d e n ) . - Remove:
. Rule.
rear vien mirror (1.H. front door)
LIST OF IiR,CNTDOCR FTTTINGS Part l,|o.:
(Figs. 2 and J)
I - A r mr e s t ( F i q . 6 ) .
Part Numbers:
2 - l { i n d o r e g u l a t ohr a n d l ei n s e r t ( F t q . 7 ) .
l - Armrest.
2- lllindor regulator handle insert. 3 - lllindouregulator handl
e (Fiq. 8).
3- l,lindoyreguI ator handle 4 - R e m oct eo n t r u lh a n d l e( F i q . 9 ) .
4- Remote controlhandle.
5- Rernote csntrol handleinner gasket. 5 - Rernote
controlhandleinner gasket.
6- Trimpanelassembly. 6 - T r i mp a n e a
l s s e m b(l F
y ig.l0).
7- I n n e rw e a t h e r s t r i p .
B- P a p esr e a l . 7 - I n n e rl l e a t h e r s t r i(pf i 9 . l l ) .
9- 0uterreatherstrip. 8 - P a p esr e a l ( F i q . 1 2 ) .
l0 - Lowerrrindoyregulatorguide.
II - l{indorr 9 - 0 u i e ru e a t h e r s t r i(pF i q . l 3 ) .
regulatormechanism.
1 2- Glass
Note: the reference numbers are thoseshornon
1 3- G l a s sl o u e ra s s e m bal yn ds e a l
1 4- t h e r r p a r t sl i s t r t p l a t e f o r f i t t i n g s . l f t h e
L o u eg r l a s sg u i d ea n ds e a l .
components to be removed cannotbe reached (in
l5 - G l a s sc h a n n e l .
l6 - Rearglasschannelbracket. c a s eo f a d e f o r m a t i ofno,r i n s t a n c e )u, s ea
c h i s e l t o c u t t h e o u t e rd o o rp a n e l( F i s . l 4 ) .
l7 - Rernote controllever.
l8 - R e m o ct eo n t r o ll i n k .
l9 - R e m o ct eo n t r o ls p r i n g ,
20- I n n e rl a t c h r o d h o u s i n g .
2l - I n n e rl a t c h r o d .
22 - Loekmechanism.
23 - Latchrod.
24 - Doorlatch.
25 - Latchbearinggasket.
2 6- L a t c hf a s t e n i n cgl i p s .
2 7- 0 u t e rh a n d l e .
2 8- O u t e rh a n d l el i n k .
29 - 0uterhandlefasteningbracket.
3 0- 0 u t e nh a n d l es e a l .
3l - 0 u t e rh a n d l efasteninh g o l es e a l .
 L2 ot --- L2 og

Front door

R c p r i n to r t r o n r l a t i o n ,a v c n p q r t i o l , i s s t r i c t l yp r o h i b i l c d w i t h o u i w r i t t e n p c r m i s s i o nf r o m C H R Y S I E F
RR A N C E
C}IRYSLER
I I tOO - tOO Cf - tgO
 REPI,ACEI{Iil,ITOF LOWER.'#I]{DO1'Y ileplacement on door sti1l retained
iuGIrILAToq. GIIIDO (Ref. 10) on car

Removal procedure - R e m o vpea r t s :

- L i i i r i n d o wt o t o pp o s i t i o n . l - Arm rest.
- Unscre'll 2 - l l l i n d o rwe g u l a t o rh a n d l ei n s e r t .
regulatorguidefastening
loyer window
( F i q .t s ) . 3- l l l i n d o vr e g u l a t o r h a n d l e .
4 - R e r n o tceo n t r o l h a n de' l.
- S l i d ev i n d o wr e g u l a t ogr u i d er e a n w a r d( 1so c k 5 - R e m o iceo n t r o l h a n d l ei n n e r g a s k e t .
s i d e )u n t i l u i n d o u
r e g u l a t or ro l l e r i s c l e a r e d . 6 - Irirn panelassembly.
- [ x t n a c tr r r i n d or ewg u l a t olro w e rg u i d e{ F i 9 . l 6 ) . 7- I n n e rw e a t h e r s t r i p .
B- P a o e rs e a l .
Fitting ooerations l0 - L o w e rw i n d o rrrer g u l a t o rg u i d e .
- F o r f i t t i n q , p r o c e eidn r e v e r s e ll - I ' l i n d o rwe g u l a t o nm e c h a n i s m .
order.
l m p o r t a n t : u s e t v o b l o c k st o h o l d g l a s s i n i t s
T m n n n f r n iu" u r r vvrrhr a fr i l +u+ ui na cr r t s . rhi
- un r r utrlD o ^u nv -r ^l rn. nr vo rni tL f
p o s i t i o n w h e nu i n d o wr e g u l a t o rm e c h a n i si m
u, ru
s being
- c h e c kt h a t r o l l e r i s e n q a g ecdo r r e c t l y i n r e m o v eodr f i t t e d ( F i q . 2 0 ) .
l o w e rg u i d es e c t i o n ;
- b e f o r el o c k i n gf a s t e n i n gs c r e w si n p o s i t i o n , RrIPI*rCJIuillT OF GI,$SS (nef. 12)
m a n i p u l a two i n d o wr e g u l a t o rm e c h a n i s ma n, d R.emovaI procedure
m a k es u r eq l a s s i s f u l l y e n g a g ei d n channel;
- U n s c r e sl o w e rg l a s s g u i d es h o e ,a n d e x t r a c t s h o e
a d j u s tb y s l i d i n g l o l l e rg u i d ei n f a s t e n i n q
( F ei . 2 3 ) .
slots (Fis.l5).
- Tilt glassdounwards by 450fromihe rear (lock
i?eplacement on door stil1 retained. on s ; d e )( F si . 2 1) .

- lri th g l a s s i n t o p p o s i t i o n , r e m o v ep a r t s : - [ x t r a c t g l a s si n t h i s p o s i t i o n ,o n d o o ro u t e r
side (Fis. 22).
l - A r mr e s t .
2 - | V i n d o sn e g u l a t o rh a n del i n s e r t .
Fitting operations
3 - $ l i n d o rrle g u l a t o r h a n del .
- For fitting, proceedin reverseorder.
4 - R e m o tceo n t r o l h a n d l e .
R e r n o tceo n t r o l h a n d l ei n n e r g a s k e t .
Important
6 - T r i r np a n e l a s s e r n b l y .
- c h e c kp r o p e fri t t i n q o f g l a s s :
7 - In n e rw e a t h e r s t r i p .
P a p e rs e a i . . g l a s sf r o n t e n di n r e l a t i o nt o e n do f l o y e r
'10
- L o w e r n i n d o rwe g u l a t o rg u i d e . r l i n d oswe c t i o n :d i m e n s i 2 o3n 3( F i q . Z 4 ) ;
. q l a s sf r o n t e n di n r e l a t i o nt o r e a r e n do f
RtsPIACIIvINT OF WINDOI,V
.IIEGL{ATOR q l a s sg u i d e :d i m e n s il ol Bn ( F i q . 2 4 ) .
(ner. 1 1)
Nr-ECTrANrShi Replacement on door stil-l- retainoei"
- Remove oarts:
C.emoval proced.ure
I - Armrest.
- S e tg l a s si n i o p p o sti i o n . 2- l,lindov requlatorhandl e insert.
- U n s c r emu e c h a n ifsam s t e n i n qa, n dc l e a r i t f r o m 3- l { i n d o r e g u l a t ohr a n d l e .
i t s h o u s i n(sF i s s .l 7 a n dl 8 ) , 4- Remote controlhandle.
5- R e m o ct eo n t r o lh a n d l ei n n e rg a s k e t .
- S l i d em e c h a n irsema n y a r d( sl o c ks i d e )u n t i l 6- T r i mp a n e a l ssembly.
r o l l e r i s c l e a r e df r o mf r o n t l o w e rg l a s ss e c t i o n . ?- l n n e rw e a t h e r s t r i p .
- S l i d em e c h a n ifsom r w a r d (sh i n q es i d e ) u n t i l 8- P a p esr e a l .
r o l l e r i s c l e a r e df r o mr e a r l o w e rg l a s ss e c t i o n . 9- 0 u t e rw e a t h e r s t r i p .
l0 - r e g u l a t ogr u i d e .
L o t e rr l i n d o u
- t x t r a c t w i n d o rse g u l a t onr e c h a n i s( m
fiq. tg). ll - l{indow regulatornechanism.
. R e m og
vel a s sr e t a i n i n gb l o c k s .
Fi-tting operations
- F o r f i t t i n g , p r o c e eidn r e v e r s e
order. l 2 - D o o rg l a s s .

lmportant:checkthat rol I ers are correctly

e n g a g ei nd l o q e rq l a s ss e c t i o n s .
 L2 or -> L2 os

Front door

R c p r i n to r t r o n r l o t i o n , c v a n p o r t i o l , i r s t r i c l l yp r o h i b i f c dw i f h o u t w r i i t e n p c r m i s s i o nf r o m C H R Y S L EFRR A N C E I
GHRYSLER
I l60 - 160 GI - ISO
 OF GIASS (continuation)
REFL'ACEMENT Fitting operations
Glass fittings bracketin position (Fig. 30).
- [ngagechannel
- Lorerglassseetion: - Screrfasteningin lorer area.
- fit rubbersealsto glass;
Replacement on door sti1I retained on
- snearouter facesof sealingarearith soapy car
u a t e rf o r e a s i e rf i t t i n g ;
- Reoove
parts:
- locatelorer glasschannel sction in position
(233)and, I - Arn rest.
in accordance with initial dinonsion
2- llindorregulatorhandleinsert.
starting from that end, usea rubbermallet to
3- Uindorregulatorhandle.
f i t l o u e rg l a s so n s e a l ( F i g . 2 4 ) .
4- Renote control handle.
- Lo'rerglassguide: 5- Renote controlhandleinner gasket.
- fit rubberseal on glass; 6- Trimpanelasseobly.
7- Innerreatherstrip.
- snearouter facesof sealingareauith soapy 8- P4er seal
u a t e rf o r e a s i e rf i t t i n g ;
. dislodgeglasschannel,on lock side
- locateglassguidechannelsectionin position ( F ie . 3 l ) .
i n a c c o r d a nrcsei t hI n i t i a l d i m e n s i o( n
llB) and,
l6 - Rearglasschannelbracket
startingfromthat end,usea rubbermallet to
f i t l o y e rg l a s sg u i d eo n s e a l ( F i 9 . 2 4 ) .

REPLtiCd&iiil{T OF RJTMOOECONIROL ASSI]I,ELY

REpLAC.blaiINl OF GLASS CiiANNEt (Ref. 15) (Refs. 17, 18, 19)
Removal procedure INNER LT|TCHINGSYST&6 (Refs. 20, 2'l)
LocK MECi{A}rISru (Ref. 22)
- Dislodge channelin lover area,on hingeside,
Removal proced.ure
a n dc l e a r i t u p w a r d(sf i g . 2 5 ) .
renotecontrolspring,Ref. l9 (Fig. g2).
- Renove
!'itting operations
- Unscrerrenotecontrol lever fastening
- Locatechannelinto placein corner(Ref.A)
(rie.33).
( F i g . 2 6 ) , l o c a t eu p p e p
r art in positiona , nd
f i t s i d ep a r t s i n t o p l a c e( F i g . 2 ? ) . - Clearremote controllink, Ref. 18, from
- Presson channelto reachbottornof housing. r e t a i n i n gc l i p ( F i g . 3 4 ) ,
- Clearinner latch rod, Ref.21, fron its
Replacement on door stil1 retained. on housing,Ref.20 (fig. 35).
car
parts:
- Remove - Disconnect latch rod, Ref. 23, on lock side
( F is . 3 0 ) .
l - Annrest.
2- ltlindorrregulator handle i nsert. - Disconnect outerhandlerod, Ref. 28, on lock
3- l{indouregulatorhandle. s i d e( F i g . 3 ? ) .
4- Remote controlhandle. - Unscreu fastening(Fiqs. 38 and
lock urechanism
5- Remote controlhandleinnergasket.
6-
3e).
Trimpanelassernbly.
7- lnnerweatherstrip. - [xtract remote
control, inner latching,and
B- Paperseal. lock mechanism
assenblles (Fiqs.40 and4l).
I - 0uterweatherstrip.
l0 - Lonervindouregulatorguide. Fitting operations
II - lllindolrregulator mechanisnr. - For fitting, proceed
in reverseorder.
l2 - Glass.
l5 - G l a s sc h a n n e l .
Inportant: checkoperationof renoved
conrpon
ents,

ii{PIACEII,$IT 0F RSAR GI"iSS gi{ANN.b]L

htaCKET (Ref. 16)
Removal proced.ure
(fi9.28).
- U n s c r ecvh a n n eblr a c k efta s t e n i n g
- Puil do$nsards
to clear andextractglass
channeibracket(fiq. 2g).
 L2 or+L2 og

Front door

Rcprintor tronrlotion, cvon portiol, lr rlriclly prohibitcd without writtcn pcrrnisionfrom CHRYSLER
FRAN€E I
CHRY1SLER
I 160 - l60GI - 180
Replacement of remote control on 22 - Lockmechanisn:
cloor still retained. on car
. disconnect:
- Remove
parts:
- rmote control llnk, Ref. lB, on lock
I - Arn rest. s i d e ( C ) ( F i g .1 3 ) ;
2- lllindorregulatorhandleinsert. - inner latch rod, Ref. 21, on lock side
3- lllindov regulatorhandle. ( B)( Fis.+ t) ;
4- Rernote controlhandle.
5- Remote controlhandleinner gasket. - latch rod, Ref. 23 (D) (Fig. t+3);
6- Trimpanelassembly. - outerhandlelink, Ref. 28;
7- l n n e ru e a t h e r s t r i p
8- Paperseal. lock fasteningscrers.
, remove
l9 - R e m oct eo n t r o ls p r i n g ,
l7 - Remote controllever: TmFortant:
- beforereassembly:smearlock mechanical
. clear remote contro'llink from parts uith grease;
r e t a i n i n cgl i p ;
. disconnect remote control link, on - beforere-fitting trim: checkoperationof
l e v e rs i d e ( f i q . +2). renovedcomponents.

Fitting operations
- For fitting, proceedin reverseorder. *]tPLaciruENT OF DOOi, LATCT{ (Ref. 2J+)
checkoperationof
Note: beforere-assembly, rlemoval proced.ure
remotecontrol systern. - Disconnect
latch rod, Ref. 23, on latch side
(rie.44).
iiep}acement of inner latching system
- C l e a rl a t c h f a s t e n i n cgl i p , R e f .2 6 ( F i g s .4 5
on door still retained on car
and46).
- Remove
parts:
- [xtnact latch andbearinggasket,Ref. 25
I - Annrest. (Fie.47).
2- flindonregulatorhandleinsert.
3- lllindovregulator handle.
Fitting operations
4- Rernote controlhandle.
5- Remote controlhandleinner gasket. - Locatebearinggasketin positionon latch.
6- Irirn panelassernbl y. - F i t c l i p i n p o s i t i o no n l a t c h .
?- Innerueatherstrip.
B- Paperseal. - Fit latch to correctpositioningreferences.
2l - I n n e rl a t c h r o d . - Presson latch to achieveclippingon door
'latch
. clear fror its horsing; panel.
. disconnect latch rod, on lock side (B) - Connect
latch rod to latch.
( r i s .+ 3 ) .
Note: checkoperationof latch.
Replacement of lock mechanism on
iteplacement on door still retained.
door still retained on car
on car
- llliih glassin top position,remove parts:
- Ilith glassset in top position,renoveparts:
'|
- Armrest.
I - Annrest.
2 - tllindorregulatorhandleinsert.
2- Ilindor regulatorhandleinsert.
3 - ',ilindor regulator handl e.
3- l{indoryregulatorhandle.
4 - Renote controlhandle,
4- Remote control handle.
5 - Rernote controlhandleinnergasket.
5- Renote controlhandleinner gasket.
6 . Trimpanelassearbly.
0- Trin panelassenbly.
7 - l n n e ru e a t h e r s t r i p .
7- Innerreatherstrip.
8 - Paperseal.
B- Paperseal.
. dislodgg e l a s sc h a n n e lo, n l o c k s i d e 24 - Doorlatch:
( F ie . 3 l ) . . disconnect latch rod, ref. 23, on
16 - Rearglasschannelbracket. lock side ard latch side.
 L2 or -+ L2 os

Front door

Reprint or tron3lotion, cvcn portiol, is strictly prohibited withoui written pcrmission from CHRYSLER
FRANCE
CHRYSLER
I I r 60-t60GT-
t80
R,EPTACEMff\iTOF OUTTR.HANDI.E (NeT. Z7)
Removal proceclure
seal, Ref. 31, on doorinner panel
- Remove
(net.+e).
- Renove
handlefastenlngscrer (Figs. 49 and
50).
- Recover fasteningbrackets,Ref. 29, on door
inner side, andseal, Ref. 30, on doorouter
s i d e ( F i e s .5 l a n d5 2 ) .

Fitting operations
- For fitting, proceed
in reverseorder.
Note: checkpositionof seal before
tightening.

Replacement on door stiLl retaineci

on car
- l{ith glassset in top positlon,remove parts:
l - Annrest
2 - llindorregulatorhandleinsert.
3 - lllindorregulatorhandle.
. 4 - Renotecontrol handle.
5 - Remote controlhandleinnergasket.
6 - Trirnpanelassembly.
7 - lnnerreatherstrip.
I - Paperseal.
. dislodgeglasschannel,on lock side
( r is . l t ) .
2? - 0uterhandle.
. disconnect handlelink, Ref. 28, on
l o c ks i d e ( F i q . l 7 ) .

.ilEgtAC,SXONTOF DOOR IAAME REAT1AND

UPPM, E}iBSI,LISHERS
Removal proceiiure
- Dislodgeupperandrear enbellisherfrorn
doorfrarne(Fi9. 53).
Fitting operations:for fitting, proceed
in
reverseorder.

hiiscellaneous
- For final stripping Df door, on dooras
previouslydisrnantled, renovalor re-fltting
of parts:
32 - Spacerfor trin panel (Fig. 54).
33 - Loserstop (Fi9. 5t).
34 - Remote control link sound-deadening
r e t a i n i n gc l t p ( F i g . 5 4 ) .
35 - Armrest fasteningnut {ftg. 54).
36 - rRapidnfastener,using tool Ref.20B42 lt
' (figs. 55 and56).
 L2to + L2rg

Rear door

I Rcprintor tronrlclion,cvcnportiol,is strictlyprohibircdwirhoulwrittcnpcrnission

fromCHRYSLER
FRANCE
I fif-T}?l=t$
]NIR,ODUCTICD{ PREPARNIG TIIE NE}1JCOIFOUNMT
t{ith the exception
of specificinstructions,re- Correct forn setting
assenrbly operationsshouldproceedin revarse - Checkaspectof outer panel.
orderto the disrnantlingprocedure.
At the endof eachparagraph concerninga kint
component, nhichis part of the doorassembly, - ln accordarre
rlth natureof lacquerused.
the readersill find the replacenentprocedure
for this componenton the rear doornot removed DI${Ai{TLII'IG PROCEDUR.E
fron the vehicle.
keparatory operations
- Disconnect
battery.
SPBCIFIC TOOLING R.E-"UIREDFOR DIS-
IIAIf'JLING AND R,E-ASS&tsLI}IG A REAR, - Lorsrrindor.
DooR(Fis. 1) - Renove door:
. Dia. l0 socketurrench. . unscre? lorer andupperhingefastenings
( F i g s ,4 a n d5 ) .
. Dia. l3 sockets|rench.
- Takedoorto repair station.
. Dia. l3 spanner.
Allen yrench.
. 4 mrn Disrnantl-ing operations
. Spatula. - Renove parts:
screwdriver.
. Cross-shaped I - Armrest (Fiq. 6).
2- l{indorregulatorhandleinsert (fig. i).
. Pin
3- l{indorregulatorhandle(fiq. B).
. Flat bladescrewdriver. 4- Renote controlhandle(fig. 9).
5- Remote controlhandleinner gasket.
. R u b b emr a l I e t .
6- Irim panelassenbly (Fi9. l0).
. Iool for fastenerRef. 20842lll. 7- l n n e rr e a t r e r s t r i p( f i 9 . l l ) .
8- Paperseal (Ftq. l2).
. B l o c k( w o o d e n ) .
9- 0uterveatherctrlp(Fig. l3).
; Rule.
llote: the referencenunbers are thoseshownon
the rparts list' plate for fittings. lf the
LTST OF REAR,DOORFITT]NGS
conponents to be rmovedcannotbe reached(in
(Figs. 2 and, J)
caseof a defonnation, for instance),usea
I - Armrest. chisel to cut the outerdoorpanel(Fig. l4).
2- ltlindorregulatorhandleinsert.
3- lilindow regulatorhandle. R,EPTACE}IEMIOF ISI'JM, T,III\:DO}II
4- Remote controlhandle. REeUTATCRcInDE (itef. 10)
5- Remote controlhandleInnergasket. Removal procedure
6- Trin panel assenrbly. - Set glassin top position.
7- lnnerweatherstrip.
B- Paperseal. - Unscrer
rindor regulatorlorer guidefastening
9- 0uterreatherstrip. ( r i q .l s ) .
l0 - Louersindorregulatorguide. - Slide rindor regulatorguideforrard (hinge
II - lllindou regulatormechanisn.
side) untll rindor regulatorroller is cleared.
l2 - 0lassloruering guide.
l3 - Rearglasschannelbracket. - Extractrindor regulatorlorer guide(Fig. l6).
1 4- 6lass.
15 - Lonerglassandseal assenbly. Fitting operations
1 6- G l a s sc h a n n e l s .
- For fitting, proceedin reverseorder.
l7 - Remote contrrl lever.
1 8- R e m o ct eo n t r r l l i n k . Important:
l9 - Renote contrulspring. - checkthat roller is correctlyErgaged
In
20 - Innerlatch rod.
lorer guidesection;
2l - 0uterhandle.
22 - 0uterhandlefasteningbracket. - beforelockingthe fastenlngscrers,
23 - 0uterhandleseal. nanlpulatethe rindor regulatoroechanlsn,
24 - 0uterhandlefasteningholeseal. andraakesureglassflts fully in channel.
2 5- Handle l l n k a g e - t o - l o cf aks t e n i n g
h o l es e a l . Adjustby sliding lorer guidein fastening
26 - Lockmechanism. slots (Fig.l6).
27 - Doorblock.
2B - Doorfrane rear bracket.
 L2to+ L21s

Rear door

Rcprint or tronrtotion, cven portiol, is striclly prohibilcd vilhout wrillen pcrnission from CHRYSLER
FRANCE
CHRY1SLER
I I 160 - 160 GI - lB0
 'I{INDOW
RAPLACEIUSiT 0F LOWER - Slide guidedornrards until glasslorer roller
RIGUIATCR GUIDI; (continr:ation) is cleared(tig. 23).
Replacement on d.oor sti1l retainetl - Extractglassloreringguide(Fig. 2{).
on @r
- Tith glassset in top position, reuove
parts: Fitting operations
- For fitting, proceedin reverseorder.
I - Armrest.
2- [indor regulatorhandleinsert, Inportant:
3- flindorregulatorhandle. - cheekthat glasslorer roller is correctly
4- Renote control handle, enoaoed in olasslocerinoquide:
-still
5- Remote controlhandleinner gasket. Replalcenerit on cLoor retained.
- c}eckoperationof rindor regulator.
6- Trin panelassenbly.
?- lnner reatherstrip. parts:
- ltith glassset in top position, remove
8- Paperseal.
I - Arr rest.
l0 - Lorerrindor regulatorguide.
2- Hindosregulatorhandleinsert,
3- Sindorregulatorhandle.
liitPIACAItiH\iI 0F lltINDOlT REGUIATCR.
4- Remotecontrol handle.
xfEcHANISM(Ref. 11)
5- Rernotecontrol handleinner gasket,
riemoval procedure 6- Irin panelassenbly.
- Set glassin top position. 7- Inner*eatherstrip.
B- Paperseal.
- Unscreu fastening,andclear it
urechanisnr
l2 - Glassloreringguide.
froo its housing(Figs. l7 andl8).
- Slidemechanism for'uard(hingeside) until REPLIiCEhidNT OF REAR GLISS $lANNiA,
roller is clearedfron rrar lorer glasssection. BRACKET (aef. 1t)
- Slideoechanisn rearrards(lock side) until Remonal procedure
roller ls clearedfrun front louer glass - Dislodgeglasschannelin lorer areaof
secti on. channelbracket(Fig. 25),
(Fig. l9).
- Extractuindorregulatornechanisu - Unscrerchannelbracketlorer andupper
fastening(Flgs.26 and27).
Fitting operations - Pull dounuards
to clear andrenoveglass
- For fitting, proceedin reverseorder.
channelbracket(fig. Zg).
Inportant: chck that rollers are atgaged
corrotly in louerglasssections. Fitting operations
- Locatebracketin positioninsidedoor (upper
.Replacement on door stiIl retainecl areaat level of lorer glass edge).
on car
- [ngagechannelon bracketoverapproximately
- Remove
parts:
2 cn in upperareaonly,
I - Annrest. - Slide brackettouardsupperfasteningpoint,
2- llindorregulatorhandleinsert.
kewing fte channelundertension.
3- lllindorregulatorhandle.
4- Remote controlhandle. - Screr the upperandlorer fasteningsin
5- Remote controlhandleinner gasket. positi on.
6- Trirapanelassembly. - Engage part of channelIn position
reoaining
7- lnnerreatherstrip. (rig.2g).
8- Paperseal.
l0 - Loverrindouregulatorguide. Replacenent on d.oor still retainecl
ll - lllindorregulatormechanisn. on car
Inportant: fit tro blocksto hold glassin - Tith glassset in top position, remove parts:
top positionwhenrernovingor fitting tre I - Arn rest.
rlindovregulatormechanisn(fig, 20). 2 - $lindovregulatorhandleinsert.
3 - Tindorregulatorhandle.
R.SPIACEMIINT0f' GIASS LOIllffi.ING GUIDts 4 - Renote control handle.
(Ref . 12) 5 - Renotecontr'olhandleinnergasket.
Removal proceilure 6 - Trin panelassenbly.
? - lnnerseatherstrip.
- Unscreuglasslorerlngguidelorer and
I - Paperseal.
upperfasteninqs(Figs.21 and22).
13 - Rearglasschannelbracket.
 ffi

Rear door

GHRY1SLER
160.160GI- r80
REPLACIilIENT oF SIASS (Ref. 1r!) Replacernent on tloor stil1 retained.
on @r
Removal procedlure
- llith glassset in top position,removs
parts:
(ffg. 30).
- Tilt rear sectionof glassdornrards
- Introduce | - Arn rest.
glasslorer roller in inner panel
2- lllindorregulatorhandleinsert.
clearingcounter-stanplng,andextract glass in
3- llindor regulatorhardle.
this position,on doorouterside (Fig. 3l).
4- Remote contrcl handle,
Fitting operations 5- Renote eontrol handleinner gasket.
6- Trin panelassenbly.
- For fitting, proceedin reverseorder.
7- lnnerreatherstrip.
Inportant: checkthat dooris correctlyfitted; B- Peer seal.
glassfront endin relation to distancebetseen 9- 0uter reatherstnip.
centresof glasslouerassenbly noller: l0 - Lorerrindor regulatorguide.
dinension642(Fi9. 32). ll - t{indorregulatormechanisn.
l2 - 0lassloreringguide.
Replacement on d.oor stiLl retainecl l3 - Rearglass channelbracket.
on car 14 - Glass.
- Uith glassset in top position,renoveparts: l6 - Glasschannels.

| -Annrest. REPIAC,${N.IT OF .R.-UMSIE

COITTROL
2- Hindosregulatorhandleinsert. ASSI&iBLY(trefs. 11 - 18 - 19)
3- ltlindorregulatorhandle. Remonal proceclure
4- Ronotecontrol handle.
renotecontrol spring, Ref. 19, (Fig, 30).
- Renove
.5 - Remote controlhandleinner gasket.
6- Trin panelassenbly. - Unscner
renotecontrol lever fastening,Ref. l?
?- lnnerreatherstrip. tr iq. l7) .
I -Paperseal. - Disconnect renotecontrollink, Ref. lB, on lever
l0 - Louerrindor regulatorguide.
s i d e( F i q . 3 8 ) .
ll - lllindouregulatornechanisn,
12 - Olasslo'reringguide. - Clearrenotecontrolllnk froe retainingcllps
13 - Rearglasschannelbracket: tFis.3e).
. remove glass retainingblocks.
- Dlsconnect renotecontrollink, on lock side
1 4- G l a s s . (Fig. lo).

Fittings Fitting operations

- Fit rubbersealssn glass. - For fi tting, proced In reverseorder.
- Usesoapywater to smearouter seal facesfor lnportant: checkoperationof renoved
easier fi ttfng. conponents.
- Locateglass louorchdnnelIn positionin
accordance (642)and,
rith initial dinension Replacement or cloor still retained.
starting fron this erd, usea nrbbernallet to on oar
fit glass lorer areaon seal (F19.32). - Recove
partsl
I - Aru rest.
RNPI,N,CNNTBIIT
OF GIASS ${ANN8I 2- [indor regulatorhandleinsert.
(nef . 16) 3- tindor regulatorhandle.
Remonal- proceclure { - Rerotecontrol handle.
- DislodgechannelIn lorer area, on hingeside, 5- RenotecontnolhandleInner gasket.
andclear lt uprards(Figs.33 and3t), 6- Irir panelasserbly.
?- Innerreatherstrlp.
Fitting operations I - Paperseal.
- LocatechannelIn positionin corner(Ref.A), l7 - 18 - l9 - Rmotocontrol assenbly.
positlon upperpart, andfit slde parts into
Fitting qrcrations
pl ace.
- For fitting, pnoceed in reversaorder.
- Presson channels
to achievefull fitting
(rie . 3 5 ) . llote: beforere-fltting, chck operatlonof
renotecontrol asserbly.
W
r
i
L2 to -+ L2 rg

Rear door

Reprint or ?ronrlolion, cvon porliol, lr strictly prohibitcd wilhout written pcrmi$ion from CHRYSLER
FRANCE
GHRYSLER
I I 160 _ 160 GI - lg9
REPT,ACEMENT
OF INNffi, LATSH ROD Replacement of outer hanclle or lock
(Ref. zo) mechanism on door stiLl retained on
car
Removal proced.ure
Removal proceclure
- Clearlatch rod fromretainingclips (fig. +l).
- [ith glass in top posltion, remove
parts:
- Disconnect
latch rod, on lock stde (Flg. {3).
I - Arn rest.
FittJng operations 2- tindor regulatorhandleinsert.
- For fittfng, proceedin reverseorder. 3- Uindq regulatorhandle.
4- Remote contrul handle.
R.eplacement on door stilL retainecl 5- Renote control handleinner gasket.
on car 6- Irin panelassenbly.
- Remove
parts: 7- lnner reatherstrip.
B- Paperseal.
I - Annrest. l3 - Rearglass channelbracket.
2- flindowregulatorhandleinsert. 2l - 26 - Locknechanism andouter handle
3- lllindorregulatorhandle. assenbly:
4- Remote contrrl handle.
. disconnect:
5- Remote controlhandleInnergasket.
6- Trimpanelassenbly. - remote
control llnk (B) (fig. S2);
7- lnneryeatherstrip.
- i n n e rl a t c h r o d ( C ) ( F i g . 5 2 ) .
8- Paperseal.
20 - lnnerlatch rod. - Theassenblybeingremoved, loosenscret (D)
couplingthe handlerith tre lock (Fiq. 53).

itEgT,ACNdgVT OF OIITER,HANDI,OASSEhtsLY - Replaceilre defectivepart, and reconstitute

(.R.ef.21)tocK l,[,E:fiANrsM
(ner. z5) the assenbly.
itemoval procedure
Fitting operations
- Rernove
seal (Ref. 24) on doorinner panel
( F t s+
. l). Inportant: as the outer handleandthe lock
nechanisn at tha preparatorystage,
are assenbled
- Loosenscreu0n handlerear fasteningbracket adjustingthe assenbly on the doorri'll be
(riq.44). requi red:
- Loosen
handlefront bracketsctscrer (fiq. 15). - Renove
seal (Ref.25) on innerpanel(fig. Sl).
- Recover
outer handlefront fasteningbracket - Loosen screr (D) couplingthe handlelinkage
(Re+,
?2J(rig. 4o). rith the lock (Figs. 53 and55).
- Unscrerlock nechanisn
fastening(Fi9s.47and48). - Adjustcouplingjoint so that the lock bolt
- Clearlock nechanism
(fiq. 49). opensrhen the outer handlecontrol is at end
of stroke.
- Extnactlock andhandleassembly fromdoorouter
- Tightencouplingscrel.
panelopening(Figs. 50 and5l).
llote: beforere-fitting, suearlock
Fitting operations mechanicalconponents ti th grease.
- For fitting, proceedin reverseorder.

Inportant:
- checkposition of handlegasketbefore
ti ghteni
n9;
- checkoperationof lock andhandle.
 L2ro + L21s

Rear door

Reprint or tronrlotion, cven portiol, is strictly prohibitcd wilhoul writtcn pcrmission from CHRYSLER
FMNCE
GHRYSLER
I I 160 - 160 GI - l8O
RUPIJAC$dE{I 0F D00R FRAIffi REAR 0F D00R IRAME FRO}{T
REPITAC.EIvIENT
BRACI$r (nef. 28) AND I'PP0R, EUtsELLISIIERS
^Removalprocedure Removal proceclure
- Unscrerfasteningto door frane, andclear - Dlslodgedoorfrme front anduppor
bracket(Figs,56 and57). (fig. SS).
enbelltshers

Fitting operations Fitting operations

- For fitting' proceedin reverseorder'
- For fitting, proceedin reverseorder to
removalprocedure.
$iscellaneous: for ccrraolete
stripping of door
Replacement on door sti11 retai-
ned on car - 0n dismantleddoor, renoveor fit parts:
- t{ith glassin top position' renoveparts:
zg - Doorrear cornerinner enbeilisher(Fig.sg).
I . Armrest. 30 - Irin panelspacer(fig. 00).
2- l{indoE regulatorhandleinsert. 3l - Lorerstop (Fig. O0).
3- l{indorregulatorhandle, 32 - Upperstop (Fig. O0).
4- Remote contrtl handle. 33 - Annrest fasteningnut (rtg. 00).
5- Rernote controlhandleInnergasket. 34 - Renote controllink sound-deadening
6- Trin panel assenbly. retainingclips (Fig. 60),
?- Innerueatherstrlp. 35 - Innerlatch rsd sound-deadening
8- P a p osr e a l r e t a i n i n gc l i p s ( F i g . 6 0 ) .
13 - Rearglass channelbracket. 36 - rRapids fastener,rith tool Ref. 20842Il
28 - Doorfrane rear bracket. (Figs. 6l and62).