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r

@YAMAHA

I
2007
SPECIAL SERVICE
-
TooL LrsT@
LISTE DES OUTILS
-
D'ENTRETTEN sPcrAUX@
LISTA DE HERRAMIENTAS
-
ESPEcTALEs DE sERvrcro@

90894-62981-88
SPECAL SERVICE TOOL LIST
@2006 Yamaha Motor Co.,Ltd.
lst Edition, August 2006
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co.,Ltd.
is expressly prohibited.
Printed in Japan

LISTE DES OUTILS D'ENTRETTPN SPCTNUX


@2006 Yamaha Motor Co., Ltd.
lre Edition, Aot 2006
Tous droits rservs.
Toute rimpression ou utilisation
sans la permission crite de la
Yamaha Motor Co., Ltd.
est formellement interdite.
Imprim en Japon

LISTA DE HERRAMIENTAS ESPECIALES DE


SERVICIO
02006 Yamaha Motor Co., Ltd.
1a edicin, Agosto 2006
Reservados todos los derechos.
Se prohbe expresamente toda reimpresin
o utilizacin no autorizada de este manual
sin el consentimiento por escrito de
Yamaha Motor Co., Ltd.
lmpreso en Japn
AVISO
Esta lista de herramientas de servicio especiales ha sido preparada para encontrar rpida y fcilmente la(s)
herramienta(s) de servicio necesarias para cada modelo respectivo.
Las herramientas de servicio especiales han sido mejoradas para ser utilizadas en los nuevos modelos.
Sin embargo, su manual de servicio existente no cubre la informacin ms reciente. Adems, la lista no
incluye los modelos sobre los cuales no pudo obtenerse informacin en el momento de preparacin del man-
ual. Esta informacin se facilitar en la prxima publicacin de la lista de herramientas especiales de servi-
cio.

Modelos de motores fueraborda : Slo todos los modelos que se lancen en este ao fiscal (excepto
aquellos sobre los cuales no puede obtenerse informacin)
Modelos de embarcaciones : Todos los modelos, incluidos los lanzados, desde hace varios aos
hasta los ltimos modelos (los modelos nuevos de este ao fiscal
pueden ser excluidos porque el perodo de desarrollo de las embar-
caciones es distinto del de los motores fueraborda).

Aqu se enumeran las herramientas especiales de servicio mencionadas en el manual de servicio de cada
modelo.
Los nmeros de herramientas entre parntesis indican los nmeros de las herramientas nuevas y deben
sustituirse por los nmeros de las herramientas de repuesto (no entre parntesis) cuando se agoten las exis-
tencias.
Adems, los nombres de las herramientas siempre aparecen en ingls en este manual.

FORMATO DEL MANUAL


TABLAS DE APLCACIN
En las tablas se muestran los nmeros de herramienta y los modelos aplicables de motores fueraborda y
moto de agua.
Las herramientas suministradas como conjunto se sealan con un punto (o) que precede al nombre de la her-
ramienta.
(f) : Los puntos entre parntesis indican que no es absolutamente necesaria la herramienta especfica y que
puede sustituirse por otra herramienta.
I 1 : Los corchetes indican que la herramienta se aplica slo a los modelos entre corchetes en el encabezado
de columna correspondiente.

DESCRIPCION DE LAS HERRAMIENTAS


Se muestran el nmero, el nombre, y la ilustracin de las herramientas, y la descripcin de su utilizacin.
Se indica tambin el tamao de la herramienta neces aria para ayudarle a identificarla con ms facilidad.
La construccin y el significado de los elementos son los siguientes:

Herramienta de medicin : Herramientas de precisin mecnicas o elctricas (Algunas herramientas


de medicin pueden estar enumeradas en una las secciones siguientes.)
Servicio del motor : Herramienta especial para el servicio del motor
Servicio de la unidad inferior/ : Herramienta especial para el servicio de la unidad inferior/bomba de inyec-
bomba de inyeccin cin
Seleccin de laminillas, : Herramienta especial para la seleccin de laminillas y el servicio de la un-
herramienta PTT idad de estibado e inclinacin motorizados

JUEGOS DE REPARACION (HERRAMIENTA DE REACONDICIONAMIENTO)


Los juegos siguientes pueden utilizarse para la reparacin/reemplazo de las partes daadas para evitar el
reemplazo de toda la unidad. Para emplear estos juegos se necesita experiencia prctica.

Juego "Heli-sert" : Para reacondicionar las roscas de los pernos daadas


Juego de terminales marinos : Para reparar los terminales de ojal y acopladores redondos convencionales
de uso marino. Este tipo de conector resistente al agua e inoxidable,
aunque similar, es diferente del de una motocicleta.
Juego de acoplador : Para reparar los acopladores multipolares resistentes al agua

NOTA:
ldentifique el acoplador correcto y no trate de utilizar un acoplador del tipo incorrecto.

ruorce
Podr encontrar las herramientas que busca empleando su nmero (numero de parte) para poder determi-
nar la pgina de las TABLAS DE APLICACION y de la DESCRIPCION DE LAS HERRAMIENTAS, donde se
da una explicacin ms detallada de las herramientas.

I
CONTEI{IDO
1.GRFTCAS DE APLICACIN (APPLICATION CHART)
l-1 HERRAMIENTAS PARA MOTORES DE FUERA DE BORDA.............. .. 1-1
1-1 HERRAMIENTA DE MEDICIN/MEDICIN DE LATENSIN PICO
(modelo de 2 tiempos) .... ..... 1-1
1-3 HERRAMIENTA DE MEDICIN/MEDICIN DE LA TENSIN PICO
i-5 (modelo Enduro/Keroseno, modelo de 4 tiempos) ........... 1-3
r-1 SERVICIO DEL MOTOR (modelo de 2 tiempos) .... ..... 1-5
1-9 SERVICIO DEL MOTOR (modelo Enduro/Keroseno, modelo de 4 tiempos) ............... 1-7
1-11 SERVICIO DEL MOTOR (modelo de 4 tiempos) ... ....... 1-9
1- 13 CORTADOR DE ASIENTO DE VLVULA (referencia) 1 -11
1- 15 SERVICIO DEL MOTOR (Hlices de prueba) 1-13
1-17 SERVICIO DEL MOTOR (Desmontage yel montage delcigeal) ............... 1-15
1-21 SERVICIO DE UNIDAD lN FERIOR/BOMBA DEINYECC|N (modelo de 2 tiempos)... 1-17
1 -15 SERVICIO DE UNIDAD IN FERIOR/BOMBA DEINYECCIN
(modelo Enduro/Keroseno, modelo de 4 tiempos) ........... 1-21
r-27 SELECCIN DE LAMINILLAS/HERRAMIENTA PTT (modelo 2 tiempos).................... 1-25
SELECCIN DE LAMINILLAS/HERRAMIENTA PTT
r-29 (modelo Enduro/Keroseno, modelo de 4 tiempos) ........... 1-27
r -29
I -29 HERRAMIENTAS PARA MOTO DE AGUA 1-29
1-_31 HERRAMIENTA DE MEDICIN/MEDICIN DE LATENSIN PICO 1-29
sERVtCtO DEL MOTOR............... ......... 1-29
SERVICIO DEL MOTOR/ESERVICIO DE BOMBA DE INYECCIN 1-31
1l

:-7 2.DESCRTPCTON DE LAS HERRAMIENTA (TOOL DESCRPTION)


t-8 HERRAMIENTA DE MEDICION 2-1
-- l_1 MEDICIN DE LATENSIN PICO 2-7
r-r6 SERVTCTO DEL MOTOR............... 2-8
4 tiempos 2-13
l- 19 Moto de agua ......... 2-16
t-10 Desmontage yel montage del cigeal 2-17
l--30 Hlices de prueba 2-19
r32 SERVICIO DE UNIDAD IN FERIOR/BOMBA DE INYECCIN 2-20
SELECCIN DE LAMINILLAS -.. -. :,...,.. 2-30
HERRAMIENTA PTT 2-32
l- 1

3.HERRAMTENTAS REACONDC|ON (RECONDTilON TOOL)


';t-J JUEGO HEL|-SERT (90890-051 55) ........... 3-1
JUEGO DE TERMTNALES MARTNOS (90890-05354) ............ 3-2
PARTES OPCIONALES DEL ACOPLADOR ........... 3-3
+,1
APPLICATION CHART

OUTBOARDS MOTOR TOOL


MEASURING TOOL/PEAK VOLTAGE MEASUREMENT
(2 stroke model)

IVODEL 2 Stroke model

Tool 4AC
9.9F 258 40v 50G
No. D 4AS OU 20D
13.54 20c 25X 30D 40Y 558 60F
90890- 2C 5c BC 25N
15F 30H 50H 708
5cs
MEASURING TOOL
01252 Dial oauoe set o o o a o o o o o o a a
031 12 Pocket tester a o o o o o a o o o o o
031 41 Timinq liqht o o o a o o o o o o o a
UJ IbU Compression qauqe o o o o o o o o o o o o
03174 Diqital circuit tester o o o a o o o o o a o o
06754 lqnition tester o o o o t o o o o o o o
06756 Vacuum/pressure pump gauge set o o o o a o a a a a o a
06757 Throttle sensor adjusting ead FWY-3 o
ubdtl5 Diaqnostic flash indicator B
06864 Diaqnostic flash adapter 4
06760 Diqital tachometer o a o o o o a o o o o a
06840 Leakage tester o c o a a o o o o o o o
06786 Fuel pressure gauqe
06s42 Fuel pressure qauqe adapter B
06704 Diqital calioer o o a o a a o o a a c o
0301 6 Cvlinder oauoe 35 - 60 o o o o o o
06759 Cylinder gauge 50 - 100 (o) (a) (o) o o o (o) o o o
03006 Outside micrometer 0 - 25 o o o o o o o o a o o 3
03007 Outside micrometer 25 - 50 a a a o o o o (o) (o) o o I
03008 Outside micrometer 50 - 75 o o o o o o o o
03009 Outside micrometer 75 - 100 o
0301 0 lnsidemicrometer5-25 o c o o o o o o o o o o
031 B0 Thickness qauqe o a a o o o o o O a o a
031 07 Crankshaft aliqner o o o o o o o o
06563 Compression qauqe extension M14
PEAK VOLTAGE MEASUREMENT
o3172 Feak voltaqe adapter B o o o o a o o o c o c o
06867 (06767) Test harness FWY-2 o o
06868 (06768) Test harness EJ-ll-2
06857 (06757) Throttle sensor adiustinq lead FWY-3 o
06869 (06769) Test harness EJ-ll-3
06870 (06770) Test harness SMT250-3
o6a71 (06771], Test harness FWY-4
06875 (06775) Test harness AMP-4
06a72 (06772], Test harness FWY-6
0687e (0677e) Test harness FWY-8
06887 (06787) Test harness FW13613-2
06888 (06788) Test harness FW13613-1
06790 Test harness FSW-6
06791 Test harness FWY-3-L
46792 Test harness SMHW090-2
06793 Test harness SMHW099-3
0686 1 Test harness SM6195043
06846 Test harness QLW-3
o6a47 Test harness OLWD-3
06848 Test harness FSW-64
YAMAHA DIAGNOSTIC SYSTEM
60v-85300-02 Yamaha Diagnostic System (KlT)
-5
60v-ws853-0: Yamaha Dragnostic System(CD-F0lV)

*1 V4:1158, 115C, 1308, 1408, 140C *3 Electronicfuel injectioned modelonly


*z V6:150F, .150G, 150J, 150L, 175D,200F,200G, *4 2 stroke model
200H, 200J, 225D,225G .5 Up-date CD-ROIVI only

1-1

L
ART APPLICATION CHART

06888 (06788)

1-2
APPLICATION CHART

MEASURING TOOUPEAK VOLTAGE MEASUREMENT


(Enduro/Kerosene model, 4 stroke model)
M.DEL 4 Stroke modeL
--'\

MEASURING TOOL

Throttle sensor adiusting lead FWY-3


Diagnostic flash indicator B

Fuel pressure gauge adapter B

Outside micrometer 0 - 25
Outside micrometer 25 - 50
Outside micrometer 50 - 75
Outside micrometer 75 - 100
lnsidemicrometer5-25

PEAK VOLTAGE MEASUREMENT

Test harness FWY-2


Tesi harness EJ-ll-2
Throttle sensor adiustinq lead FWY-3

Test harness SMT250-3


Test harness FWY-4
Test harness AMP-4
Test harness FWY-6
Test harness FWY-B
Test harness FW13613-2
Test harness FW13613-1
Test harness FSW-6
Tesl harness FWY-3-L
Test harness SMHW090-2
Test harness SMHW099-3
Test harness SM6195043
Test harness QLW-3
Test harness OLWD-3
harness FSW-64
Test
YAMAHA DIAGNOSTIC SYSTEM
Yamaha Diaqnostic System (KlT)
-5
Yamaha Diagnostic System(CD-FIOM)

*l :1 1 58, 1 1 5C, 1 308, 1 408, 1 40C Electronic fuel injectioned model only
V4
*2 *4
V6:150F, 150G, 150J, 1501, 175D,20AF,200G, 2 stroke model
*5
200H, 200J, 225D, 225G Up-date CD-ROM only

1-3

\
IART APPLICATION CHART

60v-85300-02
a0v-wsB53-03

1-4
APPLICATION CHART

ENGINE SERVICE
(2 stroke model)
I\IODEL 2 Stroke model
Tool 4AC
No.
9.9F 258 40v 50G
28 4AS 6C '13.54 20D
20c 25X 30D 40Y 558 60F
90890- 2C 5C BC 25N
15F 30H 50H 708
5CS

06521 Flywheel puller o o o a a o o o o o


o6522 Flvwheel holder O o o o o O a o o o
06523 Bearinq outer race puller Assv
06524 Small end bearinq installer
06525 Small end bearinq installer O
06526 Small end bearinq nstaller a a
o6527 Small end bearino installer o o o
06s28 Small end beannq nstaller
06843 Piston slider s5B
06529 Piston slider s70
06530 Piston slider s85 , o
06534 Bearinq separator a a O a a o o o o c I
06540 Gear puller
06543 Small end bearinq nstaller o
06606 Driver rod LS o o I I o o o o
06623 Bearinq outer race attachmenl
o6624 Bearinq outer race attachmenl
06626 Bearno outer race attachmenl
06652 Driver rod L3 O
06630 Ball bearinq attachment
06631 Ball bearinq attachment
06635 Ball bearinq attachment
06637 Ball bearino attachment
06639 Bearino inner race attachment I
06640 Bearinq inner race atlachment o
06641 Bearino inner race attachment a a o
06644 Bearino inner race attachment O c o o
06645 Bearinq inner race attachment I O a a o
0661 s Needle bearino attachmenl a
06654 Needle bearinq attachment
06655 Ball bearinq attachment
06660 Bearinq inner race attachmenl
051 58 Piston rino comoressor
06661 Bearinq inner race attachmenl
06662 Bearino inner race attachmenl
06663 Ball bearinq attachment
o
06069 Shaft holder o
06355 Crankshaft holder 16 I
065s2 Crankshaft holder 20
031 s9 Vacuum oauoe
03094 Vacuum qauqe [Selector tvpe]
03060 'Attachment
ubSb I Crankshaft holder 12
06562 Crankshaft holder 18
01 235 Rotor holder
01 701 Sheave holder
04086 Universal clutch holder
06991 lnjector qrease
GENERAL TOOL
ut Deep socket 1 (30 x 00)
G2 Deep socket 2 (36 x 00)
G3 Deep sockei 3 (41 x 00)
G4 Deep socket 4 (46 x 00)
G5 T-type TORX socket T55
G6 E{ype TORX socket E10
G7 TORX tamper resistant driver T20
G8 T0RX tamper resistant driver T25

"1 V4:1158, 115C, 1308, 140B,140C *s


Electronic fuel injectioned model only
"z V6:150F, 150G, 150J, 150L, 175D,200F,200G, *4 2 stroke modet
200H,2AAJ,225D,225G 1-5

L
IART APPLICATION CHART

Tool
50G
No.
60F
708

1-6
APPLICATION CHART

ENGINE SERVICE
(Enduro/Kerosene model, 4 stroke model)
MODEL Enduro/Kerosene model 4 Stroke model
E9.9D
Tool E1 5D E25B
EK9.9D 40G.' E6OJ F6A
No. E8D EK'l5D EK25B E4OX 40J* 48C E6OH
EK9,9J EK25C E4OG E654 E1154 F2,54 F4A F6B
90890. EKsD
EK1 5P
40x.0 K4OJ 55c K5OE
EK4OG E75B F8C
EK9.9H E3OH
EK1 5N

06521 Flywheel puller o o o o o o a o o


06522 Flvwheel holder o a o a
06523 Bearinq outer race puller AssV
06524 Small end bearino installer
06525 Small end bearinq installer
06526 Small end bearind installer
06527 Small end bearinq installer o c c o
06528 Small end bearinq installer o
06843 Piston slider o58 o o
o6529 Piston slider o70
06530 Piston slider sB5 o o o
06534 Bearno seDarator o a a a o o
06540 Gear puller
06543 Small end bearinq installer
06606 Driver rod LS o a o
06623 Bearinq outer race attachment
06624 Bearinq outer race attachmenl
06626 Bearinq outer race attachmenl
06652 Driver rod L3 o
06630 Ball bearino attachment
06631 Ball bearinq attachment o o
0663s Ball bearinq attachment
06637 Ball bearino attachmenl a
06639 Bearinq inner race attachment o a
06640 Bearinq nner race attachment o o
06641 Bearinq nner race attachment o
06644 Bearinq nner race attachment o o o
06645 Bearinq nner race attachmenl
0661 3 Needle bearinq attachment o
06654 Needle bearinq attachment a o c
06655 Ball bearino attachment
06660 Bearinq inner race attachmenl
051 58 Piston rinq compressor
06661 Bearino inner race attachment
06662 Bearnq nner race attachment o o
06663 Ball bearinq attachment
06069 Shaft holder
o
06355 Crankshaft holder 'tr6
065s2 Crankshaft holder 20
031 59 Vacuum qauqe
03094 Vacuum oauoe lSelector ivnel
03060 . Attachmen{
06561 Crankshaft holder 12
06562 Crankshaft holder 18
01235 Rotor holder
o1701 Sheave holder
04086 Universal clutch holder
06991 lniector qrease
GENERAL TOOL
G1 Deep socket 1 (30 x 100)
G2 Deep socket 2 (36 x 100)
G3 Deep socket 3 (41 x 100)
G4 Deep socket 4 (46 x 100)
G5 T-tvpe TORX socket T55
G6 E-type TORX socket E10
G7 TORX tamper resistant driver T20
u TORX tamper resistant driver T25

.1 V4'.1158,
*2
115C, 1308, 1408,140C *3
Electronic fuel injectioned model only
VG :150F, 150G, 150J, 150L, 175D,200F, 200G, *4
2 stroke model
200H, 200J,225D,225G 1_7

\-
ART APPLICATION CHART

- cdel 4 Stroke model


F75A
Tool F9,9C F75B F2OOA
F6A FzOA F5OA F4OD FTSOB FSOA F200c FL200C
No. FTg.9D F3OA
. F6B
90890-
FTBD F9,9E FTg,9A
F13.54
F1 58 F25A F25C F5OD F5OF FTsOC
FTsOG F9OA FsOB F115A F1 5OA FL2OOA F2OOB
F2258 FL225B
FT25B F4OB FT6OD F1 OOA F9OB FL1 1 5A FLl 5OA F2254 FL2OOB
FBC F6OA F60C FT6OB F1 OOB F25OA FL25OA
F1 5A F1 OOD FL225A
F1 OOC

06523
o6524
06525 o
06526
06527
06528 r
o o
06843 o
06529 o o o o
06530
06534 o o o o o
06s40
06543
06606 o o
06623
o6624
06626 a o
06652
06630
06631
06635 o
06637
06639
06640
06641
06644 o
06645
0661 3
06654
06655
06660
051 58
o o
06661
06662
o
06663 o
06069
06355
06552 o
031 59 o a (o) (a)
03094 (o) ( o (o)
03060 ( (o)
06561 o
06562 o o o
01 235
01701
04086
o
06991

G1 o
G2 o
o o
G4 o 3
G5 o
G6
7
GB o

1-8
APPLICATION CHART

ENGINE SERVICE
(4 stroke model)

MODEL 4 Stroke model


Tool F9.9C
F6A F2OA F5OA
No. F3OA
F2.54 F4A F6B FTBD F9.98 FT9.9A FTg,9D F1 58 F25A F25C F5OD
90890- F13,54 F4OB
FBC FT25E F6OA
F1 5A

01426 Oil filter wrench 64 a a a a o o


06830 Oil filter wrench 72.5
0401 I Valve sprinq compressor o a a a a o a
041 08 Valve sprinq compressor attachment
06320 Valve sprinq compressor attachmenl

o4064 Valve quide remover/installer 5.9


06802 Valve quide installer 5.4 a I a
0681 0 Valve quide installer 5.5
0401 5 Valve quide installer 5.6
06804 Valve quide reamer 5.5 a a a o
04066 Valve quide reamer 6.0
05041 Tao handle (5-6) o o o I,
0631 6 Valve seat cutter holder o5.5 a o o
06553 Vaive seat cutter holder 6.0
0631 3 Valve seat cutter 5'-25 o a a
0631 4 Valve seat cufter 5o-29
0681 I Valve seat cutter 30'-26.5 New
06328 Valve seat cutter 30'-27
0681 8 Valve seat cutter 30'-30.5 New
06326 Valve seat cutter 30'-32.5
06327 Valve seat cutter 30'-35 o
06817 Valve seat cutter 30"-38
0631 2 Valve seat culter 45"-27.5 o a a a a a o o o o (o)
06555 Valve seat cutter 45"-30 a
06325 Valve seat cutter 45'-35 a o a
0681 6 Valve seat cutter 45'-38
0631 5 Valve seat cutter 60'-26 O a o o a a a a o o o o
06323 Valve seat cutter 60L30.4 a a
o6324 Valve seat cutter 60'-36 a

1-9
IART APPLICATION CHART

MODEL 4 Stroke model


Tool F75A F75B F2OOA
F4OD FT5OB FSOA F200c FL2OOC
No. FT5OG F9OA FBOB F] 15A F1 5OA FL2OOA F2OOB
F5OF FT5OC F2258 FL225B
90890- FT6OD F1 OOA
F90B FLl 1 5A FL1 5OA F2254 FL2OOB
F60C FT6OB F1 OOB F25OA FL25OA
F1 00c F1 OOD FL225A
01426 Oil filter wrench 64
06830 Oil filter wrench 72.5 o o o a o
0401 9 Valve sprinq compressor a o
04.108 Valve snrino comoressor attachmenl
06320 Valve sprinq compressor attachmenl a a
06801 Valve ouide remover/installer 5"4 o o o o o a o o
04064 Valve quide remover/installer 5.9
06802 Valve ouide installer 5.4
0681 0 Valve quide installer 5.5 a a
0401 5 Valve quide installer 5.6
06804 Valve ouide reamer 5.5 O o
04066 Valve quide reamer 6.0
05041 Tap handle (5-6)
041 01 Valve lapper o o o o o
0631 6 Valve sea cutter holder 05.5 a
06553 Valve sea cutter holder 06.0 a a a
0631 3 Valve sea cutter 5'-25
0631 4 Valve sea cutter 5{29
0681 I Valve sea cutter 30'-26.5 New
06328 Valve sea cutter 30"-27 o o a t a
O681 B Valve seat cutter 30'-30.5 New
06326 Valve seat cutter 30'-32.5 O I o a o o o
06327 Valve seat cutter 30"-35 O
0681 7 Valve seal cutter 30'-38 o
0631 2 Valve seat cutter 45"-27.5
06555 Valve sea cutter 45'-30 o o
0632s Valve sea cutter 45"-35 o a
068.16 Valve sea cutter 45'-38 o
0631 sValve sea cutter 60"-26 a
06323 Valve seat cuiter 60'-30.4
06324 Valve seat cutter 60"-36 o o a a o

1-10
APPLICATION CHART

VALVE SEAT CUTTER (Refering)

F2.54 F4A/F6A/F6B F9.gA/F9.98/F9.9C/F9.9D


MODEL
FBC/FTBD F13.sA/F15AiF158
-=-=-=--=\ Part of port
ln. A ln. B In. C Ex. A Ex. B Ex. C ln. A ln. B In. C Ex. A Ex. B Ex. C ln. A ln. B ln. C Ex. A Ex. B Ex. C
Tool No.90B90l-.----------...-
0631 6 a5.5 mm holder) a o o a o a a a o a o a a a
06553 o6.0 mm holder)
0631 3 5', o25 mm) a
0631 4 5", o29 mm) O
0681 I
30', @26.5 mm) New
06328 (30', a27 mm) a
06818 (30", o30.5 mm) New
06326 :30', o32.5 mm)
06327 (30', o35 mm)
06817 (30', o38 mm)
0631 2 45", o27.5 mm\ o o a c
06555 45', o30 mm)
06325 45", @35 mm)
0681 6 45', o38 mm) a
06315 (60", 026 mm) o a a o
06323 (60', o30.4 mm)
06324 (60", 036 mm)

F20AIF25AIFT25B F25C F5OA/F6OA/FT6OB


MODEL
F3OA/F4OB FTsOB/FTsOC/F5OD

_-\ Part of port ln. A ln. B ln. C Ex. A Ex. B Ex. C ln. A ln. B ln. C Ex. A Ex. B Ex. C ln. A ln. B ln. C FxA ExB Ex. C
Tool No.90890- =-\
06316 (@5.5 mm holder) a a a o a a o a a a o a a o o
06553 (06.0 mm holder)
06313 (5", o25 mm)
06314 (5', o29 mm)
06819 (30', 026.5 mm) New
06328 (30", a27 mm\ o
06818 (30', o30.5 mm) New
06326 (30", @32.5 mm) o o
06327 (30', o35 mm) a
06817 (30", o38 mm)
06312 (45", @27.5 mm\ o o
06555 (45', o30 mm) a a
06325 (45'. @35 mm) a o
06816 (45", o3B mm)
06315 (60', 026 mm) o a a
06323 (60", @30.4 mm) a a
06324 (60', 036 mm) a

1-1 1

L
IART APPLICATION CHART

F75A|FTSBIFBOA/FBOB
MODEL F4OD/FsO F/FT5OG/F6OC/FT6O D F90A/F908/F1 00A/F1 008
F10oC/F1OoD/F(L)1 15A

-:ol No.90890"
,6316 (o5.5 mm holder
16553 (06.0 mm holder)
16313 (5', a25 mm)
16314 (5", o29 mm)
C6819 (30', 026.5 mm) New
06328 (30", a27 mm)
06818 (30", o30.5 mm) New
i 06326 (30', o32.5 mm)
06327 (30', o35 mm)
06817 (30", o38 mm)
06312 (45', o27.5 mm)
06555 (45', a30 mm)

06816 (45', o3B mm


06315 160'. o26 mm

06324 (60', 036 mm)

MODEL F(L)200A/F(L)225A F(L)2ooB F( L)200C/F(L)2258/F(L)250A

Part of port
ln. A ln. B ln. O Ex. A Ex. B Ex. C ln. A ln. B ln. C Ex. A Ex. B Ex. C lnA ln. B ln. C Ex. A Ex. B E., ^
ToolNo.90890-=-=-\
06316 (o5.5 mm holder) a o o a a o a a a a a o a a a a
06553 (o6.0 mm holder)
06313 (5', o25 mm)
06314 (5', @29 mm\
06819 (30', 026.5 mm) New
06328 (30', o27 mm)
06818 (30', 030.5 mm) New
06326 (30", o32.5 mm) a o
06327 (30', @35 mm) a
06817 (30", o3B mm) o
06312 (45", a27.5 mm\
06555 (45", o30 mm) a o
06325 (45', o35 mm) o o a a
06816 (45", o38 mm) a
06315 (60", a26 mm)
06323 (60', o30.4 mm)
06324 (60", 036 mm) a o a o a
- -l
tI
-_

tBi\ c
A\

1-12
APPLICATION CHART

ENGINE SERVCE
(Test propeller)
(2 stroke model)
MODEL 2 Stroke model

Tool 55D
No.
9.9F 258 40v 50G 75C
28 4AS bU 20D 754
13.54 vv 25X 30D 40Y 558 60F 804
90890- z\. (/ 25N 758
15F 30H 50H 708 904
5cs 854

01 601Test propeller (6461 o


0 609 Test propeller (647)
0 611 Test propeller (6631 o o
0 613 Test propeller (664) o
0 618 Test propeller (6761
0 619 Test propeller (683 o
01620 Test orooeller 1688 O o a
o1621 Test propeller (689 o a
01624 Test propeller (6E5
01 625 Test propeller (6G1) o
01 626 Test propeller (6G5
a1627 Test propeller (6GB)
01 629 Test propeller (61N) o
01 630 Test propeller (6L5) , o
01 631 Test propeller (616)

Tool
No.
90890-

01 601
01
01611
609

o.1613
01618
X
Tesl propeller (646)
Test propeller (647)
Test propeller (663)
Test propeler (664)
Test propeller (676)
v4.1 _1 308 v6* D1 sON
1

1754
2004
504

_2004
L1 50F
L1 5OJ
L2OOF L2OOA
L2OOJ
2 Stroke model

L1 5OA
225C L225C
225F
2504
2508
250G
L225F
L25OA

L25OG
Z1
Z1
50P
sOQ
2175G LZ1 50P 2225H
2175H LZ2OON 2250F
L25OB Z2OON
Z2OOP
2250D
Z3OOA
_22501
rz300t
Z3OOB

01619 Test propeller (683)


01 620 Test propeller (688)
01 621 Test propeller (689)
01624 Test propeller (6E5) O
01 625 Tesi propeller (6G1)
01626 Test propeller (6G5) o o
01627 Test propeller (6GB)
01 629 Test propeller (61N)
01 630 Test propeller (615)
01 631 Test propeller (6L6) t
NA NA NA NA NA NA NA NA NA NA

*1 Y4 .1158, 115C, 1308, 1408,140C


*2 VO :150F, 150G, 150J, 150L, 175D,200F,200G, 200H, 200J,225D,22SG
*3 Electronic fuel injectioned model only
*4 2 stroke model
NA : Not availables

1-13
.IART APPLICATION CHART

(Test propeller)
(Enduro/Kerosene model, 4 stroke model)
__l I\4ODEL
E9,9D
Enduro/Kerosene model 4 Stroke model

Tool E1 5D

? r."1 No. EBD


EK9.9D E25B 40G*
E4OX 40J-. E48C E6OH
E6OJ F6A
EKl 5D
B 80Al EK9.9J
EK25B E40G E65A 1 15 F2"5A F4A F6B FTBD
90890- EKSD 40x-o K4OJ E55C K5OE
EK'15P E3OH EK4OC E75B F8C
EK9,9H
EK1 5N

0 601 Test propeller (646)


0 609 Tesl propeller (647) a
0 611 Test propeller (663) o o o
613 Test propeller (664)
= 0 618 Test propeller (676) a
= 0 61S Test propeller (683) o o
r f l 0 620 Test propeller (688) o c
= -. 0 621
0 624
Test
Test
orooeller 1689)
propeller (6E5) o
0 625 Tst propeller (6G1)
0 oo Test propeller (6G5)
= 0 627 Test oroneller (6G8)
0 629 Test propeller (61N) a
= 0 630 Test propeller (6L5) I o
01 631 Test propeller (6L6)

r-rl
=
-.

_t
=
=
LZ250Dl

-' tzgoon
.it I
Tool
No.
90890-

01 601
01
X
Test
60s Test
0 b 1 Test
0 6 J Test
0 o B Test
0 6 s Test
propeller
propeller
propeller
propeller
propeller
(646)
(647
(663
(664
(676
oroD6ller (683 o
F9.9C
:T9.9[ F.l58 F20A
F9,98 :Tg.g :13.5

F1

o
F25C
5A
F25A
FT25B
F3OA
F4OB
4 Stroke model

F5OA
F5OD
F6OA

o
FT5OB

FT6OB
F4OD
FsOF
FTsOC FTsOG
F60C
FT6OD
F75B
FBOB
F90B
F1 00t
F75A
FSOA
F9OA
F1 OOA
F1 OOB
F1 00c
Fl154 FL1 1
F{Ll1 501
F(D2oor
F(L)2ooE
5A F(L)zoo(
F(L)225r
F(L)22sE
r-lr \cqo

0 620 Test propeller (688 o


= 01 621 Test propeller (689 o c
01624 Test propeller (6E5) o o
01625 Test propeller (6G1)
01626 Test propeller (6G5
= 0 627 Test propeller (6G8) o
0 625 Test orooeller 161N)
0 630 Test propeller (6L5)

= 0 631 Test propeller (6L6 o


,- NA-l NA NA NA NA
=

1-14
APPLICATION CHART

ENGINE SERVICE
(crankshaft disassembly and reassembly)
The toors on these pases (1-1s and 1-14) can be ordered rrom
(2 StfOke mOdel) the Marine service Division or yamaha Motor co., Ltd.
2 stroke model
Tool 4AC
No. 9.9F 258
28 4AS CrU 2AD
90890- 2C
3A 13.54 20c 25X
OU 25N
15F 30H
5cs
02422 Crank shaft iiq set I
o o o o o o o
02351 . Flange
. Body
1 O o o o a o o
02352 '1
o o o o o o o
02353 .Bolt 4 o O O o o o o
02354 . Washer 4 o o o o o o o
02355 Bushing-1 (D15) 1
o
o2357 .Bushinq-3 (D20) o o o
2 o
02358 Bushing-4 (D22) 1
. Bushinq-5 (D25)
02359
. Bushing-7 (D29)
2 o o o
02361
02363 . Bushinq-9 (D30)
o
02365 . Bushing-1 1 (811)
02366 . Bushinq-12 (D35)
02399 . Bushinq-13 (D20)
o o
02419 . Bushing 14 (E25A12SV)
2 o
o
o2367 . Heiqht rinq-1 (H28) o
02369 Height-rinq-3 (H40) o
02371 . Height ring-5 (H47)
02376 . Height ring-10 (H53)
o
02377 . Height rinq-11 (H54)
o
O
02379 . Height ring-13 (H57)
02401 . Heiqht rinq (E40G/J)
o
06590 . Height ring 640 (H-19)
o2384 . Pressure plate
. Press body
o o o c a o
.Plate A
o o o o o o
02386
. Plate B
o o o o
v100 I 2 o o O
024A2 Plate C 2
. Boll
02388 o o
02389 . Pressure pin A
. Pressure pin B
c o o o
02390
o2403 . Pressure pin C
o o o
02391 . Bearinq pressure A o o
02392 . Bearing pressure B
o o
02393 . Bearinq pressure C '1
1
o o o
02394 . Support a o o
02395 . Spacer A
O o o o
1 o o
02396 . Spacer B
02404 . Spacer C
1
o o o o o
1

02416 Disassemblinq kit 1

02407 . Nut
6
02408 Pressure plate 1

02409 . Pole 3
02410 . Plate A
02411 . Plate B

02417 Assemblinq kit


02412 . Guide J
024 3 . Guide plate I

o24 4 Guide pole 1

024 F . Base 1

02418 Crank separater kjt (set 02416 + 02417)


Q'ty : The figure for this part indicates the quantity of the parts ordered in a set or a kit
1_15

IL
HART APPLICATION CHART

rered from (Crankshaft disassembly and reassembly)


:" Co,, Ltd. Endu rolKerosene model)
Enduro/Kerosene model
E9.9D
E1 5D
EK9.9D
EK1 5D
EK9,9J
EK1 5P
krg.gn)
lrxr snr.,l

Crank shaft iiq set

-11 (811)
Bushing-12 (D35)

14 (E25A125V)

t ring-5 (H47)

ins-11 (H54)
13 (H57)

640 (H-19)

1 02417
02412

02414

Crank separater kit (set 02416 + 02417)

2 stroke model
1-16
APPLICATION GHART

LOWER UNIT SERVICE


(2 stroke model)

Drive shaft holder '1

Drive shaft holder 2

Drive shaft holder 4

Drive shaft holder 6


Drive shaft holder 7

. Outer race puller claw A


Outer race puller claw B

. Bearng puller claw 2

Needle bearinq attachment


Needle bearinq attachment
Needle bearinq attachment
Needle bearino attachment

Needle bearino attachment

*r V4:1158, 115C, 1308, 1408, 140C *3 Electronic fuel injectioned model only
*2 V6:150F, 150G, 150J, 1501, 175D,20AF, *4 2 stroke model
200G, 200H, 200J, 225D, 225G -5 Apply pressure to outer propeller shaft

1-17

b-
:HART APPLCATION CHART

2 Stroke model

JObtJ I

J6602

1-18
APPLICATION CHART

MODEL 2 Stroke model


Tool 4AC
No.
9.9F 258 40v 50G
28 4AS bU 20D
IJ.5A 20c 25X 30D 40Y 558 60F
90890- 2C 5c 8C 25N
15F 30H 50H 708
5cs
uoot/ Needle bearinq attachmenl o
0661 B Needle bearino attachment
0661 9 Bearinq outer race attachment
06620 Bearinq outer race attachment
06621 Bearinq outer race attachment a
06622 Bearing outer race attachment o o
06623 Bearino outer race attachment
o6824 Bearing ouler race attachment o
06625 Bearino outer race attachment o o o
06626 Bearinq ouier race attachment o
06627 Bearno outer race attachment o a o o o
06628 Bearinq outer race attachment o o a a o
06629 Ball bearino attachment
06630 Ball bearinq attachment
06631 Ball bearinq attachmenl
06632 Ball bearinq attachmenl O o
06633 Ball bearinq attachmenl o
06634 Ball bearinq attachrnent o o c o
06635 Ball bearing attachmenl
06636 Ball bearino attachmenl
06637 Ball bearing attachment o o
06638 Ball bearino attachmeni o o
06639 Bearinq inner race attachment o o
06640 Bearino inner race attachment (a) o o o
ubb4 Bearinq inner race attachment
I
o o o
06642 Bearino innr race attachment I
06643 Bearinq inner race attachment o o o
06644 Bearng inner race attachment o o o O o o
06645 Bearinq inner race attachmenl o o o o o o
06646 Bushing puller center bolt o
06648 Bushinq puller spacer o
06649 Bushing attachment I o
06650 Bushnq attachmenl o
06651 Bushing attachmenl a o
06652 Driver rod L3 o o o o o o o o o
06653 Needle bearinq attachment o
06654 Needle bearino attachment
06655 Ball bearinq attachmenl
06656 Ball bearinq attachment
06657 Ball bearinq attachment
06658 Bearing outer race attachment
06659 Bearino inner race attachment
06660 Bearino inner race attachment
06661 Bearinq inner race attachment
06662 Bearrno inner race attachment

06052 Shift rod push arm o


YB-42223 Gland nut wrench
\B-42224 Pinion nut wrench
*1 V4:1158,'115C, 1308, 1408, 140C
*2 V6:150F, 150G, 150J, 150L, 175D,200F,200G,200H,
ZO}J,225D,22SG
*3 Electronic fuel injectioned model only
-4 2 stroke model
-5 Apply pressure to propeller
outer shaft

1-19
)HART APPLICATON CHART

2 Stroke model

1-20
APPLICATION CHART

LOWER UNT SERVICE


(Enduro/Kerosene model, 4 stroke model)

Bearing housing puller claw L

Bearing housing puller claw S

Rinq nut wrench extension

Socket adapter 2

Drive shaft holder 3

Drive shaft holder 5

Drive shafi holder 7

Bearinq outer race puller a


. Outer race puller claw A
Outer race puller claw B

. Bearing puller claw 1

installer center bolt

Driver rod LS

Needle bearing attachment

Y4:1158, 115C, 1308, 1408, 140C *3 Electronic fuel injectioned model only
V6 :150F, 150G, 150J, 1501, 175D,2A0F, *4 2 stroke model
200G, 200H, 200J, 225D, 225c -5 Apply pressure to ouler propeller shafl
1-21
IART APPLICATION CHART

4 Stroke model

1-22
APPLICATION CHART

MODEL Enduro/Kerosene model 4 Stroke model


E9.9D
Tool E1 5D

No. EK9.9r E25B 40G.. E6OJ F6A


EBD EKl 5D E4OX 40J.4 E4BC E6OH
90890- EK9.9J EK25E E4OG E65A E115A F2.5A F4A F6B
EBDK 40x.0 K4OJ Essc KsOE
EK'l5P EK25C EK4OG
EK9.9H
E75B FBC
EK1 5N E30H

06617 Needle bearinq attachmenl o o o


0661 Needle bearing attachment
B
0661 I Bearing outer race attachment
06620 Bearing ouler race attachmenl
o
06621 Bearing outer race attachment
o o
06622 Bearing outer race attachmeni a a o o
06623 Bearing outer race attachment
06624 Bearinq outer race attachment
o
06625 Bearing outer race attachment o o
06626 Bearinq outer race attachment
o a
06627 Bearing outer race attachment o o o o c o
06628 Bearinq outer race attachment
06629
a
Ball bearing attachment
06630 Ball bearinq attachment
o
06631 Ball bearing attachment
o o
06632 Ball bearing attachment a o o
06633 Ball bearing attachment o c o
06634
06635
Ball bearinq attachment
Ball bearing attachment
o o o o o
06636 Ball bearing attachment
o
06637
06638
Ball bearing attachment
Ball bearing attachment
o o o o
o
06639 Bearing inner race attachment
o o o o o o
06640 Bearing nner race attachment (o) o o o o o o
06641 Bearing lnner race attachment
o o o o o
o6642 Bearing inner race attachmenl o
06643 Bearing inner race attachmenl o o o
06644 Bearing inner race attachmenl o o o o o o
06645 Bearing inner race attachment o
06646 Bushing puller center bolt
06648 Bushing puller spacer
a
o
06649 Bushing attachmenl a o o o
06650 Bushing attachment o o O
0665 Bushing attachment
o6652
1

a o o o o I

Driver rod L3
o o o o o o o o o
06653
06654
Needle bearing attachment
Needle bearing attachment
o o o o i
06655 Ball bearinq attachment T
ll
06656 Ball bearing attachment
06657 Ball bearinq attachmenl
rll

06658 tsearing outer race attachment


l.
06659
06660
Bearing inner
Bearing inner
race attachment o tlt

race attachment
06661 Bearing inner race attachment
06662 Bearing inner race attachment
- 1ll

:,

'r*

06052 Sh rod push arm


YB-42223 Gland nut wrench

l
tll
Y8.42224
)
Pinion nut wrench

V4 :1158, 115C, 1308,


*2 V6:150F, 150G, 150J, 140B, i40C
1501, 175D,200F,200G,200H, 2OOJ,Z2SD,225G
*3 Electronic fuel injectioned model only
*4 2 stroke model
.5 Apply pressure to outer propeller shaft

1-23

\_
:HART APPLICATION CHART

Ke model 4 Stroke model

Tool
F6A
No.
F6B
30890.
FBC

0661 7
0661 B
0661 I

i 06641

06642
06643

c6645

06648
06649
a 06650

o 16652
366s3
16654
16655
lhhSh
r6657
16658

"16659

-or)r) I

_ 6052

1-24
APPLICATION CHART

SHIM SELECTION / PTT TOOL


(2 stroke model)

MODEL 2 Stroke model r


Tool 4AC
No. 9.9F 258 40v 50G
2B 4AS 6C 20D
90890-
3A 13.5A 20c 25X 30D 40Y 558 60F
2C 5C BC 25N
15F 30H 50H 708
5CS

5ilVt tsLEU IIUN


06701 Shimming plate o a o o o o o o
0671 0 Pinion heiqht qauqe o o o o o o
0671 1 . Pinion heiqht qauqe plate A
06712 Pinion heiqht qauqe plate B o o o o o o
06703 Pinion heiqht plate
a
06704 Digital caliper o o o o o o o o o
06844 Magnet base a a o a O a o I o o o
06706 Backlash indicator o o o o o o o o o o o
07003 Maqnet base plate o a o a o o a o o a o
01252 Dial qauqe set o o o o o o o o o o o
r- r r tuuL
06568
(06544)
Gvlinder-end Gcrew wrench
Cylinder-end screw wrench
a o a
(o) (o) (o)
06587 Trim & tlt wrench
(06548) Trim & tilt wrench
a a o
o) (o
06588 PTT wrench 46
06773 Up relief fittino
06774 Down relief fittinq
06776 Hydraulic pressure qauqe
06560 Power tilt wrench
06580 PTT oil pressure gauoe assembly
06581 PTT oil pressure qauoe adaoter
06569 Title rod wrench
06572 PTT piston vice attachment

Y4 :1158, 115C, 1308, 1408,140C


*2
V6 :150F, 150G, 150J, 1 501, 1 75D, 200F,200G, 200H, 200J, 225D, 225G

1-25
)HART APPLICATION CHART

2 Stroke model

50c I

B 6OFI
7oB
_t I

)) -Tl
ol
)---lol
-_1
r- dl
) ol
)Tl
)--o-"1
---ol
) ol
crl
'li----1
,--l-T]
_--_-l
I

---l
-J

1-26
APPLICATION CHART

SHIM SELECTION / PTT TOOL


(Enduro/Kerosene model, 4 stroke model)

MODEL Enduro/Kerosene model 4 Stroke model


E9.9D
Tool E1 5D E25B
EK9,9D 40G., E6OJ F6A
No. E8D EKl 5D EK25B E40X 40J-' E48C E6OH
E40G E654 1 154 F2.54 F4A F6B
90890- ESDK EK9.9J EK25C 40x.1 K4OJ E55C K5OE
EK1 5P E75B
EK4OG FBC
EK9.9H E3OH
EK'l5N
SHIM SELECTION
06701 Shimming plate o o a a o a o a o
0671 0Pinion heiqht qauqe o o o o o o o a
06711 . Pinion heioht qauoe olate A o
06712 Pinion heioht oauoe olate B o o o o o o o
06703 Pinion height plate a o
06704 Diqital caliper o o o o o o o o o o
06844 Maqnet base o o o a o a o a o O o
06706 Backlash indicator o o a o o o o o o o o
07003 Maqnet base plate o a o o o o o o o o
o1252 Dial qauqe set o o o o o o o o o
PTT TOOL
ub5blt Cvlinder-end screw wrench o
(06544) Cylinder-end screw wrench (o)
06587 Trim & tilt wrench o
(06548) Trim & tilt wrench (o)
06588 PTT wrench 46
06773 Up relief fittinq
06774 Down relief fittinq
06776 Hydraulic pressure qauqe
06560 Power tilt wrench
06580 PTT oil pressure qauqe assembly
06581 PTT oil pressure gauge adapter
06569 Title rod wrench
06572 PTT piston vice attachment

2 stroke model

I
F

r
1-27
HART APPLICATION CHART

i
^atrol

'06572

1-28
APPLICATION CHART

WATERCRAFT TOOL
M EASU RING TOOL/PEAK VOLTAG E MEASUREMENT
ENGINE SERVICE

MODEL
Tool
No. FXTOO SJTOOA WB760 WBBOO /VV I /UUE XLTOO VXTOO XL76O

90890,
Tool name
MEASURING OOL/PEAK VOLTAGE MEASUREMENT
o o o o :2
01252 Dial qauqe sel o O o o o ::5,
06585 Dial qauge stand sei
:r-5
06584 . Dial oauoe needle 173
. Dial qauqe stand 173 -,:
06583
03006 Outside micrometer 0 - 25 o o o o o o o o a :;30
iir
03007 Outside micrometer 25 - 50 o o o o o o o o o -
_:s
03008 Outside micrometer 50 - 75 o o o o o o o o o
03009 Outside micrometer 75 - 100 o o o a o o o o o _ 3:,
:i:fi
0301 0 lnsidemicrometer5-25 o o o o o o o o o
06759 Cylinder gauge 50 - 100 o o o a o o o o o
031 B0 Thickness oauoe a o o o o o o o o -
_.i i

03112 Pocket tester o o o o o o o o o -


03174 Dioital circuit tester o o o o o o o o a -::-
-:
031 60 Compression gauge o o o o o o o o o .;:
06582 Comoression oauqe extension M10
_a
06786 Fuel pressure qauqe
:,:8
06842 Fuel pressure gauge adapter
06754 lonition tester o o o o o o a o a
-F:-
06756 Vacuum/ presure pump gauge sel
Doital tachometer e a o o o a o o o . :-
06760
o a o o o o o -:-
03172 Peak voltaqe adapter B o O
:,:
06769 Test harness EJ-ll-3
:ia
06867 (06767) Test harness FWY-2
:,:E
06871 (06771) Test harness FWY-4
iitf;E
06877 (06777) Test harness HM090-3 ,:;r
06878 (06778) Test harness 090-4
06879 (06779) Test harness FWY-B c o o o iitfrffi
'i,ffi
06880 (06780) Test harness SMT618-6
06870 (06770) Test harness SMT250-3 -rlffi
rLlff
Test harness FSW-6 .
06790
xffi-
06791 Test harness FWY-3-L
06792 Test harness SMHW090-2 . lirfrl
Test harness SMHW090-3 I'um.r
06793
rlliffi
06848 Test harness FSW-6A
06849 Test harness SM61 95021-6 try
riffi
06862 Test connector FMY-B
l:'rfl
01 080 Rotor Duller
{I[T
60v-85300-02 Yamaha Diaqnostic Svstem (KlT)
-2
60v-ws8s3-03 Yamaha Diagnostic System (CD-ROM) 'd1im

ENGINE SERVICE
06521 Flywheel puller o o a o o o o o tiffi
06522 Flvwheel holder o o o o o !rw
06550 Flvwheel holder o o a W
06534 Bearinq separator o o o o o o M
Iitiw

06425 Coupler wrench o o o O o a 'liil


ub54b Corroler wrench o o
0655 1 Couoler wrench o rruu
06606 Driver rod LS o a o o O o o o -,H
rllill

o6624 Bearinq outer race attachment


]ll
ut)ozo Bearinq outer race attachment o o o o o

Available separately (set 06585=06584+06583)


*2
Up-date CD-ROM only

1-29
{RT APPLICATION CHART

06534
06425
06546
06551

1-30
APPLICATION CHART

ENGINE SERVICE
JET PUMP SERVICE

Tool MODEL
No. FXTOO SJTOOA WBTOOA WB760 WBSOO WVTTOOB XLTOO VXTOO XL76O
g
90890-
Tool name
ENGINE SERVICE
01426 Oil filter wrench 64
;
01701 Sheave holder
01235 Rotor holder
03094 Vacuum gauge [Selector type]
03060 . Attachmenl
;
06586 Shaft holder
06756 Vacuum/pressure pump gauge sef --=
0401 I Valve sprinq compressor --:
04 OB Valve spring compressor attachment
04 14 Valve sprinq compressor attachment -=
04 11 Valve guide remover 4.0
04 16 Valve ouide remover 4.5 .':
a4 12 Valve guide installer 4.0 .-:
04 17 Valve quide installer 4.5 -=
04 13 Valve gude reamer 4.0
Valve quide reamer 4.5
04 18
0681 1 Valve seal cutter holder o 4.0
:-t
0681 2 Valve seat cutter holder o 4.5 - _t

0681 5 Valve seat cutter 30'-24 .-:J


06328 Valve seat cutter 30'-27
0681 4 Valve seat culter 45"-24 - _t

0631 2 Valve seat culle( 45"-27.5 - ,t

0681 3 Valve seat cutter 60'-22 r


0631 5 Valve seat cutter 60'-26
051 58 Piston rinq compressor =
JET PUMP SERVICE
06069 Shaft holder a a o a o o o o =_.t

06552 Crankshaft holder 20 o =*t


0651 I Drive shaft holder 4 o o a a o o o o :l
0651 9 Drive shaft holder 5 o :r
06425 Couoler wrench o a o o o o :r
06s46 Coupler wrench o .N

06551 Couoler wrench a Il


06523 Bearinq outer race puller assemblv o o o o o o o ;r
06531 Slide hammer handle o a a o a O o o lfl

06602 Driver rod SL o o o i1{

06605 Driver rod LL o o o o JI

06606 Driver rod LS o o o o o o o o o It


06652 Driver rod L3 o o ,t

06653 Needle bearinq attachmenl Ifi

0661 1 Needle bearino attachmenl o o O fm

0661 3 Needle bearinq attachmenl o ill

0661 4 Needle bearino attachmenl a m

06631 Ball bearinq attachment o Irx

06634 Ball bearino attachment o o o o o o a o o Llu

06638 Ball bearinq attachment o o o o 't


06636 Ball bearino attachment o o o l!

06657 Ball bearinq attachment m

06625 Bearinq outer race atiachment o o o m


06626 Bearinq outer race attachmenl o o o a o rm

06662 Bearinq inner race attachment o o o o o o o IW

06501 Stopper quide plate o rlll

06535 Bearinq puller assemblV o rm

06538 Stopper quide stand o l

06536 Bearnq puller crow 1 .,m

06704 Diqital caliper a o o o o o o G o :ill

1-31
{ART APPLICATION CHART

--.-
1-32
f-

TOOL DESCRIPTON

MEASURING TOOL

Tool No.
g0g9o- ool name
I Usage Note

06760 Digital tachometer


BE ffi

03141 Timing light


B :6

06754 lgnition tester F.':

(Spark gap tester)

03160 Compression gauge Plug type: -jEi


B,C&D
.o'Q
\.(b
0-1500 kPa

(s
,2.,

06563
06582
Compression gauge
extension M14
Compression gauge
B 06563
d1:M145
d2:19
t(ffi

(.'---F=
extension M.10 r^n - L1 :135
Gi+
llsffl (
-z/
r tlf:-
06582
-)4/ d1 :M1OS

Jl#1 5:- d2:14


-+ L1 :165

lll

2-1
TION TOOL DESCRIPTION

Tool No.
g0gg0- ool name I Usage Note

06840 Leakage tester


B 0-250 kPa

06786 Fuel pressure gauge


i06785 . Mouth feel rubber B 0-600 kPa

i.'ggg 06785 *'


Q'ty=3pst7Or.o

Fuel pressure gauge use with 06786


adapter B B o6s42

Fuel pressure gauge


adapter
t!
E
use with 06786

06756 Vacuum/pressure
pump gauge set H @ Vacuum
0-(-100) kPa

@ Pressure

cK
\ K2o
0*50 kPa

- -re mouth feel rubber (06785) is not included in the fuel pressure gage (06786). For replacement, place an order using the tool No. 06785.

2-2
TOOL DESCRIPTION

Tool No.
gogg0- ool name
I Usage Note

03159 Vacuum gauge
B= 0-760 mmHg Tffi

03094 Vacuum gauge


[Selector type] BE 0-(-100) kPa
Selector type

03060 (1 pc)
03060
d1: M6
I . Attachment
d2:4
i
''-/y .--td't-\d2 L:42
'' .4-
t- M
i d1-'r
i

06704 Digital caliper 0-150 mm


- -l:-

01252 Dial gauge set -13


_"*{

:;J*-

-;1

06585 Dial gauge stand set


tt ffi
E

i 06583 . Dial gauge stand 173 L: 173


I 06584 . Dial gauge needle 173 L: 173

2-3
PTION TOOL DESCRIPTION

Tool No. Note


g0gg0- I ool name Usage

Magnet base B

031 07 Crankshaft aligner


B

03016
06759
Cylinder gauge 35 - 60
Cylinder gauge 50 - 100 BE 0301 6
35-60 rnm

N>
W
/'-\/A- 06759
50-100 mm

Use with

Z dial gauge
01252

i 03006
i 03007
j osooa
Outside
Outside
Outside
micrometer 0-25
micrometer 25-50
micrometer 50-75
Bg 03006
0-25 mm
03007
i osooo Outside micrometer 75-1 00
25-50 mm

03008
50*75 mm

03009
75-100 mm
03010 lnsi.le micrometer
5-25 B= 5-25 mm

A\
ffid

2-4
TOOL DESCRIPTION

Tool No.
gog90_ r ool name

03180 Thickness gauge [-


(Feeler gauge)
0.03, 0.05, 0.10
0.15, 0.20, 0.25
iim
0.30, 0.35, 0.40
0.50
L:75
81: 6.0
B.2:127

01399 Special thickness


=
6.15 0 20
0.05
0.02
0.03

0.1 0

03112 Pocket tester

03174 Digital circuit tester


_ll

ww
03172 Peak voltage
1l
adapter B

2-5
PTION TOOL DESCRIPTION

Tool No. Note


g0ggo- ool name
I Usage
15. 0.10 06862 Test connector FMY-8 !lE
r0. 0.25
5. 0.40

06757 Throttle sensor


adjusting lead FWY-3 B

()()(*)
2508
225F
zson I

JW

06865 Diagnostic flash


indicator B B L:3 m
for2&4stroke
Replaces 06765
(previous tool
for 2 stroke)
06765 --+ 06865

06864 Diagnostic flash adap-


ter B for 4 stroke
model with
06765 (previous
tool for 2 stroke)

R/B.W/B.B

6ov-B53oo-02 oE
Yamaha Diagnostic System (KlT) B= .Wffi
{.,
Contents
1. Software
2. Adapter
3. Communication
o @@ @ cable (USB)
ng
6ov-ws853-03 *1
Yamaha Diagnostic System (CD-ROM) B= rE
4. lnstruction
Manual

{:l

o @

Up-date CD-ROM only


2-6
TOOL DESCRIPTION
PEAK VOLTAGE MEASUREMENT

Tool No.
g0ggo_ lool name Usage l:
I

06846

B
Test harness
QLW-3
06847
$|
Test harness
eLWD-3
06848

H
Test harness
FSW-6A ffi i-
Irffi

ta
ts ,fi o,',0

^-K,ffil]+ll
t;0J:l
outzlW
06849 Test harness 06857 Throttle sensor 06867 Test harness 06868 Test harness
A sM619so2i -6 (06757) adjusting lead (06767) FWY-2 (06768) EJ-il-2
E
E|
FWY-3
H
tt
B
ts

06869 Test harness 06870 Test harness 06871 Test harness 46872 Test harness
(0676e) EJ-il-3 (0677a) sMT250-3 (06771) FWY-4 (06772) FWY-6

B
,t
B
lt
B
It
B
ts E E

06875 Test harness 06877 Test harness 06878 Test harness 06879 Test harness
(06775) AMP-4 (06777) HM090-3 (06778) 090-4 (0677e) FWY-8

B !E
E !a
E B
ET
E

O6BBO Test harness 06887 Test harness 06888 Test harness 06790 Test harness
(06780) sMT618-6 (a6787) FW13613-2 (06788) FW13613-1 FSW-6
A E|
E H H
= L[Hjj
,EH, ti'
-;
ffiffi
ll///:-\\\\ll

lllt'r

06791 Test harness 06792 Test harness 06793 Test harness 06861 Test harness
B
!t
FWY-3.1
B
IE
SMHWO9O-2
B
a
SMHWO99-3
B
sM61e5043

ts E ts
_u
2-7
tr@
noN TOOL DESCRIPTION

ENGINE SERVICE

06521 Flywheel puller @ Bolt


O ss-l8uNF
@ ooeor
M8 x'1.25
L: 34.0
):12
@ oogoz
M6 x 1.0
' Bolt M8 x 34 L:24.0
. Bolt M6 x 24
O:12
06522 Flywheel holder

(\
*\.
''n:ra?1'

ir-r,r -
\-,
-+./'i.
l,
lrness .-'i?'

06529 Piston slider o70 06529


06530 Piston slider o85 a:70 (min a59)
06843 Piston slider o58
06530
o: 85 (min o75)

06843
o: 58 (min o49)
1R
il
o: Standard set diameter

H Piston ring
compressor
o: 60-115

arness
35043

il

@
2-8
TOOL DESCRPTION

06534 Bearing separator W: 25 x 107


d1: M10 x1.25

06606 Driver rod LS L1 : 101 .0


d1: 5/8-18UNF

06663 Ball bearing D1: 51.8


attachment D2:40
(Roller bearing installe$ d1: 5/8-18UNF
L1:13
L2:5

01235 Rotor holder

Universal clutch holder

2-9

t
TOOL DESCRIPTION
'TION

Tool No.
g0gg0- ool name
I Usage Note

01701 Sheave holder

01080 Rotor puller


a
E L--l \

06069 Shaft holder Double shaft

Sprine
Sprine teeth: n D x n: 18 x 16
Dxn:13x11

t 06355 Crankshaft holder 16 Sprine


06552 Crankshaft holder 20 0635s
06561 Crankshaft holder 12 D x n: 16 x 14
06562 Crankshaft holder '18
06552
Dxn:20x18
06561
D x n: 12 x 1O
06562
D x n: 18 x 16

2-10
TOOL DESCRIPTION

No.
Tool Tool name Usage Note

G1-G4 .' Deep socket 1-4


B @e G1,SxL:30x100
G2,SxL:36x100
c1-G4 +n G3,SxL:41x100
S
\ Y/,
i
G4,SxL:46x100

@
G5
*' T-type TORX socket T55
T55 A: 11.22


"@^ fT
o

*'
GO E-type TORX sockel
E10 B E10
A:9.42

*'
G7

GB *'
TORX tamper resis-
tant driver T20
TORX tamper resis-
n T20
A:3.86
T25
tant driver T25 A:4.43

06991 lnjector grease


B for H.P.D.l. model

*1
G1-G8: General tool
2-11

1,.
)TION TOOL DESCRIPTION

Tool No.
gogg0- I ool name Usage Note

x 100
30
36 x 100
41 x 100
Bearing inner race
attachment H +
46 x 100
n
rrg)>
[Mf.
#\.
:r-qD{-,/ ./
%,r-'
.zru
-lrt!J-l\

D1 D2 D3 L1 L2
06639 48.5 42.5 36.5 27.0 21.0
06640 44.5 38.5 32.5 24.0 19.0
0664'1 43.0 37.O 30.5 24.0 19.0
06642 41.0 34.5 28.5 22.0 17.O
06643 40.0 33.s 27.5 22.0 17.O
06644 38.0 31.5 25.5 21.0 16.0
06645 32.5 26.5 20.5 18.0 13.0
06659 70.0 65.0 55.0 37.0 30.0
06660 64.0 60.0 50.5 37.0 30.0
06661 61.0 55.0 45.0 35.0 28.0
06662 58.0 52.0 42.5 33.0 26.0

2-12
TOOL DESCRIPTION

4 stroke

Tool No.
gogg0- I ool name Usage Note
01426
06830
fl EOil filter wrench 64
H Oil filter wrench 72.5 Bg 01426
W:64

06830
W:72.5

0401 I Valve spring


compressor Bg m
o{
ffi
ot:
ID

L1:45
L2:22
D1: 31.0
D2:28.4

L3: 5
D3:32.1
D4:16

041 08
04114 A
06320
E
E
H
Valve spring
compressor
attachment
Bg 041 0B
L1:45
L2:26
D1 : 19.8
D2:14

04114
L1: 43
L2:26
D1:19
D2:17

06320
L1: 45
L2:26
D1: 23.3
D2:17

2-13
'TION TOOL DESCRIPTION

Tool No.
goggo- I ool name Usage Note

06801 B
04064 B
Valve guide
remover/installer 5.4
Valve guide
Eg 06801
L1 :
D1: 9.0
40.0
04111
L1: 30.0
D1: 9.0
remover/installer 5.9 D2: 5.4 D2. 4.0
0411 1 E Valve guide remover 4.0
041 16 E Valve guide remover 4.5 04064 04116
\D1 L1: 45 L1 : 30.0
,?" D1:10 D1:9.0
D2: 5.9 D2.4.5
\ v'/'4/''/'
D2 \'r L1

n
06802
n
04015
5l
06810
Valve guide installer 5.4
Valve guide installer 5.6
Valve guide installer 5.5
Bg 06802
L.
D3:54
D4:92
I ,)
06810
L2.22 12.22
D3: 5.5
04117
D3: 4.5
D4:99 D4:8,3
D5:12,0 D5: 12.0 D5: 10.0
04112e Valve guide installer 4.0 H: 8.1 H: - H: 7.0
04117 Valve guide installer 4.5
= H
0401 5 04112
L2.25 12.25
TL.^ros D3: 5.6 D3: 4.0
'4\ Y
,lr\]r-r.
D4.12.5
D5:15.1
D4: 7.35
D5:9,1
H:-
D&+Y4, H: 7,35

06804
04066 H
5l
041 13
Valve guide reamer 5.5
Valve guide reamer 6.0
Valve guide reamer 4.0
Bg 06804
L3:
D6:5.5
65
041 13
L3:53
D6:4,0

041 18 Valve guide reamer 4.5


= 04066 041 18
/4

2'4
;
A .",2' L3:65 L3:45
D6: 6.0 D6:4.5

D6\
05041 Tap handle (5-6) 05041
for 5-6 mm

04101 Valve lapper


Bg L:145
D:14

2-14
TOOL DESCRIPTION

Tool No.
ffi
g0ggo_ toot name
Usage :
Note
uo tb E valve seat cutter

06553 n
holder o5.S
Valve seat cutter
E E!I I 06316
I 05.5
D:
0681
D: a4.0
1
-=
_t

06811 g
holder o6.0 I t: oo L:60
Valve seat cutter
holder s4.O 06553 06812
06812 g Valve seat cutter s6
D: D: a4.S
hotder oa.s \^ L:80 L:60

l-\
D\(L'
Valve seat cutter
T
9eegg
Dimension
Tnnl Nln Tool name (a1-d2)
Cutter angle Outside
tnside
(a2) diameter (d2)
diameter (d1
E 0631 s vatve seat cutter 5._25
B 063'r 4 \/lra on^+ ^,,++^- -o ^^
17A. o16.0 I aZS.O
v
0681 5 \/a hra
170" a16.0 I a29.0 :i
B- 0681 I \/aho coa+
,c
120"
12A"
a10.o a24.0
I'i

5tE 06328 \/aho a16.0 a26.5


tl 0681 B
120"
120"
a19 o a27.0
E 06326 I \/'' c 120"
a18.0 o30.5
H -
06327 I \/rl,ro ooot a24.O a32.5
120"
H 0681 7 o24.0 a35.0
120. a24.o
E I ooal valve seat cufter 45"_24 a38.0
lne 06312
90. o10 0 a24.A
ln 06555 I \/,t',o
90' a19.5 a27.5 :{i

lnE 06325
06816
I \/rl,ro
"oo*
I Valve Sat c1or qo-?a
-ou 90'
90'
@24.O
a24.0
a30.0
o35.0
tlE 90. a24.o s38.0
0681 3
60"
BE 06315 f \/,t',o
.Q
60'
a1O.0 a22.0
B 06323 I \/rl'ro ooo* a18.0 o26.0
B] 06324 vatve seat cutter 60"_36
60" a18, o a30.4
a22.0 a36.0

2-15
TION TOOL DESCRIPTON

Watercraft
Tool No.
g08go- ool name
I Usage Note
)681't 06550 Flywheel holder t!
D:040 E
L: 60

)6812
D; 04.5
ri bU

Coupler wrench 3 petals


E D1: 55
D2: 99.6

06546
06551
Coupler wrench
Coupler wrench
ltEI 5 petals
06546
D1: 58
D2: 96

06551
D1:52
D2: 96

Shaft holder
IE W:38

A_
Xt-" )T*
E N: 13
(Number of teeth)
L1: 100
d:25
(Shaft)

kX, --t/-J
o\\//
^ru\-t/

2-16
TOOL DESCRIPTION

Crankshaft disassernbly and reassembly The tools on this page can be ordered from
the Marine Service Division of yamaha Motor Co., Ltd.
Tool No.
90890-02422 Crank shaft jig set
02351 I ozesz 02353 02354 02384

g @

4 Pc-set.1 4 pc-se1., 2 pc-set-t


02388 02386 02402 02394 02389 02390 02403

g
2 Pc-set.1
@ 2 pc-se1.r 2 pc-se1-'
02391 02392 02393 02395 02396 02404 02355

@, @ @
02357 02358 02359 02361 02363 02365 02366

2 pc-set-1 2 pc-set.1
02399 02419 02367 I ozs6g 02371 02376 02377

2 pc-se1-t
02379 02401 06590

90890-0241 8 Crank separater t<it (se- oz+t o + oz+t


90890-0241 6
f; i
I
Disassembling kit T-
E

02410 02407 *_
tm
! {d

J&t*i

@ Jtie,i

|ffi
ilft

6 pc-se1.,
90890-024 7 Assembling kit 'ry
'm
rllM
02415 02414 02413 02412 ;fl[il1

:ilmffi

y'@* e
3 pc-se1.'
The figure for this part indicates the quantity of the parts ordered
in a set or a kit.

2-17
noN TOOL DESCRIPTION

Tool No.
g0ggo_ I ool name Usage Note

D1 D2 D3 L1 L2 Noie
02355 50.0 15.0 40.0 19.0 14.O B-1
02357 50.0 20.o 40.0 19.0 14.0 B-3
02358 50.0 22.0 40.0 19.0 14.0 B-4
02359 50.0 25.0 40.0 19.0 14.0 B-5
02361 50.0 29.0 40.0 19.0 14.0 B-7
02363 50.0 30.0 40.0 19.0 14.0 B-9
02365 50.0 33.0 40.0 19.0 14.O B. 1

02366 50.0 35.0 40.0 19.0 14.0 B- 2


02399 50.0 20.0 40.0 17.O 14.0 B- 3
02419 50.0 32.0 40.0 19.0 16.5 B- 4

D1 D2 L1 Note
02367 163.0 144.0 28.0 H-1
02369 163.0 144.0 40.o H-3
02371 163.0 144.0 47.O H-5
02376 163.0 144.0 53.0 H-10
02377 163.0 144.0 54.0 H-'11
02379 163.0 144.0 57.O H-13
02401 163.0 144.0 61.5 H-'18
06590 163.0 138.3 64.0 H-'19

2-18
TOOL DESCRIPTI

Test propeller
Tool No.
g0ggo_ r ool name

01601 Test propeller 01609 Test propeller 0161 1 Test propeller


(646) (647) (663)

01613 Test propeller 01618 Test propeller 01619 Test propeller


(664) (676) (683)

01620 Test propeller 01621 Test propeller 01624 Test propeller


(688) (68e) (6E5)
1.7mm

--rr-
F
01625 Test propeller 01626 Test propeller 01627 Test propeller
(6G1) (6c5) (6c8)

01629 Test propeller 01630 Test propeller Test propeller


(61N) (615) (616)

l.
'TION TOOL DESCRIPTION

LOWER UNIT SERVIGE/JET PUMP SERVICE

Tool No.
g0ggo_ I ool name Usage Note
06509
0651 0
0651 1
Ring nut wrench 1-4
B 06509
D1: 67
06507
):32
0651 2
D1: 70 ):32
0651 1

D1 : 86 O:32
0651 2
D1: 94 ):32
06513 Ring nut wrench L:172
extension ):32
/\l-
---=---_:Y

06578 Ring nut wrench


B 06s78
D1: 75
D2:86
L1:147
L2:25

06501 Stopper guide


B L1:170
L2: 60
W1: 8
d1: M14 x 1.5
D2:24.5

06502-' Bearing housing 06502 06564


puller claw L L1:290 L1:220
06503.1 Bearing housing L2:10 W1: 8
puller claw M d:12 d: 6
06564.1 Bearing housing 06503
puller claw S L1:220
W1: 8
1--
(l-\
-L-
d:B
+S.,"
wr f\
Use with
06501
06504 Center bolt L: 1 13.5
d1: M14 x 1.5
O:19

Use with
06501

.r2 pc-set

2-20
;r--

TOOL DESCRIPTION

Tool No.
g0gg0- ool name
I Usage Note
06715 Pinion nut holder
(06505) B

i 06506 . Socket adapter 1 06506


i ooSOz . Socket adapter 2 ) :17 L: 17.0
i oOSOA . Socket adapter 3 06507
lD :22 L:27,0

'p
Lt 06508
lD :22
Use with
L: 40.0

0671 5
(0650s)
E
E

Tool name W Number of teeth L1 d (Shaft)


06515 | Drive shaft holder 1 22 11 30 13
06516 I Drive shaft holder 2 22 12 33 14
06517 | Drive shaft holder 3 22 14 33 16
06518 | Drive shaft holder 4 30 16 35 18
06519 | Drive shaft holder 5 30 18 35 20
06520 I Drive shaft holder 6 30 20 35 22
06565 | Drive shaft holder 7 22 10 30

06534 Bearing separator


Bg W:25-107
d1:M10x1.25

2-21
ltoN TOOL DESCRIPTION

Tool No.
gogg0_ I ool name Usage Note

06523 Bearing outer race 06523


puller assembly d1 : 5i8-18UNF
B

06532
i 06532-1 . Outer race
L1:122.O
: 17.0 i puller claw A
L2:53.0
:27.0 W: 10.0

: 40.0

06533-' Outer race puller rt


E 06533
claw B L1:124.0
L2: 55.0
W: 14.0

Use with
06523

06531 Slide hammer d1 : 5/8-l BUNF


handle L: 590
d1

06514 Puller head For counter


rotation model
d2--
L: 60.0
d1: M18 x 1.5
d2:5/8-18UNF

Use with
06531

'' 2 pc-set
2-22
TOOL DESCRIPTION

Tool No. Usage Note


9089U-
06535 Bearing puller assemblY
B= 06535
L: 185.0
d1: M14 x 1.5

06536
L1: 86.0
L2:48.0
T: 10.0

06537
L'l : 71.5
L2:27.5
| 06536"' 'Bearing Puller T:6.0
I claw 1

i 06537.1 'Bearing Puller


I claw 2

06538.1 Stopper guide L1 : 100.0


stand d1:M8x1.25
d2: M8 x 1.25
d1
Use with
0650'1

06646 Bushing puller


center bolt B L: 170.0
d'l: M14 x 1.5

06648 Bushing puller 06648


spacer L:44.0
D: 15.0
T:4.6

-1
2 pc-set
2-23

t
noN TOOL DESCRIPTION

Tool No.
g0gg0- I ool name Usage Note

Driver rod SL L1: 31 1

L2:221
d1:M10x1.25

Driver rod LL
B L1: 381
L2:291
d.1: 5/8-18UNF

B ta
E
L1: 101
d1 : 5/8-18UNF

;\
i'\ JI

l^ttti / 1
r/,Ur
u''"
n+ L1:281
L2:191
d'l:M10x1.25

Driver rod SS
H= L'1
d1
'101

M10 x 1 .25

2-24
TOOL DESCRIPTION

Tool No.
g0gg0_ r oor name Usage Note
06601 Bushing installer
center bolt H L1
d1
280
M10 x 1.25

06603 Bearing depth plate


E L1 : 100.0
L2: 30.0
t:5

Shift rod push arm


E

Gear puller W:50-100


H: Max 150
iloN TOOL DESCRIPTION

Tool No.
gogg0_ I ool name Usage Note

Bushing
attachment
AD1
B A
Through hole

d1
lD2l F-l
lnI
r-rlL2rl$-or
-\J D1
D2

g'
A type D1 D2 L1 L2 d1
06649 18.0 14.0 12.0 5.0 M10 x P1.25

B type D1 D2 L1 L2 d1
06650 15.0 11.8 20.0 5.0 M10 x P1 .25
06651 14.O 10.8 20.0 5.0 M10 x P1 .25

Needle bearing
attachment B

A type D1 D2 L1 L2 d1 Note
06607 52.0 45.O 17.O 12.0 M1O x P1.25 Wilhout O-ring
06608 47.0 40.0 17.0 12.O M10 x P1.25 f
06609 37.5 28.5 17.0 12.0 M10 x P1.25 With O-ring
0661 0 37.O 30.0 17.0 12.0 M'10 x P1 .25 ,f
0661 1 33.0 25.4 16.5 11.5 M1O x P1 .25 f
0661 2 32.0 25.0 16.5 11.5 M10 x P1.25 f
0661 3 30.0 23.8 16.5 1'1.5 M10 x P1.25 t
0661 4 28.0 22.0 16.5 11.5 M10 x P1 .25 t
0661 5 26.0 20.0 16.5 11.5 M10 x P1 .25 ,f
0661 6 23.0 17.O 16.5 1 1.5 M10 x P1 .25 f
06653 35.0 28.O 17.O 12.0 M10 x P1.25 t
06654 60.3 50.7 17.0 12.0 M10 x P1.25 t

2-26
TOOL DESCRIPTION

Tool No.
gogg0- I ool name

Needle bearing B
attachment Closed hole

il lffi
'\,,-
"

M10 x P1 .25 With O-ring


M10 x P1 .25

Ball bearing A
attachment Closed hole
A
tD2
rD1
rul
d1
I
F--- >l

tr@ {____+
-d1
B
Through hole
d1
F-----l
rT-T-l
b ll___ll d

5/8-18UNF
5/8-18UNF
5/8-l BUNF
5/8-'l8UNF

2-27

l.*:
)TION TOOL DESCRIPTION

Tool No.
goggo- I ool name Usage Note

Ball bearing
attachment B l!!
E

D1 D2 D3 L1 L2 d1 Note
06629 89.0 59.0 21.5 13.5 5/8-18UNF With O-ring
06630 59.5 45.0 33.0 21.5 13.5 5/8-18UNF ,f
06656 89.0 49.5 38.0 21.5 13.5 5/8-'18UNF ,f
06657 70.0 50.8 38.0 21.5 13.5 5/B-18UNF f
Bearing inner race
le attachment

j-
I
ole

J
-
D1 D2 D3 L1 L2
06639 48.5 42.5 36.5 27.0 21.0
06640 44.5 38.5 32.5 24.0 19.0

_t
=
I

I
06641
06642
06643
43.O
41.0
40.o
37.0
34.5
33.5
30.5
28.5
27.5
24.O
22.O
22.0
19.0
17.O
17.0
I
06644 38.0 31.5 25.5 21.0 16.0
06645 32.5 26.5 20.5 18.0 13.0

rl
= 06659 70.0 65.0 55.0 37.O 30.0
06660 64.0 60.0 50.5 37.0 30.0
06661 61.0 55.0 45.0 35.0 28.0
I

06662 58.0 52.0 42.5 33.0 26.0

_t I

2-28
TOOL DESCRIPTION
I3

Tool No.
g0gg0_ I ool name Usage Note
Bearing outer race
attachment
tt
E
Taper roller
bearing i

W
D1 D2 L1 L2 d'1
0661 9 90.0 85.0 12.O 5.0 5/8-18UNF
06620 82.5 76.0 12.O 5.0 5/8-18UNF
06621 79.0 72.5 12.0 5.0 5/8-18UNF
06622 65.0 61.0 12.0 5.0 5/8-18UNF
06623 58.0 55.0 11.0 5.0 5/8-18UNF
06624 52.0 49.0 1 1.0 5.0 5/8-18UNF
06625 52.0 48.0 11.0 5.0 5/8-18UNF
06626 50.0 47.0 1 1.0 5.0 5/B-18UNF
06627 47.0 44.0 1 1.0 5.0 5/8-18UNF
06628 42.0 38.8 1 1.0 5.0 5/8-18UNF
06658 95.0 90.1 12.0 5.0 5/B-18UNF

Dual propeller model SUppLtER : K & L Suppty Company


Order or Reference / tvtr. Ctrris Campbell K & L supply (USA) \
I Tel : +1-408-727-6767, Fax : +1-408_72_q842 I
\ E-mait : christophere3gg@klsupply.com I
Tool No.
g0gg0_ I ool name Usage Note
YB-42223 Grand nut wrench

YB-42224 Pinion nut wrench


B

2-29

5;-
'roN TOOL DESCRIPTION

SHIM SELECTION

Tool No.
g0gg0_ I ool name Usage Note
06704 Digitalcaliper
B 0-150 mm

B L1 : 100.0
L2:20.0
t: 10.0

06710 Pinion height


gauge B H: 150

i 06711
. Pinion height
i
i gauge plate A

ia.''
06712
i@
Pinion height gauge
plate B

Pinion height plate


H D1: 35.0
D2: 19.0
t: 10.0

@'
V-^,.__,/ trl
2-30
TOOL DESCRIPTION

Tool No.
gogg0- ool name
I Usage Note

01252 Dial gauge sel


B

Magnet base B

06706 Backlash indicator L1: 26.8


L2:9.0

07003 Magnet base plate L1: 200


L2: 80
l: 12
d1 : 11.5
d2:8
TION TOOL DESCRIPTION

PTT TOOL

Tool No.
g0ggo- I ool name Usage Note

06568.'
(06544)
Cylinder-end screw
wrench (Tilt cylinder
wrench-lll)
B PCD:
1) 28.0
2) 38.0
3) 47.O

06587.'
(06548)
Trim &tilt wrench
B PCD
M4:32.0
M6:35.0
Trim cyl Tilt cyl.

.JZS
YN
dt ,,\,
92408- Set screw @ CM6 x 12 mm
06312 for 06548 Use with
92A08- Set screw @ 06548
04312 for 06544 & 06548
@r+ x 12 mm
Use with
06544 &
06548

@*B
06569 Tilt rod wrench A:38
H

06572 PTT piston vice d1: 45.0


attachment L:80.0
W:60.0

<w
-/'?>---

M
Refer to "NOTICE" page
2-32
TOOL DESCRIPTION

Tool No.
g0gg0- ool name
I Usage Note

06560 Power tilt wrench A:35


B:25.4

06588 PTT wrench 46


B A:46

rLl
II

06776 Hydraulic pressure gauge 0-16 Mpa


[PTToil pressure] 06773:
06773 Up relief fitting
06774 Down relief fitting
IPTToil pressure]
06774:

Use with 06776


06580 PTT oil pressure
gauge assembly B O-16 Mpa
@oosar

06581 PTT oil pressure


gauge adapter B d1: N10 x 1.0
d2: 9.5
W: 19
iil]lI@

<(oz
\)v
i.

2-33
)N RECONDITION TOOL

HELI-SERT KIT (eo8eo-ost 55)

i r--1
w
*t
ffi
ttl

,'4)
=
V
vr
Helr-sert

/6,
E--',

G
r
G
{ru F=--r
.@:---"-f:\

,@
(ltmrnfl]Nr!5m ffi
\\['.\inulNl]rr
@-@

ffiA 688

No. Description Q'tv No. Description Q',ty No. Description Q'tv


Heli-sert M5 x 0.8 x 1.5D 20 0 Tap M5 x 0.8 No.3 1 19 lnsertrng tool (S-type)
2 Heli-sert M5 x 0.8 x 2D 20 1 Tap M6 x 0 No.2 1 20 lnserting lool (S{ype) 1

Heli-sert M6 x 1.0 x 1.5D 20 2 Tap MO x 1.0 No.3 1 21 Tang break tool M5


4 Heli-sert MG x 1.0 x 2D 20 o Tap MB x 25 No.2 1 Tang break tool M6
5 Heli-sert M8 x 1.25 x 1.5D 20 4 Tap M8 x .25 No.3 ,l
23 Tang break tool MB
t) Heli-sert M8 x 1.25 x 2D 20 5 Tap M10 x .251 No.2 1 z+ Tang break tool M10
7 Heli-sert M10 x 1.25 x 1.5D 20 6 Tap M10 x 1.25 No.3 1 25 Extracting tool M3-5
Heli-sert M10 x 1.25x2D 20 7 lnserting tool (P-type) 1 26 Extracting tool M6-10
o Tap M5 x 0.8 No.2 1 1B lnsertinq tool (S-type) 1 27 Tool box

3-1
-
RECONDTION TOOL
MARINE TERMTNAL KtT (eo8eo-05354)

o'
t)^o
o

No. Name Note Q',ty


Crimper 1

Sleeve, plug for round plug 20


Sleeve, socket for round socket 20
4 Sleeve, socket for 2 wires 20
5 Round plug Galvanized 20
6 Round socket Galvanized 20
7 Eye terminal for 5 mm screw 20
I Eye terminal for 4 mm screw 20

REPLENISHMENTS
No. Name P/No. Order Q'ty Piece(s)
1 Crimper 90890-05357
2 Sleeve, plug 9E312-00617 ,l
100
o Sleeve. socket 9E312-10735 100
4 Sleeve, socket 9E312-20735 20
5 Round plug 9E212-10400 100
b Round socket 9E212-11400 100
7 Eye terminal 9E1 0-1 051 0
1 100
I Eye terminal 90890-05207 100

3-2

\_
RECONDITION TOOL

COUPLER OPTIONAL PARTS


Common use

:;____J
'
-_LJ -

No. Name Specification P/No. Order Q'ty Piece(s) Note


1 Crimper coupler 1 1 commercially available
2 Termlnal pick (61A) 90890-05361 1 1 2 types in 1 set

Watercraft

rflh
3-16 @
19

@'@'o

No. Name Specification P/No. Order Q'ty Piece(s) Note


2P, Male, While 9E450-02433 1 0 Start sw.-harness
3 Coupler housing
2P, Male, Black 9E451 -02433 1 0 Stop sw.-harness
2P, Female, White 9E450-02533 1 0 Start sw.-harness
4 Coupler housing
2P, Female, Black 9E451 -02533 1 0 Stop sw.-harness
E Coupler housing 2P, Male, White 9E470-02413 1 0 Oil level gauge
f) Coupler housing 2P, Female, White 9E470-0251 3 1
tr Oil level gauge
3P Male, White 9E450-03433 1 0 Charge coil-CDl
7 Coupler housing
3P, Male, Black 9E451 -03433 1 0 Pulser coil-CDl
3P, Female, White 9E450-03533 1 0 Charge coil-CDl
8 Coupler housing
3P, Female, Black 9E451 -03533 1 0 Pulser coil-CDl
I Coupler housng 3P, Male, White 9E470-03413 1 5 Speed sensor
0 Coupler housing 3P, Female, White 9E470-0351 3 1 5 Speed sensor
1 Coupler housing 4P, Male, White 9E450-04433 1 5 Oil level gauge, trim gauge
2 Coupler housing 4P, Female, White 9E450-04533 1 5 and remote oil tank
'I
Coupler housing 4P, Male, White 9E470-04413 5 Meter unt-harness
4 Coupler housing 4P, Female, White 9E470-0451 3 1 5 Meter unit-harness
E (64T)
5 Coupler housing 6P, Male, White 9E450-06433 I

b Coupler housing 6P, Female, White 9E450-06523 1 5 (64r)


7 Terminal, male 9E21 2-1 0303 1 50
B Terminal, female 9E21 2-1 1 303 1 50 for above #3 416
I Grommet 9E322-90606 1 50

3-3
RECONDITION TOOL

Outboard motor

rfln- @
11-12
19

fffil
9 m Eg @
@
-rlf:--=
20 21
Filr-= Filr-E
22 23 24 25
f--T=
I E--r
26 27
ilE 28 29
l::
lE3=ll
t---t- ---1
ffi
IH r-t
I @ @
30 31 32 33 34 36 37

No. Name Specification P/No. Order Q'ty Piece(s) Note


E
11 Coupler housing 4P, Male, White 9E450-04433 Oil level gauge, trm gauge
l Coupler housing 4P, Female, White 9E450-04533 A and remote oil tank
17 Terminal, male 9E2 1 2-1 0303 50
18 Terminal, female 9E21 2-1 1 303 50 for above #11 & #12
19 Grommel 9E322-90606 50
2P, Male, White 9E470-02205 0
20 Coupler housing
2P, Male, Black 9E471-02205 10

2P, Female, White 9E470-02305 0


21 Coupler housng
2P, Female, Black 9E47 -02305 0
22 Coupler housing 3P, Male, Black 9E47 -03205 0
z Coupler housing 3P, Female, Black 9E47 -03305 0
tr
24 Coupler housing 4P, Male, Black 9E47 -04205
25 Coupler housing 4P, Female, Black 9847 -04305 5
t
26 Coupler housing 6P, Male, Black 9E47 -06205
27 Coupler housing 6P, Female, Black 9E47 -06305

28 Coupler housing 9P, Male, Black 9847 -09205 R

q
29 Coupler housing 9P, Female, Black 9E47 -09305
tr
30 Coupler housing 12P, Male, Black 98471-12205 1

E
31 Coupler housing 12P, Female, Black 9E471-12305
32 Coupler housing 16P, Male, Black 9E471-16205 1

16P, Female, Black 6305 tr


JJ Coupler housing 9E471 -1

J+ Terminal, male 9E212-12005 50


35 ferminal, female 9E21 2-1 3005 50 for above #20433
5b Grommel 9E322-E0506 50
PIUq 9E322-F0607 50 for emotv terminal

3-4

t
INDEX

INDEX
N:New tool
Tool No. Tool name Table page No. Illust page No.
90890-01 080 Rotor puller 1-29, 30 2-10
01 235 Rotor holder 1-5 - 8, 31, 32 2-9

01252 Dial gauge set 1-1-4,25-30 2-3,2-31


01 399 Special thickness gauge 2-5

01426 Oil filter wrench 64 1-9,10,31,32 2-14


01 601 Test propeller (646) 1 tJ, 14 2-19

01 609 Test propeller (647) 1- 13, 14 2-15

01611 Test propeller (663) 1-13,14 2-19

01613 Test propeller (664) 1 t, 14 2-19

01618 Test propeller (676) 1 13, 14 2-19

01619 Test propeller (683) 1 J. 14 2-19


Test propeller (688) ia 14 2-19
01 620 1

01 621 Test propeller (689) 1-13, 14 2-19

01624 Test propeller (6E5 1-13, 14 2-19

01 625 Test propeller (6G 1-13, 14 2-19

01 626 Test propeller (6G5 1-13, 14 2-19

01627 Test propeller (6GB 1-13, 14 2-19


01 629 Tesl propeller (61N) 'I
IJ, 14 2-19

01 630 Test propeller (6L5) 1 13, 14 2-19


01 631 Test propeller (616) 1 13, 14 2-19
01 701 Sheave holder 1-5 - B, 31, 32 2-10
02351 . Flange 15, 16 2-17 - 18
o2352 . Body 15, 16 2-17 - 1B

02353 .Boll t5, 16 2-17 - 18


02354 . Washer Itr tb 2-17 * 18

02355 . Bushing-1 (D15) 15, 16 2-17 - 18


02357 . Bushing-3 (D20) 15, '1
6 2-17 - 18
02358 .Bushing-4 (D22) 1q lCr 2-17 - 18
02359 . Bushing-5 (D25) 1 15, 16 2-17 * 18

02361 . Bushing-7 (D29) 1 15, 16 2-17 - 18

02363 . Bushinq-9 (D30) 1 15, 16 2-17 * 18

02365 . Bushing-11(B11) 1 tc, 16 2 7- '1


B

02366 . Bushing-12 (D35) 1 15, 16 z- 7 -18


o2367 Height ring-1 (H28) 1-15, 16 7 -18
02369 Heisht-rinq-3 (H40) 1-15,16 2 7 -14
02371 . Heiqht ring-S (H47) 1-15, 16 2-17 - 18

02376 . Height ring-10 (H53) 1-15, 16 7 -18


02377 . Height ring-11 (H54) 1 15, lo - 7 -18
02379 . Heioht rino-13 lH57) 1 15, 16 2 7 -18
02384 'Pressure plate 1 15, 16 7 -18
Itr 16
02385 . Press bodv 1 2-17 - 18
02386 . Plate A 1 t5, 16 2-17 - 18
02387 .Plate B 1 15, tb 2-17 - 18
O23BB . Boll 1 15, 16 2-17 - 18
02389 . Pressure pin A 1 15, 16 2-17 - 1B
02390 . Pressure oin B 1-15, 16 2-17 - 18
02391 . Bearinq pressure A 1-15, 16 2-17 - 18
42392 . Bearino Dressure B 1-15, 16 2-17 - 18
02393 . Bearinq pressure C 1-15,16 2-17 - 18
4-1
INDEX

Tool No. Tool name Table page No. lllust page No.
90890-02394 . Supporl 1 15, lCr 2-17 - 18
02395 . Spacer A 1 t5, 16 2-17 - 18

02396 . Spacer B 1 15, 16 2-17 - 18


02399 Bushing-13 (D20) 1-15, 16 2-17 - 18

02401 .Height ring (E40G/J) 1-15, 16 2-17 - 18

02402 . Plate C 1- 15, 16 2-17 - 18

02403 . Pressure pin C 1- 15, 16 2-17 - 18

02404 . Spacer C 1 tc, 16 2-17 - 18

o2407 . Nut 1 15, 16 2-17 - 18

02408 . Pressure plate tc. lCr 2-17 - 1A I

o2409 . Pole Itr 16 2-17 - 18


02410 . Plate A 15, 16 2-17 - 1B

Q2411 . Plate B t5, lCt 2-17 - 18


02412 . Guide 1-15, 16 2-17 - 18 l

02413 . Guide plate 15, 16 2-17 - 18

0241 4

02415
02416
02417
02414
.Guide pole
. Base

Disassembling kit
Assembling kit
Crank separater kit (set A2416 + 02417)
'1

1-15, 16
1-15,16
15,

15, 16

15, 16
to 2-17
2-17
- 18
- 18
2-17 - 18
2-17 - 18
2-17 - 1B
f 1t

02419 . Bushing 14 (E25A125V) 1-15, 16 2-17 - 18

02422 Crank shaft jig sel 1 t5, lCr 2-17 - 18

03006 Outside micrometer 0 - 25 1-1 - 4,29,30 2-4

03007 Outside micrometer 25 - 50 1-1 - 4,29,30 2-4

03008 Outside micrometer 50 - 75 1-1 - 4,29,30 2-4


I
03009 Outside micrometer 75 - 100 1-1 *4,25,30 2-4

0301 0 lnside micrometer 5 25 1-1 - 4. 29. 30 2-4

0301 6 Cylinder gauge 35 - 60 1-1 -4 2-4

03060 . Attachmenl 1-5 - 8, 31, 32 -J

03094 Vacuum qauqe [Selector type] 1-5 - B, 31, 32 2-3


031 07 Crankshaft alingner 1-1 -4 2-4

03112 Pocket tester 1-1 - 4,29,30 2-5

031 41 Timing light 1-1 - 4 2-1

031 59 Vacuum qauqe l-b-d -J

031 60 Compression qauqe 1-1 - 4,29,30 -l

o3172 Peak voltaqe adapter B 1-1 - 4,29,30 2-5,2-7


03174 Digital circuit tester 1-1 - 4, 29, 30 2-5,2-7
031 B0 Thickness oauoe 1-1 -4,29,30 2,5

0401 5 Valve cuide installer 5.6 1-9, 10 2-14


0401 I Valve sprinq compressor 1-9,10,31,32 2-13
04064 Valve quide remover/installer 5.9 1-9, 10 2-14
04066 Valve quide reamer 6.0 1-9, 10 2-14

04086 Universal clutch holder 1-5-B 2-9

0410.1 Valve lapper 1-9, 10 2-14

041 08 Valve sprinq compressor attachment 1-9,10,31,32 2-13


04111 Valve ouide remover 4.0 1-31 , 32 2-14

04112 Valve quide installer 4.0 1-31 . 32 2-14

04113 Valve quide reamer 4.0 1-31 , 32 2-14

04114 Valve sprinq compressor attachment 1-31 , 32 2-13

04116 Valve quide remover 4.5 t-1, z 2-14

04117 Valve ouide installer 4.5 1-31 , 32 2-14

4-2
EX INDEX

Tool No. Tool name Table page No. lllust page No.
90890-041 1 B Valve guide reamer 4.5 1-31 ,32
05041 Tap handle (5-6) 1-9, 10 2-14

051 55 Heli-sert kit A 3-1 3-1

051 58 Pision ring compressor 1-5 - 8. 31, 32 2-B

05354 Marine terminal kit - 3-2

05357 Crimper - 3-2


05361 Terminal pick (61A) J-J o-o

06052 Shift rod push arm 1-19,20,23,24 2-25

06069 Shaft holder 1-5 - B, 31, 32 2-10


0631 2 Valve seat culler 45"-27.5 1-9 - 12. 31 , 32 2-15

0631 3 Valve seat cutter 5'-25 1-9 - 12 2-15

0631 4 Valve seat cutter 5'-29 1-9 - 12 2-15


0631 5 Valve seat cutter 60"-26 1-9 - 12, 31 , 32 2-15
0631 6 Valve seat cutter holder 05.5 1-9 - 12 2-15
06320 Valve spring compressor attachment 1-9, 10 2-13

06323 Valve seat cutter 60"-30.4 1-9 - 12 2-15

06324 Valve seat cutter 60"-36 1-9 - 12 2-15


06325 Valve seat cutter 45'-35 - 12
1-9 2-15
06326 Valve seat cutter 30"-32.5 - 12
1-9 2-15
06327 Valve seat cutter 30"-35 1-9 - 12 2-15
06328 Valve seat cutter 30'-27 1,9 - 12, 31 , 32 2-15
06355 Crankshaft holder 16 1-5 -B 2-10
06425 Coupler wrench 1-29 - 32 2-16
06501 Stopper guide plate 1-17, 18,21,22,31,32 2-20

06502 Bearing housing puller claw L 1 7, 18,21,22 2-20


06503 Bearing housing puller claw M 1 7. 18.21,22 2-20

06504 Center bolt 1 7, 18, 21 22 2-20

06505 Pinion nut holder 1-17,18,21,22 2-21

06506 . Socket adapier 1 1-17, 18,21,22 2-21

06507 . Socket adapter 2 1-17 , 18, 21 , 22 2-21

06508 . Socket adapter 3 1-17. 18.21,22 2-21

06509 Ring nut wrench 1 1,17, 18,21,22 2-20

06510 Rino nut wrench 2 1 17, 18.21.22 2-20


0651 1 Rinq nut wrench 3 1 17, 18,21,22 2-20
06512 Rinq nut wrench 4 1-17,18,21,22 2-20

0651 3 Ring nut wrench extension 1-17,18,21,22 2-20


0651 4 Puller head 1-17,18.21.22 2-22
0651 5 Drive shaft holder 1 1-17 , 18, 21 , 22 2-21

0651 6 Drive shaft holder 2 1 17, 18,21,22 2-21

UCr5 7 Drive shaft holder 3 1-17, 18,21,22 2-21

065 B Drive shaft holder 4 1-17,18,21,22,31,32 2-21

065 I Drive shaft holder 5 1-17, 18,21,22,31,32 2-21

06520 Drive shaft holder 6 1-17,18,21,22 2-21

06521 Flywheel puller 1-5 - B, 17, 18. 21, 22. 29, 30

o6s22 Flvwheel holder 1-5-8,29,30 -

06523 Bearinq outer race puller assemblv 1-5 * 8, 17, 18,21,22,31,32 2-22
06524 Small end bearinq installer 1-5-B 2-8
06525 Small end bearinq installer 1-5 -I 2-B

06526 Small end bearino installer 1-5 - B 2-8


o6527 Small end bearino installer 1-5-8 2-8
06528 Small end bearinq installer 1-5-B 2-B

4-3
INDEX
Tool No. Tool name Table page No. lllust page No.
90890-06529 Piston slider o70 1-5-8 2-8
06530 Piston slider oB5 1-5 - B 2-B
06531 Slide hammer handle 17, 18, 21 , 22, 31 , 32
1
2-22
06532 . Outer race puller claw A
I 17, 18,21,22 2-22
06533 Outer race puller claw B 1-17, 18, 21 , 22 2-22
06534 Bearing separator 1-5 - B, 1 7, 18, 21 , 22, 29, 30 2-9.2-21
06535 Bearing puller assembly 1-17, 18,21 ,22,31 ,32 2-23
06536 . Bearing puller claw 1 1-17, 18, 21 , 22, 31, 32 2-23
06537 . Bearing puller claw 2
1-17, 18,21,22 2-23
06538 Stopper guide stand 1-17, 18,21,22,31,32 2-23
06540 Gear puller 1-5-8,17,18,21.22 ,-)tr,
06543 Small end bearing installer 1-5-B
06544 Cylnder-end screw wrench 1-25 - 28 2-32
06546 Coupler wrench 1-29 - 32 2-16
06548 Trim & tilt wrench 1-25 - 28 2-32
06550 Flywheel holder 1-29,30 - to
06551 Coupler wrench 1-29 - 32 2-16
06552 Crankshaft holder 20 1-5 - 8, 31, 32 2-10
06553 Valve seat cutter holder 06.O 1-9 12 2-15
06555 Valve seat cutter 45'-30 1-9 - 12 -t3
06560 Power tilt wrench 1-25 - 28 -
0656'1 Crankshaft holder 12 1-5-8 2-10
06562 Crankshaft holder 1B 1-5 - 8 2-10
06563 Compression gauge extension M14 1-1 -4 /- |

06564 Bearing houstng puller claw S 1-17, 18,21 ,22 2-20


06565 Drive shaft holder 7 1-17, 18,21,22 2-21
06568 Cylinder-end screw wrench 1-25 - 28 2-32
06569 Tilt rod wrench 1-25 - 28 2-32
06572 PTT piston vice attachment 1-25 * 28 1-O
06578 Ring nut wrench 17, 18, 21 , 22
1
2-20
06580 PTT oil pressure gauge assembly 1-25 - 28 -5.1
06581 PTT oil pressure gauge adapter 1-25 - 28 2-33
06582 Compression gauge extension M10 1-29.30 2-1
06583 . Dial gauge stand 1 73
1-29, 30 -
06584 . Dial gauge needle 173
1-29,30 c-a
06585 Dial gauge stand set 1-29,30 -
06586 Shaft holder 1-31 .32 2-16
06587 Trim & tlt wrench 1-25 - 28 2-32
06588 PTT wrench 46 1-25 - 28 -
06590 . Height ring 640 (H-i9)
I 15, '16 2-17 - 18
06601 Bushing lnstaller center bolt 1-17, 18,21,22 2-25
06602 Driver rod SL '1
-17, 18, 21 , 22,31 ,32 2-24
06603 Bearing depth plate 17. 18,21,22
1
2-25
06604 Driver rod SS 1 17 , 18, 21 22 2-24
06605 Driver rod LL 1-17, 18,21, 22,31,32 2-24
06606 Driver rod LS 1-5 - 8, 17, 18,21,22,29 -32 2-9,2-24
06607 Needle bearing attachment 1-17, 18,21.22 -zo
06608 Needle bearinq attachment 1-17, 18,21,22 2-26
06609 Needle bearinq attachmenl 1-17, 18,21 .22 2-26
0661 0 Needle bearinq attachment 17, 18, 21 22 , 2-26

4-4
INDEX

Tool No. Tool name Table page No. lllust page No.
90890-0661 1 Needle bearing attachment 1-17,18,21,22,31,32 2-26

0661 2 Needle bearing attachment 1-17, 18,21,22 2-26

0661 3 Needle bearing attachment 1-5 - 8,17, 18,21 , 22,31 ,32 2-26

0661 4 Needle bearing attachment 1-17. 18.21,22.31.32 2-26

[Jbb I 3 Needle bearing attachment 1-17, 18,21,22 2-26

0661 6 Needle bearing attachment 1-17,18,21,22 2-26

0661 7 Needle bearing attachment 1,19,20,23,24


0661 B Needle bearing attachmenl 1-19,20,23,24 2-27

0661 I Bearing outer race attachment 1-19,20,23,24 2-29

06620 Bearing outer race attachment 1-19,20,23,24 2-29

06621 Bearing outer race attachment 1-19,20,23,24 2-29

o6622 Bearing outer race attachmenl 1-19,20,23,24 2-29

06623 Bearing outer race attachmenl 1 -5 - 8, 19, 20, 23, 24 2-25

o6624 Bearing outer race attachmenl 1-5 - 8. 19, 20.23,24,29,3t 2-29

06625 Bearing outer race attachment 1 -1 9, 20, 23, 24, 31, 32 2-29

06626 Bearing outer race attachment 1-5 - 8, 19, 20,23,24,29 -32 2-29

I 06627
06628
Bearing ouler race attachment
Bearng outer race attachment
1-19,20,23,24
1,19,20,23,24
2-29
2-29

06629 Ball bearing attachment 1-19,20,23,24 2-28

06630 Ball bearing attachment 1 -5 - B. 19. 20. 23, 24 2-28

06631 Ball bearing attachment 1-5 - 8, 19. 20, 23, 24, 31, 32 2-27

06632 Ball bearing attachment 1-19,20,23,24 2-27

06633 Ball bearing attachment 1-19,20,23,24 2-27

06634 Ball bearing attachmenl 1-19,20,23, 24, 31,32 2-27

06635 Ball bearing attachmenl 1-5-8. 19.20.23.24 2-27

06636 Ball bearinq attachment 1-19,20,23,24,31,32


06637 Ball bearing attachment 1-5-8,19,20,23,24
06638 Ball bearing attachment 1 -1 9, 20, 23, 24,31 , 32 2-27

06639 Bearing inner race attachment 1 -5 - 8, 19,20,23,24 2-12,2-28


06640 Bearinq inner race attachment 1-5-8,19,20,23,24 2-12,2-28
0664 1 Bearinq inner race attachment 1 -5 - 8, 19.20.23.24 2-12,2-28
06642 Bearing inner race attachment 1 -19, 20, 23, 24 2-12.2 28
06643 Bearing inner race attachment 1-19,20,23,24 2-12.2-28
06644 Bearinq nner race attachment 1 -5 - B, 19,20,23,24 2-12.2-28
06645 Bearinq inner race attachment 1 -5 - B, 19, 20, 23, 24 2-12.2-28
06646 Bushinq puller center bolt 1-19.20.23.24 2-23

06648 Bushing puller spacer 1-19,20,23,24 2-23

06649 Bushinq attachment 1-19,20,23,24 2-26

06650 Bushino attachmenl 1-19,20,23,24 2-26


06651 Bushinq attachmenl 1-19,20,23,24 2-26

06652 Driver rod L3 1-5, B, 19, 20, 23, 24, 31, 32 2-24

06653 Needle bearinq attachment 1-'19.20.23,24.31 .32 2-26

06654 Needle bearinq attachment 1 -5 - B, 19, 20,23, 24 2-26

I )rrb55 Ball bearinq attachment 1 -5 - 8, 19,20,23,24


06656 Ball bearino attachment 1-19,20,23,24 2-28
06657 Ball bearinq attachmenl 1 -1 9. 20. 23. 24.31 , 32 2-28

06658 Bearinq outer race attachmenl 1-19,20.23.24 2-29

06659 Bearinq inner race attachment 1-19,20,23,24 2-12.2-28


06660 Bearinq inner race attachment 1-5-8,19,20,23,24 2-12.2-28
06661 Bearinq inner race attachment 1 -5 - B, 19,20,23,24 2-12.2-28

4-5
INDEX
Tool No. Tool name Table page No. lllust page No.
90890-06662 Bearing inner race attachment 1 -5 - B, 1 9, 20,23,24,31,32 2-12,2-28
06663 Ball bearing attachmenl 1-5 -I 2-9
06701 Shimming plate 1-25 - 2A -,5U

06703 Pinion height plate 1-25 - 28 2-30


06704 Digital caliper 1-1 -4.25-32 2-3,2-30
06706 Backlash indicator 1-25 - 28 2-31
0671 0 Pinion height gauge 1-25 - 28 2-30
06711 'Pinion height gauge plate A 1-25 - 2A 2-30
067 12 Pinion height gauge plate B 1-25 - 28 2-30
0671 5 Pinion nut holder 1 17, 18, 21, 22 2-21

06754 lgnition tester -


1-1 4,29,30 -l

06756 Vacuum/pressure pump gauge sel 1-1 -4.29-32


06757 Throttle sensor adjusting lead FWY-3 1-1 -4 2-6,2-7
06759 Cylinder gauge 50 - 100 1-1 - 4,29,30 2-4
06760 Digital tachometer 1-1 -4,29,30 2-1

06767 Test harness FWY-2 1-1 - 4,29,30 2-7


06768
06769
Test harness EJ-ll-2
Test harness EJ-ll-3 1-1
1-1

- 4,29,30
-4
2-7
I
U6/ lU Test harness SMT250-3 1-1 - 4,29,30
06771 Test harness FWY-4 1-1 -4,29,30
06772 Test harness FWY-6 1-1 *4
06773 Up relief fitting 1-25 - 28 -.7,1

06774 Down relief fitting l-ZJ - Z 2-33


0677s Test harness AMP-4 -4
1,1 2-7
06776 Hydraulc pressure gauge 1-25 - 28 z-5
a6777 Test harness HM090-3 1-29,30 2-7
06778 Test harness 090-4 1-29.30
06779 Test harness FWY-B 1-1 -4.29.30 2-7
06780 Test harness SMT618-6 1-29,30 2-7
06785 Mouth feel rubber 2-2
06786 Fuel pressure qauge 1-1 -4,29,30
06787 Test harness FW13613-2 1-1 *4 2-7
O67BB Test harness FW13613-1 1-1 -4 2-7
06790 Test harness FSW-6 1-1 - 4, 29, 30
06791 Test harness FWY-3-L 1-1 - 4,29,30 2-7
06792 Test harness SMHW090-2 1-1 - 4,29,30 2-7
06793 Test harness SMHW099-3 1-1 - 4,29,30 2-7
06801 Valve quide remover/installer 5.4 1-9, 10 2-14
06802 Valve ouide installer 5.4 1-9, 10 2-14
06804 Valve quide reamer 5.5 '1-9, 10 2-14
0681 0 Valve quide installer 5"5 J _O 10 2-14
0681 1 Valve seat cutter holder 04.0 1-31 , 32 2-15
0681 2 Valve seat cutter holder o4.5 1-31. 32 2-15
0681 3 Valve seat cutter 60'-22 1-31, 32 2-15
0681 4 Valve seat culIer 45"-24 1-31, 32 - tc
0681 5 Valve seat cutter 30'-26 1-31 , 32 - t3

0681 6 Valve seat cutter 45"-38 1-9 - 12 z-t3


0681 7 Valve seat cutter 30'-38 1-9 - 12

0681 8 Valve seat cutter 30'-30.5 1-9 - 12 2-15


0681 I Valve seat cutter 30'-26.5 1-9 - 12 2-15

4-6


ts
*
$

X;; INDEX
Tool No. Tool name Table page No. lllust page No.
90890-06830 Oil filter wrench 72.5 1-9, 10 2-13
06840 Leakage tester 1-1 -4
06842 Fuel pressure gauge adapter 1-29,30 2-2

06843 Piston slider o58 1-5-8 -


o6844 Magnet base B 1-25 - 28 2-4,2-31
06846 Test harness QLW3 1-1 -4
06847 Test harness QLWD-3 1-1 -4 2-7

06848 Tesl harness FSW-6A 1-1 - 4,29,30


06849 Test harness SM61 95021 -6 1-29,30 2-7

06857 Throttle sensor adjusting lead FWY-3 1-1 -4 2-7

06861 Tesl harness SM61 95043 1-1 -4


06862 Test connector FMY-8 1-29,30 2-6
06864 Diagnostic flash adapter 4 -4
1-1 2-6
06865 Diagnostic flash indicator B 1-1 -4 2-6
06867 Test harness FWY-2 1-1 - 4,29,30 2-7

O6B6B Test harness EJ-ll-2 1-1 *4

06869 Test harness EJ-ll-3 1-1 -4 2-7

06870 Test harness SMT250-3 1-1 - 4,29,30


06871 Test harness FWY-4 1-1 - 4,29,30 2-7

06872 Test harness FWY-6 1-1 -4 2-7


06875 Test harness AMP-4 1-1 -4 2-7

06877 Test harness HM090-3 1-29,30


06878 Test harness 090-4 1-29, 30

06879 Test harness FWY-B 1-1 - 4, 29, 30 2-7

O6BBO Test harness SMT618-6 1-29,30 2-7


06887 Test harness FW13613-2 1-1 -4 2-7

06888 Tesi harness FW13613-1 1-1 -4


06901 .Bolt MB x 34 2-8
06902 .Bolt M6 x 24 -

06942 Fuel pressure gauge adapter B 1-1 - 4

06991 lniector orease -


1-5 B 2-11

07003 Maonet base olate 1-25 - 28 2-31


Lrl Deep socket 1 (30 x 100) 1-5-B 2-11
8 ll
G2 Deep socket 2 (36 x 100) '1 -5-8 2-11

G3 Deep socket 3 (41 x 100) 1-5-8 2-11


G4 Deep socket 4 (46 x 100) 1-5-B 2-11

G5 T-tvpe TORX socket T55 1-5-8 2-11

Lr t) E-type TORX socket T1 0 1-5-8 2-11


a TORX tamper resistant driver T20 1-5-8 2-11

GB TORX tamoer resistant driver T25 1-5-8 2-11

YB-42223 Gland nut wrench 1-19,20,23,24 2-29


YB-42224 Pinion nut wrench 1-19.20.23.24 2-29
60v-85300-02 Yamaha Diagnostic System (KlT) 1-1 -4,29,30 -o
60v-ws8s3-03 Yamaha Diaqnostic Svstem (CD-ROIV) 1-1 -4,29,30 l-o

4-7
@YAMAHAYAMAHA MOTOR CO,, LTD. G

Printed ih Japan
Aug.2006-4.4X1YEC
(E, F, ES) Printed on recycled pape'