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Caterpillar HEUI Controles de Motor 3408E 3412 PDF
Caterpillar HEUI Controles de Motor 3408E 3412 PDF
HEUI
SENSOR DE
TEMPERATURA
DE ACEITE
RESERVORIO
DE ACEITE FLUID MANIFOLD
ARRAQUE EN FRIO SENSOR DE HYDRAULIC PASSAGE
PRESION DE ACEITE
CIRCUITO SENSOR SENSOR DE
GRUPO DE COOL DOWN TEMPERATURA PRESION
BOMBA DE DE ACEITE
FILTRO DE DE COMBUST.
SUMINISTRO
ACEITE DE ACEITE FLUID MANIFOLD
HYDRAULIC PASSAGE
VALVULA DE
CONTROL HEUI
DE BOMBA ECM
ENFRIADOR
DE ACEITE
BOMBA DE
TRANSFERENCIA
DE COMBUST. FILTRO VALVULA
BOMBA DE SECUNDARIO REGULADORA DE
LUBRICACION DE COMBUST. PRESION
FILTRO PRIMARIO
Y SEPARADOR
DE AGUA
DE PETROLEO
SUMIDERO
DE ACEITE TANQUE DE COMBUSTIBLE
-4-
-5-
-6-
-7-
-8-
-9-
- 10 -
- 11 -
- 12 -
- 13 -
- 14 -
- 15 -
- 16 -
- 17 -
Material de Estudiante
8 O 12
SISTEMA3408E/3412E HEUI
INYECTORES DIAGRAMA DE COMPONENTES
ADEM II
MODULO DE
CONTROL
ELECTRONICO SWITCH DE DESCONEXION
PERNO DE
HARNESS DE (ECM) TIERRA
MOTOR
24 V
RELE KEY
HARNESS DE PRINCIPAL
MAQUINA 15 AMP SWITCH
BREAKER
VALVULA DE CONTROL DE LA BOMBA
CONECTOR
SENSOR DE DE INTERFACE
PRESION DE ACEITE A LA MAQUINA
ACCESO AL
SENSOR PRIMARIO SENSOR DE SERVICIO TDC
SENSOR DE
DE SPEED/TIMING ACELERADOR PEDAL DE
ACELERADOR
SENSOR SECUNDARIO SWITCHESS DE ACELERADOR DE RESPALDO, DE HABILITACION DE
DE SPEED/TIMING BAJA EN VACIO ELEVADO,Y SWITCH DE APAGADO A NIVEL DE PISO
• CORTE DE CILINDROS
CONTROL DE SINCRONIZACION
VELOCIDAD DE MOTOR
SINCRONIZ. GRADOS BTDC SINCRONIZ.
DESEADA FORMA DE ONDA DE LA
CANTIDAD DE COMB. COMB. RPM
BTDC CONVIERTE A SINCRONIZ. DE LA INYECCION
SELECC.
SINCRONIZ. SINCRONIZ.
DESEADA
TEMPERATURA
ACEITE MODO FRIO
Material del Estudiante
SENSORES DE
SHUTDOWNS PRESION Y DE TEMP.
DE ACEITE
A LA VALVULA DE
CONTROL DE BOMBA
CONTROL DE ECM
ACTUACION GOBERNADOR
DE INYECCION ELECTRONICO
8
SEÑALES A 7
LOS INYECTORES 6 CONTROL MAPAS MAPAS LOGICA DE ACELERADOR
DE COMBUSTIBLE 5 INYECCION RPM DE MOTOR
FRC TORQUE CONTROL
4 COMBUST. DE MOTOR
3
2 TDC
1
SEÑAL DE RPM DE MOTOR RPM DE MOTOR
SPEED/TIMING
SENSORES DE PRESION
ATMOSFERICA Y DE
RUEDA DE SALIDA DEL TURBO
SINCRONIZACION
SENSORES DE
SPEED/TIMING
Material del Estudiante
8 O 12
SISTEMA3408E/3412E HEUI
INYECTORES DIAGRAMA DE COMPONENTES
ADEM II
MODULO DE
CONTROL
ELECTRONICO SWITCH DE DESCONEXION
PERNO DE
HARNESS DE (ECM) TIERRA
MOTOR
24 V
RELE KEY
HARNESS DE PRINCIPAL
MAQUINA 15 AMP SWITCH
BREAKER
VALVULA DE CONTROL DE LA BOMBA
CONECTOR
SENSOR DE DE INTERFACE
PRESION DE ACEITE A LA MAQUINA
TDC SERVICE
SENSOR PRIMARIO PROBE ACCESS
SENSOR DE
DE SPEED/TIMING ACELERADOR PEDAL DE
ACELERADOR
SENSOR SECUNDARIO SWITCHESS DE ACELERADOR DE RESPALDO, DE HABILITACION DE
DE SPEED/TIMING BAJA EN VACIO ELEVADO,Y SWITCH DE APAGADO A NIVEL DE PISO
SENSORES DE SPEED/TIMING
SENSOR
SPEED/TIMING
SECUNDARIO P44 J44
OR A
BK B
WH C
P2 J2
SENSOR ECM
SPEED/TIMING (3408E/3412 E)
PRIMARIO P20 J20
732-PK 39 VELOCIDAD SECUNDARIA DE MOTOR
OR A 996-GN 32 +V SINCRONIZACION
BK B 998-BR 29 RETORNO DIGITAL
WH C 999-WH 38 VELOCIDAD PRIMARIA DE MOTOR
F723-PK 18 CAL DE TIMING +
F724-PU 12 CAL DE TIMING -
P26 P1 J1
CONECTOR DE 1
CALIBRACION DE SINCRONIZACION 2
- 28 -
- 29 -
RUEDA DE SINCRONIZACION
TDC REF
REF
RANGO DE
1 CALIBRACION DE SINCRONIZACION
6 RANGO ± 10°
TDC REF
ROTACION DE LA
RUEDA DE SINCRONIZACION TDC
REF
5 2
7 REF
TDC
REF TDC
- 30 -
ARRANQUE
A B C D E F G H
A B C D E F G H
CIL NO. 3 CIL NO. 3 CIL NO. 4 CIL NO. 4 CIL NO. 8
BORDE DE TDC BORDE DE TDC BORDE DE
REFERENCIA REFERENCIA REFERENCIA
- 32 -
A B C D E F G H
P2 J2
PRIMARY ECM
SPEED/TIMING (3408E/3412E)
SENSOR P20 J20
732-PK 39 SECONDARY ENGINE SPEED
OR A 996-GN 32 +V TIMING
BK B 998-BR 29 DIGITAL RETURN
WH C 999-WH 38 PRIMARY ENGINE SPEED
F723-PK 18 TIMING CAL +
F724-PU 12 TIMING CAL -
SENSOR DE CALIBRACION P1 J1
DE SINCRONIZACION
P26
1
2
TIMING CALIBRATION
CONNECTOR
- 34 -
CALIBRACION DE SINCRONIZACION
RUEDA DE
SINCRONIZACION
BORDE DE
REFERENCIA CIL. NO. 1 TDC CIL. NO. 1 TDC
ASUMIDO ACTUAL
0 1 2 3 4 5
TIEMPO (MILISEGUNDOS)
- 36 -
MOVIMIENTO DE LA VALVULA POPPET
POPPET
LIFT
CURRENT FLOW
CORRIENTE
0 1 2 3 4 5
TIEMPO (MILISEGUNDOS)
- 37 -
FORMA DE ONDA Y CARACTERISTICAS DE RESPUESTA
RAPIDEZ DE
INYECCION
POPPET
LIFT
CURRENT FLOW
CORRIENTE
FIN DE
INYECCION
INICIO DE LA
DURACION
INYECCION
0 1 2 3 4 5
TIEMPO (MILISEGUNDOS)
- 38 -
• Potencia Maxima
• MaximoTorque
• Relacion aire/combustible
• Limite de modo en frio
• Combustible en el arranque
- 39 -
• Control de velocidad
• Limitacion de combustible
• Sincronizacion de la inyeccion
• Presion de actuacion de inyeccion
• Inyeccion de eter
- 40 -
HEUI
SENSOR DE
TEMPERATURA
DE ACEITE
RESERVORIO
DE ACEITE FLUID MANIFOLD
ARRANQUE EN FRIO SENSOR DE HYDRAULIC PASSAGE
PRESION DE ACEITE
CIRCUITO SENSOR SENSOR DE
GRUPO DE COOL DOWN TEMPERATURA PRESION
BOMBA DE DE ACEITE
FILTRO DE DE COMBUST.
SUMINISTRO
ACEITE DE ACEITE FLUID MANIFOLD
HYDRAULIC PASSAGE
VALVULA DE
CONTROL HEUI
DE BOMBA ECM
ENFRIADOR
DE ACEITE
BOMBA DE
TRANSFERENCIA
DE COMBUST. FILTRO VALVULA
BOMBA DE SECUNDARIO REGULADORA DE
LUBRICACION DE COMBUST. PRESION
FILTRO PRIMARIO
Y SEPARADOR
DE AGUA
DE PETROLEO
SUMIDERO
DE ACEITE TANQUE DE COMBUSTIBLE
- 43 -
- 44 -
- 45 -
VALVULA DE
CONTROL HEUI
DE BOMBA ECM
ENFRIADOR
DE ACEITE
BOMBA DE
TRANSFERENCIA FILTRO VALVULA
BOMBA DE DE COMBUST. SECUNDARIO REGULADORA DE
LUBRICACION DE COMBUST. PRESION
FILTRO PRIMARIO
Y SEPARADOR
DE AGUA
DE PETROLEO
OIL
SUMP TANQUE DE COMBUSTIBLE
- 46 -
VALVULA DE
CONTROL HEUI
DE BOMBA ECM
ENFRIADOR
DE ACEITE
BOMBA DE
TRANSFERENCIA
FILTRO VALVULA
DE COMBUST.
SECUNDARIO REGULADORA DE
BOMBA DE
LUBRICACION DE COMBUST. PRESION
FILTRO PRIMARIO
Y SEPARADOR
DE AGUA
DE PETROLEO
SUMIDERO
DE ACEITE TANQUE DE COMBUSTIBLE
- 47 -
VALVULA DE
CONTROL HEUI
DE BOMBA ECM
ENFRIADOR
DE ACEITE
BOMBA DE
TRANSFERENCIA
DE COMBUST. FILTRO VALVULA
BOMBA DE SECUNDARIO REGULADORA DE
LUBRICACION (2 MICRON) PRESION
FILTRO PRIMARIO
Y SEPARADOR
DE AGUA
DE PETROLEO
SUMIDERO
DE ACEITE TANQUE DE COMBUSTIBLE
FLUJO DE FLUIDO POR LOS INYECTORES ACEITE A ALTA PRESION
JUMPER
PASAJE DE ACEITE
A ALTA PRESION
MANIFOLD DE
SUMINISTRO DE FLUIDO
MANGUITO DE INYECTOR
EN LA CULATA
CULATA
SUMINISTRO DE
COMBUSTIBLE A BAJA PRESION
REFRIGERANTE
BLOQUE DE CILINDROS
ARANDELA DE METAL
- 49 -
INYECTOR
MANIFOLD DE
SUMINISTRO DE FLUIDO SELLO O´RING
INFERIOR DE MANGUITO
SUMINISTRO DE COMBUSTIBLE
A BAJA PRESION
CULATA
CONTACTO
SELLO O´RING METAL A METAL
INFERIOR DEL INYECTOR
- 50 -
- 51 -
MANGUITO DE BASE DE
SELLOS DE COMBUSTIBLE INYECTOR, CULATA BALANCIN
CORRIENTE DE SOSTENIMIENTO
0 1 2 3 4 5
TIEMPO (MILSEGUNDOS
- 54 -
CARACTERISTICAS DE LA ONDA Y RESPUESTA
INYECCION
RATE
APERTURA DE
VALVULA
CURRENT FLOW
CORRIENTE
DURACION
0 1 2 3 4 5
INICIO DE TIME (MILLISECONDS) FIN DE
INYECCION INYECCION
- 55 -
-
GRUPO DE CUERPO
DE VALVULA
GRUPO DE BARRIL
3 GRUPOS PRINCIPALES
GRUPO DE BOQUILLA
- 57 -
INTENSIFIER PISTON
BARREL GROUP
RETAINER RING
VALVULA
LAINA
BARRIL
ADAPTADOR
UNIT INJECTOR
PISTON ARANDELA COMPONENTS
VARILLA (PLUNGER)
VALVULA CHECK DE
INGRESO DE COMBUSTIBLE
PIN
MANGUITO
ESPACIADOR
INJECTOR INSTALLATION
ALLEN
SCREWS
JUMPER TUBE
INJECTOR OIL
ADAPTOR VERTICAL
BOLTS
- 60 -
POPPET VALVE
SOLENOID
ARMATURE
INLET ARMATURE
EXHAUST POPPET
VALVE SEAT SCREW
VALVE SEAT SPRING
- 61 -
SUPPLY OIL
INTENSIFIER
PISTON
BARREL GROUP
FUEL PRESSURE INCREASE
BARREL
PLUNGER
FUEL INLET
CHECK VALVE
REVERSE FLOW
CHECK VALVE
FUEL TO
FUEL FROM NOZZLE
TRANSFER PUMP
- 62 -
NOZZLE GROUP
REVERSE FLOW
CHECK VALVE
CHECK VALVE
FUEL
ATOMIZATION
- 63 -
VALVE BODY GROUP
SOLENOID DE-ENERGIZED
POPPET VALVE
SOLENOID
ARMATURE
INLET
VALVE SEAT
EXHAUST
VALVE SEAT
- 64 -
SLEEVE SPACER
VALVE
ARMATURE
SOLENOID
BODY
SHIM
BARREL
ADAPTER
PISTON WASHER
UNIT INJECTOR
END OF INJECTION
PLUNGER
BALL
PIN
SLEEVE
SPACER
CHECK
NOZZLE
- 65 -
BARREL
PISTON WASHER
BARREL GROUP
REFILLING THE BARREL
PLUNGER
FUEL INLET
CHECK VALVE
NOZZLE CHECK
VALVE
NOZZLE
- 66 -
EDGE FILTER
FUEL INLET
CHECK VALVE
REVERSE FLOW
CHECK VALVE
EDGE FILTER
- 67 -
PRIME INJECTION RATE SHAPING
0 1 2 3 4 5
TIME (MILLISECONDS)
- 68 -
BARREL GROUP
OIL FLOW PRIME RATE SHAPING
BARREL
PLUNGER
PRIME RATE
SHAPING PASSAGE SPILL
PORT
CROSS SECTION
OF PLUNGER
FUEL TO
NOZZLE GROUP
FINAL
START OF INJECTION PRESSURE DROP PRESSURE INCREASE
- 69 -
INTENSIFIER
PISTON
INTENSIFIER
PISTON SEAL
BARREL GROUP
VENTING INTERNAL LEAKS
BARREL
VENTING
CHECK VALVE
- 70 -
REVERSE FLOW
CHECK VALVE
NOZZLE
CHECK VALVE
FUEL
ATOMIZATION
INJECTION PRESSURE
CONTROL DE PRESION HIDRAULICA DE INYECCION
HEUI
SISTEMA DE COMBUSTIBLE
ACCIONADO MECANICAMENTE
VELOCIDAD DE MOTOR
- 72 -
- 73 -
VALVULA
PUERTO DE CEBADO
COMPENSADORA
BOMBA HEUI
AL DRENAJE
BOMBA DE TRANSFERENCIA
RESERVORIO
PLATO BASCULANTE
- 75 -
- 76 -
- 77 -
PUMP
CONTROL HEUI
VALVE ECM
OIL
COOLER
FUEL
TRANSFER SECONDARY PRESSURE
LUBE OIL PUMP FUEL REGULATING
PUMP FILTER VALVE
PRIMARY
FUEL FILTER
WATER
SEPARATOR
OIL
SUMP FUEL TANK
- 78 -
- 79 -
SEAT
(END VIEW)
FROM
TO
PUMP
INJECTORS
PUMP
CONTROL HEUI
VALVE ECM
OIL
COOLER
FUEL
TRANSFER SECONDARY
PUMP PRESSURE
LUBE OIL FUEL REGULATING
PUMP FILTER VALVE
PRIMARY
FUEL
FILTER
OIL
SUMP FUEL TANK
SISTEMA DE CONTROL HIDRAULICO HEUI
ARRANQUE
VALVULA CHECK
CARRETE
LIMITADOR
BOMBA DE SUMINISTRO DE PRESION
SOLENOID CARRETE
SENSADO
(ENERGIZED)
DE CARGA
SUMIDERO DE ACEITE
VALVULA DE
CONTROL
DE BOMBA
DRENAJE DE
CARCAZA DE BOMBA
CONJUNTO DE COMPENSADOR
ARRANQUE
CARRETE LIMITADOR DE PRESION
ORIFICIO
VALVULA DE CONTROL
DE BOMBA CARRETE DE SENSADO DE CARGA
VALVULA CHECK
ORIFICIO DE DRENAJE
AL DRENAJE DE LA CARCAZA
AL
DRENAJE DE
CARCAZA
VALVULAS CHECK
DE FLUJO EN REVERSA
- 85 -
CHECK VALVE
PRESSURE
LIMITER
SUPPLY PUMP SPOOL
LOAD
SOLENOID SENSING
(DE-ENERGIZED) SPOOL
OIL SUMP
PUMP
CONTROL
VALVE
PUMP
CASE DRAIN
- 86 -
COMPENSATOR ASSEMBLY
DESTROKE PRESSURE
LIMITER SPOOL
PUMP ORIFICE
CONTROL VALVE
LOAD SENSING
SPOOL
CHECK VALVE
TO DISPLACEMENT
DRAIN ORIFICE CONTROL PISTON
TO CASE DRAIN
- 87 -
HEUI HYDRAULIC CONTROL SYSTEM
UPSTROKE
TO LEFT OIL TO RIGHT OIL
TO LUBE COLD START
RESERVIOR MANIFOLD MANIFOLD
SYSTEM DISPLACEMENT
CONTROL PISTON
CHECK VALVE
PRESSURE
LIMITER
SUPPLY PUMP SPOOL
LOAD
SOLENOID SENSING
(ENERGIZED) SPOOL
OIL SUMP
PUMP
CONTROL
VALVE
PUMP
CASE DRAIN
- 88 -
COMPENSATOR ASSEMBLY
UPSTROKE PRESSURE
LIMITER SPOOL
PUMP ORIFICE
CONTROL VALVE
LOAD SENSING
SPOOL
CHECK VALVE
FROM
DISPLACEMENT
CONTROL PISTON
DRAIN ORIFICE
TO CASE DRAIN
- 89 -
PRESSURE
LIMITER
SUPPLY PUMP SPOOL
LOAD
SOLENOID SENSING
(DE-ENERGIZED) SPOOL
PLUGGED
ORIFICE
OIL SUMP
PUMP
CONTROL
VALVE
PUMP
CASE DRAIN
- 90 -
COMPENSATOR ASSEMBLY
PRESSURE LIMITER OPERATION
PRESSURE LIMITER
SPOOL
PUMP
CONTROL VALVE ORIFICE
LOAD SENSING
SPOOL
CHECK VALVE
TO
PLUGGED DISPLACEMENT
ORIFICE CONTROL PISTON
STOP STATOR
EDGE FILTER
SPRING
RETAINER
TO VALVE
ARMATURE SOLENOID PIN SHELL RING CASE DRAIN BLOCK
- 92 -
DETENCION ESTATOR
FILTRO DE BORDE
RESORTE DE
RETENCION
BLOQUE DE
ARMADURA SOLENOIDED PIN CORAZA O´RING G CARCAZA
DRENAJE DE VALVULA
- 93 -
• ECM: 24 VOLTS
SWITCH DE ARRANQUE
SUMINISTRO DEPOTENCIA A LOS SENSORES DE VELOCIDAD
12.5 ± 1 VOLTS
SENSOR
SPEED/TIMING
SECUNDARIO (LH) P44 J44
OR A
BK B
WH C
P2 J2
SENSOR ECM
SPEED/TIMING (3408E/3412E)
PRIMARIO (RH) P20 J20
732-PK 39 VELOC. SEC. DE MOTOR
OR A 996-GN 32 +V TIMING
BK B 998-BR 29 DIGITAL RETURN
WH C 999-WH 38 VELOC.PRIM DE MOTOR
F723-PK 18 TIMING CAL +
F724-PU 12 TIMING CAL -
P1 J1
- 97 -
INJECTOR WIRING SCHEMATIC
ECM
J52/P52 P2 J2 (3408/3412E)
SOLENOID 1 1 A701-GY 16 SOLENOID 1 POWER
2 F726-YL 05 SOLENOID 1/3 RETURN
SOLENOID 3 3 A703-BR 32 SOLENOID 3 POWER
4 F726-YL
J56/P56
J53/P53
J57/P57
J54/P54
J58/P58
P22 J22
+V ANALOG A
SENSOR DE PRESION ANALOG RETURN B
ACEITE DE MOTOR SIGNAL C
P23 J23
+V ANALOG A
SENSOR DE PRESION ANALOG RETURN B
SALIDA DEL TURBO SIGNAL C
P45 J45
+V ANALOG A
SENSOR DE PRESION ANALOG RETURN B
DE ACEITE SIGNAL C
P43 J43
P51 J51
THROTTLE
POSITION SENSOR
J35 P35 P1 J1 ECM (3408E/3412E HEUI)
+V DIGITAL A 29 + V DIGITAL SUPPLY
DIGITAL RETURN B 35 - V DIGITAL RETURN
SIGNAL C
DIGITAL SENSOR
FAN
POWER SUPPLY
SPEED SENSOR
P84 J84 8 ± 0.5 VOLTS
+V DIGITAL A
DIGITAL RETURN B
SIGNAL C
- 100
PUMP CONTROL
VALVE J46 P46 P2 J2 ECM (3408E/3412E HEUI)
SUPPLY A 29 + SUPPLY
RETURN B 35 - RETURN
- 101
HEUI SYSTEM
8 OR 12 COMPONENT DIAGRAM
INJECTORS
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE BOLT
HARNESS
24 V
MAIN KEY
MACHINE
HARNESS 15 AMP POWER RELAY SWITCH
BREAKER
MACHINE
INTERFACE
TDC SERVICE CONNECTOR
PROBE ACCESS
PRIMARY
SPEED/TIMING SENSOR
SECONDARY
SPEED/TIMING SENSOR
- 103
ANALOG SENSORS
• Hydraulic pressure
• Coolant temperature
• Atmospheric pressure
• Turbocharger inlet pressure
• Turbocharger outlet pressure
• Lubrication oil pressure
• Hydraulic temperature
• Fuel temperature
- 104
HEUI SYSTEM
8 OR 12 COMPONENT DIAGRAM
INJECTORS
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE BOLT
HARNESS
24 V
MAIN KEY
MACHINE
HARNESS 15 AMP POWER RELAY SWITCH
BREAKER
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY
SPEED/TIMING SENSOR
SECONDARY
SPEED/TIMING SENSOR
- 105
HEUI SYSTEM
8 OR 12 COMPONENT DIAGRAM
INJECTORS
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE BOLT
HARNESS
24 V
MAIN KEY
MACHINE
HARNESS 15 AMP POWER RELAY SWITCH
BREAKER
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY
SPEED/TIMING SENSOR
SECONDARY
SPEED/TIMING SENSOR
HEUI SYSTEM
8 OR 12 COMPONENT DIAGRAM
INJECTORS
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE BOLT
HARNESS
24 V
MAIN KEY
MACHINE
HARNESS 15 AMP POWER RELAY SWITCH
BREAKER
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY
SPEED/TIMING SENSOR
SECONDARY
SPEED/TIMING SENSOR
98% 8,210
PERCENT OF FULL LOAD POWER
96% 8,920
94% 9,630
92% 10,340
ALTITUDE IN FEET
90% 11,050
88% 11,760
86% 12,470
84% 13,180
82% 13,890
80% 14,600
78% 15,310
76% 16,020
74% 16,730
72% 17,440
77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53
HEUI SYSTEM
8 OR 12 COMPONENT DIAGRAM
INJECTORS
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE BOLT
HARNESS
24 V
MAIN KEY
MACHINE
HARNESS 15 AMP POWER RELAY SWITCH
BREAKER
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY
SPEED/TIMING SENSOR
SECONDARY
SPEED/TIMING SENSOR
TURBOCHARGER ATMOSPHERIC
INLET PRESSURE PRESSURE
SENSOR SENSOR
CAT
HEUI SYSTEM
8 OR 12 COMPONENT DIAGRAM
INJECTORS
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE BOLT
HARNESS
24 V
MAIN KEY
MACHINE
HARNESS 15 AMP POWER RELAY SWITCH
BREAKER
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY
SPEED/TIMING SENSOR
SECONDARY
SPEED/TIMING SENSOR
HEUI SYSTEM
8 OR 12 COMPONENT DIAGRAM
INJECTORS
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE BOLT
HARNESS
24 V
MAIN KEY
MACHINE
HARNESS 15 AMP POWER RELAY SWITCH
BREAKER
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY
SPEED/TIMING SENSOR
SECONDARY
SPEED/TIMING SENSOR
320 46.4
300 43.5
280 40.6
OIL PRESSURE IN kPa
240 34.8
220 31.9
200 29
180 26.1
160 23.2
140 20.3
120 17.4
100 14.5
80 11.6
60 8.7
600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000
ENGINE RPM
kPa x 0.145 = PSI
- 113
HEUI SYSTEM
8 OR 12 COMPONENT DIAGRAM
INJECTORS
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE BOLT
HARNESS
24 V
MAIN KEY
MACHINE
HARNESS 15 AMP POWER RELAY SWITCH
BREAKER
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY
SPEED/TIMING SENSOR
SECONDARY
SPEED/TIMING SENSOR
HEUI SYSTEM
8 OR 12 COMPONENT DIAGRAM
INJECTORS
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE BOLT
HARNESS
24 V
MAIN KEY
MACHINE
HARNESS 15 AMP POWER RELAY SWITCH
BREAKER
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY CAM
SPEED/TIMING SENSOR
BACKUP CAM
SPEED/TIMING SENSOR
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY
SPEED/TIMING SENSOR
SECONDARY
SPEED/TIMING SENSOR
• Throttle Position
• Pump Control Valve Signal
• Exhaust Temperature
- 117
HEUI SYSTEM
8 OR 12
INJECTORS
COMPONENT DIAGRAM
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE BOLT
HARNESS
24 V
MAIN
MACHINE KEY
HARNESS 15 AMP POWER RELAY SWITCH
BREAKER
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY THROTTLE ACCELERATOR
SPEED/TIMING SENSOR SENSOR PEDAL
SECONDARY
SPEED/TIMING SENSOR
DUTY = 10%
CYCLE
OFF
50%
ON
DUTY
= 50%
CYCLE
OFF
1 CYCLE
90%
ON
DUTY
= 90%
CYCLE
OFF
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY THROTTLE ACCELERATOR
SPEED/TIMING SENSOR SENSOR PEDAL
SECONDARY
SPEED/TIMING SENSOR
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY THROTTLE ACCELERATOR
SPEED/TIMING SENSOR SENSOR PEDAL
SECONDARY
SPEED/TIMING SENSOR THROTTLE BACK-UP, ELEVATED LOW IDLE ENABLE,
AND GROUND LEVEL SHUTDOWN (2) SWITCHES
J3 P2 J2
ECM (3408E/3412E HEUI)
USER SHUTDOWN 12 1 USER SHUTDOWN
DEVICE
- 122
HEUI SYSTEM
8 OR 12
INJECTORS
COMPONENT DIAGRAM
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE BOLT
HARNESS
24 V
MAIN KEY
MACHINE
HARNESS 15 AMP POWER RELAY SWITCH
BREAKER
PUMP CONTROL VALVE
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY THROTTLE ACCELERATOR
SPEED/TIMING SENSOR SENSOR PEDAL
SECONDARY
SPEED/TIMING SENSOR THROTTLE BACK-UP, ELEVATED LOW IDLE ENABLE,
AND GROUND LEVEL SHUTDOWN (2) SWITCHES
ETHER SWITCH J3 P3 P1 J1
23 F708-YL 28 ETHER SW LAMP
9 998-BR 29 DIGITAL RETURN
39 721-GY 19 ETHER REQUEST
21 710-BR 40 ETHER CONTROL
200-BK
200-BK FROM
P37 J37
+ CYLINDER
308-YL 310-PK 1
2
+24V
RELAY ETHER
START VALVE TO ENGINE
- 124
SERVICE
TOOL
CONNECTOR CAT DATA LINK
LAPTOP
COMPUTER
CONTROL SERVICE TOOL
CAT
ELECTRONIC TECHNICIAN
7X1701
COMMUNICATION
ADAPTER
ADEM II
ELECTRONIC
MAIN MODULE
CONTROL
MODULE
(ECM)
VIMS
J42 P3 J3 P1 J1 ECM
D 7 893-GN 9 Cat Data Link +
SERVICE TOOL E 6 892-BR 3 Cat Data Link -
CONNECTOR H 31 E794-YL 7 ATA Data Link +
J 32 E-793-BU 1 ATA Data Link -
MACHINE INTERFACE
CONNECTOR
- 126
LOGGED EVENTS
• High coolant temperature
• Loss of coolant flow
• Low (lube) oil pressure
• Abnormal hydraulic pressure
• Hydraulic system pressure fault
• User defined shutdown
• Air inlet restriction
• Engine overspeed
• Low fuel pressure
- 127
HEUI SYSTEM
8 OR 12 COMPONENT DIAGRAM
INJECTORS
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE BOLT
HARNESS
24 V
MAIN KEY
MACHINE
HARNESS 15 AMP POWER RELAY SWITCH
BREAKER
PUMP CONTROL VALVE
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY THROTTLE
SPEED/TIMING SENSOR ACCELERATOR
SENSOR PEDAL
SECONDARY
SPEED/TIMING SENSOR THROTTLE BACK-UP, ELEVATED LOW IDLE ENABLE,
AND GROUND LEVEL SHUTDOWN (2) SWITCHES
MACHINE APPLICATIONS
- 129
P2 J2
ECM
(3408E/3412E)
THROTTLE ECM
SWITCH (3408E/3412E)
P1 J1
F715-PU 2 THROTTLE - LOW IDLE
F718-BU 20 THROTTLE - H.I. PARITY
F716-WH 8 THROTTLE - L.I. PARITY
F717-YL 14 THROTTLE - HIGH IDLE
998-BR 29 DIGITAL RETURN
- 131
ECM
(3408E/3412E)
CRANK WITHOUT
INJECTION PLUG
PLUG "JJJ"
BK
- 132
ENGINE FAN
SOLENOID VALVE ECM
P41 J41 P2 J2 (3408E/E3412E)
B F700-BU 19 VARIABLE FAN CLUTCH
C E799-BR 7 PWM DR AND SOL RETURN
F703-GY 25 ENGINE FAN SPEED
ENGINE FAN
SPEED SENSOR J84 P84 P1 J1
+V DIGITAL A A700-OR 35 +V DIGITAL SUPPLY
DIGITAL RETURN B 998-BR 29 DIGITAL RETURN
SIGNAL C 13 A/C ON (INPUT FROM
COMPRESSOR SWITCH)
- 133
998-BR
THROTTLE LOCK SW
- 134
HYDRAULIC FAN
SOLENOID VALVE ECM
P2 J2 (3408E/E3412E)
P86 J86
2 F700-BU 19 HYDRAULIC FAN
1 E799-BR 07 PWM DRIVE AND SOL RETURN
SISTEMA DE MONITOREO CATERPILLAR
P
15 AUT
10 20
5
25
X100
R
24 V
0 MPH 30 44
km/h
- 136
- 137
INDUSTRIAL
8 OR 12
INJECTORS 3408E/3412E HEUI SYSTEM
ADEM II COMPONENT DIAGRAM
ELECTRONIC
CONTROL
MODULE GROUND
(ECM) DISCONNECT SWITCH
BOLT
24 V
MAIN KEY
15 AMP POWER RELAY SWITCH
BREAKER
PUMP CONTROL VALVE
MACHINE
HYDRAULIC INTERFACE
CONNECTOR
PRESSURE SENSOR TDC SERVICE
PROBE ACCESS
PTO ENABLE/PTO UP/DOWN SWITCHES
PRIMARY ENGINE SHUTDOWN SWITCH
SPEED/TIMING SENSOR ENGINE
HARNESS ETHER ENABLE/OVERRIDE SWITCH
EMERGENCY STOP/VERIFY SWITCH
SECONDARY USER DEFINED SHUTDOWN
SPEED/TIMING SENSOR THROTTLE POSITION SENSOR
DIAGNOSTIC LAMP
FUEL TEMPERATURE SENSOR
MAINTENANCE INDICATOR LAMP
EMS
PANEL
SERVICE TOOL CONNECTOR
DATA LINK
- 138
TO LUBE
SYSTEM
HEUI
HYDRAULIC OIL
TEMPERATURE
SENSOR
COLD START
OIL FLUID MANIFOLD
RESERVOIR OIL PRESSURE
SENSOR
COOL DOWN FUEL HYDRAULIC
HYDRAULIC CIRCUIT PRESSURE
TEMPERATURE
SUPPLY SENSOR
OIL SENSOR
PUMP
FILTER GROUP
FLUID MANIFOLD
PUMP
CONTROL HEUI
VALVE ECM
OIL
COOLER
FUEL
TRANSFER
PUMP SECONDARY PRESSURE
LUBE OIL FUEL REGULATING
PUMP FILTER VALVE
PRIMARY
FUEL FILTER
WATER
SEPARATOR
OIL
SUMP FUEL TANK