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GUA DE ARMADO
DB30
Follow all instructions when assembling this mini bike. If any parts are damaged or missing, those parts must be replaced
before proceeding.
WARNING: To reduce the risk of injury, you must read and understand this assembly guide before attempting to
assemble this product.
ADVERTENCIA: Para reducir el riesgo de lesiones, debe leer y comprender esta gua de armado antes de
intentar armar este producto.
TABLE OF CONTENTS
Rules for Safe Assembly................................................................................................................................................... 2
Symbols............................................................................................................................................................................. 3
Tools Needed..................................................................................................................................................................... 3
Unpacking.......................................................................................................................................................................... 4
Loose Parts List................................................................................................................................................................. 5
Assembly........................................................................................................................................................................6-8
Final Preparation............................................................................................................................................................... 9
Strictly adhere to all torque wrench tightening specifications. Failure to do so could cause serious personal injury.
All information, illustrations, photographs and specifications
contained in this manual are based on the latest product
information available at the time of publication. Due to improvements or other changes, there may be some discrepancies in this manual. We reserve the right to make product
changes at any time, without notice and without incurring
any obligation to make the same or similar changes to the
vehicle previously built or sold.
2 English
SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL
SIGNAL
MEANING
DANGER:
WARNING:
CAUTION:
CAUTION:
(Without Safety Alert Symbol) Indicates a situation that may result in property
damage.
Some of the following symbols may be used on this product. Please study them and learn their meaning for safe operation of this product.
SYMBOL
NAME
Safety Alert
EXPLANATION
Indicates a potential personal injury hazard.
TOOLS NEEDED
The following tools (not included or drawn to scale) are needed for assembly:
20
0
30
40
50
TORQUE WRENCH
METRIC HAND
TOOLS
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UNPACKING
NOTE: Having two people available will make the assembly
process easier, even if using an overhead hoist.
n Carefully cut packing straps and remove cardboard carton.
WARNING:
Do not stand at the front or the rear of the mini bike while
the straps are being cut. Keep the carton level while lifting
and do not allow it to tip forward or backward. Failure to
follow these instructions could result in serious personal
injury.
n Remove box which contains manufacturers statement of
origin, assembly guide, operators manual, and assembly
hardware.
n Remove and set aside all packaging and wrap from unit
and parts. Do not discard the packing material until you
have carefully inspected and satisfactorily operated the
product.
WARNING:
Do not use this product if any parts on the Loose Parts List
are already assembled to your product when you unpack
it. Parts on this list are not assembled to the product by
the manufacturer and require customer installation. Use
of a product that may have been improperly assembled
could result in serious personal injury.
n Inspect the product carefully to make sure no breakage
or damage occurred during shipping.
n If any parts are damaged or missing, please call
1-888-863-2252 for assistance.
4 English
Description
Qty.
Front Fork Assembly Hardware
Lock Nut (10 mm)............................................. 1
Bolt (10 mm x 165 mm).................................... 1
Cable Ties......................................................... 5
Front Fender Hardware
Front Fender..................................................... 1
Lock Nuts (8 mm)............................................. 2
Bolts (8 mm x 25 mm)...................................... 2
Rubber Grommets............................................ 2
Tool Kit.................................................................. 1
Key
No.
4
Description
Qty.
Wheel Hardware
Front Wheel...................................................... 1
Axle Bolt (12 mm)............................................. 1
Long Spacer..................................................... 1
Short Spacer..................................................... 1
Washer............................................................. 1
Castle Nut (12 mm).......................................... 1
Cotter Pin.......................................................... 1
Castle Nut Cover.............................................. 1
Assembly Guide (Not Shown)............................... 1
Operators Manual (Not Shown)............................ 1
WARNING:
1.
2.
3.
4.
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ASSEMBLY
WARNING:
Strictly adhere to all torque wrench tightening specifications. Failure to do so could cause serious personal injury.
WARNING:
Do not attempt to modify this product or create accessories not recommended for use with this product. Any
such alteration or modification is misuse and could result
in a hazardous condition leading to possible serious
personal injury.
BRAKE
CABLE
WARNING:
WARNING:
Strictly adhere to all torque wrench tightening specifications. Failure to do so could cause serious personal injury.
THROTTLE
CABLE
Run brake cable along top of mini bike frame. Use 2 cable
ties to secure cable to frame in locations shown.
NOTE: Make sure brake works properly after cable ties
are in place. Move handlebars left and right to verify cable
has free movement and does not bind.
If number plate was removed at the beginning of the
assembly process, it should now be reinstalled.
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ASSEMBLY
FRONT FENDER ASSEMBLY
Install front fender. Make sure the large portion of the
fender is over the wheel.
Place the rubber grommet between the frame and fender.
Install bolts and nuts and tighten to secure. Torque to
7.4ft.lbs. (10 Nm).
WARNING:
WARNING:
WARNING:
Maintaining correct air pressure in the tires is very important. Too little pressure could allow the tire to rotate off
the wheel rim. Too much pressure could cause the tire to
burst. Failure to maintain correct air pressure in the tires
could cause problems with vehicle operation and stability,
causing serious personal injury.
7 English
ASSEMBLY
CHECKING/CHANGING ENGINE LUBRICANT
Always use a 4-stroke motor lubricant that meets or exceeds
the requirements for API service classification SJ.
ENGINE
LUBRICANT
SAE 10W-30
SAE 20W-40
SAE 10W-50
SAE 15W-40
TEMP.
CAUTION:
Attempting to start the engine before it has been properly
filled with lubricant will result in equipment failure.
8 English
FINAL PREPARATION
VERIFY FLUID LEVELS
ADD GASOLINE
Add a small amount of gasoline to the unit for testing purposes. Always use unleaded gasoline with a pump octane
rating of 87 or higher. Never use old, stale, or contaminated
gasoline, and do not use an oil/gas mixture. Do not allow dirt
or water into the fuel tank.
Ethanol. Gasoline containing up to 10% ethanol by volume
(commonly referred to as E10) is acceptable. E85 is not.
9 English
NOTES
10 English
NDICE DE CONTENIDO
Reglas para un armado seguro..............................................................................................................................................................2
Smbolos.................................................................................................................................................................................................3
Herramientas necesarias........................................................................................................................................................................3
Cmo retirar el empaque........................................................................................................................................................................4
Lista de piezas sueltas............................................................................................................................................................................5
Armado............................................................................................................................................................................................... 6-8
Preparacin final.....................................................................................................................................................................................9
2 Espaol
SMBOLOS
Las siguientes palabras y significados de las seales tienen como objetivo explicar los niveles de riesgo asociados con este producto.
SMBOLO
SEAL
SIGNIFICADO
PELIGRO:
ADVERTENCIA:
Indica una situacin de riesgo potencial que, si no se evita, podra provocar la muerte
o lesiones graves
PRECAUCIN:
Indica una situacin de riesgo potencial que, si no se evita, puede provocar lesiones
menores o moderadas.
PRECAUCIN:
(Sin el smbolo de alerta de seguridad) Indica una situacin que puede provocar daos
a los bienes.
Es posible que algunos de los siguientes smbolos se usen en este producto. Estdielos y aprenda sus significados para operar
este producto con seguridad.
SMBOLO
NOMBRE
EXPLICACIN
Indica un peligro posible de lesiones personales.
Alerta de seguridad
HERRAMIENTAS NECESARIAS
Las siguientes herramientas (no incluidas o dibujadas a escala) son necesarias para el armado y la alineacin:
20
0
30
40
50
LLAVE DINAMOMTRICA
HERRAMIENTA
MANUAL MTRICA
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ADVERTENCIA:
ADVERTENCIA:
4 Espaol
Ref.
Nm. Descripcin
Cant.
4
Piezas para las ruedas
Ruedas delanteros....................................................1
Perno de eje (12 mm)................................................1
Separador largo.........................................................1
Separador corto.........................................................1
Arandela....................................................................1
Tuerca almenada (12 mm)........................................1
Pasador de chaveta...................................................1
Cubierta de la tuerca almenada................................1
Gua de armado (no se muestra)....................................1
Manual del operador (no se muestra).............................1
ADVERTENCIA:
1.
2.
3.
4.
5 Espaol
ARMADO
ADVERTENCIA:
ADVERTENCIA:
CABLE DE
LOS FRENOS
ADVERTENCIA:
ADVERTENCIA:
Cumpla estrictamente todas las especificaciones de ajuste con
la llave dinamomtrica. La inobservancia de esta advertencia
podra causar lesiones personales graves.
CABLE DEL
ACELERADOR
6 Espaol
ARMADO
CONJUNTO DEL GUARDABARROS
DELANTERO
ADVERTENCIA:
ADVERTENCIA:
ADVERTENCIA:
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ARMADO
CMO VERIFICAR/CAMBIAR LUBRICANTE
DEL MOTOR
Use siempre un lubricante de motor de 4 tiempos que cumpla o
supere los requisitos de la clasificacin de servicio SJ del Instituto
Americano del Petrleo (American Petroleum Institute, API).
LUBRICANTE
DE MOTOR
SAE 10W-30
SAE 20W-40
SAE 10W-50
SAE 15W-40
TEMP.
PRECAUCIN:
Intentar arrancar el motor antes de haberlo llenado
correctamente con lubricante provocar una falla del equipo.
8 Espaol
PREPARACIN FINAL
VERIFIQUE LOS NIVELES DE LOS LQUIDOS
AGREGUE GASOLINA
9 Espaol
NOTAS
10 Espaol
ASSEMBLY GUIDE
GUA DE ARMADO
WARNING:
This product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
CALIFORNIA PROPOSITION 65
ADVERTENCIA:
Este producto contiene sustancias qumicas que, segn el estado de California, provocan cncer, defectos congnitos
u otros daos reproductivos.
PROPUESTA 65 (PROPOSITION 65) DE CALIFORNIA
BAJA MOTORSPORTS
1428 Pearman Dairy Road
Anderson, SC 29625, USA
Phone 1-888-863-2252
www.bajamotorsports.com
988000-194
10-25-10 (REV:02)