Documentos de Académico
Documentos de Profesional
Documentos de Cultura
@YAMAHA
I
2007
SPECIAL SERVICE
-
TooL LrsT@
LISTE DES OUTILS
-
D'ENTRETTEN sPcrAUX@
LISTA DE HERRAMIENTAS
-
ESPEcTALEs DE sERvrcro@
90894-62981-88
SPECAL SERVICE TOOL LIST
@2006 Yamaha Motor Co.,Ltd.
lst Edition, August 2006
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co.,Ltd.
is expressly prohibited.
Printed in Japan
Modelos de motores fueraborda : Slo todos los modelos que se lancen en este ao fiscal (excepto
aquellos sobre los cuales no puede obtenerse informacin)
Modelos de embarcaciones : Todos los modelos, incluidos los lanzados, desde hace varios aos
hasta los ltimos modelos (los modelos nuevos de este ao fiscal
pueden ser excluidos porque el perodo de desarrollo de las embar-
caciones es distinto del de los motores fueraborda).
Aqu se enumeran las herramientas especiales de servicio mencionadas en el manual de servicio de cada
modelo.
Los nmeros de herramientas entre parntesis indican los nmeros de las herramientas nuevas y deben
sustituirse por los nmeros de las herramientas de repuesto (no entre parntesis) cuando se agoten las exis-
tencias.
Adems, los nombres de las herramientas siempre aparecen en ingls en este manual.
NOTA:
ldentifique el acoplador correcto y no trate de utilizar un acoplador del tipo incorrecto.
ruorce
Podr encontrar las herramientas que busca empleando su nmero (numero de parte) para poder determi-
nar la pgina de las TABLAS DE APLICACION y de la DESCRIPCION DE LAS HERRAMIENTAS, donde se
da una explicacin ms detallada de las herramientas.
I
CONTEI{IDO
1.GRFTCAS DE APLICACIN (APPLICATION CHART)
l-1 HERRAMIENTAS PARA MOTORES DE FUERA DE BORDA.............. .. 1-1
1-1 HERRAMIENTA DE MEDICIN/MEDICIN DE LATENSIN PICO
(modelo de 2 tiempos) .... ..... 1-1
1-3 HERRAMIENTA DE MEDICIN/MEDICIN DE LA TENSIN PICO
i-5 (modelo Enduro/Keroseno, modelo de 4 tiempos) ........... 1-3
r-1 SERVICIO DEL MOTOR (modelo de 2 tiempos) .... ..... 1-5
1-9 SERVICIO DEL MOTOR (modelo Enduro/Keroseno, modelo de 4 tiempos) ............... 1-7
1-11 SERVICIO DEL MOTOR (modelo de 4 tiempos) ... ....... 1-9
1- 13 CORTADOR DE ASIENTO DE VLVULA (referencia) 1 -11
1- 15 SERVICIO DEL MOTOR (Hlices de prueba) 1-13
1-17 SERVICIO DEL MOTOR (Desmontage yel montage delcigeal) ............... 1-15
1-21 SERVICIO DE UNIDAD lN FERIOR/BOMBA DEINYECC|N (modelo de 2 tiempos)... 1-17
1 -15 SERVICIO DE UNIDAD IN FERIOR/BOMBA DEINYECCIN
(modelo Enduro/Keroseno, modelo de 4 tiempos) ........... 1-21
r-27 SELECCIN DE LAMINILLAS/HERRAMIENTA PTT (modelo 2 tiempos).................... 1-25
SELECCIN DE LAMINILLAS/HERRAMIENTA PTT
r-29 (modelo Enduro/Keroseno, modelo de 4 tiempos) ........... 1-27
r -29
I -29 HERRAMIENTAS PARA MOTO DE AGUA 1-29
1-_31 HERRAMIENTA DE MEDICIN/MEDICIN DE LATENSIN PICO 1-29
sERVtCtO DEL MOTOR............... ......... 1-29
SERVICIO DEL MOTOR/ESERVICIO DE BOMBA DE INYECCIN 1-31
1l
Tool 4AC
9.9F 258 40v 50G
No. D 4AS OU 20D
13.54 20c 25X 30D 40Y 558 60F
90890- 2C 5c BC 25N
15F 30H 50H 708
5cs
MEASURING TOOL
01252 Dial oauoe set o o o a o o o o o o a a
031 12 Pocket tester a o o o o o a o o o o o
031 41 Timinq liqht o o o a o o o o o o o a
UJ IbU Compression qauqe o o o o o o o o o o o o
03174 Diqital circuit tester o o o a o o o o o a o o
06754 lqnition tester o o o o t o o o o o o o
06756 Vacuum/pressure pump gauge set o o o o a o a a a a o a
06757 Throttle sensor adjusting ead FWY-3 o
ubdtl5 Diaqnostic flash indicator B
06864 Diaqnostic flash adapter 4
06760 Diqital tachometer o a o o o o a o o o o a
06840 Leakage tester o c o a a o o o o o o o
06786 Fuel pressure gauqe
06s42 Fuel pressure qauqe adapter B
06704 Diqital calioer o o a o a a o o a a c o
0301 6 Cvlinder oauoe 35 - 60 o o o o o o
06759 Cylinder gauge 50 - 100 (o) (a) (o) o o o (o) o o o
03006 Outside micrometer 0 - 25 o o o o o o o o a o o 3
03007 Outside micrometer 25 - 50 a a a o o o o (o) (o) o o I
03008 Outside micrometer 50 - 75 o o o o o o o o
03009 Outside micrometer 75 - 100 o
0301 0 lnsidemicrometer5-25 o c o o o o o o o o o o
031 B0 Thickness qauqe o a a o o o o o O a o a
031 07 Crankshaft aliqner o o o o o o o o
06563 Compression qauqe extension M14
PEAK VOLTAGE MEASUREMENT
o3172 Feak voltaqe adapter B o o o o a o o o c o c o
06867 (06767) Test harness FWY-2 o o
06868 (06768) Test harness EJ-ll-2
06857 (06757) Throttle sensor adiustinq lead FWY-3 o
06869 (06769) Test harness EJ-ll-3
06870 (06770) Test harness SMT250-3
o6a71 (06771], Test harness FWY-4
06875 (06775) Test harness AMP-4
06a72 (06772], Test harness FWY-6
0687e (0677e) Test harness FWY-8
06887 (06787) Test harness FW13613-2
06888 (06788) Test harness FW13613-1
06790 Test harness FSW-6
06791 Test harness FWY-3-L
46792 Test harness SMHW090-2
06793 Test harness SMHW099-3
0686 1 Test harness SM6195043
06846 Test harness QLW-3
o6a47 Test harness OLWD-3
06848 Test harness FSW-64
YAMAHA DIAGNOSTIC SYSTEM
60v-85300-02 Yamaha Diagnostic System (KlT)
-5
60v-ws853-0: Yamaha Dragnostic System(CD-F0lV)
1-1
L
ART APPLICATION CHART
06888 (06788)
1-2
APPLICATION CHART
MEASURING TOOL
Outside micrometer 0 - 25
Outside micrometer 25 - 50
Outside micrometer 50 - 75
Outside micrometer 75 - 100
lnsidemicrometer5-25
*l :1 1 58, 1 1 5C, 1 308, 1 408, 1 40C Electronic fuel injectioned model only
V4
*2 *4
V6:150F, 150G, 150J, 1501, 175D,20AF,200G, 2 stroke model
*5
200H, 200J, 225D, 225G Up-date CD-ROM only
1-3
\
IART APPLICATION CHART
60v-85300-02
a0v-wsB53-03
1-4
APPLICATION CHART
ENGINE SERVICE
(2 stroke model)
I\IODEL 2 Stroke model
Tool 4AC
No.
9.9F 258 40v 50G
28 4AS 6C '13.54 20D
20c 25X 30D 40Y 558 60F
90890- 2C 5C BC 25N
15F 30H 50H 708
5CS
L
IART APPLICATION CHART
Tool
50G
No.
60F
708
1-6
APPLICATION CHART
ENGINE SERVICE
(Enduro/Kerosene model, 4 stroke model)
MODEL Enduro/Kerosene model 4 Stroke model
E9.9D
Tool E1 5D E25B
EK9.9D 40G.' E6OJ F6A
No. E8D EK'l5D EK25B E4OX 40J* 48C E6OH
EK9,9J EK25C E4OG E654 E1154 F2,54 F4A F6B
90890. EKsD
EK1 5P
40x.0 K4OJ 55c K5OE
EK4OG E75B F8C
EK9.9H E3OH
EK1 5N
.1 V4'.1158,
*2
115C, 1308, 1408,140C *3
Electronic fuel injectioned model only
VG :150F, 150G, 150J, 150L, 175D,200F, 200G, *4
2 stroke model
200H, 200J,225D,225G 1_7
\-
ART APPLICATION CHART
06523
o6524
06525 o
06526
06527
06528 r
o o
06843 o
06529 o o o o
06530
06534 o o o o o
06s40
06543
06606 o o
06623
o6624
06626 a o
06652
06630
06631
06635 o
06637
06639
06640
06641
06644 o
06645
0661 3
06654
06655
06660
051 58
o o
06661
06662
o
06663 o
06069
06355
06552 o
031 59 o a (o) (a)
03094 (o) ( o (o)
03060 ( (o)
06561 o
06562 o o o
01 235
01701
04086
o
06991
G1 o
G2 o
o o
G4 o 3
G5 o
G6
7
GB o
1-8
APPLICATION CHART
ENGINE SERVICE
(4 stroke model)
1-9
IART APPLICATION CHART
1-10
APPLICATION CHART
_-\ Part of port ln. A ln. B ln. C Ex. A Ex. B Ex. C ln. A ln. B ln. C Ex. A Ex. B Ex. C ln. A ln. B ln. C FxA ExB Ex. C
Tool No.90890- =-\
06316 (@5.5 mm holder) a a a o a a o a a a o a a o o
06553 (06.0 mm holder)
06313 (5", o25 mm)
06314 (5', o29 mm)
06819 (30', 026.5 mm) New
06328 (30", a27 mm\ o
06818 (30', o30.5 mm) New
06326 (30", @32.5 mm) o o
06327 (30', o35 mm) a
06817 (30", o38 mm)
06312 (45", @27.5 mm\ o o
06555 (45', o30 mm) a a
06325 (45'. @35 mm) a o
06816 (45", o3B mm)
06315 (60', 026 mm) o a a
06323 (60", @30.4 mm) a a
06324 (60', 036 mm) a
1-1 1
L
IART APPLICATION CHART
F75A|FTSBIFBOA/FBOB
MODEL F4OD/FsO F/FT5OG/F6OC/FT6O D F90A/F908/F1 00A/F1 008
F10oC/F1OoD/F(L)1 15A
-:ol No.90890"
,6316 (o5.5 mm holder
16553 (06.0 mm holder)
16313 (5', a25 mm)
16314 (5", o29 mm)
C6819 (30', 026.5 mm) New
06328 (30", a27 mm)
06818 (30", o30.5 mm) New
i 06326 (30', o32.5 mm)
06327 (30', o35 mm)
06817 (30", o38 mm)
06312 (45', o27.5 mm)
06555 (45', a30 mm)
Part of port
ln. A ln. B ln. O Ex. A Ex. B Ex. C ln. A ln. B ln. C Ex. A Ex. B Ex. C lnA ln. B ln. C Ex. A Ex. B E., ^
ToolNo.90890-=-=-\
06316 (o5.5 mm holder) a o o a a o a a a a a o a a a a
06553 (o6.0 mm holder)
06313 (5', o25 mm)
06314 (5', @29 mm\
06819 (30', 026.5 mm) New
06328 (30', o27 mm)
06818 (30', 030.5 mm) New
06326 (30", o32.5 mm) a o
06327 (30', @35 mm) a
06817 (30", o3B mm) o
06312 (45", a27.5 mm\
06555 (45", o30 mm) a o
06325 (45', o35 mm) o o a a
06816 (45", o38 mm) a
06315 (60", a26 mm)
06323 (60', o30.4 mm)
06324 (60", 036 mm) a o a o a
- -l
tI
-_
tBi\ c
A\
1-12
APPLICATION CHART
ENGINE SERVCE
(Test propeller)
(2 stroke model)
MODEL 2 Stroke model
Tool 55D
No.
9.9F 258 40v 50G 75C
28 4AS bU 20D 754
13.54 vv 25X 30D 40Y 558 60F 804
90890- z\. (/ 25N 758
15F 30H 50H 708 904
5cs 854
Tool
No.
90890-
01 601
01
01611
609
o.1613
01618
X
Tesl propeller (646)
Test propeller (647)
Test propeller (663)
Test propeler (664)
Test propeller (676)
v4.1 _1 308 v6* D1 sON
1
1754
2004
504
_2004
L1 50F
L1 5OJ
L2OOF L2OOA
L2OOJ
2 Stroke model
L1 5OA
225C L225C
225F
2504
2508
250G
L225F
L25OA
L25OG
Z1
Z1
50P
sOQ
2175G LZ1 50P 2225H
2175H LZ2OON 2250F
L25OB Z2OON
Z2OOP
2250D
Z3OOA
_22501
rz300t
Z3OOB
1-13
.IART APPLICATION CHART
(Test propeller)
(Enduro/Kerosene model, 4 stroke model)
__l I\4ODEL
E9,9D
Enduro/Kerosene model 4 Stroke model
Tool E1 5D
r-rl
=
-.
_t
=
=
LZ250Dl
-' tzgoon
.it I
Tool
No.
90890-
01 601
01
X
Test
60s Test
0 b 1 Test
0 6 J Test
0 o B Test
0 6 s Test
propeller
propeller
propeller
propeller
propeller
(646)
(647
(663
(664
(676
oroD6ller (683 o
F9.9C
:T9.9[ F.l58 F20A
F9,98 :Tg.g :13.5
F1
o
F25C
5A
F25A
FT25B
F3OA
F4OB
4 Stroke model
F5OA
F5OD
F6OA
o
FT5OB
FT6OB
F4OD
FsOF
FTsOC FTsOG
F60C
FT6OD
F75B
FBOB
F90B
F1 00t
F75A
FSOA
F9OA
F1 OOA
F1 OOB
F1 00c
Fl154 FL1 1
F{Ll1 501
F(D2oor
F(L)2ooE
5A F(L)zoo(
F(L)225r
F(L)22sE
r-lr \cqo
1-14
APPLICATION CHART
ENGINE SERVICE
(crankshaft disassembly and reassembly)
The toors on these pases (1-1s and 1-14) can be ordered rrom
(2 StfOke mOdel) the Marine service Division or yamaha Motor co., Ltd.
2 stroke model
Tool 4AC
No. 9.9F 258
28 4AS CrU 2AD
90890- 2C
3A 13.54 20c 25X
OU 25N
15F 30H
5cs
02422 Crank shaft iiq set I
o o o o o o o
02351 . Flange
. Body
1 O o o o a o o
02352 '1
o o o o o o o
02353 .Bolt 4 o O O o o o o
02354 . Washer 4 o o o o o o o
02355 Bushing-1 (D15) 1
o
o2357 .Bushinq-3 (D20) o o o
2 o
02358 Bushing-4 (D22) 1
. Bushinq-5 (D25)
02359
. Bushing-7 (D29)
2 o o o
02361
02363 . Bushinq-9 (D30)
o
02365 . Bushing-1 1 (811)
02366 . Bushinq-12 (D35)
02399 . Bushinq-13 (D20)
o o
02419 . Bushing 14 (E25A12SV)
2 o
o
o2367 . Heiqht rinq-1 (H28) o
02369 Height-rinq-3 (H40) o
02371 . Height ring-5 (H47)
02376 . Height ring-10 (H53)
o
02377 . Height rinq-11 (H54)
o
O
02379 . Height ring-13 (H57)
02401 . Heiqht rinq (E40G/J)
o
06590 . Height ring 640 (H-19)
o2384 . Pressure plate
. Press body
o o o c a o
.Plate A
o o o o o o
02386
. Plate B
o o o o
v100 I 2 o o O
024A2 Plate C 2
. Boll
02388 o o
02389 . Pressure pin A
. Pressure pin B
c o o o
02390
o2403 . Pressure pin C
o o o
02391 . Bearinq pressure A o o
02392 . Bearing pressure B
o o
02393 . Bearinq pressure C '1
1
o o o
02394 . Support a o o
02395 . Spacer A
O o o o
1 o o
02396 . Spacer B
02404 . Spacer C
1
o o o o o
1
02407 . Nut
6
02408 Pressure plate 1
02409 . Pole 3
02410 . Plate A
02411 . Plate B
024 F . Base 1
IL
HART APPLICATION CHART
-11 (811)
Bushing-12 (D35)
14 (E25A125V)
t ring-5 (H47)
ins-11 (H54)
13 (H57)
640 (H-19)
1 02417
02412
02414
2 stroke model
1-16
APPLICATION GHART
*r V4:1158, 115C, 1308, 1408, 140C *3 Electronic fuel injectioned model only
*2 V6:150F, 150G, 150J, 1501, 175D,20AF, *4 2 stroke model
200G, 200H, 200J, 225D, 225G -5 Apply pressure to outer propeller shaft
1-17
b-
:HART APPLCATION CHART
2 Stroke model
JObtJ I
J6602
1-18
APPLICATION CHART
1-19
)HART APPLICATON CHART
2 Stroke model
1-20
APPLICATION CHART
Socket adapter 2
Driver rod LS
Y4:1158, 115C, 1308, 1408, 140C *3 Electronic fuel injectioned model only
V6 :150F, 150G, 150J, 1501, 175D,2A0F, *4 2 stroke model
200G, 200H, 200J, 225D, 225c -5 Apply pressure to ouler propeller shafl
1-21
IART APPLICATION CHART
4 Stroke model
1-22
APPLICATION CHART
a o o o o I
Driver rod L3
o o o o o o o o o
06653
06654
Needle bearing attachment
Needle bearing attachment
o o o o i
06655 Ball bearinq attachment T
ll
06656 Ball bearing attachment
06657 Ball bearinq attachmenl
rll
race attachment
06661 Bearing inner race attachment
06662 Bearing inner race attachment
- 1ll
:,
'r*
l
tll
Y8.42224
)
Pinion nut wrench
1-23
\_
:HART APPLICATION CHART
Tool
F6A
No.
F6B
30890.
FBC
0661 7
0661 B
0661 I
i 06641
06642
06643
c6645
06648
06649
a 06650
o 16652
366s3
16654
16655
lhhSh
r6657
16658
"16659
-or)r) I
_ 6052
1-24
APPLICATION CHART
1-25
)HART APPLICATION CHART
2 Stroke model
50c I
B 6OFI
7oB
_t I
)) -Tl
ol
)---lol
-_1
r- dl
) ol
)Tl
)--o-"1
---ol
) ol
crl
'li----1
,--l-T]
_--_-l
I
---l
-J
1-26
APPLICATION CHART
2 stroke model
I
F
r
1-27
HART APPLICATION CHART
i
^atrol
'06572
1-28
APPLICATION CHART
WATERCRAFT TOOL
M EASU RING TOOL/PEAK VOLTAG E MEASUREMENT
ENGINE SERVICE
MODEL
Tool
No. FXTOO SJTOOA WB760 WBBOO /VV I /UUE XLTOO VXTOO XL76O
90890,
Tool name
MEASURING OOL/PEAK VOLTAGE MEASUREMENT
o o o o :2
01252 Dial qauqe sel o O o o o ::5,
06585 Dial qauge stand sei
:r-5
06584 . Dial oauoe needle 173
. Dial qauqe stand 173 -,:
06583
03006 Outside micrometer 0 - 25 o o o o o o o o a :;30
iir
03007 Outside micrometer 25 - 50 o o o o o o o o o -
_:s
03008 Outside micrometer 50 - 75 o o o o o o o o o
03009 Outside micrometer 75 - 100 o o o a o o o o o _ 3:,
:i:fi
0301 0 lnsidemicrometer5-25 o o o o o o o o o
06759 Cylinder gauge 50 - 100 o o o a o o o o o
031 B0 Thickness oauoe a o o o o o o o o -
_.i i
ENGINE SERVICE
06521 Flywheel puller o o a o o o o o tiffi
06522 Flvwheel holder o o o o o !rw
06550 Flvwheel holder o o a W
06534 Bearinq separator o o o o o o M
Iitiw
1-29
{RT APPLICATION CHART
06534
06425
06546
06551
1-30
APPLICATION CHART
ENGINE SERVICE
JET PUMP SERVICE
Tool MODEL
No. FXTOO SJTOOA WBTOOA WB760 WBSOO WVTTOOB XLTOO VXTOO XL76O
g
90890-
Tool name
ENGINE SERVICE
01426 Oil filter wrench 64
;
01701 Sheave holder
01235 Rotor holder
03094 Vacuum gauge [Selector type]
03060 . Attachmenl
;
06586 Shaft holder
06756 Vacuum/pressure pump gauge sef --=
0401 I Valve sprinq compressor --:
04 OB Valve spring compressor attachment
04 14 Valve sprinq compressor attachment -=
04 11 Valve guide remover 4.0
04 16 Valve ouide remover 4.5 .':
a4 12 Valve guide installer 4.0 .-:
04 17 Valve quide installer 4.5 -=
04 13 Valve gude reamer 4.0
Valve quide reamer 4.5
04 18
0681 1 Valve seal cutter holder o 4.0
:-t
0681 2 Valve seat cutter holder o 4.5 - _t
1-31
{ART APPLICATION CHART
--.-
1-32
f-
TOOL DESCRIPTON
MEASURING TOOL
Tool No.
g0g9o- ool name
I Usage Note
(s
,2.,
06563
06582
Compression gauge
extension M14
Compression gauge
B 06563
d1:M145
d2:19
t(ffi
(.'---F=
extension M.10 r^n - L1 :135
Gi+
llsffl (
-z/
r tlf:-
06582
-)4/ d1 :M1OS
lll
2-1
TION TOOL DESCRIPTION
Tool No.
g0gg0- ool name I Usage Note
06756 Vacuum/pressure
pump gauge set H @ Vacuum
0-(-100) kPa
@ Pressure
cK
\ K2o
0*50 kPa
- -re mouth feel rubber (06785) is not included in the fuel pressure gage (06786). For replacement, place an order using the tool No. 06785.
2-2
TOOL DESCRIPTION
Tool No.
gogg0- ool name
I Usage Note
03159 Vacuum gauge
B= 0-760 mmHg Tffi
03060 (1 pc)
03060
d1: M6
I . Attachment
d2:4
i
''-/y .--td't-\d2 L:42
'' .4-
t- M
i d1-'r
i
:;J*-
-;1
2-3
PTION TOOL DESCRIPTION
Magnet base B
03016
06759
Cylinder gauge 35 - 60
Cylinder gauge 50 - 100 BE 0301 6
35-60 rnm
N>
W
/'-\/A- 06759
50-100 mm
Use with
Z dial gauge
01252
i 03006
i 03007
j osooa
Outside
Outside
Outside
micrometer 0-25
micrometer 25-50
micrometer 50-75
Bg 03006
0-25 mm
03007
i osooo Outside micrometer 75-1 00
25-50 mm
03008
50*75 mm
03009
75-100 mm
03010 lnsi.le micrometer
5-25 B= 5-25 mm
A\
ffid
2-4
TOOL DESCRIPTION
Tool No.
gog90_ r ool name
0.1 0
ww
03172 Peak voltage
1l
adapter B
2-5
PTION TOOL DESCRIPTION
()()(*)
2508
225F
zson I
JW
R/B.W/B.B
6ov-B53oo-02 oE
Yamaha Diagnostic System (KlT) B= .Wffi
{.,
Contents
1. Software
2. Adapter
3. Communication
o @@ @ cable (USB)
ng
6ov-ws853-03 *1
Yamaha Diagnostic System (CD-ROM) B= rE
4. lnstruction
Manual
{:l
o @
Tool No.
g0ggo_ lool name Usage l:
I
06846
B
Test harness
QLW-3
06847
$|
Test harness
eLWD-3
06848
H
Test harness
FSW-6A ffi i-
Irffi
ta
ts ,fi o,',0
^-K,ffil]+ll
t;0J:l
outzlW
06849 Test harness 06857 Throttle sensor 06867 Test harness 06868 Test harness
A sM619so2i -6 (06757) adjusting lead (06767) FWY-2 (06768) EJ-il-2
E
E|
FWY-3
H
tt
B
ts
06869 Test harness 06870 Test harness 06871 Test harness 46872 Test harness
(0676e) EJ-il-3 (0677a) sMT250-3 (06771) FWY-4 (06772) FWY-6
B
,t
B
lt
B
It
B
ts E E
06875 Test harness 06877 Test harness 06878 Test harness 06879 Test harness
(06775) AMP-4 (06777) HM090-3 (06778) 090-4 (0677e) FWY-8
B !E
E !a
E B
ET
E
O6BBO Test harness 06887 Test harness 06888 Test harness 06790 Test harness
(06780) sMT618-6 (a6787) FW13613-2 (06788) FW13613-1 FSW-6
A E|
E H H
= L[Hjj
,EH, ti'
-;
ffiffi
ll///:-\\\\ll
lllt'r
06791 Test harness 06792 Test harness 06793 Test harness 06861 Test harness
B
!t
FWY-3.1
B
IE
SMHWO9O-2
B
a
SMHWO99-3
B
sM61e5043
ts E ts
_u
2-7
tr@
noN TOOL DESCRIPTION
ENGINE SERVICE
(\
*\.
''n:ra?1'
ir-r,r -
\-,
-+./'i.
l,
lrness .-'i?'
06843
o: 58 (min o49)
1R
il
o: Standard set diameter
H Piston ring
compressor
o: 60-115
arness
35043
il
@
2-8
TOOL DESCRPTION
2-9
t
TOOL DESCRIPTION
'TION
Tool No.
g0gg0- ool name
I Usage Note
Sprine
Sprine teeth: n D x n: 18 x 16
Dxn:13x11
2-10
TOOL DESCRIPTION
No.
Tool Tool name Usage Note
@
G5
*' T-type TORX socket T55
T55 A: 11.22
"@^ fT
o
*'
GO E-type TORX sockel
E10 B E10
A:9.42
*'
G7
GB *'
TORX tamper resis-
tant driver T20
TORX tamper resis-
n T20
A:3.86
T25
tant driver T25 A:4.43
*1
G1-G8: General tool
2-11
1,.
)TION TOOL DESCRIPTION
Tool No.
gogg0- I ool name Usage Note
x 100
30
36 x 100
41 x 100
Bearing inner race
attachment H +
46 x 100
n
rrg)>
[Mf.
#\.
:r-qD{-,/ ./
%,r-'
.zru
-lrt!J-l\
D1 D2 D3 L1 L2
06639 48.5 42.5 36.5 27.0 21.0
06640 44.5 38.5 32.5 24.0 19.0
0664'1 43.0 37.O 30.5 24.0 19.0
06642 41.0 34.5 28.5 22.0 17.O
06643 40.0 33.s 27.5 22.0 17.O
06644 38.0 31.5 25.5 21.0 16.0
06645 32.5 26.5 20.5 18.0 13.0
06659 70.0 65.0 55.0 37.0 30.0
06660 64.0 60.0 50.5 37.0 30.0
06661 61.0 55.0 45.0 35.0 28.0
06662 58.0 52.0 42.5 33.0 26.0
2-12
TOOL DESCRIPTION
4 stroke
Tool No.
gogg0- I ool name Usage Note
01426
06830
fl EOil filter wrench 64
H Oil filter wrench 72.5 Bg 01426
W:64
06830
W:72.5
L1:45
L2:22
D1: 31.0
D2:28.4
L3: 5
D3:32.1
D4:16
041 08
04114 A
06320
E
E
H
Valve spring
compressor
attachment
Bg 041 0B
L1:45
L2:26
D1 : 19.8
D2:14
04114
L1: 43
L2:26
D1:19
D2:17
06320
L1: 45
L2:26
D1: 23.3
D2:17
2-13
'TION TOOL DESCRIPTION
Tool No.
goggo- I ool name Usage Note
06801 B
04064 B
Valve guide
remover/installer 5.4
Valve guide
Eg 06801
L1 :
D1: 9.0
40.0
04111
L1: 30.0
D1: 9.0
remover/installer 5.9 D2: 5.4 D2. 4.0
0411 1 E Valve guide remover 4.0
041 16 E Valve guide remover 4.5 04064 04116
\D1 L1: 45 L1 : 30.0
,?" D1:10 D1:9.0
D2: 5.9 D2.4.5
\ v'/'4/''/'
D2 \'r L1
n
06802
n
04015
5l
06810
Valve guide installer 5.4
Valve guide installer 5.6
Valve guide installer 5.5
Bg 06802
L.
D3:54
D4:92
I ,)
06810
L2.22 12.22
D3: 5.5
04117
D3: 4.5
D4:99 D4:8,3
D5:12,0 D5: 12.0 D5: 10.0
04112e Valve guide installer 4.0 H: 8.1 H: - H: 7.0
04117 Valve guide installer 4.5
= H
0401 5 04112
L2.25 12.25
TL.^ros D3: 5.6 D3: 4.0
'4\ Y
,lr\]r-r.
D4.12.5
D5:15.1
D4: 7.35
D5:9,1
H:-
D&+Y4, H: 7,35
06804
04066 H
5l
041 13
Valve guide reamer 5.5
Valve guide reamer 6.0
Valve guide reamer 4.0
Bg 06804
L3:
D6:5.5
65
041 13
L3:53
D6:4,0
2'4
;
A .",2' L3:65 L3:45
D6: 6.0 D6:4.5
D6\
05041 Tap handle (5-6) 05041
for 5-6 mm
2-14
TOOL DESCRIPTION
Tool No.
ffi
g0ggo_ toot name
Usage :
Note
uo tb E valve seat cutter
06553 n
holder o5.S
Valve seat cutter
E E!I I 06316
I 05.5
D:
0681
D: a4.0
1
-=
_t
06811 g
holder o6.0 I t: oo L:60
Valve seat cutter
holder s4.O 06553 06812
06812 g Valve seat cutter s6
D: D: a4.S
hotder oa.s \^ L:80 L:60
l-\
D\(L'
Valve seat cutter
T
9eegg
Dimension
Tnnl Nln Tool name (a1-d2)
Cutter angle Outside
tnside
(a2) diameter (d2)
diameter (d1
E 0631 s vatve seat cutter 5._25
B 063'r 4 \/lra on^+ ^,,++^- -o ^^
17A. o16.0 I aZS.O
v
0681 5 \/a hra
170" a16.0 I a29.0 :i
B- 0681 I \/aho coa+
,c
120"
12A"
a10.o a24.0
I'i
lnE 06325
06816
I \/rl,ro
"oo*
I Valve Sat c1or qo-?a
-ou 90'
90'
@24.O
a24.0
a30.0
o35.0
tlE 90. a24.o s38.0
0681 3
60"
BE 06315 f \/,t',o
.Q
60'
a1O.0 a22.0
B 06323 I \/rl'ro ooo* a18.0 o26.0
B] 06324 vatve seat cutter 60"_36
60" a18, o a30.4
a22.0 a36.0
2-15
TION TOOL DESCRIPTON
Watercraft
Tool No.
g08go- ool name
I Usage Note
)681't 06550 Flywheel holder t!
D:040 E
L: 60
)6812
D; 04.5
ri bU
06546
06551
Coupler wrench
Coupler wrench
ltEI 5 petals
06546
D1: 58
D2: 96
06551
D1:52
D2: 96
Shaft holder
IE W:38
A_
Xt-" )T*
E N: 13
(Number of teeth)
L1: 100
d:25
(Shaft)
kX, --t/-J
o\\//
^ru\-t/
2-16
TOOL DESCRIPTION
Crankshaft disassernbly and reassembly The tools on this page can be ordered from
the Marine Service Division of yamaha Motor Co., Ltd.
Tool No.
90890-02422 Crank shaft jig set
02351 I ozesz 02353 02354 02384
g @
g
2 Pc-set.1
@ 2 pc-se1.r 2 pc-se1-'
02391 02392 02393 02395 02396 02404 02355
@, @ @
02357 02358 02359 02361 02363 02365 02366
2 pc-set-1 2 pc-set.1
02399 02419 02367 I ozs6g 02371 02376 02377
2 pc-se1-t
02379 02401 06590
02410 02407 *_
tm
! {d
J&t*i
@ Jtie,i
|ffi
ilft
6 pc-se1.,
90890-024 7 Assembling kit 'ry
'm
rllM
02415 02414 02413 02412 ;fl[il1
:ilmffi
y'@* e
3 pc-se1.'
The figure for this part indicates the quantity of the parts ordered
in a set or a kit.
2-17
noN TOOL DESCRIPTION
Tool No.
g0ggo_ I ool name Usage Note
D1 D2 D3 L1 L2 Noie
02355 50.0 15.0 40.0 19.0 14.O B-1
02357 50.0 20.o 40.0 19.0 14.0 B-3
02358 50.0 22.0 40.0 19.0 14.0 B-4
02359 50.0 25.0 40.0 19.0 14.0 B-5
02361 50.0 29.0 40.0 19.0 14.0 B-7
02363 50.0 30.0 40.0 19.0 14.0 B-9
02365 50.0 33.0 40.0 19.0 14.O B. 1
D1 D2 L1 Note
02367 163.0 144.0 28.0 H-1
02369 163.0 144.0 40.o H-3
02371 163.0 144.0 47.O H-5
02376 163.0 144.0 53.0 H-10
02377 163.0 144.0 54.0 H-'11
02379 163.0 144.0 57.O H-13
02401 163.0 144.0 61.5 H-'18
06590 163.0 138.3 64.0 H-'19
2-18
TOOL DESCRIPTI
Test propeller
Tool No.
g0ggo_ r ool name
--rr-
F
01625 Test propeller 01626 Test propeller 01627 Test propeller
(6G1) (6c5) (6c8)
l.
'TION TOOL DESCRIPTION
Tool No.
g0ggo_ I ool name Usage Note
06509
0651 0
0651 1
Ring nut wrench 1-4
B 06509
D1: 67
06507
):32
0651 2
D1: 70 ):32
0651 1
D1 : 86 O:32
0651 2
D1: 94 ):32
06513 Ring nut wrench L:172
extension ):32
/\l-
---=---_:Y
Use with
06501
.r2 pc-set
2-20
;r--
TOOL DESCRIPTION
Tool No.
g0gg0- ool name
I Usage Note
06715 Pinion nut holder
(06505) B
'p
Lt 06508
lD :22
Use with
L: 40.0
0671 5
(0650s)
E
E
2-21
ltoN TOOL DESCRIPTION
Tool No.
gogg0_ I ool name Usage Note
06532
i 06532-1 . Outer race
L1:122.O
: 17.0 i puller claw A
L2:53.0
:27.0 W: 10.0
: 40.0
Use with
06523
Use with
06531
'' 2 pc-set
2-22
TOOL DESCRIPTION
06536
L1: 86.0
L2:48.0
T: 10.0
06537
L'l : 71.5
L2:27.5
| 06536"' 'Bearing Puller T:6.0
I claw 1
-1
2 pc-set
2-23
t
noN TOOL DESCRIPTION
Tool No.
g0gg0- I ool name Usage Note
L2:221
d1:M10x1.25
Driver rod LL
B L1: 381
L2:291
d.1: 5/8-18UNF
B ta
E
L1: 101
d1 : 5/8-18UNF
;\
i'\ JI
l^ttti / 1
r/,Ur
u''"
n+ L1:281
L2:191
d'l:M10x1.25
Driver rod SS
H= L'1
d1
'101
M10 x 1 .25
2-24
TOOL DESCRIPTION
Tool No.
g0gg0_ r oor name Usage Note
06601 Bushing installer
center bolt H L1
d1
280
M10 x 1.25
Tool No.
gogg0_ I ool name Usage Note
Bushing
attachment
AD1
B A
Through hole
d1
lD2l F-l
lnI
r-rlL2rl$-or
-\J D1
D2
g'
A type D1 D2 L1 L2 d1
06649 18.0 14.0 12.0 5.0 M10 x P1.25
B type D1 D2 L1 L2 d1
06650 15.0 11.8 20.0 5.0 M10 x P1 .25
06651 14.O 10.8 20.0 5.0 M10 x P1 .25
Needle bearing
attachment B
A type D1 D2 L1 L2 d1 Note
06607 52.0 45.O 17.O 12.0 M1O x P1.25 Wilhout O-ring
06608 47.0 40.0 17.0 12.O M10 x P1.25 f
06609 37.5 28.5 17.0 12.0 M10 x P1.25 With O-ring
0661 0 37.O 30.0 17.0 12.0 M'10 x P1 .25 ,f
0661 1 33.0 25.4 16.5 11.5 M1O x P1 .25 f
0661 2 32.0 25.0 16.5 11.5 M10 x P1.25 f
0661 3 30.0 23.8 16.5 1'1.5 M10 x P1.25 t
0661 4 28.0 22.0 16.5 11.5 M10 x P1 .25 t
0661 5 26.0 20.0 16.5 11.5 M10 x P1 .25 ,f
0661 6 23.0 17.O 16.5 1 1.5 M10 x P1 .25 f
06653 35.0 28.O 17.O 12.0 M10 x P1.25 t
06654 60.3 50.7 17.0 12.0 M10 x P1.25 t
2-26
TOOL DESCRIPTION
Tool No.
gogg0- I ool name
Needle bearing B
attachment Closed hole
il lffi
'\,,-
"
Ball bearing A
attachment Closed hole
A
tD2
rD1
rul
d1
I
F--- >l
tr@ {____+
-d1
B
Through hole
d1
F-----l
rT-T-l
b ll___ll d
5/8-18UNF
5/8-18UNF
5/8-l BUNF
5/8-'l8UNF
2-27
l.*:
)TION TOOL DESCRIPTION
Tool No.
goggo- I ool name Usage Note
Ball bearing
attachment B l!!
E
D1 D2 D3 L1 L2 d1 Note
06629 89.0 59.0 21.5 13.5 5/8-18UNF With O-ring
06630 59.5 45.0 33.0 21.5 13.5 5/8-18UNF ,f
06656 89.0 49.5 38.0 21.5 13.5 5/8-'18UNF ,f
06657 70.0 50.8 38.0 21.5 13.5 5/B-18UNF f
Bearing inner race
le attachment
j-
I
ole
J
-
D1 D2 D3 L1 L2
06639 48.5 42.5 36.5 27.0 21.0
06640 44.5 38.5 32.5 24.0 19.0
_t
=
I
I
06641
06642
06643
43.O
41.0
40.o
37.0
34.5
33.5
30.5
28.5
27.5
24.O
22.O
22.0
19.0
17.O
17.0
I
06644 38.0 31.5 25.5 21.0 16.0
06645 32.5 26.5 20.5 18.0 13.0
rl
= 06659 70.0 65.0 55.0 37.O 30.0
06660 64.0 60.0 50.5 37.0 30.0
06661 61.0 55.0 45.0 35.0 28.0
I
_t I
2-28
TOOL DESCRIPTION
I3
Tool No.
g0gg0_ I ool name Usage Note
Bearing outer race
attachment
tt
E
Taper roller
bearing i
W
D1 D2 L1 L2 d'1
0661 9 90.0 85.0 12.O 5.0 5/8-18UNF
06620 82.5 76.0 12.O 5.0 5/8-18UNF
06621 79.0 72.5 12.0 5.0 5/8-18UNF
06622 65.0 61.0 12.0 5.0 5/8-18UNF
06623 58.0 55.0 11.0 5.0 5/8-18UNF
06624 52.0 49.0 1 1.0 5.0 5/8-18UNF
06625 52.0 48.0 11.0 5.0 5/8-18UNF
06626 50.0 47.0 1 1.0 5.0 5/B-18UNF
06627 47.0 44.0 1 1.0 5.0 5/8-18UNF
06628 42.0 38.8 1 1.0 5.0 5/8-18UNF
06658 95.0 90.1 12.0 5.0 5/B-18UNF
2-29
5;-
'roN TOOL DESCRIPTION
SHIM SELECTION
Tool No.
g0gg0_ I ool name Usage Note
06704 Digitalcaliper
B 0-150 mm
B L1 : 100.0
L2:20.0
t: 10.0
i 06711
. Pinion height
i
i gauge plate A
ia.''
06712
i@
Pinion height gauge
plate B
@'
V-^,.__,/ trl
2-30
TOOL DESCRIPTION
Tool No.
gogg0- ool name
I Usage Note
Magnet base B
PTT TOOL
Tool No.
g0ggo- I ool name Usage Note
06568.'
(06544)
Cylinder-end screw
wrench (Tilt cylinder
wrench-lll)
B PCD:
1) 28.0
2) 38.0
3) 47.O
06587.'
(06548)
Trim &tilt wrench
B PCD
M4:32.0
M6:35.0
Trim cyl Tilt cyl.
.JZS
YN
dt ,,\,
92408- Set screw @ CM6 x 12 mm
06312 for 06548 Use with
92A08- Set screw @ 06548
04312 for 06544 & 06548
@r+ x 12 mm
Use with
06544 &
06548
@*B
06569 Tilt rod wrench A:38
H
<w
-/'?>---
M
Refer to "NOTICE" page
2-32
TOOL DESCRIPTION
Tool No.
g0gg0- ool name
I Usage Note
rLl
II
<(oz
\)v
i.
2-33
)N RECONDITION TOOL
i r--1
w
*t
ffi
ttl
,'4)
=
V
vr
Helr-sert
/6,
E--',
G
r
G
{ru F=--r
.@:---"-f:\
,@
(ltmrnfl]Nr!5m ffi
\\['.\inulNl]rr
@-@
ffiA 688
3-1
-
RECONDTION TOOL
MARINE TERMTNAL KtT (eo8eo-05354)
o'
t)^o
o
REPLENISHMENTS
No. Name P/No. Order Q'ty Piece(s)
1 Crimper 90890-05357
2 Sleeve, plug 9E312-00617 ,l
100
o Sleeve. socket 9E312-10735 100
4 Sleeve, socket 9E312-20735 20
5 Round plug 9E212-10400 100
b Round socket 9E212-11400 100
7 Eye terminal 9E1 0-1 051 0
1 100
I Eye terminal 90890-05207 100
3-2
\_
RECONDITION TOOL
:;____J
'
-_LJ -
Watercraft
rflh
3-16 @
19
@'@'o
3-3
RECONDITION TOOL
Outboard motor
rfln- @
11-12
19
fffil
9 m Eg @
@
-rlf:--=
20 21
Filr-= Filr-E
22 23 24 25
f--T=
I E--r
26 27
ilE 28 29
l::
lE3=ll
t---t- ---1
ffi
IH r-t
I @ @
30 31 32 33 34 36 37
q
29 Coupler housing 9P, Female, Black 9E47 -09305
tr
30 Coupler housing 12P, Male, Black 98471-12205 1
E
31 Coupler housing 12P, Female, Black 9E471-12305
32 Coupler housing 16P, Male, Black 9E471-16205 1
3-4
t
INDEX
INDEX
N:New tool
Tool No. Tool name Table page No. Illust page No.
90890-01 080 Rotor puller 1-29, 30 2-10
01 235 Rotor holder 1-5 - 8, 31, 32 2-9
Tool No. Tool name Table page No. lllust page No.
90890-02394 . Supporl 1 15, lCr 2-17 - 18
02395 . Spacer A 1 t5, 16 2-17 - 18
0241 4
02415
02416
02417
02414
.Guide pole
. Base
Disassembling kit
Assembling kit
Crank separater kit (set A2416 + 02417)
'1
1-15, 16
1-15,16
15,
15, 16
15, 16
to 2-17
2-17
- 18
- 18
2-17 - 18
2-17 - 18
2-17 - 1B
f 1t
4-2
EX INDEX
Tool No. Tool name Table page No. lllust page No.
90890-041 1 B Valve guide reamer 4.5 1-31 ,32
05041 Tap handle (5-6) 1-9, 10 2-14
06523 Bearinq outer race puller assemblv 1-5 * 8, 17, 18,21,22,31,32 2-22
06524 Small end bearinq installer 1-5-B 2-8
06525 Small end bearinq installer 1-5 -I 2-B
4-3
INDEX
Tool No. Tool name Table page No. lllust page No.
90890-06529 Piston slider o70 1-5-8 2-8
06530 Piston slider oB5 1-5 - B 2-B
06531 Slide hammer handle 17, 18, 21 , 22, 31 , 32
1
2-22
06532 . Outer race puller claw A
I 17, 18,21,22 2-22
06533 Outer race puller claw B 1-17, 18, 21 , 22 2-22
06534 Bearing separator 1-5 - B, 1 7, 18, 21 , 22, 29, 30 2-9.2-21
06535 Bearing puller assembly 1-17, 18,21 ,22,31 ,32 2-23
06536 . Bearing puller claw 1 1-17, 18, 21 , 22, 31, 32 2-23
06537 . Bearing puller claw 2
1-17, 18,21,22 2-23
06538 Stopper guide stand 1-17, 18,21,22,31,32 2-23
06540 Gear puller 1-5-8,17,18,21.22 ,-)tr,
06543 Small end bearing installer 1-5-B
06544 Cylnder-end screw wrench 1-25 - 28 2-32
06546 Coupler wrench 1-29 - 32 2-16
06548 Trim & tilt wrench 1-25 - 28 2-32
06550 Flywheel holder 1-29,30 - to
06551 Coupler wrench 1-29 - 32 2-16
06552 Crankshaft holder 20 1-5 - 8, 31, 32 2-10
06553 Valve seat cutter holder 06.O 1-9 12 2-15
06555 Valve seat cutter 45'-30 1-9 - 12 -t3
06560 Power tilt wrench 1-25 - 28 -
0656'1 Crankshaft holder 12 1-5-8 2-10
06562 Crankshaft holder 1B 1-5 - 8 2-10
06563 Compression gauge extension M14 1-1 -4 /- |
4-4
INDEX
Tool No. Tool name Table page No. lllust page No.
90890-0661 1 Needle bearing attachment 1-17,18,21,22,31,32 2-26
0661 3 Needle bearing attachment 1-5 - 8,17, 18,21 , 22,31 ,32 2-26
06625 Bearing outer race attachment 1 -1 9, 20, 23, 24, 31, 32 2-29
06626 Bearing outer race attachment 1-5 - 8, 19, 20,23,24,29 -32 2-29
I 06627
06628
Bearing ouler race attachment
Bearng outer race attachment
1-19,20,23,24
1,19,20,23,24
2-29
2-29
06631 Ball bearing attachment 1-5 - 8, 19. 20, 23, 24, 31, 32 2-27
06652 Driver rod L3 1-5, B, 19, 20, 23, 24, 31, 32 2-24
4-5
INDEX
Tool No. Tool name Table page No. lllust page No.
90890-06662 Bearing inner race attachment 1 -5 - B, 1 9, 20,23,24,31,32 2-12,2-28
06663 Ball bearing attachmenl 1-5 -I 2-9
06701 Shimming plate 1-25 - 2A -,5U
- 4,29,30
-4
2-7
I
U6/ lU Test harness SMT250-3 1-1 - 4,29,30
06771 Test harness FWY-4 1-1 -4,29,30
06772 Test harness FWY-6 1-1 *4
06773 Up relief fitting 1-25 - 28 -.7,1
4-6
ts
*
$
X;; INDEX
Tool No. Tool name Table page No. lllust page No.
90890-06830 Oil filter wrench 72.5 1-9, 10 2-13
06840 Leakage tester 1-1 -4
06842 Fuel pressure gauge adapter 1-29,30 2-2
4-7
@YAMAHAYAMAHA MOTOR CO,, LTD. G
Printed ih Japan
Aug.2006-4.4X1YEC
(E, F, ES) Printed on recycled pape'