Climatherm en

climatherm
E IN
AD GE
M
PIPES
RM A NY
Y
ST
EMS
WORLDWIDE
aquatherm - Successful worldwide in

more than 60 countries:
Australia Aquatherm Australia Pty Ltd. 443 West Botany Street AU 2216 Rockdale NSW 0061-2-95537199 0061-2-95537899
Austria Michael Mittendrein Haupstrasse 61 A 8042 Graz St. Peter 0043-664-1040940
Maximilian Kck Dorfstrasse 106 A A 6240 Radfeld 0043-6991-1169427
Belgium Ets. A. Marchal & Cie. 4e Ave., B 4040 Herstal 0032-4-256-9360 0032-4-248-0671
S.P.R.L. Parc Industriel des Hauts Sarts
Bosnia P.P. VOKEL Import-Export Obilaznica bb BiH 88240 Posusje 00387-39-693002 00387-39-693156
Hercegovina Veleprodaja-Maloprodaja
Canada Aquatherm CA, Inc. P.O. Box 2624 Cardston, AB T0K 0K0 001-403-653-4440 001-403-653-4446
Czech Republic AEROFLEX Na Piskach 3 CZ Praha 6 00420-2-33324920 00420-2-33324920
China (PR) KDF. Distribution 908, 9th Floor, 1 Grand Gateway PRC 200030 Shanghai 008621-6407 3666 008621-6447 8801
(Shanghai) Co., Ltd. No. 1 Hong Qiao Road
Croatia aqt d.o.o. Radnicka Cesta 1A HR 10000 Zagreb 00385-1-6194030 00385-1-6184592
Denmark WS Rorhandel Norremarksvej 84 DK 6270 Tonder 0045-73-724033 0045-73-724032
c/o Revisorgarden
Egypt Hamza Bros. Supplying Co. 53 El Soudan EG GIZA Cairo 0020-2-3367832 0020-2-7613314
St. El Mohandseen
Estonia Talvike Ltd. Akadeemia tee 27 EE 10621 Tallinn 00372-6397037 00372-6397037
Finland Finaquatherm Oy Hatanpaanvaltatie 34 A FI 33100 Tampere 00358-3-346 9803 00358-3-346 9878
France Chemiland S.A.R.L. 2, rue de Savine F 44570 Trignac 0033-2-40-45-86-60 0033-2-40-45-83-15
Georgia Hydrotherm Ltd. 118, A. Tsereteli Ave. GEO 380019 Tbilisi 00995-32-940564 00995-32-940564
Great Britain Aquatherm sales UK Ltd. Unit 23 Bolney Grange Business Park GB RH17 5PA Bolney West Sussex 0044- 1444 250500 0044- 1444 250456
Stairbridge Lane
Greece Aquatherm Hellas A.B.E.E. Askilipiou Str. 1 / Langada GR TK 56430 Saloniki Polichni 0030-2-310-683869 0030-2-310-683871
Aerogefira
Hong Kong Chivas Corporation Ltd. Rm 1211, Technology Park HK Shatin, N.T. Hong Kong 00852-25219768 00852-25265310
18 On Lai Street Siu Lek Yuen
Hungaria aquatherm-hungaria kft. Hrsfa stny 13, fszt. 2 H 1203 Budapest 0036-1-4254095 0036-1-4254095
Iceland vatn og hiti Smidjuvegur 5 IS 200 Kpavogur 00354-510-1400 00354-510 1410
India Aquatherm india C-4, Dhanraj Industrial Estate 400 013 Mumbai 91-22-56605197 91-22-24983286
Lower Parel
Ireland Thermax Ltd. Hollywell IE Kilfenora, Co. Clare 00353-65-7072209 00353-65-7072209
Underfloor Heating System
Israel S.AL Technical Equipment Ltd. 36 Hamerkava St. IL 58859 Holon 009723-556 6363 009723- 556 6474
Italy aquatherm SRL Parco Produttivo Apuania I 54100 Massa (MS) 0039-0585 25 99 01 0039-0585 25 99 99
Japan Toyox Co. Ltd Toyama - pref. JP 4371 Maezawa Kurobe City 0081-765-52-5636 0081-765-52-4245
Korea EURO International Co., Ltd. 61-4 Yoido-Dong, KR 150-732 Seoul 0082-2-7827161-2 0082-2-7827163
#614 Life Combi B/D, Youngdeungpo-Gu
Kuwait Al-Sahoo General Trading P.O. Box 32 10 KW 13033 Kuwait-City 00965-4910190/ 00965-4910194
& Contracting Group Co. Safat, Zip Code 13033 4910192
Latvia SIA RK Konsultants Csu iela 29 LV 1012 Riga 00371-7-375-962 00371-7-375964
Libanon Kamaco S.A.L. Antelias Highway LE Antelias 00961-4-402329 00961-4-405210
Luxembourg Ets.A.Marchal & Cie. S.P.R.L. 4e Ave., Parc Industriel B 4040 Herstal 0032-42-646568 0032-42-480671
Malta aquatherm (Malta) Ltd. Ground Floor Dun Luret Callus Street MA ZBG 07 Zebbug 00356-21462697 00356-21462698
Namibia O. Behrens & Co. (Pty.) Ltd. P.O. box 5042 NA Windhoek 00264-61-238300 00264-61-238743
Sanitaryware
New Zealand Aquatherm NZ 88 Carbine Rd. NZ Auckland 0064-9-5707204 0064-9-5707206
Netherlands ERIKS bv Saffierstraat 1 NL 1812 RM Alkmaar 0031-72 514 15 14 0031-72 515 56 45
Norge Klima & Varme-Teknikk AS Kallumveien 22 NO 1522 Moss 0047-69242929 0047-69242930
Floor Heating
Philippines Kuysen Enterprises, Inc. 232-234 Rizal Avenue Ext. PHI 1400 Caloocan 0063-2366420-41 / 0063-2362-1193/-
City Metro Manila 42, 43, 44, 9759
Poland aquatherm-Polska ul. Pulawska 538 PL 02-884 Warszawa 0048-22-6438681 0048-22-6438679
Portugal Compoterm, Lda L. Monte - Oleiros Park, Lt. 1 4730-325 Oleiros WD 00351 253 925 610 00351 253 925 611
Qatar Al Sahoo Trading est. P.O.Box 16742 VAE Dubai 00971-4-2690156 00971-4-2625459
Republic of Martin d.o.o. P.E. Hmeljarska SI 3310 Zalec 00386-3-7132620 00386-3-7132600
Slovenia
Romania SC Probel Instal s.r.l. 4e-f Pipera-Tunari Sreet RO Jude ul Ilfov 0040- 21 230 2050 0040-21-4908093
Russia Meshregionalnaja Kompanija Altufjevskoe schosse 41/2 GUS 127410 Moscow 007-495-710 7134 007-495-710 7138
aquatherm-Knigsberg Glasunov 11 GUS 236010 Kaliningrad 007-4012-310833 007-4012-311005
Lazurit Sovietskaya 15 GUS 630004 Novosibirsk 007-3832-183950 007-3832-237348
Spain aquatherm ibrica s.l. C/Torre E 28031 Madrid 00349-1-3806608 00349-1-3806609
de Don Miguel, n 26
Saudi Arabia Al Sahoo Sanitary Ware Co. P.O. Box 27478 SA 11417 Riyadh 00966-1-4779140 00966-1-4764271
Serbia- Delta Term Export Import Sime Milosevica 12 SCG 11000 Belgrad 00381-11-3089135 00381-11-3440705
Montenegro
Singapore Sintalow Hardware PTE.LTD Fan Yoong Road SGP 629786 Singapore 0065-6261 5966 0065-626 0932
Head Office No. 8
Sweden R.E. Therm Rrprodukter AB Frillesasvgen 83 SE 43030 Frillesas 0046-340-657800 0046-340-657809
Slovak Republic S-Komplex Hrobonova 4 SK 81104 Bratislava 00421-7-54788225 00421-7-54788204
Switzerland Thermotech GmbH Heimeliweg 7 CH 8952 Schlieren 0041-43 817 3053 0041-43 817 3054
Syria Tredex Syria P.O. Box 33073 Malki - Bizem St. SY Damascus 00963-11-3734646 00963-11-3734733
South Africa EuroDrain Technology (PTY) Ltd Private Bag X.9 / Postnet Suit 688. ZA 2010 Benmore 0027-011-701 2201 0027-011-701 2223
Thailand Cosmopolitan Trading Co., Ltd. 48/2 Soi Naphasap 2 TH 10110 Bangkok 00662-259 6052-3 00662-258 6208
Sukhumvit 36 Road
Turkey Gelisim Teknik-Ticaret Apt. B-Blok No: 12/1-2 TR 7050 Antalya 0090-242-3402575 0090-242-3402577
Sanayi ve Pazarlama Ltd.Sti. 100. Yil Bulvari Sevimli
Tunisia Magic Pools 70, rue 18 Janvier TN 1001 Tunis 00216-712-58-722 00216-712-58-846
Ukraina aquatherm-Ukraine Prospekt W. Tschornowola 4/Bro 15 UA 79058 Lviv 0038-032-294-93-10 0038-032-240-31-87
USA aquatherm piping systems, inc. 2155 Bonie Brae Street USA 48309 Rochester Hills, 001- 586 336 2152
Michigan
UAE Al Sahoo Trading Est. P.O. Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459
Vietnam Lotus Chemical Technology 393 Dien Bien Phu St. VN Ho Chi Minh City 0084 8 832 7605 0084 8 832 7730
Albania, Bulgaria, Brazil, Cuba, Kazakhstan, Lithuania, Moldavia:

These countries are supplied with our products by different traders. Addresses are available from the aquatherm export department: +49 (0) 2722 950 -121/-122/-123/-124/-125
1
IN GENERAL
Advantages of the system
The system includes all pipe installation components for chilled, hot
fluid and various industrial applications.
Installation
climatherm stops corrosion damages.

Air conditioning systems installed with metal pipes are affected by corrosi-
on at the outer and inner surface of the pipes.
climatherm is manufactured from 100 % corrosion resistant materials

which increases the life-time of chilled water plants considerably.
Corroding
metal pipe
climatherm reduced noise of flow in comparision with metal pipes.
climatherm offers an unequalled connection technique:

Material joining by fusion.
climatherm convinces by shortest connection times:

e.g. outside diameter 20 mm = 8 sec.
climatherm-connections can be pressurized and put into

operation immediately after joining. There are no waiting times.
Composite Technology
aquatherm developed a manufacturing method, where the integration

of a special faser mixture within the material polypropylene is realized.
The result of this innovative technology is the unique compound of the
different materials.
Advantages:
absolutely corrosion resistant

resistance against chemicals
high environmental compatibility
high impact rate
less pipe roughness
heat and soundinsulating characteristics
very good welding properties
high heat-stabilized
noticeable less insulation - recommended are
10 mm of insulation for all pipe dimensions
climatherm - the perfect corrosion-proof

connection made of fusiolen PP-R (80) C !
2
IN GENERAL
Advantages of the system
Coefficient of linear expansion
The coefficient of linear expansion is nearly identical with the one of metal
pipes. Compared with solid plastic pipes, support intervals can be increa-
sed and pipe clamps be saved.
System components
The climatherm-pipe system has to be installed in combination with the

fusiotherm-fittings (Brochure Order Nr. E10100) and consists of:
pipes in length and/or coils

fittings
flange adapter for flange connections
armature connections and accessories
transition pieces from PP-R (80) to metal resp.
metal to PP-R (80)
weld-in saddles
distributors
shut-off devices
welding devices, welding tools
cutters
auxiliaries and mountings
Further real advantages
favourable priced
light weight
simply cut and weld!
3
IN GENERAL
climatherm-pipe /
climatherm-faser-composite-pipe
Material: fusiolen PP-R (80) C,
fusiolen PP-R (80) C-GF
Pipe series: Art.-No. 2070708/2070710 = SDR 7.4

Art.-No. 2010208-2010308 = SDR 11
Art.-No. 2070112-2070130 = SDR 11
Form supplied: 4 m straight lengths

Packing unit: PU in meter
Colour: blue / 4 green stripes
Mechanically stabilized through a faser mix integra-

ted in the middle layer of the PP-R (80).
s s
Fields of application:
Fluids under chilled or hot conditions, heating systems -

temperature range: -20C to +90C (Permissible wor-
king pressure see page 5)
di di
d d
climatherm-pipe climatherm-
faser-composite-pipe
Wall Internal Water

Pipes Diameter Weight
thickness diameter content
Dimen- d s di
Art.-No. SDR PU l/m kg/m DN
sion mm mm mm
2010208 11 20 mm 100 20 1.9 16.2 0.206 0.107 15
climatherm-
2010210 11 25 mm 100 25 2.3 20.4 0.327 0.164 20

pipe
2070708 7.4 20 mm 100 20 2.8 14.4 0.163 0.156 15

2070710 7.4 25 mm 100 25 3.5 18.0 0.254 0.237 20
2070112 11 32 mm 40 32 2.9 26.0 0.531 0.267 25
climatherm-faser-composite-pipe
2070114 11 40 mm 40 40 3.7 32.6 0.834 0.412 32

2070116 11 50 mm 20 50 4.6 40.8 1.307 0.638 40
2070118 11 63 mm 20 63 5.8 51.4 2.075 1.010 50
2070120 11 75 mm 20 75 6.8 61.2 2.941 1.420 60
2070122 11 90 mm 12 90 8.2 73.6 4.254 2.030 65
2070124 11 110 mm 8 110 10.0 90.0 6.362 3.010 80
2070126 11 125 mm 4 125 11.4 102.2 8.203 3.910 100
2070130 11 160 mm 4 160 14.6 130.8 13.437 6.723 125

The following items are supplied in coils:
climatherm-
2010308 11 20 mm 100 20 1.9 16.2 0.206 0.107 15

pipe
2010310 11 25 mm 100 25 2.3 20.4 0.327 0.164 20
4
TECHNIQUE
Permissible Working Pressure

For hot and heating pipes (fluid transported water)
Safety-factor = 1.25 pe
climatherm-
Temperature
faser-composite-pipe
Service life
Nominal pressure in bar

PN 10
Permissible working pressure in bar
5 7.25
10 7.00
75 C 25 5.90
45 5.10
5 6.85
Constant 10 6.47
operating 80 C 25 5.59
temperature 42.5 4.89
70 C incl. 5 6.26
30 days per 10 5.98
85 C 25 5.08
year at P
37.5 4.58
5 5.73
10 5.50
90 C 25 4.41
35 4.03
5 7.16
10 6.87
75 C 25 5.84
45 5.02
5 6.64
Constant 10 6.34
temperature 40 4.68
70 C incl. 5 6.07
60 days per 10 5.79
85 C 25 4.58
year at P
35 4.20
5 5.54
10 4.87
90 C 25 3.84
30 3.66
5 7.10
10 6.76
75 C
25 5.69
45 4.91
Constant 5 6.51
10 6.24
temperature
37.5 4.52
70 C incl.
5 5.94
90 days per 10 5.38
year at P 85 C 25 4.24
32.5 3.97
5 5.31
90 C 10 4.45
25 3.51
5
TECHNIQUE
Fusion
Part A: Mounting of the tools
1. IMPORTANT!
Only use original fusiotherm-welding devices

and fusiotherm-welding tools.
2. Assemble and tighten the cold welding tools

manually.
3. Before fusing distribution blocks, where 2 con-

nections are welded at the same time, place
the welding tool into the corresponding holes
of the heating surface.
A B
Art.-No. Passage Hole Branch Hole
30115 25 mm A+E 20 mm A+C
85123 20 mm A+B 16 mm A+C
85124 20 mm A+B 16 mm A+C
4. All welding tools must be free from impurities.

Check if they are clean before assembling.
If necessary clean the welding tools with a
non fibrous, coarse tissue and with spirit.
5. Place the welding tools on the welding de-

vice that there is full surface contact between
the welding tool and the heating surface.
Welding tools over 40 mm must always be
fitted to the rear bore of the heating surface.
RIGHT
6. Plug in the welding device. Depending on
the ambient temperature it takes 10-30
minutes to heat up the heating surface.
The heating up process is finished, when

the temperature pilot light goes off
(welding device type: 50136, 50137, 50141)
and the temperature pilot light is blinking
(welding device type: 50147)
WRONG
6
TECHNIQUE
Fusion
Part A: Heating up phase
7. During the heating up phase tighten the welding tools carefully with the
clamp. Take care that the tools are completely on the heating surface.
Never use pliers or anyother unsuitable tools, as this will damage the
coating of the welding tools.
8. The necessary temperature to weld the fusiotherm-system is 260 C.

Acc. to DVS-Welding Guidelines the temperature of the welding device
has to be checked at its tool before starting the welding process.
This has to be done with a fast indicating surface temperature measu-

ring instrument or alternatively with a fusiotherm-thermocolour pencil.
(see Fusion part B, item 2)
ATTENTION:
First welding - five minutes after reaching the welding temperature!
Heating surface
Operating lamp
(red) Welding tool
Temperature pilot lamp

(green)
Welding tool
7
TECHNIQUE
Fusion
Part A: Handling
9. A tool change on a heated device requires another check of the
welding temperature at the new tool (after its heating up).
10.If the device has been unplugged, i. e. during longer breaks, the heating
up process has to be restarted (from item 6).
11. After use unplug the welding device and let it cool down. Water must
never be used to cool the welding device, as this would destroy the
heating resistances.
12. Protect fusiotherm-welding devices and tools against impurities.

Burnt particles may lead to an incorrect fusion. The tools may be
cleaned with fusiotherm-cleansing cloths, Art.-No. 50193.
Always keep the welding tools dry. If necessary, dry them with a clean,
non fibrous tissue.
13. For perfect fusion, damaged or dirty welding tools must be replaced,
as only impeccable tools grant a perfect connection.
14.Never attempt to open or repair a defective device.

Return the defective device for repair.
15. Check the operating temperature of fusiotherm-welding devices

regularly by means of suitable measuring instruments.
Fusion
Part A: Guidelines
16.For the correct handling of welding machines the following must be
observed. General Regulations for Protection of Labour and Pre-
vention of Accidents and particularly the Regulations of the Employers
Liability Insurance Association of the Chemical Industry regarding
Machines for the Processing of Plastics, chapter: Welding Machines
and Welding Equipment".
17. For the handling of fusiotherm-welding machines, devices and tools

please observe
General Regulations DVS 2208 Part 1 of the German Association for

Welding Engineering, Registered Society (Deutscher Verband fr
Schweitechnik e. V.).
8
TECHNIQUE
Fusion
Part B: Checking of devices and tools
1. Check, if the fusiotherm-welding device and tool correspond to the
guidelines Fusion Part A.
2. All used devices and tools must have reached the necessary operating
temperature of 260 C. This requires acc. to Fusion Part A, item 8 a
separate test, which is indispensable (DVS-Welding Guidelines):
Suitable measuring instruments have to facilitate a temperature measure-

ment of up to 350 C with a high accuracy.
Alternatively it is also possible to check the welding temperature with the

fusiotherm-thermocolour pencil. The application of the special thermo-
colour chalk in the aluminium pen to heated surfaces enables an exact
reading with a tolerance of +/- 5 K.
Application:
After the temperature pilot lamp of the welding device has shown the end
of the heating up period, put a firm chalk line on the heated external sur-
face of the welding tool. The colour must change within 1 - 2 seconds.
If the temperature is too high, the colour will change immediately and if it
is too low (below 260 C) it will change after 3 or more seconds.
If the colour does not change within 1 - 2 seconds another temperature

test has to be carried out.
Temperature control by means of surface temperature

measuring instrument. Temperature control by chalk.*
*It is possible, that the printed colour differs slightly from the original
before after
9
TECHNIQUE
Fusion
Part B: Preparation for the fusion
3. Cut the pipe at right angles to the pipe axis. Only use fusiotherm-pipe
cutters or other suitable cutting pliers. Take care that the pipe axis is
free from burrs or cutting chips and remove if necessary.
4. Mark the welding depth at the end of the pipe with the enclosed pencil
and template.
5. Mark the desired position of the fitting on the pipe and / or fitting.
(without picture)
The auxiliary markings on the fitting and the uninterrupted line on the
pipe could be used as a help.
Cutting the pipe Marking the welding depth
The fusion is subject to the following data
Pipe- Welding Welding Cooling

Heating time
External- depth time time
mm mm sec. DVS sec. AQE* sec. min.
16 13.0 5 8 4 2
20 14.0 5 8 4 2
25 15.0 7 11 4 2 The General Guidelines for Heated
32 16.5 8 12 6 4 Tool Socket Welding acc. to DVS
2207 Part 11 are applied here-
40 18.0 12 18 6 4 upon.
50 20.0 18 27 6 4
*heating times recommended by aquatherm at out-
63 24.0 24 36 8 6 door temperatures below + 5 C
75 26.0 30 45 8 8 Dimension 160:

90 29.0 40 60 8 8
The dimension 160 mm is joined by
110 32.5 50 75 10 8 butt-welding. Detailed information in
this chapter on page 20-22.
125 40.0 60 90 10 8
10
TECHNIQUE
Fusion
Part B: Heating the tube and fittings
6. Push the end of the pipe, without turning, up to the marked welding
depth into the welding tool.
It is essential to observe the above mentioned heating times.
Pipes and fittings of the dimensions 75 to 125 mm can only be welded

with welding device Art.-No. 50141 (or with machine Art.-No. 50147).
On using the fusiotherm-welding machine Art.-No. 50147 a separate
operating instruction has to be observed.
ATTENTION:
The heating time starts, when pipe and fitting have been pushed to the
correct welding depth on the welding tool. Not before!
Fusion
Part B: Setting and Alignment
7. After the heating time quickly remove pipe and fitting from the welding
tools. Join them immediately, and without turning, until the marked
welding depth is covered by the bead of PP from the fitting.
ATTENTION:
Do not push the pipe too far into the fitting, as this would reduce
the bore and in an extreme case close the pipe.
8. The joint elements have to be fixed during the specified assembly time.
Use this time to correct the connection.
The correction is only restricted to the alignment of pipe and fitting.

Never turn the elements or align the connection after the processing
time.
9. After the cooling period the fused joint is ready for use.
The result of the fusion of pipe and fitting is an inseparable material
joining of the system elements.
Connection technique with security for a life-time!
11
TECHNIQUE
Warm-up of the single parts. Joining and fixing.
Putting the fitting in the right direction. Ready! The result: an inseparable connection.
Fusion
Part C: Weld-in Saddles
fusiotherm-weld-in saddles are available for pipe outer diameters
of 40, 50, 63, 75, 90, 110, 125 and 160 mm.
Weld in saddles are used for d/R
branch connections in existing installations

the substitution of a tee
branch connections in risers
sensor wells, etc.
The maximum sensor well diameter is specified

in the following table. h
12
TECHNIQUE
Fusion,Part C: Weld-in Saddles

D d R h Sensorwells Borer
Chamfering
Tool
Art.-No. Dimension
Device*
mm mm f mm mm Art.-No. Art.-No. Art.-No.
15156 40/20 mm 40 20 - 27.0 - 50940 50910 50614
15158 40/25 mm 40 25 - 28.0 - 50940 50910 50614
15160 50/20 mm 50 20 - 27.0 - 50940 50910 50616
15162 50/25 mm 50 25 - 28.0 - 50940 50910 50616
15164 63/20 mm 63 20 - 27.0 - 50940 50910 50619
15166 63/25 mm 63 25 - 28.0 - 50940 50910 50619
15168 63/32 mm 63 32 - 30.0 - 50942 50912 50620
15170 75/20 mm 75 20 - 27.0 - 50940 50910 50623
15172 75/25 mm 75 25 - 28.0 - 50940 50910 50623
15174 75/32 mm 75 32 - 30.0 - 50942 50912 50624
15175 75/40 mm 75 40 - 34.0 - 50944 50914 50625
15176 90/20 mm 90 20 - 27.0 - 50940 50910 50627
15178 90/25 mm 90 25 - 28.0 - 50940 50910 50627
15180 90/32 mm 90 32 - 30.0 - 50942 50912 50628
15181 90/40 mm 90 40 - 34.0 - 50944 50914 50629
15182 110/20 mm 110 20 - 27.0 - 50940 50910 50631
15184 110/25 mm 110 25 - 28.0 - 50940 50910 50631
15186 110/32 mm 110 32 - 30.0 - 50942 50912 50632
15188 110/40 mm 110 40 - 34.0 - 50944 50914 50634
15189 110/50 mm 110 50 - 34.0 - 50946 - 50635
15190 125/20 mm 125 20 - 27.0 - 50940 - 50636
15192 125/25 mm 125 25 - 28.0 - 50940 - 50636
15194 125/32 mm 125 32 - 30.0 - 50942 - 50638
15196 125/40 mm 125 40 - 34.0 - 50944 - 50640
15197 125/50 mm 125 50 - 34.0 - 50946 - 50642
15198 125/63 mm 125 63 - 38.0 - 50948 - 50644
15206 160/20 mm 160 20 - 27.5 - 50940 - 50648
15208 160/25 mm 160 25 - 28.5 - 50940 - 50648
15210 160/32 mm 160 32 - 30.0 - 50942 - 50650
15212 160/40 mm 160 40 - 34.0 - 50944 - 50652
15214 160/50 mm 160 50 - 34.0 - 50946 - 50654
15216 160/63 mm 160 63 - 38.0 - 50948 - 50656
28214 40/25x1/2 f 40 - 1
/2 39.0 14 50940 50910 50614
28216 50/25x /2 f
1
50 - 1
/2 39.0 14 50940 50910 50616
28218 63/25x1/2 f 63 - 1
/2 39.0 14 50940 50910 50619
28220 75/25x1/2 f 75 - 1
/2 39.0 14 50940 50910 50623
28222 90/25x1/2 f 90 - 1
/2 39.0 14 50940 50910 50627
28224 110/25x /2 f
1
110 - 1
/2 39.0 14 50940 50910 50631
28226 125/25x1/2 f 125 - 1
/2 39.0 14 50940 - 50636
28230 160/25x1/2 f 160 - 1
/2 39.0 14 50940 - 50648
28234 40/25x /4 f
3
40 - 3
/4 39.0 16 50940 50910 50614
28236 50/25x 3/4 f 50 - 3
/4 39.0 16 50940 50910 50616
28238 63/25x 3/4 f 63 - 3
/4 39.0 16 50940 50910 50619
28240 75/25x /4 f
3
75 - 3
/4 39.0 16 50940 50910 50623
28242 90/25x 3/4 f 90 - 3
/4 39.0 16 50940 50910 50627
28244 110/25x 3/4 f 110 - 3
/4 39.0 16 50940 50910 50631
28246 125/25x 3/4 f 125 - 3
/4 39.0 16 50940 - 50636
28250 160/25x 3/4 f 160 - 3
/4 39.0 16 50940 - 50648
28260 75/32x1 f 75 - 1 43.0 20 50942 50912 50624
28262 90/32x1 f 90 - 1 43.0 20 50942 50912 50628
28264 110/32x1 f 110 - 1 43.0 20 50942 50912 50632
28266 125/32x1 f 125 - 1 43.0 20 50942 - 50638
28270 160/32x 1 f 160 - 1 43.0 20 50942 - 50650
13
TECHNIQUE
Fusion
Part C: Weld-in Saddles
1. Before commencing the welding process, check whether the fusio-
therm-welding devices and tools meet the requirements of
Fusion Part A.
2. The first step is to drill through the wall of the pipe at the point inten
ded for the outlet using the fusiotherm-drill.
branch 20/25 mm:Art.-No. 50940

branch 32 mm: Art.-No. 50942
3. When using fusiotherm-stabi composite pipes remove the rest of

the aluminium remaining at the bore hole with the fusiotherm-
chamfering device.
branch 20/25 mm:Art.-No. 50910

4. The welding device/saddle welding tool must have reached the requi-
red operating temperature of 260 C (check with reference
to Fusion Part B, item 2).
5. The welding surfaces have to be clean and dry.
6. Insert the heating nozzle on the concave side of the weld in saddle tool
into the hole drilled in the side wall of the pipe until the tool is complete
ly in contact with the outer wall of the pipe. Next the weld in saddle
nozzle is inserted into the heating sleeve until the saddle surface is up
against the convex side of the welding tool. The heating time of the ele-
ments is generally 30 seconds.
7. After the welding tool has been removed, the weld in saddle nozzle is
immediately inserted into the heated, drilled hole. The weld in saddle
should then be pressed on the pipe for about 15 seconds. After being
allowed to cool for 10 minutes the connection can be exposed to its full
loading. The appropriate branch pipe is fitted into the sleeve on the
fusiotherm-weld in saddle using conventional fusion technology.
By fusing the weld in saddle with the pipe outer surface and the pipe
inner wall the connection reaches highest stability.
Drilling through the pipe wall Heating up of the elements Joining
14
TECHNIQUE
Fusion
Part D: fusiotherm-Welding Machine
One wooden transport box for the welding machine includes:
One machine body with substructure, heaterplate

One set clamping jaws composed of 8 two-part jaws bars for pipes and
fittings, diameter 25, 32, 40, 50, 63, 75, 90, 110, 125 mm
One fusiotherm-welding tool diameter 50, 63, 75, 90, 110, 125 mm
One welding device Art.-No.: 50141
One Allan key and tool change clamp
One fusiotherm-thermocolour pencil
One Installation manual
The fusiotherm-welding machine was especially developed for stationary

welding of pipe and fittings with an external diameter of 50 to 125 mm.
This machine is equipped with a hand crank to facilitate a precise pre-
assembly of complicated installation parts. The necessary operating
instructions are enclosed.
The fusion is subject to the following data
Pipe ex- Welding Welding Cooling The General Guidelines for Heated
Heating time Tool Socket Welding acc. to DVS
terna- depth time time
2207 Part 11 are applied here-
mm mm sec. DVS sec. AQE* sec. min.
upon.
50 20.0 18 27 6 4
*heating times recommended by aquatherm at out-
63 24.0 24 36 8 6 door temperatures below + 5 C
75 26.0 30 45 8 8 Dimension 160:

90 29.0 40 60 8 8
The dimension 160 mm is joined by
110 32.5 50 75 10 8 butt-welding. Detailed information in
this chapter on page 20-22.
125 40.0 60 90 10 8
15
TECHNIQUE
Fusion
Part E: Electrofusion Device
Electrofusion Device
The fusiotherm-electrofusion device is especially developed for the welding

of electrofusion sockets from 20 - 160 mm.
Technical information:
supply voltage: 230 V (nominal voltage)

nominal capacity: 2.800 VA, 80 % ED
rated frequency: 50 Hz - 60 Hz
protection: moisture-proof class II (earthed wire)
1.General and Checkpoints
Cleanliness - besides correct workmanship - is most important precondition

for fusion. For keeping the socket clean, do not unwrap them before processing.
1. Deformed pipe ends must be cut off.
2. Use permissible and functioning electro fusion equipment only!
3. All parts of the system to be fused as well as the temperature sensors

shall have the same temperature (e.g. sun radiation or unadaptet storing
may cause differences in temperature!) within the acceptable range of
temperature (i.e. +5 C to 40 C according to DVS 2207).
2. Preparation
Follow carefully the order of working steps! Preparation is one of the most
important steps of the electro fusion process!
1. Cut the ends of the pipes rectangularly and burr them thoroughly.
2.Clean and dry the ends of the pipes at the necessary length.
3.Mark the depth of fusiotherm-electro fusion socket at the end of the pipe.
Welding depth to 160 mm in mm
20 25 32 40 50 63 75 90 110 125 160
ET min 31.0 34.0 35.0 40.0 45.0 50.0 51.0 59.0 66.0 74.0 75.0
ET max 35.0 39.0 40.0 46.0 51.0 59.0 65.0 72.5 80.0 86.0 93.0
Electrofusion device 20-160 mm Electrofusion socket Peeling tool
16
TECHNIQUE
Fusion
4. Peel the surface of both pipes within the marks thoroughly with a pee-
ling apparatus or a lame by min. 0.1 mm, max. 0.2 mm (use fusiotherm-
peeling tool).
5. Clean again thoroughly.
Without complete peeling of the surface in the fusion area, you will not
achieve a homogeneous and tight welding connection. Injuries of the surfa-
ce like axial grooves and scratches are not accepted in the fusion zone.
Do not touch peeled surfaces and protect them against dirt and grease.
Start the fusion process within 30 mins after peeling!
Assembling the
fusiotherm-electro fusion sockets
Principle: Avoid soiling and fix all parts securely!
1. Open protective fusiotherm-electro sockets (cut with knife along the

edge of the bore), leave the rest of the foil intact. Clean the inside of
the fitting carefully with cleansing clothes.
Process the fitting within 30 min after opening of the protective foil.
2. Push the fusiothermelectro fusion socket on the clean and dry end of
the pipe up to the marked depth.
Use pressing clamps if necessary.
3. Remove the protective foil now completely and push the other prepared
pipe end into the fusiotherm-electro sockets tighten in the fixation.
Pipes leave, free from tension or own weight, within the fusiotherm-electro
fusion socket. The socket is movable at both pipe ends after assembling.
The air gap has to be even around the circumference. A not stress free resp.
displaced connection can effect an unacceptable melt-flow and a defective
connection while joining. Suitable measurements have to ensure that
during the complete fusionprocess (including cooling) the pipes are aligned
correctly, no outer forces may effect on the welding and that the pipes
cannot move. The pipe ends and electro sockets have to be dry on assemb-
ling. If there are any doubts referring the cleanliness and dryness of the
fusiotherm-electro socket, the inner surface has to be cleaned and dried:
Suitable therefore cleansing clothes.
Cut, peel and clean the pipes Clean the inner surface of the
to be welded carefully electrofusion socket Push the electrofusion socket onto the pipe end!
17
TECHNIQUE
Fusion
Fusion Process
1. Position the fitting with even air gap around the circumference.
2. Regulate fusion equipment for the right fusion parameter..
3. Compare the indications of the fusion equipment with the parameters

WRONG
of the label.
4. Start and monitor the fusion process.
Do not move or stress pipe and fitting during the whole fusion process
including cooling time.
5. Cooling Time and Pressure Test. RIGHT

A fused pipe-joint shall not be moved (including loosening of the fixation) or
stressed before complete cooling. The applicable cooling time is marked on For a stable welding
each fusiotherm-electro socket. Environmental temperarures of more than result it is important
25 C or strong sun-radiation need longer cooling times. that both pipe ends
inside the electro fusion
socket are with parallel
Pressure tests shall be made only after complete cooling, i.e. one hour after faces!
the end of the cooling time of the last fusion-joint. In case of temperatures of
above 25 C wait for 1.5 to 2 hours. Follow the minimum wel-
ding depth - absolutely!
Working Pressure
fusiotherm-electrofusion sockets correspond to the pressure of PN 20.

The relation between working temperature, pressure load and service life
is given in the tables Permissible working pressure. For further informati-
on concerning electrofusion socket and details about the fusiotherm-
electrofusion device read the enclosed operating instructions.
Kind of stress Compressive stress Minimum waiting period

Tension, bend, torsion 20 minutes
of unpressurized pipes
Test- or working to 0.1 bar 20 minutes
pressure of pipes 0.1 to 1 bar 60 minutes
under pressure over 1 bar 120 minutes
Repeating 60 minutes
of the welding process
Clean the electro fusion socket again Push the second pipe onto the socket Keep the cooling time. Finished!
18
TECHNIQUE
Fusion
Pipe repairs
with fusiotherm-electro socket
Cut orthogonally 3 to 4 engths of a fitting out of the defect pipe symmetri-

cally to the defect. Fit the new pipe into this gap.
Prepare the ends of the existing pipe including marking of the half length of
the fitting. Decape the ends of the repair-pipe on a length of more than the
length of one fitting. Unwrap two fittings and carefully move the fittings
over both ends of the repair pipe.
Then place the repair-pipe into the gap and move the fittings until they are
aligned with the markings on the existing pipes.
Use the fixation like foreseen.
Align the pipes carefully before starting the fusion process.
Fusion
Part F: Repair
Damaged pipes may be repaired - as already mentioned - by means of
fusion (see Part B)

electro socket fusion (see Part E).
In addition to this the fusiotherm offers the possibility of the
repair pin.
The necessary welding tool (Art.-No. 50307/11) and repair pin (Art.-No.
60600) can be purchased at specialised trade
Heating up Repair pin Cutting
19
TECHNIQUE
Heating Element Butt Welding

of Pipe Dimension 160 mm
climatherm-faser composite pipe SDR 11
(Pat.-No. 10018324, Registered trade mark
No. 303 62 520 for colour green/blue)
The new 160 mm-pipes are especially well suitable for the transport of
various media in the field of industrial or chilled and hot applications.
They can also be used for sanitary installations in huge hotel or hospital
buildings and in the shipbuilding industry.
Pipes and fittings are fused, as shortly explained below, by heating element
butt welding::
1. Protect your place of work from weather influences
2.Check, if welding machine works properly and heat it up
3.Cut pipes into required length
4.Plastic pipes are aligned and fixed by means of the clamping elements
5.Use the plane for planning the pipes front to be plane-parallel
6.Remove the debris
7. Check if pipes match (allowance: max. 0.1 x wall thickness)
8.Check width of gap between the two pipes to be welded

(allowance: max. 0.5 mm)
9.Check temperature of the heating element (210 C +/- 10 C)
10.Clean the heating element
11. Position the heating element
12. When the bead of PP has reached the prescribed height

(SDR 11 = 1 mm, SDR 7.4 = 1.5 mm), pressure is reduced.
This marks the beginning of the heating time.
13. When heating time has expired, divide the machine slide, remove hea
ting element quickly and join the pipes again (by putting both parts of
the slide together).
14.The pipes are fused with the required welding pressure and cool down
under pressure.
15. The welded connection can be unclamped - the welding process is

finished
20
TECHNIQUE

Additionally please follow the instructions given in the operating manual of
the welding machine and observe guideline DVS 2207, part 11.
Important Note
1.)
The welding machines have to be suitable for the welding of pipes with a
diameter/wall thickness ratio of up to SDR 7.4
aquatherm recommends the following suitable welding machines for butt

welding:
Company Ritmo: Delta 160 Delta Dragon

Company Rothenberger: ROWELD 160 B
Company Widos: WIDOS 2500 / DA 250 Set
2.)
For hydraulically operated welding machines, the real manometer pressure
has to be calculated under consideration of the hydraulic piston area.
This value can be taken from the respective operating manuals.
21
TECHNIQUE

1 2
3 4
5 6
1. Before welding, the 160 mm pipes are cut

into the required lengths
2. Check performance of the welding machine
and heat it up. Shaving of the face side with
peeling tool Art.-No. 50590.
3.+4. The parts to be welded are fixed and
aligned respectively
4. Positioning of heating element
5. Divide the machine slide, remove heating
element
6. Join the pipes, cool down under pressure
7. Unclamp and work on...
7
22
TECHNIQUE
Linear Expansion Chart
The advantages of the climatherm-

faser composite pipe on one view:
Compound of fusiolen PP-R (80) C and a special faser filling - integrated

as middle layer within the material PP-R (80) - climatherm-faser composite
pipes have proved its worth as reasonable, resistant and innovative pipe-
technology in more than 60 countries.
Extension reduced more than 75 %

Flow has been increased for 20 %
with the same loading capacity
due to the bigger inner diameter
High stability and carrying capacity
Easy handling: simply cut and weld
Diagram
Diagram of linear expansion caused by temperature:
climatherm-pipe
climatherm-faser composite pipe
The diagram allows a simple and fast determination of extension

changes and extension balgs.
climatherm-pipe/climatherm-faser composite pipe
80
70
60
50
Difference in temperature T [K]
40
30
20
10
0 1 2 3 4 5 6 7 8 9 10 11 12
Linear expansion l in mm/m
23
CALCULATION
Pipe Friction Factor,

Flow Rate and Volumetric Current
Pipe friction factor R and calculated flow rate
. v Recommended values
in dependence on the volumetric current V for chilled water applications.
Roughness : 0.0070 mm
Temperature : 10C
climatherm-pipe SDR 11 R
. = pressure loss per meter pipe in (mbar)
climatherm-faser composite pipe V = volumetric current in (l/s) or (l/min)
v = flow rate in (m/s)
Dimension da 20.0 mm 25.0 mm 32.0 mm 40.0 mm 50.0 mm 63.0 mm 75.0 mm 90.0 mm 110.0 mm 125.0 mm 160.0 mm
.
V di 16.2 mm 20.4 mm 26.2 mm 32.6 mm 40.8 mm 51.4 mm 61.4 mm 73.6 mm 90.0 mm 102.2 mm 130.8 mm
0.01l/s 0.60l/min R 0.05 0.02 0.01 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
v 0.05m/s 0.03m/s 0.02m/s 0.01m/s 0.01m/s 0.00m/s 0.00m/s 0.00m/s 0.00m/s 0.00m/s 0.00m/s
0.02l/s 1.20l/min R 0.17 0.06 0.02 0.01 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.03l/s 1.80l/min R 0.34 0.11 0.04 0.01 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.04l/s 2.40l/min R 0.54 0.18 0.06 0.02 0.01 0.00 0.00 0.00 0.00 0.00 0.00
0.05l/s 3.00l/min R 0.79 0.27 0.08 0.03 0.01 0.00 0.00 0.00 0.00 0.00 0.00
0.06l/s 3.60l/min R 1.08 0.37 0.11 0.04 0.01 0.00 0.00 0.00 0.00 0.00 0.00
0.07l/s 4.20l/min R 1.41 0.48 0.15 0.05 0.02 0.01 0.00 0.00 0.00 0.00 0.00
0.08l/s 4.80l/min R 1.78 0.60 0.18 0.07 0.02 0.01 0.00 0.00 0.00 0.00 0.00
0.09l/s 5.40l/min R 2.17 0.73 0.22 0.08 0.03 0.01 0.00 0.00 0.00 0.00 0.00
0.10l/s 6.00l/min R 2.61 0.88 0.27 0.10 0.03 0.01 0.00 0.00 0.00 0.00 0.00
0.12l/s 7.20l/min R 3.58 1.20 0.37 0.13 0.05 0.02 0.01 0.00 0.00 0.00 0.00
0.16l/s 9.60l/min R 5.91 1.97 0.60 0.21 0.07 0.03 0.01 0.00 0.00 0.00 0.00
0.18l/s 10.8l/min R 7.26 2.42 0.74 0.26 0.09 0.03 0.01 0.01 0.00 0.00 0.00
0.20l/s 12.0l/min R 8.74 2.91 0.89 0.31 0.11 0.04 0.02 0.01 0.00 0.00 0.00
0.30l/s 18.0l/min R 17.89 5.92 1.79 0.63 0.22 0.07 0.03 0.01 0.01 0.00 0.00
.
V= volumetric current [l/s] R = pressure gradient [mbar/m] v = flow rate [m/s]
24
CALCULATION

Temperature : 10C
R
climatherm-pipe SDR 11
.
V di 16.2 mm 20.4 mm 26.2 mm 32.6 mm 40.8 mm 51.4 mm 61.4 mm 73.6 mm 90.0 mm 102.2 mm 130.8 mm
R 29.88 9.85 2.97 1.05 0.36 0.12 0.05 0.02 0.01 0.00 0.00
0.40l/s 24.0l/min
R 44.59 14.65 4.41 1.55 0.53 0.18 0.08 0.03 0.01 0.01 0.00
0.50l/s 30.0l/min
R 61.95 20.29 6.09 2.14 0.73 0.24 0.10 0.04 0.02 0.01 0.00
0.60l/s 36.0l/min
R 81.91 26.76 8.01 2.81 0.96 0.32 0.14 0.06 0.02 0.01 0.00
0.70l/s 42.0l/min
R 104.43 34.03 10.16 3.56 1.22 0.40 0.17 0.07 0.03 0.02 0.00
0.80l/s 48.0l/min
R 129.49 42.10 12.55 4.38 1.50 0.50 0.21 0.09 0.03 0.02 0.01
0.90l/s 54.0l/min
R 157.05 50.96 15.16 5.29 1.80 0.60 0.26 0.11 0.04 0.02 0.01
1.00l/s 60.0l/min
R 219.61 71.00 21.05 7.33 2.49 0.82 0.35 0.15 0.06 0.03 0.01
1.20l/s 72.0l/min
R 292.01 94.09 27.81 9.66 3.28 1.08 0.46 0.20 0.07 0.04 0.01
1.40l/s 84.0l/min
R 374.15 120.20 35.43 12.28 4.16 1.37 0.59 0.25 0.09 0.05 0.02
1.60l/s 96.0l/min
R 465.98 149.30 43.89 15.19 5.14 1.69 0.72 0.30 0.12 0.06 0.02
1.80l/s 108l/min
R 567.44 181.36 53.20 18.38 6.21 2.04 0.87 0.37 0.14 0.08 0.02
2.00l/s 120l/min
R 678.50 216.37 63.33 21.84 7.37 2.42 1.03 0.43 0.17 0.09 0.03
2.20l/s 132l/min
R 799.13 254.31 74.29 25.58 8.62 2.83 1.20 0.51 0.19 0.11 0.03
2.40l/s 144l/min
R 929.29 295.16 86.06 29.59 9.96 3.27 1.39 0.58 0.22 0.12 0.04
2.60l/s 156l/min
R 1068.98 338.93 98.64 33.88 11.39 3.73 1.59 0.66 0.25 0.14 0.04
2.80l/s 168l/min
.
25
CALCULATION

Temperature : 10C
.
V dj 16.2 mm 20.4 mm 26.2 mm 32.6 mm 40.8 mm 51.4 mm 61.4 mm 73.6 mm 90.0 mm 102.2 mm 130.8 mm
R 1218.17 385.58 112.04 38.43 12.91 4.23 1.80 0.75 0.29 0.16 0.05
3.00l/s 180l/min
R 1376.85 435.13 126.23 43.25 14.51 4.75 2.02 0.84 0.32 0.18 0.05
3.20l/s 192l/min
R 1545.01 487.56 141.23 48.33 16.20 5.29 2.25 0.94 0.36 0.20 0.06
3.40l/s 204l/min
R 1722.64 542.87 157.03 53.67 17.97 5.87 2.49 1.04 0.40 0.22 0.07
3.60l/s 216l/min
R 1909.73 601.05 173.62 59.28 19.83 6.47 2.74 1.15 0.44 0.24 0.07
3.80l/s 228l/min
R 2106.27 662.09 191.01 65.15 21.78 7.10 3.01 1.26 0.48 0.26 0.08
4.00l/s 240l/min
R 2312.26 726.00 209.19 71.28 23.81 7.76 3.28 1.37 0.52 0.28 0.09
4.20l/s 252l/min
R 2527.68 792.76 228.15 77.67 25.92 8.44 3.57 1.49 0.57 0.31 0.09
4.40l/s 264l/min
R 2752.55 862.38 247.91 84.32 28.12 9.15 3.87 1.62 0.61 0.33 0.10
4.60l/s 276l/min
R 2986.84 934.86 268.45 91.23 30.40 9.88 4.18 1.74 0.66 0.36 0.11
4.80l/s 288l/min
R 3230.57 1010.18 289.78 98.40 32.76 10.64 4.50 1.88 0.71 0.39 0.12
5.00l/s 300l/min
R 3483.71 1088.36 311.89 105.82 35.20 11.43 4.83 2.01 0.76 0.42 0.13
5.20l/s 312l/min
R 3746.28 1169.38 334.78 113.49 37.73 12.24 5.17 2.16 0.82 0.44 0.14
5.40l/s 324l/min
R 4018.26 1253.24 358.46 121.43 40.34 13.08 5.52 2.30 0.87 0.47 0.15
5.60l/s 336l/min
R 4299.66 1339.95 382.92 129.62 43.03 13.95 5.89 2.45 0.93 0.50 0.15
5.80l/s 348l/min
.
26
CALCULATION

Temperature : 10C
R
.
R 4590.48 1429.50 408.16 138.06 45.80 14.84 6.26 2.61 0.99 0.54 0.16
6.00l/s 360l/min
R 4890.70 1521.88 434.17 146.76 48.65 15.75 6.64 2.76 1.05 0.57 0.17
6.20l/s 372l/min
R 5200.34 1617.11 460.97 155.71 51.59 16.69 7.04 2.93 1.11 0.60 0.18
6.40l/s 384l/min
R 5519.38 1715.17 488.54 164.91 54.61 17.66 7.44 3.10 1.17 0.64 0.19
6.60l/s 396l/min
R 5847.83 1816.07 516.89 174.37 57.70 18.65 7.86 3.27 1.24 0.67 0.21
6.80l/s 408l/min
R 6185.68 1919.80 546.02 184.08 60.88 19.67 8.28 3.44 1.30 0.71 0.22
7.00l/s 420l/min
R 7071.45 2191.54 622.22 209.45 69.17 22.32 9.39 3.90 1.48 0.80 0.24
7.50l/s 450l/min
R 8015.98 2480.97 703.27 236.40 77.97 25.12 10.57 4.39 1.66 0.90 0.27
8.00l/s 480l/min
R 10081.26 3112.89 879.88 295.01 97.06 31.21 13.10 5.43 2.05 1.11 0.34
9.00l/s 540l/min
R 3815.51 1075.77 359.86 118.13 37.90 15.89 6.58 2.48 1.34 0.41
10.0l/s 600l/min
v 30.59m/s 18.55m/s 11.98m/s 7.65m/s 4.82m/s 3.38m/s 2.35m/s 1.57m/s 1.22m/s 0.74m/s
R 5432.66 1525.35 508.25 166.18 53.12 22.22 9.18 3.46 1.87 0.57
12.0l/s 720l/min
R 7332.17 2051.81 681.46 222.06 70.75 29.53 12.18 4.58 2.47 0.75
14.0l/s 840l/min
R 2655.06 879.40 285.72 90.78 37.81 15.56 5.84 3.15 0.96

16.0l/s 960l/min
v 29.68m/s 19.17m/s 12.24m/s 7.71m/s 5.40m/s 3.76m/s 2.52m/s 1.95m/s 1.19m/s
R 3335.01 1102.03 357.14 113.18 47.05 19.34 7.24 3.91 1.18

18.0l/s 1080l/min
R 4091.62 1349.31 436.29 137.94 57.25 23.49 8.79 4.73 1.43

20.0l/s 1200l/min
R 4924.85 1621.21 523.16 165.05 68.40 28.03 10.47 5.64 1.70

22.0l/s 1320l/min
.
27
CALCULATION

Temperature : 10C
.
R 5834.68 1917.72 617.72 194.51 80.50 32.94 12.29 6.61 1.99

24.0l/s 1440l/min
R 2238.81 719.97 226.31 93.53 38.23 14.25 7.66 2.31

26.0l/s 1560l/min
v 31.15m/s 19.89m/s 12.53m/s 8.78m/s 6.11m/s 4.09m/s 3.17m/s 1.93m/s
R 2584.48 829.91 260.45 107.51 43.89 16.34 8.78 2.64

28.0l/s 1680l/min
R 2954.71 947.51 296.91 122.42 49.92 18.56 9.97 3.00

30.0l/s 1800l/min
R 3349.50 1072.78 335.70 138.26 56.32 20.92 11.23 3.37

32.0l/s 1920l/min
R 3768.84 1205.72 376.81 155.04 63.09 23.41 12.56 3.77

34.0l/s 2040l/min
R 4212.72 1346.31 420.24 172.74 70.23 26.04 13.96 4.19

36.0l/s 2160l/min
R 1494.56 465.98 191.38 77.73 28.80 15.43 4.62

38.0l/s 2280l/min
v 29.07m/s 18.31m/s 12.83m/s 8.93m/s 5.97m/s 4.63m/s 2.83m/s
R 1650.46 514.04 210.93 85.61 31.68 16.96 5.08

40.0l/s 2400l/min
R 1814.00 564.42 231.42 93.84 34.70 18.57 5.56

42.0l/s 2520l/min
R 1985.20 617.10 252.83 102.45 37.85 20.25 6.05

44.0l/s 2640l/min
R 2164.04 672.10 275.16 111.41 41.14 21.99 6.57

46.0l/s 2760l/min
R 2350.52 729.41 298.41 120.74 44.55 23.81 7.11

48.0l/s 2880l/min
R 2544.65 789.02 322.59 130.43 48.09 25.69 7.66

50.0l/s 3000l/min
R 2746.41 850.94 347.68 140.49 51.76 27.64 8.24

52.0l/s 3120l/min
R 2955.82 915.17 373.70 150.91 55.56 29.66 8.83

54.0l/s 3240l/min
.
28
CALCULATION

. v Recommended values for chilled
in dependence on the volumetric current V water applications.
Temperature : 10C
R
.
R 3172.86 981.70 400.63 161.68 59.49 31.74 9.45

56.0l/s 3360l/min
R 3397.54 1050.54 428.49 172.82 63.55 33.90 10.08

58.0l/s 3480l/min
R 1121.68 457.26 184.33 67.74 36.12 10.74

60.0l/s 3600l/min
v 28.92m/s 20.26m/s 14.10m/s 9.43m/s 7.31m/s 4.47m/s
R 1195.13 486.95 196.19 72.05 38.40 11.41

62.0l/s 3720l/min
v 29.88m/s 20.94m/s 14.57m/s 9.75m/s 7.56m/s 4.61m/s
R 1270.88 517.56 208.41 76.50 40.76 12.10

64.0l/s 3840l/min
v 30.84m/s 21.61m/s 15.04m/s 10.06m/s 7.80m/s 4.76m/s
R 1348.93 549.09 220.99 81.07 43.18 12.81

66.0l/s 3960l/min
v 31.81m/s 22.29m/s 15.51m/s 10.37m/s 8.05m/s 4.91m/s
R 1429.28 581.54 233.94 85.77 45.67 13.54

68.0l/s 4080l/min
v 32.77m/s 22.97m/s 15.98m/s 10.69m/s 8.29m/s 5.06m/s
R 1511.94 614.90 247.24 90.60 48.23 14.29

70.0l/s 4200l/min
v 33.74m/s 23.64m/s 16.45m/s 11.00m/s 8.53m/s 5.21m/s
R 1596.90 649.18 260.90 95.56 50.85 15.06

72.0l/s 4320l/min
v 34.70m/s 24.32m/s 16.92m/s 11.32m/s 8.78m/s 5.36m/s
R 1684.16 684.37 274.93 100.64 53.54 15.85

74.0l/s 4440l/min
v 35.66m/s 24.99m/s 17.39m/s 11.63m/s 9.02m/s 5.51m/s
R 1773.72 720.48 289.31 105.86 56.30 16.66

76.0l/s 4560l/min
v 36.63m/s 25.67m/s 17.86m/s 11.95m/s 9.26m/s 5.66m/s
R 1865.58 757.51 304.05 111.20 59.12 17.49

78.0l/s 4680l/min
v 37.59m/s 26.34m/s 18.33m/s 12.26m/s 9.51m/s 5.80m/s
.
29
CALCULATION

in dependence on the volumetric current V for heating systems or hot water applications.
Temperature : 70C
.
R 0.04 0.01 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.01l/s 0.60l/min
R 0.12 0.04 0.01 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.02l/s 1.20l/min
R 0.23 0.08 0.02 0.01 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.03l/s 1.80l/min
R 0.38 0.13 0.04 0.01 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.04l/s 2.40l/min
R 0.57 0.19 0.06 0.02 0.01 0.00 0.00 0.00 0.00 0.00 0.00
0.05l/s 3.00l/min
R 0.78 0.26 0.08 0.03 0.01 0.00 0.00 0.00 0.00 0.00 0.00
0.06l/s 3.60l/min
R 1.02 0.34 0.10 0.04 0.01 0.00 0.00 0.00 0.00 0.00 0.00
0.07l/s 4.20l/min
R 1.30 0.43 0.13 0.05 0.02 0.01 0.00 0.00 0.00 0.00 0.00
0.08l/s 4.80l/min
R 1.60 0.53 0.16 0.06 0.02 0.01 0.00 0.00 0.00 0.00 0.00
0.09l/s 5.40l/min
R 1.92 0.64 0.19 0.07 0.02 0.01 0.00 0.00 0.00 0.00 0.00
0.10l/s 6.00l/min
R 2.66 0.88 0.27 0.09 0.03 0.01 0.00 0.00 0.00 0.00 0.00
0.12l/s 7.20l/min
R 4.46 1.47 0.44 0.16 0.05 0.02 0.01 0.00 0.00 0.00 0.00
0.16l/s 9.60l/min
R 5.51 1.81 0.54 0.19 0.07 0.02 0.01 0.00 0.00 0.00 0.00
0.18l/s 10.8l/min
R 6.67 2.18 0.65 0.23 0.08 0.03 0.01 0.00 0.00 0.00 0.00
0.20l/s 12.0l/min
R 13.96 4.53 1.35 0.47 0.16 0.05 0.02 0.01 0.00 0.00 0.00
0.30l/s 18.0l/min
.
30
CALCULATION

Temperature : 70C
R
.
R 23.69 7.65 2.27 0.79 0.27 0.09 0.04 0.02 0.01 0.00 0.00
0.40l/s 24.0l/min
R 35.82 11.51 3.39 1.18 0.40 0.13 0.06 0.02 0.01 0.00 0.00
0.50l/s 30.0l/min
R 50.32 16.10 4.73 1.64 0.55 0.18 0.08 0.03 0.01 0.01 0.00
0.60l/s 36.0l/min
R 67.17 21.42 6.27 2.16 0.73 0.24 0.10 0.04 0.02 0.01 0.00
0.70l/s 42.0l/min
R 86.36 27.45 8.01 2.76 0.93 0.30 0.13 0.05 0.02 0.01 0.00
0.80l/s 48.0l/min
R 107.89 34.20 9.95 3.42 1.15 0.38 0.16 0.07 0.03 0.01 0.00
0.90l/s 54.0l/min
R 131.73 41.65 12.09 4.14 1.39 0.45 0.19 0.08 0.03 0.02 0.01
1.00l/s 60.0l/min
R 186.37 58.66 16.95 5.79 1.94 0.63 0.27 0.11 0.04 0.02 0.01
1.20l/s 72.0l/min
R 250.26 78.49 22.59 7.69 2.57 0.84 0.35 0.15 0.06 0.03 0.01
1.40l/s 84.0l/min
R 323.38 101.10 29.00 9.84 3.28 1.06 0.45 0.19 0.07 0.04 0.01
1.60l/s 96.0l/min
R 405.71 126.50 36.17 12.25 4.07 1.32 0.56 0.23 0.09 0.05 0.01
1.80l/s 108l/min
R 497.26 154.68 44.11 14.91 4.94 1.60 0.67 0.28 0.11 0.06 0.02
2.00l/s 120l/min
R 598.00 185.64 52.81 17.81 5.89 1.90 0.80 0.33 0.13 0.07 0.02
2.20l/s 132l/min
R 707.95 219.37 62.27 20.96 6.92 2.23 0.94 0.39 0.15 0.08 0.02
2.40l/s 144l/min
R 827.09 255.87 72.49 24.36 8.03 2.59 1.09 0.45 0.17 0.09 0.03
2.60l/s 156l/min
R 955.42 295.13 83.46 28.00 9.21 2.96 1.24 0.52 0.20 0.11 0.03
2.80l/s 168l/min
.
31
CALCULATION

Temperature : 70C
.
R 1092.94 337.17 95.19 31.88 10.48 3.37 1.41 0.59 0.22 0.12 0.04
300l/s 180l/min
R 1239.65 381.96 107.68 36.01 11.82 3.79 1.59 0.66 0.25 0.13 0.04
3.20l/s 192l/min
R 1395.55 429.53 120.91 40.39 13.24 4.24 1.78 0.74 0.28 0.15 0.05
3.40l/s 204l/min
R 1560.63 479.85 134.90 45.01 14.73 4.72 1.97 0.82 0.31 0.17 0.05
3.60l/s 216l/min
R 1734.90 532.94 149.64 49.87 16.31 5.21 2.18 0.90 0.34 0.18 0.06
3.80l/s 228l/min
R 1918.35 588.78 165.14 54.97 17.95 5.73 2.40 0.99 0.37 0.20 0.06
4.00l/s 240l/min
R 2110.99 647.39 181.39 60.31 19.68 6.28 2.62 1.08 0.41 0.22 0.07
4.20l/s 252l/min
R 2312.81 708.76 198.38 65.90 21.48 6.85 2.86 1.18 0.44 0.24 0.07
4.40l/s 264l/min
R 2523.82 772.89 216.13 71.73 23.36 7.44 3.10 1.28 0.48 0.26 0.08
4.60l/s 276l/min
R 2744.01 839.79 234.63 77.80 25.31 8.05 3.36 1.38 0.52 0.28 0.09
4.80l/s 288l/min
R 2973.38 909.44 253.88 84.12 27.34 8.69 3.62 1.49 0.56 0.30 0.09
5.00l/s 300l/min
R 3211.93 981.84 273.88 90.67 29.45 9.35 3.89 1.60 0.60 0.32 0.10
5.20l/s 312l/min
R 3459.66 1057.01 294.63 97.47 31.63 10.03 4.18 1.72 0.64 0.35 0.11
5.40l/s 324l/min
R 3716.58 1134.94 316.13 104.51 33.88 10.74 4.47 1.84 0.69 0.37 0.11
5.60l/s 336l/min
R 3982.68 1215.63 338.38 111.78 36.22 11.47 4.77 1.96 0.73 0.40 0.12
5.80l/s 348l/min
.
32
CALCULATION

Temperature : 70C
R
.
R 4257.95 1299.07 361.38 119.30 38.62 12.23 5.08 2.09 0.78 0.42 0.13
6.00l/s 360l/min
R 4542.41 1385.28 385.13 127.07 41.11 13.00 5.40 2.22 0.83 0.45 0.14
6.20l/s 372l/min
R 4836.06 1474.24 409.63 135.07 43.67 13.80 5.73 2.35 0.88 0.47 0.14
6.40l/s 384l/min
R 5138.88 1565.96 434.88 143.31 46.30 14.63 6.07 2.49 0.93 0.50 0.15
6.60l/s 396l/min
R 5450.88 1660.44 460.88 151.79 49.01 15.47 6.41 2.63 0.98 0.53 0.16
6.80l/s 408l/min
R 5772.06 1757.67 487.62 160.52 51.80 16.34 6.77 2.77 1.04 0.56 0.17
7.00l/s 420l/min
R 6615.19 2012.83 557.77 183.38 59.09 18.61 7.70 3.15 1.18 0.63 0.19
7.50l/s 450l/min
R 7515.69 2285.22 632.60 207.74 66.85 21.03 8.70 3.56 1.33 0.71 0.21
8.00l/s 480l/min
R 9488.83 2881.71 796.29 260.98 83.78 26.29 10.85 4.43 1.65 0.89 0.27
9.00l/s 540l/min
R 3547.14 978.70 320.23 102.59 32.12 13.23 5.39 2.00 1.07 0.32
10.0l/s 600l/min
R 5084.80 1399.66 456.72 145.83 45.47 18.68 7.59 2.81 1.51 0.45
12.0l/s 720l/min
R 6898.17 1895.46 617.22 196.56 61.10 25.03 10.14 3.75 2.00 0.60
14.0l/s 840l/min
R 2466.10 801.71 254.76 78.98 32.29 13.05 4.81 2.57 0.77

16.0l/s 960l/min
R 3111.56 1010.18 320.43 99.12 40.44 16.32 6.00 3.20 0.95

18.0l/s 1080l/min
R 3831.85 1242.64 393.58 121.52 49.50 19.94 7.32 3.90 1.16

20.0l/s 1200l/min
R 4626.95 1499.08 474.19 146.16 59.45 23.91 8.76 4.67 1.38

22.0l/s 1320l/min
.
33
CALCULATION

Temperature : 70C
.
R 5496.87 1779.50 562.27 173.06 70.30 28.23 10.33 5.49 1.63

24.0l/s 1440l/min
R 2083.89 657.81 202.21 82.05 32.91 12.02 6.39 1.89

26.0l/s 1560l/min
R 2412.26 760.82 233.61 94.69 37.93 13.84 7.35 2.17

28.0l/s 1680l/min
R 2764.61 871.29 267.26 108.23 43.31 15.78 8.37 2.47

30.0l/s 1800l/min
R 3140.93 989.23 303.15 122.66 49.04 17.85 9.46 2.78

32.0l/s 1920l/min
R 3541.23 1114.63 341.30 137.98 55.11 20.04 10.62 3.12

34.0l/s 2040l/min
R 3965.50 1247.49 381.69 154.20 61.54 22.36 11.84 3.47

36.0l/s 2160l/min
R 1387.81 424.33 171.31 68.32 24.79 13.12 3.85

38.0l/s 2280l/min
R 1535.59 469.21 189.32 75.44 27.36 14.47 4.24

40.0l/s 2400l/min
R 1690.84 516.35 208.22 82.91 30.04 15.88 4.64

42.0l/s 2520l/min
R 1853.54 565.73 228.01 90.74 32.85 17.35 5.07

44.0l/s 2640l/min
R 2023.71 617.35 248.69 98.91 35.78 18.89 5.52

46.0l/s 2760l/min
R 2201.34 671.23 270.27 107.43 38.84 20.49 5.98

48.0l/s 2880l/min
R 2386.43 727.35 292.74 116.30 42.02 22.16 6.46

50.0l/s 3000l/min
R 2578.98 785.72 316.11 125.52 45.32 23.89 6.96

52.0l/s 3120l/min
R 2779.00 846.33 340.36 135.09 48.74 25.69 7.47

54.0l/s 3240l/min
.
34
CALCULATION

Temperature : 70C
R
.
R 2986.47 909.19 365.51 145.01 52.29 27.55 8.01

56.0l/s 3360l/min
R 3201.40 974.30 391.55 155.28 55.96 29.47 8.56

58.0l/s 3480l/min
R 1041.65 418.49 165.89 59.76 31.46 9.13

60.0l/s 3600l/min
v 28.92m/s 20.26m/s 14.10m/s 9.43m/s 7.31m/s 4.47m/s
R 1111.25 446.31 176.85 63.67 33.51 9.72

62.0l/s 3720l/min
v 29.88m/s 20.94m/s 14.57m/s 9.75m/s 7.56m/s 4.61m/s
R 1183.10 475.03 188.17 67.71 35.62 10.33

64.0l/s 3840l/min
v 30.84m/s 21.61m/s 15.04m/s 10.06m/s 7.80m/s 4.76m/s
R 1257.19 504.64 199.83 71.88 37.80 10.95

66.0l/s 3960l/min
v 31.81m/s 22.29m/s 15.51m/s 10.37m/s 8.05m/s 4.91m/s
R 1333.53 535.14 211.83 76.16 40.04 11.59

68.0l/s 4080l/min
v 32.77m/s 22.97m/s 15.98m/s 10.69m/s 8.29m/s 5.06m/s
R 1412.11 566.54 224.19 80.57 42.35 12.25

70.0l/s 4200l/min
v 33.74m/s 23.64m/s 16.45m/s 11.00m/s 8.53m/s 5.21m/s
R 1492.94 598.83 236.90 85.11 44.72 12.93

72.0l/s 4320l/min
v 34.70m/s 24.32m/s 16.92m/s 11.32m/s 8.78m/s 5.36m/s
R 1576.02 632.01 249.95 89.76 47.15 13.63

74.0l/s 4440l/min
v 35.66m/s 24.99m/s 17.39m/s 11.63m/s 9.02m/s 5.51m/s
R 1661.34 666.08 263.36 94.54 49.65 14.34

76.0l/s 4560l/min
v 36.63m/s 25.67m/s 17.86m/s 11.95m/s 9.26m/s 5.66m/s
R 1748.91 701.05 277.11 99.44 52.21 15.07

78.0l/s 4680l/min
v 37.59m/s 26.34m/s 18.33m/s 12.26m/s 9.51m/s 5.80m/s
.
35
CALCULATION
Support Intervals
climatherm pipes/faser composite pipes
Table to determine support intervals for climatherm-pipes/climatherm-faser composite
pipes in conjunction with temperature and outside diameter.
Difference Pipe diameter d [mm]

in tem-
perature 20 25 20 25 32 40 50 63 75 90 110 125 160
T [K] Support intervals in cm
0 85 105 120 140 160 180 205 230 245 260 290 300 340
20 60 75 90 105 120 135 155 175 185 195 215 240 270
30 60 75 90 105 120 135 155 175 185 195 210 225 245
40 60 70 85 95 110 125 145 165 175 185 200 215 235
50 60 70 85 95 110 125 145 165 175 185 190 195 205
60 55 65 80 90 105 120 135 155 165 175 180 185 195
70 50 60 70 80 95 110 130 145 155 165 170 175 185
climatherm-pipe climatherm-faser composite pipe
Installation scheme chilled application
36
REFERENCES
A Selection of aquatherm - References
Ice rink, Usti, Czech Republic
Leipzigs Central Stadium, Germany
Hotel Meliton,
Porto Carras (Chalkidiki),
Greece
37
REFERENCES
A Selection of aquatherm - References
Turm ErlebnisCity, Germany Turm ErlebnisCity, Germany
Ice rink, Sonneberg, Germany Ice rink, Passau, Germany
Dom Aquaree,
Berlin, Germany
38

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climatherm

aquatherm - Successful worldwide in

Albania, Bulgaria, Brazil, Cuba, Kazakhstan, Lithuania, Moldavia:

Advantages of the system

climatherm stops corrosion damages.

climatherm is manufactured from 100 % corrosion resistant materials

climatherm reduced noise of flow in comparision with metal pipes.

climatherm offers an unequalled connection technique:

climatherm convinces by shortest connection times:

climatherm-connections can be pressurized and put into

aquatherm developed a manufacturing method, where the integration

absolutely corrosion resistant

climatherm - the perfect corrosion-proof

Advantages of the system

Coefficient of linear expansion

The climatherm-pipe system has to be installed in combination with the

pipes in length and/or coils

Further real advantages

Pipe series: Art.-No. 2070708/2070710 = SDR 7.4

Form supplied: 4 m straight lengths

Mechanically stabilized through a faser mix integra-

Fluids under chilled or hot conditions, heating systems -

Wall Internal Water

2010210 11 25 mm 100 25 2.3 20.4 0.327 0.164 20

2070708 7.4 20 mm 100 20 2.8 14.4 0.163 0.156 15

2070114 11 40 mm 40 40 3.7 32.6 0.834 0.412 32

2070118 11 63 mm 20 63 5.8 51.4 2.075 1.010 50

2070120 11 75 mm 20 75 6.8 61.2 2.941 1.420 60

2070122 11 90 mm 12 90 8.2 73.6 4.254 2.030 65

2070124 11 110 mm 8 110 10.0 90.0 6.362 3.010 80

2070126 11 125 mm 4 125 11.4 102.2 8.203 3.910 100

2070130 11 160 mm 4 160 14.6 130.8 13.437 6.723 125

2010308 11 20 mm 100 20 1.9 16.2 0.206 0.107 15

2010310 11 25 mm 100 25 2.3 20.4 0.327 0.164 20

Permissible Working Pressure

Nominal pressure in bar

Only use original fusiotherm-welding devices

2. Assemble and tighten the cold welding tools

3. Before fusing distribution blocks, where 2 con-

30115 25 mm A+E 20 mm A+C

85123 20 mm A+B 16 mm A+C

85124 20 mm A+B 16 mm A+C

4. All welding tools must be free from impurities.

5. Place the welding tools on the welding de-

The heating up process is finished, when

8. The necessary temperature to weld the fusiotherm-system is 260 C.

This has to be done with a fast indicating surface temperature measu-

First welding - five minutes after reaching the welding temperature!

Temperature pilot lamp

12. Protect fusiotherm-welding devices and tools against impurities.

14.Never attempt to open or repair a defective device.

15. Check the operating temperature of fusiotherm-welding devices

17. For the handling of fusiotherm-welding machines, devices and tools

General Regulations DVS 2208 Part 1 of the German Association for

Suitable measuring instruments have to facilitate a temperature measure-

Alternatively it is also possible to check the welding temperature with the

If the colour does not change within 1 - 2 seconds another temperature

Temperature control by means of surface temperature

Cutting the pipe Marking the welding depth

The fusion is subject to the following data

Pipe- Welding Welding Cooling

75 26.0 30 45 8 8 Dimension 160:

It is essential to observe the above mentioned heating times.