PT2060-CFG Configuration Software

PT2060-CFG Configuration Software for
PT2060 Monitor

User Manual
Installation, Operation, Maintenance

ProvibTech, Inc. 11011 Brooklet Drive, Suite 300, Houston, Texas 77099, USA
Phone: +1-713-830-7601, Fax: +1-281-754-4972, Email: pvt@provibtech.com , Web: www.provibtech.com

PT2060-CFG-USR-ENG-B-9 Copyright2008 ProvibTech
PT2060-CFG Configuration Software

ProvibTech Phone: +1-713-830-7601 Fax: +1-281-754-4972 sales@provibtech.com , www.provibtech.com
I
Contents
PT2060-CFG SOFTWARE INTRODUCTION................................................................................................... 1
PT2060-CFG Introduction.............................................................................................................................. 1
PT2060-CFG Running Environments............................................................................................................ 1
PT2060-CFG INSTALLATION .......................................................................................................................... 2
PT2060 System Wiring Diagram................................................................................................................... 2
Modbus TCP for System Configuration...................................................................................................... 2
Modbus RTU for System Configuration with RS232.................................................................................. 3
Load USB-RS232 Converter Driver............................................................................................................... 4
Install PT2060-CFG Software........................................................................................................................ 6
Uninstall PT2060-CFG Software.................................................................................................................... 8
PT2060-CFG SOFTWARE OPERATION.......................................................................................................... 9
Start PT2060-CFG......................................................................................................................................... 9
Modules Configuration................................................................................................................................. 12
Install Modules on Slot ............................................................................................................................. 12
Configure PT2060/10 Proximity Module .................................................................................................. 13
Configure PT2060/20 SEISMIC Module .................................................................................................. 23
Configure PT2060/30 Temperature Module............................................................................................. 31
Configure PT2060/31 Temperature Module............................................................................................. 36
Configure PT2060/36 TRO Transmitter Module ...................................................................................... 41
Configure PT2060/40 Relay Module........................................................................................................ 45
Configure PT2060/43 Redundant Relay Module..................................................................................... 50
Configure PT2060/53 Overspeed Module ............................................................................................... 55
Configure PT2060/90 Power Module....................................................................................................... 61
Configure PT2060/91 SIM Module........................................................................................................... 62
Configure PT2060/96 Communication Module without Phase Reference .............................................. 66
Configure PT2060/96 Ethernet Communication Module without Phase Reference................................ 69
Copy Configuration Parameters of a Module to Another ......................................................................... 74
Set Names for the Module Channels....................................................................................................... 75
Buttons on Main Window............................................................................................................................. 76
Open ........................................................................................................................................................ 76
Save......................................................................................................................................................... 76
Upload...................................................................................................................................................... 76
Download ................................................................................................................................................. 76
Report ...................................................................................................................................................... 77
Exit ........................................................................................................................................................... 79
Help (H) .................................................................................................................................................... 79
Menus Navigation ........................................................................................................................................ 80

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File Menu ................................................................................................................................................. 80
Open..................................................................................................................................................... 80
Save ..................................................................................................................................................... 80
Save As ................................................................................................................................................ 81
System Setup....................................................................................................................................... 81
Rack Setup........................................................................................................................................... 81
Exit........................................................................................................................................................ 82
Communication Menu.............................................................................................................................. 83
Upload.................................................................................................................................................. 83
Download ............................................................................................................................................. 83
Communication Setup.......................................................................................................................... 83
Rack Menu............................................................................................................................................... 89
Rack Clock Setup................................................................................................................................. 89
Rack Reset........................................................................................................................................... 90
Signal Module Control .......................................................................................................................... 90
Self-Test ............................................................................................................................................... 92
Factory Information .............................................................................................................................. 92
Customized Modbus Registers ............................................................................................................ 93
Calibration Menu...................................................................................................................................... 95
User Calibration.................................................................................................................................... 95
Factory Calibration ............................................................................................................................... 97
Status/Event Menu................................................................................................................................... 98
Modbus Range Setup........................................................................................................................... 98
Peak Value Setup................................................................................................................................. 98
Real-Time Value And Status/List .......................................................................................................... 99
Real-Time Value And Status/BarGraph.............................................................................................. 101
Real-Time Value And Status/Single channel ...................................................................................... 102
Overall Record ................................................................................................................................... 103
Channel Status Record ...................................................................................................................... 103
Module Status Record........................................................................................................................ 105
Rack Status Record............................................................................................................................ 106
Alarm Event........................................................................................................................................ 108
System Event ..................................................................................................................................... 109
Rack Event Reset................................................................................................................................110
Security Menu ......................................................................................................................................... 111
Control Password................................................................................................................................ 111
Configuration Password...................................................................................................................... 111
Modify Control Password .................................................................................................................... 111

III
Modify Configuration Password ..........................................................................................................112
Password Effective Time Period .........................................................................................................112
PT2060-CFG MAINTENANCE.......................................................................................................................113
System Calibration......................................................................................................................................113
4-20mA Calibration .................................................................................................................................113
Troubleshooting ..........................................................................................................................................116
Cant find PT2060 Rack ..........................................................................................................................116


1
PT2060-CFG Software Introduction
PT2060-CFG Introduction
PT2060-CFG software is the easy to use system configuration software tool which is used to configure and
monitor PT2060 system.

PT2060-CFG software provides the following functions:

System Configuration
System Setup
Rack Communication
Modbus Communication
System, Modules, Channels Calibration

Module Configuration
Trip Multiply
Alarm Latching
Bypass
Module Reset

Channel Configuration
Full Scale Range
Alarm Set-Point
System Calibration

Reporting
Alarm and System Events
Real-time Measured Values
Channel, Module and Rack Status
Channel, Module and Rack Configuration Information

PT2060-CFG Running Environments
Recommended Operating System: Windows 2000, Windows XP SP2 or a later version
Processor: 1.7GHz or faster
Memory: 512MB or more
Hard Disk: 40G or more
Drive: A DVD Drive
Screen Resolution: 1280*1024 high color, 32-bit (Recommended)

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PT2060-CFG Installation
PT2060 System Wiring Diagram
Modbus TCP for System Configuration


3
Modbus RTU for System Configuration with RS232


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Load USB-RS232 Converter Driver
Please follow the steps to load USB-RS232 converter driver:
1. Put the PT2060-CFG installation CD into the DVD-ROM. Connect USB-RS232 converter to a spare USB
port on your computer. The computer will launch the following picture. Select No, not this time. And then
click Next button.

2. In picture below, select Install the software automatically (Recommended) and then click Next button.

3. The computer now is beginning to scan the installation file and then install the USB-RS converter driver.

Picture below shows the condition that the USB-RS converter driver hasnt been installed. To view the
information, right click My Computer and select Manage. In Computer Management window, navigate
Device Manager and then select Other devices/USB Serial Port.

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4. The installation of USB-RS converter driver was finished. Click Finish button.

After the USB-RS converter driver was installed, the computer will begin to install COM port. And installation
process is the same as the installation of USB-RS converter driver, so we dont repeat it here. After the two
were installed, see picture below: a new USB Serial Port COM3 is added below Ports (COM&LPT) and
USB Serial Converter is added below Universal Serial Bus controllers.


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Install PT2060-CFG Software
1. Put the PT2060-CFG installation CD into DVD-ROM. From the root folder, open PT2060CFG-Setup folder
and double click Setup.exe. Later Installing PT2060-CFG Software window is launched. Click Next
button to proceed with the installation.

2. Select destination folder. Click Browse button to select the path. If you select D:\Program Files ,
InstallShield will automatically create folders ProvibTech and PT2060-CFG beneath this path. All files will
be copied to the destination: D:\Program Files\ProvibTech\PT2060-CFG . Click Next button to
proceed with the installation.

3. Select a program folder. Click Next button to proceed with the installation.

4. Show Current Settings of PT2060-CFG installation. Click Next button to proceed with the installation.

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5. Show copying status window.

If Locked File Detected window is launched during the files copying, you can mark Dont display this
message again and then click Ignore button to proceed with the installation.

6. Installation finished. Click Finish button.


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Uninstall PT2060-CFG Software
There are two methods to uninstall PT2060-CFG Software.

Method 1:
Select Start->All Programs->PT2060->Uninstall PT2060-CFG. Then computer will launch the following
window:

Click OK button.

Method 2:
Take Windows XP SP2 operating system as an example, directly select Control Panel->Add or Remove
Programs->Change or Remove Programs->PT2060-CFG, and then click Change/Remove button.

Then computer will launch the following window:

Click OK button.

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PT2060-CFG Software Operation
Start PT2060-CFG
Double click shortcut icon of PT2060-CFG on the desktop to start PT2060-CFG software. You can also select
Start->All Programs->PT2060->PT2060-CFG to start the software. PT2060-CFG will automatically upload
all information from the PT2060 Rack. You may wait a few seconds. It depends on the modules installed on
the PT2060 Rack.

The software may fail to find any PT2060 Rack while you first start the software after you installed it or
while the connected PT2060 Rack has changed. You may see following windows:

The reason is that the software and PT2060 Rack cant communicate with each other. You should connect the
software and PT2060 Rack first. Select Communication Setup from Communication menu. In dialog
window below, select the transmission mode: MODBUS-RTU or MODBUS-TCP, and then click Connect
button. For more information, please go to Communication Menu/Communication Setup of this manual.

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If the software and PT2060 Rack can well communicate with each other, the information of rack will be
uploaded to the software.
If the connected PT2060 Rack is a 19 Standard Rack, you may see main window of PT2060-CFG software
like picture below:

And if the PT2060 Rack is a 12 Mini Rack, you may see main window of PT2060-CFG software like picture
below:

NOTE:
When you start the software, system will automatically detect version of the connected rack. And if the rack
version is C, software with version 3.0 will be launched (the version of the current software is 4.1, and the
mentioned rack version is D or later).
Before run the software, a message box will be launched to inform you. See picture below:

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Click OK button to launch the version information window and PT2060 System Configuration window. See
pictures below:

For more information about the software with version 3.0, please see the online help files by clicking Help
command from Help menu.

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Modules Configuration
Install Modules on Slot
If the PT2060 Rack is a 19 Standard Rack, you can install modules from slot 1 to slot 12. If the PT2060 Rack
is a 12 Mini Rack, you can install modules from slot 1 to slot 7.

To fix a module on a slot, you can right click the specified slot and then select the module from the drop down
menu.
NOTE:
Slot 13 and slot 14 of 19 Standard Rack are used to install PT2060/80 Module. This module cant be
configured by PT2060-CFG software.

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Configure PT2060/10 Proximity Module
Each PT2060/10 Module occupies one slot in the rack. For a 19 Standard Rack, it can contain maximum
twelve PT2060/10 Modules from slot 1 to slot 12. For a 12 Mini Rack, it can contain maximum seven
PT2060/10 Modules from slot 1 to slot 7.
Left click the slot on which the 10 Module is installed and then 10 Proximity Module Configuration window is
launched.

Channel Type:
Proximity probe input, shaft vibration output
Proximity probe input, shaft position output
Proximity probe input, differential expansion output
Proximity probe input, eccentricity output
Proximity probe input, low frequency vibration output
Proximity probe input, Speed output
Zero speed output
Reverse rotation speed output

Transducer Type:
PT2060/10 Module can work with any proximity probes.


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Channel Enabled:
Mark it to enable this channel to work. If you want to use this channel, you must check this check box.

Alarm Latching:
Mark it to set channel alarm latching. If you mark this check box, PT2060/10 Module will retain the alarm
status even the alarm condition has gone away. This latching mode helps you know whether the alert
set-point was exceeded since the last rack reset. You can reset all latched alarms in the PT2060 Rack by
selecting Rack Reset command from Rack menu as well as pressing the reset button on the front panel of
SIM Module on the PT2060 Rack.

Transducer Sensitivity:
The value depends on transducer type. It is typically expressed as millivolt per measure unit.

Alert Time Delay, Danger Time Delay:
It means how long the module will delay before changing into alarm status after having detected that the
real-time value exceeded the alarm set-point. Alarm Time Delay should be set with an integer from 1s to 60s.
Danger Time Delay also should be set with an integer from 1s to 60s if it isnt set to 100ms.
The two time delays only apply to the following types of channel:

Teeth Per Cycle:
The teeth number on the gear i.e. the integer number of input pulses per shaft revolution. The Events per
Revolution could be description as a value between 1 and 255 with four decimals. User could set it according
to the actual value in the field. For example, if there are 24 teeth on the gear, teeth per cycle can be set to
23.9998 to adjust the rotative speed slightly. For Proximity probe input, Speed output channel and Zero
speed output channel, the default value is 1. And for Reverse rotation speed output channel, the default is
60.
It works only when channel type is set as following:
Zero speed output
NOTE: Teeth per cycle could be accurate to four decimal places only when the firmware versions of 10
Module and PT2060 Rack are 406 or later.

Zero Position (Gap):

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The transducer voltage corresponding to the nominal DC shaft position. The default value for shaft position
output channel is -10V and for differential expansion channel is -6V.
User can manually change the value or directly click Adjust button to let the system get it automatically.
Before this operation, make sure your computer and the PT2060 Rack are connected, and the configuration in
rack must match the configuration in PT2060-CFG software. Moreover, the connected transducer must be
placed to proper position, otherwise this obtained value may be wrong. It applies to the following two types of
channel:

Hysteresis Voltage:
The voltage level above and below the threshold value which is required to trigger the input signal from the
transducer. The larger the hysteresis, the greater the immunity to noise on the input signal. When the input
signal passes the threshold voltage plus 1/2 of the Hysteresis voltage, the signal goes high. When the input
signal returns to the threshold voltage minus 1/2 of the Hysteresis voltage, the signal goes low. The default
value is 1V. User could modify it within the range from 0.5V to 2.5V.
This feature applies to the following speed channels:
Zero speed output

Trigger Voltage (Gap):
The Trigger Value is the nominal voltage about which the Hysteresis is centered. The default value is -10V.
When Manual Threshold Type is selected, user should manually set this value or directly click Adjust button
to let the system get it automatically. Before this operation, make sure your computer and the PT2060 Rack
are connected, and the configuration in rack must match the configuration in PT2060-CFG software.
Moreover, the connected transducer must be placed to proper position, otherwise this obtained value may be
wrong.
This feature applies to the following speed channels:
Zero speed output

Threshold Type:
The voltage level of the input signal from the transducer where triggering occurs (if the Hysteresis is 0). The
threshold options are Auto and Manual.
Auto: The trigger threshold is automatically set to a value that is midway between the most positive peak and
the most negative peak of the input signal. This value tracks any changes in the input signal. Auto threshold
requires a minimum signal amplitude of 1V peak to peak and a minimum frequency of 0.0167Hz.

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Manual: The trigger threshold is set by the user to any value in the range of -17V to -3V. Manual threshold
requires a minimum signal amplitude of 0.5V peak to peak.
It only applies to following speed channels:
Zero speed output

Full Scale High/Low, Danger High/Low, Alert High/Low, GAP High/Low:
1. The ranges of Full Scale Low and Full Scale High depend on the type of channel and transducer.
2. User should set the alarm set-points between the full scale low and full scale high. And the relevant
set-points of Alert must be set between Danger High and Danger Low, because Alert level is lower than
Danger level.
3. GAP range is set to detect whether the voltage between the transducer and rotor is in normal range.

Measurement Type:
It depends on channel type. See table below:
Channel Type Measurement Type
Proximity probe input, shaft vibration output PK-PK
Proximity probe input, shaft position output AVERAGE
Proximity probe input, different expansion output AVERAGE
Proximity probe input, eccentricity output PK-PK
Proximity probe input, low frequency vibration output PK-PK
Proximity probe input, Speed output NA
Zero speed output NA
Reverse rotational speed output NA

Measurement Unit:
It depends on channel type and system unit. For example, if the current channel type is Proximity probe input,
shaft position output channel and the system unit is Metric Unit, the available measurement unit is mm and
um.

Alert Type:
PT2060/10 Module supports two types of alarm: Alert and Gap. Alert means that PT2060/10 Module will
output alarm when the real time value exceeds alert set-point. Gap means that PT2060/10 Module will output
alarm when the gap voltage is above GAP High limit or below GAP Low limit. The default is Alert.
NOTES:

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1. When alert type is Alert, the Alarm Trip-Multiply function works for both alert and danger alarm; when the
alert type is GAP, it works only for danger alarm.
2. When transducer type is magnetic pickup, GAP alert type is disabled.

Primary PR:
A voltage pulse for each turn of the shaft is called the Phase signal. This signal is used to measure shaft
rotative speed and serves as a reference for measuring vibration phase lag angle. It is an essential element in
measuring rotor slow roll bow or run out information. User will determine whether to correlate the real-time
value with the phase reference and with which one, phase reference 1 or 2. The default setting is NA. This
phase reference will be specified as the main phase signal when redundant phase reference is used. It works
only for following types of channel:

Backup PR:
Backup PR is the spare phase signal for the system. The item can be set to NA or with Phase Reference 1 or
2. Primary PR and Backup PR constitute redundant phase reference where Primary PR is used as the main
phase reference signal and Backup PR is used as the secondary phase signal. Primary PR will be firstly
chosen if it is valid. When the Primary PR is lost or in NOT OK status, the Backup PR will be used.
NOTES:
1. Backup PR function is enabled only when the firmware version of 10 Module is 406 or later.
2. If the Primary PR is set to NA, the Backup PR is disabled.

Transducer Direction:
Define the normal direction as movement "toward" the transducer or "away from" the transducer. If the normal
movement of the machine rotor is toward the transducer then "Toward Probe" should be selected. Otherwise,
select "Away from Probe".
This feature applies to the following two types of channel:
proximity probe input, shaft position output
proximity probe input, differential expansion output

Leading Transducer:
Select the channel that is taken as criterion. It works only when the channel type is set to Reverse rotation
speed output.
When the Leading Transducer is set to channel 1 and the signal of channel 2 lags the signal of channel1, it is
named forward rotation; otherwise it is named reverse rotation. When the Leading Transducer is set to
channel 2 and the signal of channel 1 lags the signal of channel 2, it is named forward rotation; otherwise it is
named reverse rotation.

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Rotative Speed Alarm Type:
Set alarm level for channel that measured rotative speed.
For Proximity probe input, Speed output and Reverse rotation speed output channel type, two
available options are Over, Over and Under. If choose Over, you should set the Danger High and Alert
High set-points. Under this condition, alarm occurs when rotative speed is higher than or equal to (alert or
danger) set-point high; if choose Over and Under, you should set the High and Low set-points. And
alarm occurs when rotative speed is higher than or equal to the High set-point, or less than or equal to
the Low set-point.
For Zero speed output channel type, options are different when you set the different channels.
For the first channel, two available options are Under, Over and Under. If choose Under, you
should set the Alert Low and Danger Low set-points. Under this condition, alarm occurs when
rotative speed is lower than or equal to (alert or danger) set-point low; if choose Over and Under,
you should set the High and Low set-points.
For the second channel, two available options are Over, Over and Under. If choose Over, you
should set the Danger High and Alert High set-points; if choose Over and Under, you should set the
High and Low set-points.
NOTE: This function is enabled only when the firmware version of 10 Module is 406 or later.

Signal Polarity:
Select polarity for phase reference signal.
Notch: An output pulse is produced that is triggered by the leading edge of a negative-going pulse of the input
signal. This type of pulse is produced by a phase reference transducer looking at a notch in the shaft. If a
magnetic pickup is used, set the Notch/Projection setting to Notch since in most cases the positive side of the
signal that is over 10V will be clipped.
Projection: An output pulse is produced that is triggered by the leading edge of a positive-going pulse of the
input signal. This type of pulse is produced by a phase reference transducer looking at a projection on the
shaft.
The feature only applies to the following three speed channels:
Zero speed output
NOTE: This function is enabled only when the firmware version of 10 Module is 406 or later.

Copy (button):
PT2060/10 Module has four channels. Channel 1 and channel 2 are designed to a pair. And channel 3 and
channel 4 are designed to a pair as well. For the paired channels, they should have the same channel type.
Basically, most parameters of the paired channels should be set the same. For example, if you finished
settings on channel 1, and when you switch to channel 2, Channel Type of channel 2 is set already and cant

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be changed. See picture below: Channel Type option is shaded.

NOTE: Especially, when the Channel Type of channel 1 is set to Proximity probe input, Speed output ,
channel 2 cant work. Similarly, when the Channel Type of channel 3 is set to Proximity probe input, Speed
output , channel 4 cant work.
Copy button is very useful when parameters of channels beneath a module should be set almost the same.
Click this button and you will see Copy Signal Channel window.

Copy From: List all channels beneath the module.
Copy To: List channels beneath the module except the source copying channel (the channel you selected in
Copy From list). The channel pair is displayed together.

Select a channel or the channel pair in Copy To list and click OK button. This channel or channel pair will
have the same parameter settings with the selected source copying channel. In this example: If you select
Channel 1 in Copy From list and Channel 2 in Copy To list, Channel 2 will have the same parameter
settings with Channel 1.
All: If you mark this check box, all channels will have the same parameter settings with the selected source
copying channel. In this example, Channel 2, Channel 3 and Channel 4 have the same parameter settings
with Channel 1.

Default (button):
Click this button to set channel parameters to the system default value.


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Upload (button):
Click this button to upload parameters of the selected channel from PT2060 Rack. Especially, if the selected
channel is paired, parameters of the channel pair are uploaded.

Download (button):
Click this button to download the configured parameters of the selected channel to PT2060 Rack. Especially,
if the selected channel is paired, parameters of the channel pair are downloaded. Before downloading, ensure
the configuration password is activated, otherwise, you will be asked to input the configuration password.

Other Functions:
1. Set channel names
Each PT2060/10 Module has four channels and each channel works independently. User can assign a name
for each channel so that they can easily identify the channel. The PT2060 Rack with firmware version 406 or
later supports channel name definition. Right click the slot on which the PT2060/10 Module is installed. See
picture below:

Select Set Channel Names from drop down menu.

You should enter the name for each channel and then click OK button to save all names. Click Download
button to download the channel names to PT2060 Rack and click Upload button to upload the channel names
from PT2060 Rack. Each name supports maximum 30 characters. Names are not checked for uniqueness.


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2. Alarm multiply and alarm bypass
PT2060/10 Module supports alarm multiply function (only applies to Proximity probe input, shaft vibration
output channel and Proximity probe input, low frequency vibration output channel) and alarm bypass
function. Click Signal Module Control command from Rack menu. See picture below:

Alarm multiply: Increase the alarm value two times or three times as many as what you set in Alarm
Set-Point. If select double multiply, alarm occurs after real-time value reaches two times higher than or equal
to alarm set-point value; if select triple multiply, alarm occurs after real-time value reaches three times higher
than or equal to alarm set-point value. The default status is inactive.
NOTE: When alert type is Alert, this function works for both alert and danger alarm; when the alert type is
GAP, it works only for danger alarm.
Alarm bypass: Inhibit both Danger alarm and Alert alarm. The default status is inactive. Bypass has a higher
privilege than Alarm Latching.

3. TMR (Triple Modular Redundant)
Three PT2060/10 Modules and one PT2060/43 Module constitute a TMR system.
In this system, PT2060/43 Relay Module processes alarm signals coming from the three PT2060/10 Modules
according to the assigned logic. Each PT2060/10 Module in this system works independently and acts the
same as in non-redundant system.
A 19 Standard Rack can have maximum three TMR systems mounted in slot 1-4, 5-8, 9-12. And PT2060/43
Module should be installed on slot 4, slot 8, and slot 12. See picture below:

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A 12 Mini Rack can have maximum one TMR system mounted in slot 1-4. And PT2060/43 Module should be
installed on slot 4. See picture below:


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Configure PT2060/20 SEISMIC Module
twelve PT2060/20 modules from slot 1 to slot 12. For a 12 Mini Rack, it can contain maximum seven
PT2060/20 modules from slot 1 to slot 7.
Left click the slot on which the 20 Module is installed and then 20 SEISMIC Module Configuration window is
launched.

Channel Type:
There are three channel measurement modes supported by PT2060/20 Module:
Non-integral mode channels:
Acceleration input, acceleration output (A-A)
Velocity input, velocity output (V-V)
Displacement input, displacement output (D-D)
Integral mode channels:
Acceleration input, velocity output (A-V)
Velocity input, displacement output (V-D)
LVDT mode channels:
LVDT input, case expansion output-paired (LVDT-paired)
LVDT input, case expansion output-single (LVDT-single)
NOTE: Channels with different measurement modes are set up with jumpers located on rear panel. For more

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information, please refer to PT2060/20 SEIS Seismic Module User Manual.

Transducer Type:
PT2060/20 Module works with any seismic sensors.

Channel Enabled:
Mark it to enable this channel to work. If you want to use this channel, you must mark this check box.

Alarm Latching:
Check it to set channel alarm latching. PT2060/20 Module will retain the alarm status even the alarm condition
has gone away. This latching mode helps you know whether the alert set-point was exceeded since the last
rack reset. You can reset all latched alarms in the PT2060 Rack by selecting Rack Reset command from
Rack menu as well as pressing the reset button on the front panel of SIM Module on the PT2060 Rack.

The value depends on transducer type. It is typically expressed as millivolt per measure unit.


Zero Position (Gap):
The transducer voltage corresponding to the nominal DC shaft position. The default value is 0V. User can
manually change the value or directly click Adjust button to let the system get it automatically. Before this
operation, make sure your computer and the PT2060 Rack are connected, and the configuration in rack must
match the configuration in PT2060-CFG software. Moreover, the connected transducer must be placed to
proper position, otherwise this obtained value may be wrong.
It applies to the following two types of channel:
LVDT input, case expansion output-paired
LVDT input, case expansion output-single

Full Scale High/Low, Danger High/Low, Alert High/Low, GAP High/Low:
1. The ranges of Full Scale Low and Full Scale High depend on the type of channel, measurement and
transducer.
Danger level.
3. For proximity and LVDT sensors, GAP value stands for the distance between the sensor and the

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measured surface. For other sensors, it is the bias of the input AC signal.
NOTE: For non-integral channels (A-A, V-V, D-D), there are two scales to choose.

Measurement Type:
It depends on the channel type you selected. See table below:
Channel Type Measurement Type
PK
PK-PK Acceleration input, acceleration output
RMS
PK
PK-PK Acceleration input, velocity output
RMS
PK
PK-PK Velocity input, velocity output
RMS
PK
PK-PK Velocity input, displacement output
RMS
PK
PK-PK Displacement input, displacement output
RMS
LVDT input, case expansion output-paired AVERAGE
LVDT input, case expansion output-single AVERAGE

Measurement Unit:
It depends on the channel type and system unit. For example: if the current channel type is Velocity input,
velocity output and system unit is Metric Unit, the measurement unit is mm/s.

Alert Type:
PT2060/20 Module supports two types of alarm: Alert and Gap. Alert means that PT2060/20 Module will
output alarm when the real time value exceeds alert set-point. Gap means that PT2060/20 Module will output
alarm when the gap voltage is above the GAP High limit or below the GAP Low limit. The default is Alert.
NOTE: When alert type is Alert, the Alarm Trip-Multiply function works for both alert and danger alarm; when
the alert type is GAP, it works only for danger alarm.

Frequency Type:
Select Vibration Frequency Response for rotative speed of the rotor. There are two options: Normal or Low
frequency.
You should choose Normal under following conditions:

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A-A:
240 to 240,000RPM (4 to 4.0 kHz), -3dB
V-V:
120 to 120,000RPM (2 to 2.0 kHz), -3dB
You should choose Low frequency under following conditions:
A-A:
30 to 6,000RPM (0.5 to 100.0Hz), -3dB
V-V:
30 to 6,000RPM (0.5 to 100.0Hz), -3dB
D-D:
30 to 6,000RPM (0.5 to 100.0Hz), -3dB

Upscale Direction:
Case expansion measuring has relation to the transducer direction. Toward Probe direction means that the
larger the real time value, the higher the GAP voltage. Away from Probe direction means that the larger the
real time value, the lower the GAP voltage.
This feature applies to the following two types of channel:
LVDT input, case expansion output-paired
LVDT input, case expansion output-single

Copy (button):
PT2060/20 Module has four channels. Channel 1 and channel 2 are designed to a pair. And channel 3 and
channel 4 are designed to a pair as well. For the paired channels, they should have the same channel type.
Basically, most parameters of the paired channels should be set the same. For example, if you finished
settings on channel 1, and when you switch to channel 2, Channel Type of channel 2 is set already and cant
be changed. See picture below: Channel Type option is shaded.

Copy button is very useful when parameters of channels beneath a module should be set almost the same.


27
Copy From list). The channel pair is displayed together.

Select a channel or channel pair in Copy To list and click OK button. This channel or channel pair will have
the same parameter settings with the selected source copying channel. In this example: If you select Channel
1 in Copy From list and Channel 2 in Copy To list, Channel 2 will have the same parameter settings with
Channel 1.
copying channel. In this example, Channel 2, Channel 3 and Channel 4 have the same parameter settings
with Channel 1.

Default (button):

Upload (button):
Click this button to upload parameters of the selected channel from PT2060 Rack. Especially, if the selected
channel is paired, parameters of the channel pair are uploaded.

Download (button):
Click this button to download the configured parameters of the selected channel to PT2060 Rack. Especially,
if the selected channel is paired, parameters of the channel pair are downloaded. Before downloading, ensure
the configuration password is activated, otherwise, you will be asked to input the configuration password.

Other Functions:
Each PT2060/20 Module has four channels and each channel works independently. User can assign a name
picture below:

28


You should enter the name for each channel and then click OK button to save all names. Click Download
button to download the channel names to PT2060 Rack and click Upload button to upload the channel names
from PT2060 Rack. Each name supports maximum 30 characters. Names are not checked for uniqueness.

2. PT2060 Jumpers
As we know, there are three channel measurement modes supported by PT2060/20 Module.
Non-integral mode: A-A, V-V, D-D
Integral mode: A-V, V-D
LVDT mode: LVDT-paired, LVDT-single
Channels with different measurement modes are set up with jumpers located on rear panel. When you
change the mode from Non-integral or Integral mode to LVDT mode (or from LVDT mode to Non-integral or
Integral mode), you will see an information window as below:

For more information, please refer to PT2060/20-Back Jumper on PT2060/20 SEIS Seismic Module User
Manual.
Moreover, for non-integral channels, small full scale and large full scale are required. When you change the

29
full scale mode between the small full scale and the large full scale, you will see an information window as
below:

1) For A-A channels, Small full scale is defined as:
Measurement Type: PK, Full scale high: 2.5g;
Measurement Type: RMS, Full scale high: 2g;
Measurement Type: PK-PK, Full scale high: 5g;
Large full scale is defined as:
Measurement Type: PK, Full scale high: 40g;
Measurement Type: RMS, Full scale high: 28g;
Measurement Type: PK-PK, Full scale high: 80g;
2) For V-V channels, Small full scale is defined as:
Measurement Type: PK, Full scale high: 50mm/s;
Measurement Type: RMS, Full scale high: 50mm/s;
Measurement Type: PK-PK, Full scale high: 100mm/s;
Measurement Type: PK, Full scale high: 200mm/s;
Measurement Type: RMS, Full scale high: 200mm/s;
Measurement Type: PK-PK, Full scale high: 300mm/s;
3) For D-D channels, Small full scale is defined as:
Measurement Type: PK, Full scale high: 60um;
Measurement Type: RMS, Full scale high: 50um;
Measurement Type: PK-PK, Full scale high: 120um;
Measurement Type: PK, Full scale high: 250um;
Measurement Type: RMS, Full scale high: 175um;
Measurement Type: PK-PK, Full scale high: 500 um;

3. Alarm multiply and alarm bypass
PT2060/20 Module supports alarm multiply function (LVDT channels are excluded) and alarm bypass function.
Click Signal Module Control command from Rack menu.
Alarm multiply: Increase the alarm value two times or three times as many as what you set in Alarm
Set-Point. If select double multiply, alarm occurs after real-time value reaches two times higher than or equal
to alarm set-point value; if select triple multiply, alarm occurs after real-time value reaches three times higher
than or equal to alarm set-point value. The default status is inactive.
NOTE: When alert type is Alert, the Alarm Trip-Multiply function works for both alert and danger alarm; when

30
the alert type is GAP, it works only for danger alarm.
Alarm bypass: Inhibit both Danger alarm and Alert alarm. The default status is inactive. Bypass has a higher
privilege than Alarm Latching.

In the system, PT2060/43 Relay Module processes alarm signals coming from the three PT2060/20 Modules



31
Configure PT2060/30 Temperature Module
Left click the slot on which the 30 Module is installed and then 30 Temperature Module Configuration window
is launched.

Channel Type:
RTD input, temperature output

Transducer Type:
PT2060/30 Temperature Module can interface with different RTD sensors:
100 ohm 3-wire Pt RTD @=0.00385
100 ohm 4-wire Pt RTD @=0.00385
100 ohm 3-wire Pt RTD @=0.00392
100 ohm 4-wire Pt RTD @=0.00392
When the transducer type changes from 3-wire to 4-wire or from 4-wire to 3-wire, the toggle-switch setting
that related to the channel must be changed and you will see picture below:

32

For more detailed information, please refer to PT2060/30 TEMP Module User Manual.

Channel Enabled:
Check it to enable this channel to work. If you want to use this channel, you must check this check box.

Alarm Latching:


Full Scale High, Full Scale Low, Danger High, Alert High, Alert Low, Danger Low:
Full scale depends on the type of the RTD transducer. Supposed that the system unit is Metric Unit, see table
below:
RTD transducer Full Scale Range
100 ohm 3-wire Pt RTD @=0.00385 -200~850 DegC

User should set the alarm set-points between the full scale low and full scale high. And the relevant set-points
of Alert must be set between Danger High and Danger Low, because Alert level is lower than Danger level.

Measurement Type:
It can only be set to AVERAGE.

Measurement Unit:

33
PT2060/30 Module can work with two different measurement units: Celsius or Fahrenheit. If system unit is set
to English Unit, the option is DegF; if system unit is set to Metric Unit, the option is DegC.

Copy (button):
This button is very useful when parameters of channels beneath a module should be set almost the same.

Copy From list).

Select a channel in Copy To list and click OK button. This channel will have the same parameter settings
with the selected source copying channel. In this example: If you select Channel 1 in Copy From list and
Channel 2 in Copy To list, Channel 2 will have the same parameter settings with Channel 1.
copying channel. In this example, Channel 2, Channel 3and Channel 8 have the same parameter settings
with Channel 1.

Default (button):

Upload (button):
Click this button to upload parameters of the selected channel from PT2060 Rack.

Download (button):
Click this button to download the configured parameters of the selected channel to PT2060 Rack. Before the

34
downloading, ensure the configuration password is activated, otherwise, you will be asked to input the
configuration password.

Other functions:
Each PT2060/30 Module has eight channels and each channel works independently. User can assign a name
picture below:


Each page displays four channel name defintions. Click Next button to switch to page 2. You should enter the
name for each channel and then click OK button to save all names. Click Download button to download the
channel names to PT2060 Rack and click Upload button to upload the channel names from PT2060 Rack.
Each name supports maximum 30 characters. Names are not checked for uniqueness.

2. Alarm bypass
PT2060/30 Module supports alarm bypass function which can inhibit both Danger alarm and Alert alarm. The
default status is inactive. Bypass has a higher privilege than Alarm Latching.
To set the channel alarm bypass feature, click Signal Module Control command from Rack menu.


35
3. Switches
PT2060/30 Module has a group of onboard DIP toggle-switches. Those switches make channels easily adapt
to various RTD sensors. They are located on the outside of rear panel, one for each channel. Each
toggle-switch has two buttons that should be moved to the same side, inner or outer. When a channel
connects with a 3-wired RTD, two buttons of the switch that related to the channel should be moved to positon
ON (far from the terminals). And when a channel connects with a 4-wired RTD, two buttons of the switch
should be moved to position other than ON (closer to the terminals). So you should be careful if you change
the transducer type from 3-wire to 4-wire (or from 4-wire to 3-wire).

36
Configure PT2060/31 Temperature Module
PT2060/31 Modules from slot 1 to slot 7. Compared with 30 Temperature Module, it dosent output current
signal, so user neednt calibrate this module.
Left click the slot on which the 31 Module is installed and then 31 Temperature Module Configuration window
is launched.

Channel Type:
TC input, temperature output

Transducer Type:
PT2060/31 Temperature Module can interface with both RTD and TC transducers. It supports eight types of
RTD transducers and four types of TC transducers. See table below:

37

Channel Type Transducer Type
100 ohm 3-wire Pt RTD @=0.00385
100 ohm 4-wire Pt RTD @=0.00385
100 ohm 3-wire Pt RTD @=0.00392
100 ohm 4-wire Pt RTD @=0.00392
120 ohm 3-wire Ni RTD
E type transducer
J type transducer
K type transducer
TC input, temperature output
T type transducer

Channel Enabled:
Check it to enable this channel to work. If you want to use this channel, you must check this check box.

Alarm Latching:


Temperature Offset:
Temperature offset could let you make a minor offset correction to the current reading of a temperature
transducer that is installed and measuring a known reference value. It is intended to be used with a standard
ice bath test to establish a 0 Deg C reference. The value can be set with range from -20 to 20 Deg C or -36 to

38
36 Deg F, and it could be accurate to one decimal place. For metric unit, the default is 0 Deg C; for English
unit, default is 0 Deg F.

Full Scale High, Full Scale Low, Danger High, Alert High, Alert Low, Danger Low:
1. The ranges of Full Scale Low and Full Scale High depend on the type of channel and transducer.
Danger level.

Measurement Type:
It can only be set to AVERAGE.

Measurement Unit:
PT2060/31 Module can work with two different measurement units: Celsius or Fahrenheit. If system unit is set
to English Unit, the option is Deg F; if system unit is set to Metric Unit, the option is Deg C.

Copy (button):

Copy From list).


39
with Channel 1.

Default (button):

Upload (button):

Download (button):
Click this button to download the configured parameters of the selected channel to PT2060 Rack. Before the

Other functions:
Each PT2060/31 Module has eight channels and each channel works independently. User can assign a name
picture below:


40

Each page displays four channel name defintions. Click Next button to switch to page 2. You should enter the
name for each channel and then click OK button to save all names. Click Download button to download the
channel names to PT2060 Rack and click Upload button to upload the channel names from PT2060 Rack.
Each name supports maximum 30 characters. Names are not checked for uniqueness.

2. Alarm bypass

41
Configure PT2060/36 TRO Transmitter Module
Left click the slot on which the 36 Module is installed and then 36 TRO Transmitter Module Configuration
window is launched.

Channel No.:
List channel No. of this module.

Channel Enabled:
Mark it to enable this channel to work. Only when the channel is enabled and in OK status, it will output the
current normally according to the current channel definition.

Current Channel Definition:
36 TRO Transmitter Module is a current module. It is used to transform signal variables into current and
output them as 4~20mA mode. When the module leaves factory, current channel has been already defined as
the users requirement. User could modify this definition by PT2060-CFG software.
Each PT2060/36 Module contains sixteen channels, and each channel can independently output current
signal corresponding to the signal of the channel you specified.
Therere two methods to define the current channel:
Method 1: Select a channel from channel no. list, and right click a signal module. Then select a channel
beneath this module. Except channels of temperature modules, each signal channel you selected has two
signal variables: Overall and Gap. Specify one to be transformed into current signal. Note that for
temperature module, there is no Gap option. See pictures below:

42

Method 2: Input the programmable formula in related edit area by manual (only capital letters are legal). We
recommended user choose the first method.
Overall: If selected, the module will output current proportional to the full-scale of the associated real-time
value you specified.
Gap: If selected, the module will output current proportional to a GAP voltage you specified. The Gap voltage
range is -24V to 24V. For temperature module, there is no Gap option.
Example 1: The definition of current channel 1 is SLOT7CH4OVERALL
The channel 1 of 36 Module will output 4-20mA current proportional to full-scale of real-time value coming
from channel 4, which belongs to signal module that is installed on slot 7. When the real-time value of channel
4 equals its Full Scale Low, channel 1 will output 4mA current and when the real-time value equals its Full
Scale High, channel 1 will output 20mA current.
Example 2: The definition of current channel 1 is SLOT7CH4GAP
The channel 1 of 36 Module will output 4-20mA current proportional to GAP voltage with range from -24V to
24V of slot 7 channel 4. When the GAP voltage of channel 4 is -24V, channel 1 will output 4mA current and
when the GAP voltage is 24V, channel 1 will output 20mA current.

NOTES:
1. 36 Module could transform all signals of signal modules in the PT2060 system.
2. Each current channel could only transform and output one signal variable. If you change the associated
signal, the new one will replace the old one.
3. The current the 36 Module outputs may be invalid or insignificant if user specified a disabled signal
channel or the channel is in NOT OK status. For more detailed information, please refer to PT2060/36
TRO Transmitter Module User Manual.

Copy (button):
Click this button and you will see Copy Current Channel window.

43

Copy From list).

with Channel 1.

Upload (button):

Download (button):
Click this button to download the configured parameters of the selected channel to PT2060 Rack. Before
After download succeeded, youre recommended to upload the channel information from rack to check
whether the configuration is right.

Other Function:
Set channel names
Each PT2060/36 Module has sixteen channels and each channel works independently. User can assign a
name for each channel so that they can easily identify the current output. The PT2060 Rack with firmware

44
version 406 or later supports channel name definition. Right click the slot on which the PT2060/36 Module is
installed. See picture below:


Each page displays four channel name defintions. Click Next button to switch to page 2/3/4. You should enter
the name for each channel and then click OK button to save all names. Each name supports maximum 30
characters. Names are not checked for uniqueness.

45
Configure PT2060/40 Relay Module
PT2060/40 Modules from slot 1 to slot 7. Each PT2060/40 Module contains 16 relays.
Left click the slot on which the 40 Module is installed and then 40 Relay Module Configuration window is
launched.

Relay Control (button):
Click this button to launch 40 Relay Control window.


46
Normally Energized:
Mark it before a relay to set relay normally energized. Once it is marked, the relay will keep normally
energized. The default status is normally de-energized.

Bypass:
Mark it before a relay to set relay bypass. Bypass function can inhibit both Danger alarm and Alert alarm. The
default status is inactive.

Relay Latching:
Mark it before a relay to set relay latching. If a relay is set to latching, the relay will hold the alarm state until it
receives a rack reset. With the rack reset, the channel will re-calculate the status to decide if the alarm should
be hold or released. The default status is active.

Download Relay Type (button):
Its a factory setting.

Formula Configuration:
Since each PT2060/40 Module contains 16 relays, you should set formula configuration for each relay. Each
signal channel has three alarm statuses: Not OK, Alert, and Danger. You can right click a signal module
(10, 20, 30, 31, or 53), and then select a channel beneath this module, and finally select the alarm status.

And (button): Allows two parameters (or sets of parameters) to be voted together such that if both
parameters are true, the result will be true. If either parameter is false then the result will be false.
Or (button): Allows two parameters (or sets of parameters) to be voted together such that if either parameter
is true, the result will be true. If neither of the parameters is true, the result will be false.
Not (button): If the parameter is true, the result will be false. And if the parameter is false, the result is true.
Parenthesis ( ) (buttons): Allows you to set the precedence of groups of operators and operands in the
Alarm Drive Logic.
You can use And, Or, Not, (, ) buttons on the window to help you define the expression. After you finished
formula setting on a relay, you can click Check button on the window to check expression. For example, you
cant define an expression just like SLOT1CH1NOTOK ). Because symbols ( and ) should be paired.

47

NOTE: The NOT operator has precedence over the AND operator while the AND operator has precedence
over the OR operator. And parentheses are used to control the order of the operators for complex logic. Thus
the privilege of logical calculus is ( ) > NOT > AND > OR. When the logic is true, the relay for that channel will
be activated.
Example: The expression for relay is below:
SLOT1CH1Danger AND SLOT2CH1Danger OR SLOT3CH1Danger
Then relay will be activated in following cases:
Both SLOT1CH1 and SLOT2CH1 are in danger alarm
SLOT3CH1 is in danger alarm
When a module channel alarms (alert, danger, Not OK), the channel expression will return True; contrariwise
the channel expression will return False.
Especially, if you want to delete an item from the expression, you can rest the mouse pointer behind the item
you want to delete, and then press Backspace button on Keyboard; or rest the mouse pointer above the item
you want to delete, and then press Delete button on Keyboard.

Copy (button):
Click this button and you will see Copy Relay Channel window.


48
Copy From list).

with Channel 1.

Other Functions:
Set channel names
Each PT2060/40 Module has sixteen relays and each relay works independently. User can assign a name for
each relay so that they can easily identify the relay output. The PT2060 Rack with firmware version 406 or
later supports relay name definition. Right click the slot on which the PT2060/40 Module is installed. See
picture below:


49

Each page displays four relay name defintions. Click Next button to switch to page 2/3/4. You should enter the
name for each relay and then click OK button to save all names. Each name supports maximum 30
characters. Names are not checked for uniqueness.

50
Configure PT2060/43 Redundant Relay Module
Each PT2060/43 Module occupies one slot in the rack. For a 19 Standard Rack, it can only be installed on
slot 4, slot 8, or slot 12 in the rack. For a 12 Mini Rack, it can only be installed on slot 4 in the rack. It can
combine with the left three modules to compose a triple or dual redundant system. And in the TMR system,
the left three modules should be the same type, moreover, the module type must be one of PT2060/10,
PT2060/20, or PT2060/53. For example: you can install three PT2060/10 Modules on slot 5, 6 and 7 with a
PT2060/43 Module being installed on slot 8.

Left click the slot on which the 43 Module is installed and then 43 TRM Relay Configuration window is
launched.
When one of the modules left beside the 43 Module is PT2060/53 Module, the window will look like below:

When there is no PT2060/53 Module left beside the 43 Module, the window will look like below:

51

Download Module Type (button):
Its a factory setting.

Normally Energized:
Mark it before a relay to set relay normally energized. Once it is marked, the relay will keep normally
energized. When PT2060/43 Module works in 43 Type, the default status of all relays are normally
de-energized; and when it works in 53 Default Type, the default status of relays are normally de-energized
except Relay 1, 2, 9, and Relay 10; and when it works in 53 Individual Type, the default status of relays are
normally de-energized except Relay 1 and Relay 9.

Bypass:
Mark it before a relay to set relay bypass. Bypass function can inhibit both Danger alarm and Alert alarm. The
default status is inactive.

Relay Latching:
Mark it before a relay to set relay latching. If a relay is set to latching, the relay will hold the alarm state until it
receives a rack reset. With the rack reset, the channel will re-calculate the status to decide if the alarm should
be hold or released. The default status is active.

NOTES:
1. PT2060/43 Module includes two parts with one in PT2060/43-Front Module and another in
PT2060/43-Back Module. It has 8 relays on the top as one group and 8 relays on the bottom as another
group. The two groups of relays work the same. Since these two groups work the same, parameter
settings on relays of the two groups are set the same, such as relay 1/9, relay 2/10, etc.

52

2. Module Type: 43 Type
When PT2060/43 Module works in 43 Type, the three modules left beside the PT2060/43 Module should be
all PT2060/10 Modules or all PT2060/20 Modules.

The relay redundant definition is below.
Relay 1 CHANNEL1_ALT
Relay 2 CHANNEL1_DNG
Since two groups work the same, Relay 9~Relay 16 have the same definition with Relay 1~Relay 8
Status definitions:
1) CHANNELn_ALT returns 1 just when two out of SLOT(m)_CHANNELn_ALT,
SLOT(m+1)_CHANNELn_ALT, SLOT(m+2)_CHANNELn_ALT return 1.
2) CHANNELn_DNG returns 1 just when two out of SLOT(m)_CHANNELn_DNG,
SLOT(m+1)_CHANNELn_DNG, SLOT(m+2)_CHANNELn_DNG return 1.
3) n=1, 2, 3, 4; m=1, 5, 9


53
3. Module Type: 53 Default Type
When it works in 53 Default Type, the three modules left beside PT2060/43 Module should be all PT2060/53
Modules. The relay redundant definition is below:
Relay 1 NOT OK (for 43 Module)
Relay 7 No used
Relay 8 No used
Relay 15 No used
Relay 16 No used
Status definitions:
1) NOT OK returns 1 when NOT OK status of relay 1 on PT2060/43 Module returns 1.
2) CHANNEL1_DNG returns 1 only when two out of three CHANNEL1_DNG on the three PT2060/53
Modules return 1.
3) CHANNEL1_ALT returns 1 only when two out of three CHANNEL1_ALT on the three PT2060/53
Modules return 1.

4. Module Type: 53 Individual Type
When it works in 53 Individual Type, the three modules left beside PT2060/43 Module should be all
PT2060/53 Modules. The relay redundant definition is below:
Relay 3 SLOT(n)_CHANNEL1_DNG
Relay 4 SLOT(n+1)_CHANNEL1_DNG
Relay 6 SLOT(n)_CHANNEL1_NOT OK
Relay 7 SLOT(n+1)_CHANNEL1_NOT OK

54
Relay 11 SLOT(n)_CHANNEL1_DNG
Relay 14 SLOT(n)_CHANNEL1_NOT OK
Status definitions:
1) NOT OK returns 1 when NOT OK status of relay 1 on PT2060/43 Module returns 1.
2) n=1, 5, 9

55
Configure PT2060/53 Overspeed Module
PT2060/53 Overspeed System
Each PT2060/53 Overspeed system consists of three PT2060/53 Modules and one PT2060/43 Module. It
outputs alarms to drive the redundant PT2060/43 Module. And with the three PT2060/53 Overspeed Modules,
the system performs two out of three redundant logic.
A 19 Standard Rack can contain maximum three Overspeed systems. The three systems should be installed
on slot 1-4, slot 5-8, and slot 9-12. PT2060/53 Overspeed Modules are installed on slot 1-3, 5-7, 9-11 and
PT2060/43 Modules are installed on slot 4, 8, 12. See picture below:

A 12 Mini Rack can contain maximum one Overspeed system with PT2060/53 Modules installed on slot 1-3
and PT2060/43 Module installed on slot 4. See picture below:

PT2060/53 Overspeed Module
PT2060/53 Overspeed Module is the important part of PT2060/53 Overspeed system. Each PT2060/53

56
Overspeed Module contains three channels: channel 1, channel 3, and channel 4. Channel 1 is used as an
Overspeed protection channel. Channel 3 and channel 4 can be used as two PT2060/10 Module channels
that should be paired. For a PT2060/53 Overspeed system, PT2060/43 Relay Module only works with
channel 1 of the PT2060/53 Module. The rest of channels have no effect on PT2060/43 Relay Module.
Left click the slot on which the 53 Module is installed and then 53 Overspeed Module Configuration window
is launched.

Channel Type:
Overspeed

Transducer Type:
This module can interface with many kinds of transducers.

Channel Enabled:
Mark it to enable this channel to work. If you want to use this channel, you must check this check box.

Alarm Latching:

57

This is the most important parameter in monitoring process. The value depends on transducer type. When
transducer type is one of proximity probes, you should set this value by manual. And the value can be
changed according to the transducer type you select. When the transducer type is magnetic pickup, this item
is not allowed to set.

Teeth Per Cycle:
The teeth number on the gear i.e. the integer number of input pulses per shaft revolution. The Events per
Revolution could be description as a value between 1 and 255 with four decimals. User could set it according
to the actual value in the field. For example, if there are 24 teeth on the gear, teeth per cycle can be set to
23.9998 to adjust the rotation speed slightly. The default is 60.
NOTE: Teeth per cycle could be accurate to four decimal places only when the firmware versions of 53
Module and PT2060 Rack are 406 or later.

Hysteresis Voltage:

Trigger Voltage (Gap):
The Trigger Value is the nominal voltage about which the Hysteresis is centered.
The default value is -10V. When Manual Threshold Type is selected, user should manually set this value or
directly click Adjust button to let the system get it automatically. Before this operation, make sure your
computer and the PT2060 Rack are connected, and the configuration in rack must match the configuration in
PT2060-CFG software. Moreover, the connected transducer must be placed to proper position, otherwise the
value may be wrong.

Threshold Type:
The voltage level of the input signal from the transducer where triggering occurs (if the Hysteresis is 0). When
the transducer type is one of proximity probes, you can select Auto or Manual, if select Manual, you should set
Trigger Voltage. When the transducer is magnetic pickup, the default value is Auto and this option cant be
modified manually.

58
requires a minimum signal amplitude of 1V peak to peak and a minimum frequency of 0.0167Hz.
Manual: The trigger threshold is set by the user to any value in the range of -17V to -3V. Manual threshold
requires a minimum signal amplitude of 0.5V peak to peak.
Especially, if the expected average running speed of the machine is less than 200 RPM, Manual threshold is
recommended.

Full Scale High, Full Scale Low:
These determine the low limit and high limit of full scale. Full scale low is set to 0 by default. Full scale high
can be set by user according to the actual condition.

Measurement Type:
The value is NA.

Measurement Unit:
The value is RPM.

Alert Type:
The overspeed channel only supports one type of alarm: Alert. It means the module will output alarm when
the real-time value exceeds alert and/or danger set-point.

Danger High, Alert High, Gap High, Gap Low:
There are two alarm levels: Danger High and Alert High. Danger High is set to 75% of full scale high and Alert
High is set to 50% of full scale high by default. PT2060/53 Module and PT2060/53 Overspeed system do not
support GAP alert. GAP OK voltage also depends on the transducer type. When the transducer type is one of
proximity probes, Gap range is -24~0V. The default Gap High is -24V and Gap Low is -1V. When the
transducer is magnetic pickup, the items are invalid.

Signal Polarity:
shaft.
NOTE: This function is enabled only when the firmware versions of 53 Module and PT2060 Rack are 406 or
later.


59
Default (button):

Upload (button):
Click this button to upload parameters of this channel from PT2060 Rack.

Download (button):
Click this button to download the configured parameters of this channel to PT2060 Rack. Before downloading,
ensure the configuration password is activated, otherwise, you will be asked to input the configuration
password.

Other Functions:
Each PT2060/53 Module has three channels: channel 1, channel 3 and channel 4. Channel 1 is used as the
overspeed protection channel. Channel 3 and channel 4 can be used as PT2060/10 Module channels. All
channels work independently. User can assign a name for each channel so that they can easily identify the
channel. The PT2060 Rack with firmware version 406 or later supports channel name definition. Right click
the slot on which the PT2060/53 Module is installed. See picture below:


You should enter the name for all used channels and then click OK button to save all names. Each name

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supports maximum 30 characters. Names are not checked for uniqueness.

2. Alarm bypass

In the system, PT2060/43 Relay Module processes alarm signals coming from the three PT2060/53 Modules



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Configure PT2060/90 Power Module
PT2060/90 Module provides system power to the PT2060 Rack and all modules installed in the system. It can
accept most power supplies in the field and converts them to voltages acceptable for use by other PT2060
modules.
PT2060/90 Module is a half-height module, and two PT2060/90 Modules occupy one slot on the rightmost of
the rack. For a 19 Standard Rack, PT2060/90 Module is installed on slot 16 of PT2060 Rack. For a 12 Mini
Rack, PT2060/90 Module is installed on slot 9 of PT2060 Rack. If redundancy is required, two PT2060/90
Modules are needed. If only one module is used, we recommend that user installs it on upside half slot.

If the connected PT2060 Racks firmware version is 406 or later, clicking PT2060/90 Module on the rack will
launch Power Module window.

Upper Module: Select power supply for the module installed on upside half slot. Five options to choose: No
Power Supply, AC High Voltage, AC Low Voltage, DC High Voltage, DC Low Voltage.

Lower Module: Select power supply for the module installed on underside half slot. Five options to choose:
No Power Supply, AC High Voltage, AC Low Voltage, DC High Voltage, DC Low Voltage.

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Configure PT2060/91 SIM Module
PT2060/91 SIM Module is a communication and system management module. This module provides
communication between the PT2060 System and plant information system such as a distributed control
system (DCS) or a programmable logic controller (PLC). This module collects data from other modules in the
rack over a high speed internal network and sends the data to the information system upon request.
The module is also able to communicate with the Host via Ethernet. It can interface with maximum 5 hosts
networked together through switch. Host can be Modbus protocol based controllers or computers with
PT2060-CFG and DAQ software.
NOTE: PT2060/91 SIM Module is a very important part in PT2060 system. It provides a communication
between PT2060-CFG and PT2060 Rack, so user could configure module parameters, upload the rack
information from PT2060 Rack, and download configuration information to rack by PT2060-CFG software via
the module.
Each PT2060/91 Module occupies one slot in the rack. For a 19 Standard Rack, PT2060/91 Module is
installed on slot 15 of PT2060 Rack. For a 12 Mini Rack, PT2060/91 Module is installed on slot 8 of PT2060
Rack.
Left click the PT2060/91 Module on the rack, and then 91 SIM Module Configuration window is launched.

Channel No.:
PT2060/91 SIM Module has two phase reference channels that supply phase reference information to all
channels on the rack. Select one from the list.

Channel Enabled:
Check this channel to enable this channel to work. If you want to use this channel, you should check this

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check box.
NOTE: PT2060 Rack with firmware version 406 or later supports this function.

Transducer Type:
Two options: Proximity Transducer or Magnetic pickups.

Trigger Voltage:
The Trigger Value is the nominal voltage about which the Hysteresis is centered. The default value is -10V.
When Manual Threshold Type is selected, user should manually set this value.

Threshold Type:
The threshold options are Auto and Manual.
requires minimum signal amplitude of 1V peak to peak and minimum frequency of 0.0167Hz.
Manual: The trigger threshold is set by the user to any value in the range from -17V to -3V. Manual threshold
requires minimum signal amplitude of 500mv peak to peak. Manual mode is strongly recommended! To
manually set the trigger voltage, follow steps below:
1. Select Manual item and choose Channel no..
2. Measure and observe the phase signal which you want to use by oscillograph, and record the maximum
voltage and minimum voltage.
Then, calculate the Trigger voltage value.
Trigger voltage value = (maximum voltage + minimum voltage) / 2
3. Input Trigger voltage value, and then click Download button to set the parameters.
It is recommended that parameters should be verified after they were configured. This feature is active only
when transducer type is Proximity transducer.

Teeth Per Cycle:
The teeth number on the gear i.e. the integer number of input pulses per shaft revolution. It should be set
within the range from 1 to 255 and the default is 1.

Hysteresis Voltage:


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Gap Range, Gap High, Gap Low:
GAP range is set to detect whether voltage between the transducer and the rotor is in normal range. This
feature is active only when transducer type is Proximity transducer.

Transducer Degrees:
Select the angular orientation and reference direction for the rod position transducer, by convention, the
directions are specified as viewed from the driver end toward the driven end. If you select 90 degrees, the
transducer is fixed 90 degrees up of horizontal.

Signal Polarity:
shaft.

Copy (button):
Use this command to copy parameters of a channel to another.

There are two channels in PT2060/91 Module. If you want to copy parameters of channel 1 to channel 2, you
can select Channel 1 from Copy From list and select Channel 2 from Copy To list. Finally click OK button.

Upload (button):

Download (button):
Click this button to download the configured parameters of the selected channel to PT2060 Rack. Before

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Other Functions:
Set channel names
Each PT2060/91 SIM Module has two phase reference channels: channel 1 and channel 2. User can assign a
name for each channel, so that they can easily identify the channel. The PT2060 Rack with firmware version
406 or later supports channel name definition. Right click this module on the rack, and Channel Names Edit
window is launched.

Enter the name for two channels and then click OK button to save all names. Each name supports maximum
30 characters. Names are not checked for uniqueness.

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Configure PT2060/96 Communication Module without Phase Reference
PT2060/96 Communication Module without Phase Reference is a communication and system monitoring
module. It provides serial communication between PT2060 System and plant information system such as
DCS or PLC. It collects data from other modules in the rack over a high speed internal network and sends the
data to the information system upon request.
NOTE: PT2060/96 Module couldnt be used to configure module parameters.
Each PT2060/96 Communication Module without Phase Reference occupies one slot in the rack. For a 19
Standard Rack, this module can be installed on any slot from 1 to 12. And for a 12 Mini Rack, it can be
installed on any slot from 1 to 7.
Left click the slot on which the module is installed, and then 96 Communication Module Configuration
window is launched.

Communication Parameters:
Baud Rate: The rate at which messages are transmitted and received from PLC or DCS. Specifically, it
represents the number of bits which can be transmitted and received from the module in 1 second. The Baud
Rate setting in the module must match the setting in the external device that connected to it. The possible
values are 1200, 2400, 4800, 9600, 19200, 38400, 115200.
Stop Bit: The number of bits which will be added to each PLS or DCS message. Each byte within a message
will contain 1 start bit, 8 data bits, and either 1 or 2 stop bits. The Stop Bits setting in the module must match
the setting in the external device that connected to it. The possible values are 1 and 2.
Parity Bit: The type of communication verification contained in each message byte. The parity setting in the
module must match the setting in the external device that connected to the module. Each port may be set with
a different parity setting. The possible values are odd, even, or none.
Settings on Stop Bit and Parity Bit should meet the following condition: if we use 1 bit to describe Odd or Even
and 0 for None, Stop Bit plus Parity Bit is 2. For example, if the Stop Bit is set to 1 bit, Parity Bit should be set
to Odd by default. PT2060-CFG software will automatically check the settings, if you set Stop Bit to 2 Bits,
Parity Bit will be automatically set to None.

Customized Modbus Registers (button):

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Click this button to open Customized Modbus Registers window. The command is used to configure Modbus
registers of 96 Communication Module without Phase Reference.

This window is used to map the real address of channel overall measure value and status to continuous
virtual register address. It improves the communication efficiency and realizes the data monitoring rapidly and
perfectly.
Customized Modbus Register is a reserved area of the Modbus register that consists of 512 registers. These
registers let you assign important statuses to consecutive registers so that the communication with the
PT2060 Rack is more efficient and the need for supporting hardware is reduced.
You can click the slot or the channel or the channel item from the list left beside, and then drag your mouse to
the responding virtual address list right beside. The registers for channel overall begin with 31501 and for
channel status begin with 45017.
For example, you click Physical Overall Address beneath Channel 1 of Slot 1, and then drag this item to
virtual overall address that begins with 31501. See the result below: Channel 1 Overall is configured to map
register 31501. The column Description displays Slot1_Channel1_O.

If you click Physical Status Address beneath Channel 1 of Slot 1, and then drag this item to virtual overall
address that begins with 31501. See the result below: Channel 1 Status is configured to map register 45017.
The column Description displays Slot1_Channel1_S.

If you click Channel 1 of Slot 1, and then drag the item to virtual address that begins with 31501. See the
result below: Channel 1 Overall is configured to map register 31501, and Channel 1 Status is configured to
map register 45017. And the column Description displays Slot1_Channel1_All.

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Select All (button): If you click this button, all items from the list left beside are selected to configure registers.
See picture below:

Clear All (button): If you click this button, all the customized registers are cleared.
Upload (button): Click this button to upload Modbus registers information from 96 Communication Module
without Phase Reference in PT2060 Rack.
Download (button): Click this button to download the customized registers information to 96 Communication
Module without Phase Reference. Before downloading, ensure the configuration password is activated,
otherwise, you will be asked to input the configuration password.

Upload (button): Click this button to upload communication parameters from 96 Communication Module
without Phase Reference.

Download (button): Click this button to download communication parameters to 96 Communication Module
without Phase Reference. Before downloading, ensure the configuration password is activated, otherwise,
you will be asked to input the configuration password.

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Configure PT2060/96 Ethernet Communication Module without Phase
Reference
PT2060/96 Ethernet Communication Module without Phase Reference is also a communication and system
monitoring module. It provides communication between PT2060 System and plant information system such
as DCS or PLC. The module communicates with the Host via Ethernet, and it can interface with maximum 5
hosts networked together through switch. Compared with PT2060/96 Communication Module without Phase
Reference, this module communicates with host based on Modbus TCP communication mode, and
PT2060/96 Module without Phase Reference communicates with host based on Modbus RTU.
NOTE: PT2060/96 Module couldnt be used to configure module parameters.
Each PT2060/96 Ethernet Communication Module occupies one slot in the rack. For a 19 Standard Rack,
this module can be installed on any slot from 1 to 12. And for a 12 Mini Rack, it can be installed on any slot
from 1 to 7.
Left click the slot on which the module is installed, and then 96 Ethernet Communication Module
Configuration window is launched.

Customized Modbus Registers (button):
Click this button to open Customized Modbus Registers window. The command is used to configure Modbus
registers of 96 Ethernet Communication Module.

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This window is used to map the real address of channel overall measure value and status to continuous
virtual register address. It improves the communication efficiency and realizes the data monitoring rapidly and
perfectly.
Customized Modbus Register is a reserved area of the Modbus register that consists of 512 registers. These
registers let you assign important statuses to consecutive registers so that the communication with the
You can click the slot or the channel or the channel item from the list left beside, and then drag your mouse to
the responding virtual address list right beside. The registers for channel overall begin with 31501 and for
channel status begin with 45017.
virtual overall address that begins with 31501. See the result below: Channel 1 Overall is configured to map
register 31501. The column Description displays Slot1_Channel1_O.




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See picture below:

Upload (button): Click this button to upload Modbus registers information from 96 Ethernet Communication
Module in PT2060 Rack.
Download (button): Click this button to download the customized registers information to 96 Ethernet
Communication Module. Before downloading, ensure the configuration password is activated, otherwise, you
will be asked to input the configuration password.

TCP Configure (button):
Before set the communication parameters, ensure PT2060 Rack and PT2060-CFG can well communicate
with each other. Click this button to open Communication (TCP) Setup window.

Address Convention of TCP/IP Networking Protocol: TCP/IP networking protocol uses addresses with
four sets of 8 binary digits (called octets) which are separated by dots. These four octets can also be stated
as decimal equivalents. For instance, the above PT2060 IP address is 192.168.1.212. This is the same as
11000000.10101000.00000001.11010100 in binary form.


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PT2060 IP:
The PT2060 IP address identifies the PT2060 Rack on the network and it has two parts: one is the identifier
for particular network on the internet; another one is the identifier for the PT2060 Rack with the network.
The PT2060 IP address follows the address convention of TCP/IP networking protocol. The available range
for the first octet (from left of IP address) is 1 to 126 plus 128 to 223. While the first octet is from 1 to 126, the
other three octets cant be 255 at the same time; while the first octet is from 128 to 191, the third and fourth
octets cant be 255 at the same time; while the first octet is from 192 to 223, the final octet cant be 255. The
default PT2060 IP address in 96 Ethernet Communication Module is 192.168.1.212.
After you set the PT2060 IP address, you should click Download button to download it to PT2060 Rack.
Before downloading, ensure you have activated control password. Also you could click Upload button to
upload the PT2060 IP address from 96 Ethernet Communication Module.
NOTE: Upload and download functions are enabled only when PT2060 Racks firmware version is 405 or
later.

Subnet Mask:
Subnet mask must contain a contiguous block of 1 values in the binary representation of the number starting
from the left. For example 255.0.255.0 is not a valid subnet mask, because all of the 1 values in the binary
representation are not contiguous. Subnet masks can also be described as the number of 1 values from
starting from the left in binary representation. For example a mask with an offset of 10 would be equivalent to
255.192.0.0.
It follows the address convention of TCP/IP networking protocol and tells the network which part of any IP
address belongs to the network and which part belongs to an individual host computer. It uses 1s to indicate
which part of an IP address is the network address, and 0s to indicate which part is the host address. In our
case, the host is PT2060 Rack. The rack default subnet mask value of 255.255.255.0 is the same as
11111111.11111111.11111111.00000000. That means the first three octets of the rack IP address
(192.168.1.212) belong to the network address and the final octet (192.168.1.212) belongs to PT2060 Rack.
After you set the subnet mask, you should click Download button to download it to PT2060 Rack. Before
downloading, ensure you have activated control password. Also you could click Upload button to upload the
subnet mask from 96 Ethernet Communication Module.
later.

Gateway:
You should type the IP Address of Gateway. The default is 192.168.1.1.
Click Download button to download it to PT2060 Rack. Before downloading, ensure you have activated
control password. Also you could click Upload button to upload the gateway from 96 Ethernet Communication
Module.
later.

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Reset (button):
Click this button to reset the communication parameters to default value. Before resetting, ensure you have
activated control password.
PT2060 IP: 192.168.1.212
Subnet Mask: 255.255.255.0
Gateway: 192.168.1.1
NOTE: Reset function is enabled only when PT2060 Racks firmware version is 405 or later.

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Copy Configuration Parameters of a Module to Another
You can use Copy and Paste command to copy configured parameters between the modules of the same
type.
For example, there are two PT2060/10 Modules in the rack and most of parameters on the two modules
should be set the same. The two PT2060/10 Modules are on slot 1 and slot 3. You have completed
configuring PT2060/10 Module on slot 1. Now you can copy settings of PT2060/10 on slot 1 to PT2060/10 on
slot 3. Follow the steps:
Right click PT2060/10 on slot 1 and select Copy from drop down list;

Right click PT2060/10 on slot 3 and select Paste from drop down list.


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Set Names for the Module Channels
The PT2060 Rack with firmware version 406 or later supports channel name definition. Modules that currently
support channel name definition are below:
PT2060/10
PT2060/20
PT2060/30
PT2060/31
PT2060/36
PT2060/40
PT2060/53
PT2060/91

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Buttons on Main Window
Open

Use this command to open a configuration file. The extended name of the file is *.cfg. This command has the
same function with Open command from File menu.

Save

Use this command to save the current system configuration information to the file. The extended name of the
file is *.cfg. This command has the same function with Save command from File menu.

Upload

Use this command to upload the configuration information from PT2060 Rack to PT2060-CFG. This command
has the same function with the Upload command from Communication Menu.
When the system unit setting in PT2060-CFG software doesnt match the setting of the first leftmost signal
module, you will see following window:

Yes (button): Click this button to change the system unit setting in PT2060-CFG Software.
No (button): Click this button to retain the system unit setting in PT2060-CFG Software.
When the system unit setting in PT2060-CFG software matches the setting of the first leftmost signal module,
but it doesnt match the setting of other modules in PT2060 Rack, you will see following window:

Download


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Use this command to download the configuration information from PT2060-CFG software to PT2060 Rack.
This command has the same function with the Download command from Communication Menu.
Before downloading, ensure configuration password is activated, otherwise, you will be asked to input the

Report

Click this button to launch Report window.

Information Option Selection:
Total: Select configuration information of all modules in Selectable Slots list.
Selected Slots: Select configuration information of a module which is installed on related slot. If you select
this option, you should select a slot on which the module is installed. You can use Shift or Ctrl key on
keyboard to select more modules once.

Another method to select more modules is that left click your mouse and drag a rectangle, the slots of which
no. is in the rectangle are selected. See picture below:

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Factory: Select factory information of all modules in Selectable Slots list. Since its the factory operation, to
save or print the factory information, the factory password must be activated first. Note that user cant execute
this function.

To File (button): Click this button to save the information of selected option to a text file.

Select the file folder, and type the file name and finally click Save button.

Print (button): Click this button to print the information of selected option. Figure below shows you the printed
paper of Slot 4.


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Exit

Use this command to exit PT2060-CFG software. Before you select this command, if the system configuration
information was changed, following information window will be launched.

Click Yes button to exit PT2060-CFG with the system configuration information being saved to the file.
Click No button to exit PT2060-CFG. The configuration information wont be saved.
Click Cancel button to withdraw the operation.
This command has the same function with the Exit command from File menu.

Help (H)

Click this button to view online help files. The command has the same function with the Help command from
Help menu.

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Menus Navigation
File Menu

Open
Use this command to open a configuration file. The extended name of the file is *.cfg. Select the configuration
file and click Open button.

This command has the same function with Open button on main window. See picture below:

Save
Use this command to save the current system configuration information to the file. The extended name of the
file is *.cfg. This command has the same function with the Save button on main window. See picture below:

First time to save the file, Save As window will be launched. You should select the file path and type the file
name in edit box, and finally click Save button.

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If you have saved the file, Save As window will not be launched. Title of main window displays the file
information (saved path and file name). See picture below:

If the system configuration is changed, a symbol * will follow the file name on title of main window. See picture
below:

Use this command to update configuration information to the file and the symbol will disappear.

Save As
Use this command to save the configuration information with another file name or to another path.

System Setup
With this command, you can set the system unit. Select Metric Unit or English Unit, and then click OK
button.

Rack Setup
In this window, user can get the type of the connected rack by clicking Upload button. To set the rack type and
download it to the rack, factory password is required (user can not execute this function). The function applies
to the PT2060 Rack with firmware version 406 or later.

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Exit
Use this command to exit PT2060-CFG software. Before you select this command, if the system configuration
information was changed, following information window will be launched.

Click Yes button to exit PT2060-CFG with the system configuration information being saved to the file. Click
No button to directly exit PT2060-CFG, and the configuration information wont be saved. Click Cancel button
to withdraw the operation.
This command has the same function with the Exit button on main window. See picture below:


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Communication Menu

Upload
Use this command to upload the configuration information from PT2060 Rack to PT2060-CFG. This command
has the same function with the Upload button on main window. See picture below:

Download
Use this command to download the configuration information from PT2060-CFG to PT2060 Rack. This
command has the same function with the Download button on main window. See picture below:

To apply the download operation, ensure configuration password is activated, otherwise, you will be asked to
input the configuration password.

Communication Setup
Click this command and you will see Communication Setup window:

In above window, you can set the communication parameters of PT2060 Rack and then download them to
PT2060 Rack. If the PT2060 Rack uses MODBUS-RTU transmission mode, you should select
MODBUS-RTU radio button. If the PT2060 Rack uses MODBUS-TCP transmission mode, you should select
MODBUS-TCP radio button. Before you set parameters of PT2060 Rack, please ensure the PT2060 Rack

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and PT2060-CFG software can communicate with each other. No matter what transmission mode the PT2060
Rack uses, you can click Connect button to test the connection between PT2060 Rack and PT2060-CFG
software. Following contents show you details about the use of Connect button and Configure button in
different transmission mode.

MODBUS-RTU
Connect (button):
Click this button to open Communication Setting window.

Slave Address:
A field which allows multiple PT2060 Racks to share the same computer. These PT2060 Racks would be
connected to the same COM port but would be distinguished by their individual slave address, which is set
within range from 1 to 63. Before the rack leave factory, it was already set by configuring the toggle-switch
inside of the 91 SIM Module. The default is one.

COM Selection:
1) Select a COM Port first;
2) Click Setup button;

3) Select proper communication parameters and click OK button.
4) Click Restore to Default button to set communication parameters to default value.
Baud Rate: 19200
Data Bits: 8 bits
Stop Bits: 2 bits

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Parity: NONE

Auto Scan (button):
Before you click this button, you should ensure that device slave address is set correctly. Click this button to
automatically test the communication between software and hardware device. The communication
parameters on COM Setting window will be refreshed after the scanning.

Scan (button):
Before you click this button, you should ensure that slave address is set correctly. Click this button and
Communication window is launched.

Port: List the available COM ports on local computer.
Auto (by left-hand): Mark it and PT2060-CFG will automatically scan the available COM port on local
computer.
Manual (by left-hand): Mark it and select a COM port.
Auto (by right-hand): Mark it and PT2060-CFG will automatically scan the communication parameters.
Manual (by right-hand): Mark it and user should manually configure the communication parameters.
Auto Search (button): Click this button to check the connection between the PT2060-CFG software and the
PT2060 Rack. The result will be shown behind string of Current information. If searching succeeds, all
communication parameters will be refreshed. And if it fails, the failed window is displayed to inform you.

Configure (button):
with each other. Click this button to open Communication Parameter window.

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In Communication Parameter window, you should select Baud Rate, Parity Bit, and Stop Bit.
Click Default button to set the parameters to default value.
Baud Rate: 19200
Parity Bit: None
Stop Bit: 2
Click Download button to download the communication parameters to PT2060 Rack. Before downloading,
ensure the control or configuration password is activated, otherwise, you will be asked to input the control
password.

MODBUS-TCP
Connect (button):
Click this button to open Server Setting window.

Sever Address: Type IP Address of the PT2060 Rack the PT2060-CFG communicates with. The default
is 192.168.1.211.
Advanced Setting (button):

Slave Address: Type the Slave address of the current PT2060 Rack. The default is one.

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Server Port: The network port that is used to communicate with PT2060 Rack. The default is 502.
Connection Testing (button): Use this command to test the communication between the PT2060-CFG
and PT2060 Rack.

Configure (button):
with each other. Click this button to open Communication (TCP) Setup window.

Address Convention of TCP/IP Networking Protocol: TCP/IP networking protocol uses addresses with
four sets of 8 binary digits (called octets) which are separated by dots. These four octets can also be stated
as decimal equivalents. For instance, the above PT2060 IP address is 192.168.1.211. This is the same as
11000000.10101000.00000001.11010011 in binary form.

PT2060 IP:
The PT2060 IP address identifies the PT2060 Rack on the network and it has two parts: one is the identifier
for particular network on the internet; another one is the identifier for the PT2060 Rack with the network.
The PT2060 IP address follows the address convention of TCP/IP networking protocol. The available range
for the first octet (from left of IP address) is 1 to 126 plus 128 to 223. While the first octet is from 1 to 126, the
other three octets cant be 255 at the same time; while the first octet is from 128 to 191, the third and fourth
octets cant be 255 at the same time; while the first octet is from 192 to 223, the final octet cant be 255. The
default PT2060 IP address is 192.168.1.211.
After you set the PT2060 IP address, you should click Download button to download it to PT2060 Rack.

Subnet Mask:
Subnet mask must contain a contiguous block of 1 values in the binary representation of the number starting
from the left. For example 255.0.255.0 is not a valid subnet mask, because all of the 1 values in the binary
representation are not contiguous. Subnet masks can also be described as the number of 1 values from
starting from the left in binary representation. For example a mask with an offset of 10 would be equivalent to
255.192.0.0.
It follows the address convention of TCP/IP networking protocol and tells the network which part of any IP
address belongs to the network and which part belongs to an individual host computer. It uses 1s to indicate

88
which part of an IP address is the network address, and 0s to indicate which part is the host address. In our
case, the host is PT2060 Rack. The rack default subnet mask value of 255.255.255.0 is the same as
11111111.11111111.11111111.00000000. That means the first three octets of the rack IP address
(192.168.1.211) belong to the network address and the final octet (192.168.1.211) belongs to PT2060 Rack.
After you set the subnet mask, you should click Download button to download it to PT2060 Rack.

Gateway:
You should type the IP Address of Gateway. The default is 192.168.1.1.
Click Download button to download it to PT2060 Rack.

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Rack Menu

Rack Clock Setup
Click this command will launch Clock Setup window.

System Time: If you check this check box, PT2060-CFG will show the current date and time in the computer.
If you un-check this check box, you can set the date and time.
Set Date: It is activated only when System Time is un-checked. You can set the system date.
Set Time: It is activated only when System Time is un-checked. You can set the system time.
Synchronize (button): Click this button to download the date and time which are displayed on the edit boxes
of Set Date and Set Time to PT2060 Rack. Before this operation, ensure control password or configuration
password is activated, otherwise, you will be asked to input the control password first.

Upload (button): Click this button to upload clock from PT2060 Rack to PT2060-CFG.

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Exit (button): Click this button to exit this window.

Rack Reset
Clicking this command will launch Rack Reset window.

Rack Reset (button):
Clicking this button will reset all relays on PT2060 Rack. This button has the same function with reset button
on the front panel of SIM Module on the PT2060 Rack. To apply this function, ensure control password or
configuration password is activated, otherwise, you will be asked to input the control password first.

Exit (button):
Click this button to exit this window.

Signal Module Control
This command is invalid when there are no signal modules in the PT2060 System. Click this button to launch
Signal Module State Control window.

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In PT2060 System, PT2060/10, PT2060/20, PT2060/30, PT2060/31 and PT2060/53 are signal modules. Note
that temperature modules do not support alarm multiply function.

Slot No.: List No. of slots on which signal modules are installed.
Channel No.: List channel No. of the selected signal module.
Trip Multiply: Set multiply property. If you select Double Multiply or Trip Multiply, PT2060 system will
increase the alarm value two times or three times as many as what you set in Alarm Set-Point. Click
Download button to download it to PT2060 Rack. Before downloading, ensure the control password or
configuration password is activated, otherwise, you will be asked to input the control password.

Click Upload button to upload the setting on multiply from PT2060 Rack.
Bypass: Set bypass property. You can check Alert Bypass or Danger Bypass. Also you can check them
both. Click Download button to download the setting to PT2060 Rack. Before downloading, ensure the
control password or configuration password is activated, otherwise, you will be asked to input the control
password.

Click Upload button to upload the setting on bypass from PT2060 Rack.

PT2060 Rack:

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Checking this check box will hide Slot No. list and Channel No. list. See picture above. The settings on Trip
Multiply or Bypass will work on all channels of the signal modules.
NOTE: Checking PT2060 Rack will disable Upload function and the user cant upload the setting from
PT2060 Rack.

Self-Test
It is the factory setting. The window wont be launched until factory password is activated.

Factory Information
Clicking this command will launch Factory Information window.

Slot No.: List No. of the used slots.
Hardware Circuit Type: List all hardware circuit types. After you select the slot No., hardware circuit type of
the selected slot that related to the module is automatically displayed.
Firmware: This property should be uploaded from PT2060 Rack. You should select the Slot No. first and then
click Upload button.
Module Serial No.: Display the module serial number.
Quality Assurance: Display the checker number.
Hardware Version: Display the hardware version.
Upload (button): Select a slot No. first and click Upload button to upload factory information of the selected

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slot from PT2060 Rack.
Download (button): To apply download operation, factory password is required.

Customized Modbus Registers
Customized Modbus Registers window is used by 91 SIM Module. This window is used to map the real
address of channel overall measure value and status to continuous virtual register address. It improves the
communication efficiency and realizes the data monitoring rapidly and perfectly.
Customized Modbus Register is a reserved area of the Modbus register map that consists of 512 registers.
These registers let you assign important statuses to consecutive registers so that the communication with the

Register Selection Tree
Register Selection Tree organizes the registers for all slots into branches of channels. Slots that install signal
modules will be displayed on the Register Selection Tree.

Register Configuration List
The Register Configuration List displays all Modbus registers. And it defines the mapping between channels
and registers. You can click the slot or the channel or the channel item from the list left beside, and then drag
your mouse to the responding virtual address list right beside. The registers for channel overall begin with
31501 and for channel status begin with 45017.

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virtual address that begins with 31501. See the result below: Channel 1 Overall is configured to map register
31501. The column Description displays Slot1_Channel1_O.



See picture below:

Upload (button): Click this button to upload Modbus registers information from 91 SIM Module in PT2060
Rack.
Download (button): Click this button to download the customized registers information to 91 SIM Module.
Before downloading, ensure the configuration password is activated, otherwise, you will be asked to input the

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Calibration Menu

User Calibration
This command is effective when there are signal modules (except PT2060/31 Module) or current modules in
the PT2060 system. To launch the User Calibration window, configuration password must be activated first.

In User Calibration, you can calibrate all channels of 36 TRO Transmitter Modules and signal modules
(except PT2060/31 Module). And if the connected PT2060 Racks firmware version is 406 or later, user can
also calibrate phase reference channels.

Slot: List No. of slots on which signal modules and current modules are installed. If the connected PT2060
Racks firmware version is 406 or later, 91 SIM Module that is installed on slot 15 is also listed.
Channel: List channel No. of the selected module.

Follow the steps below to complete the 4-20mA Current calibration:
1. Connect a 5 1/2 multimeter to the current output port in serial. Plug Red pen into OUT and black pen into
COM.
2. On User Calibration window, select the slot number and channel number to be calibrated.
3. Click the button Full-Scale low (Zero) Calibration to open the Full-Scale Low Calibration window.

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Click Start Calibration button and then read the output current value from multimeter after it settled down.

Enter this value (three significant decimal digits) into the edit box in step 2. After that, click the button
Full-Scale Low Calibration in step3. Wait until the multimeter outputs a right value, click Exit button to exit
the zero calibration.
4. Click the button Full-Scale high Calibration and then click OK button on the Warning window below.

Enter YES on the Warning window above and click OK button to open the Full-Scale High Calibration
window.

Click Start Calibration button in step1. Then read the output current value from multimeter after it settled

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down.

Full-Scale High Calibration in step3. Wait until the multimeter outputs a right value, click Exit button to exit
the high calibration.

Exit (button): Click this button to inform the PT2060 Rack to exit the calibration state and then exit User
Calibration window.

Factory Calibration
Its a factory setting and factory password is required.

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Status/Event Menu

Modbus Range Setup
Click this command to launch Modbus Range Setup window.

Proportional full scale range: It is also called Modbus full scale range. Hardware converts the analog signal
into a digital format. Modbus full scale range is related to the full scale range. For example, if the Modbus full
scale range is 16384 and full scale range is 25 mm/s, and then the current measured value is 12.5 mm/s while
the Modbus value is 8192. The Modbus full scale range could be set with an integer from 128 to 16384, and
the default is 16384.
Type the value in the edit box and then click Download button to download it to PT2060 Rack. You can also
click Upload button to upload the value from PT2060 Rack.

Peak Value Setup
This command applies to the following four types of channel:
Zero speed output
Overspeed
NOTES:
1. The connected PT2060 Rack with firmware version 406 or later supports this function.
2. This function is invalid if channels above are not contained in the system.
Click this command to launch Peak Value window.

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Slot No.: List No. of slots on which signal modules with specified channel types are installed.
Channel No.: List channel No. of the selected signal module.
Peak Value: This field displays the maximum speed of the selected channel on the specified slot since the
last peak value reset occurred. The value will be retained even after loss of module power.
Upload (button): Click this button to upload the peak value of the selected channel from PT2060 Rack to
PT2060-CFG software.
Reset (button): Click this button to reset the peak value of the selected channel to Zero.
Reset All (button): Click this button to reset the peak value of all channels to Zero, and note that the type of
these channels must be Proximity input, Speed output , Zero speed output , Reverse rotation speed
output , or Overspeed .
Exit (button): Click this button to exit this window.

Real-Time Value And Status/List

The list shows real time information (real time value, Gap value and channel status such as Alert, Danger, and
Gap Not OK) of all channels of signal modules. If the connected PT2060 Racks firmware version is 406 or

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later, it will also show the information (real time value, Gap value and Gap Not OK) of phase reference
channels of the 91 SIM Module in the system.
True and False indicate the alarm status of the channel. See table below:
Alarm Level
Status
Alert Danger Gap Not OK
TRUE Alert Danger GAP Not OK
FALSE No Alert No Danger GAP OK

NOTES:
1. If the alarm type is set to Alert , when GAP is in alarm status (Gap Not OK), the list shows following
information:
Real-time Value: Equals to low limit value in the full scale.
GAP Value: It is the current GAP voltage.
Alert: False (since alarm latching has higher privilege than Gap Not OK, if alarm was latched before the
channel turning to GAP Not OK, status of Alert will not change).
Danger: False (since alarm latching has higher privilege than Gap Not OK, if alarm was latched before
the channel turning to GAP Not OK, status of Danger will not change).
If the alarm type is set to GAP , when GAP is in alarm status (Gap Not OK), the list shows following
information:
Real-time Value: Equals to low limit value in the full scale.
GAP Value: It is the current GAP voltage.
Alert: True. It indicates the channel is in Gap Not OK status.
Danger: False (since alarm latching has higher privilege than Gap Not OK. if alarm was latched before
the channel turning to GAP Not OK, status of Danger will not change).

2. If the modules parameter settings in the PT2060-CFG software dont match those in the PT2060 Rack,
Data Has Been Modified window will be shown after you select Real-Time Value And Status/List
command.

Upload (button): Click this button to upload the parameters from PT2060 Rack.
Download (button): Click this button to download the settings from PT2060-CFG software to PT2060 Rack.
Cancel (button): Click this button to exit this window.
Especially, when the system unit setting in the PT2060-CFG software doesnt match those in the PT2060
Rack, you should click Download button to download the system unit setting to the PT2060 Rack.

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Real-Time Value And Status/BarGraph

This window displays bar graph and alarm status information of all channels of the signal modules. Maximum
12 bar graphs can be displayed on a page.
NOTE:
Colors of the bar graph indicate the channels real time status.
Blue: Background color or no measure value
Green: No alarm
Yellow: Alert
Red: Danger
To inform user that the channel is alarming, the color bar will keep flashing.
Colors of the light (Alert, Danger, and Gap) under the bar graph indicate the status of channels real time value
and Gap voltage. Green means no alarm and Red means alarm occurs.

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Real-Time Value And Status/Single channel
You should select the module No. and channel No..

This window displays real time value, status, and other configuration parameters of the selected channel.
NOTE:
Colors of the bar graph indicate the channels real time status.
Green: No alarm
Yellow: Alert
Red: Danger
Lights before Alert, Danger, and Gap Not OK indicate the status of channels real time value and Gap voltage.
When alert occurs, the light before it turns yellow, and when danger and Gap Not OK occur, the lights before
them turn red. If the channel is in normal status, lights before Alert, Danger, and Gap Not OK will turn gray.
Light before Ok indicates whether the selected channel works normally. Green means that it works normally,
and gray means that it is in abnormal status.
Picture below shows the channel is in Gap Not OK status, which means it is abnormal. So the light before
OK turns gray, and the real-time value equals to the low limit value in the full scale.


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Overall Record
Click this command to launch Overall Record window.

Overall record list shows real time value and Gap value of channels of all signal modules. If the connected
PT2060 Racks firmware version is 406 or later, it will also show the information (real time value, Gap value)
of phase reference channels of the 91 SIM Module in the system.
Upload (button): Click this button to upload the real time overall information of channels of all signal modules.
If the connected PT2060 Racks firmware version is 406 or later, clicking this button will also upload the
overall information of the phase reference channels of the 91 SIM Module in the system.
Delete (button): Select a time stamp from Upload Time list and click this button to remove the recorded
overall information on the time. You can use Shift or Ctrl key to select more records at a time.
Delete All (button): Click this button to remove all overall records.
Print (button): Select a time stamp from Upload Time list and then click this button to print the selected
overall record. See picture below:

Channel Status Record
This command is effective when there are signal modules, relay modules or current modules in the PT2060

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System. Click this command to launch Channel Status Record window.

Channel status record list shows event type and current status of all channels of signal modules, relay
modules and current modules.
Upload (button): Click this button to upload the status information of all channels of signal modules, relay
channel status information on the time. You can use Shift or Ctrl key to select more records at a time.
Delete All (button): Click this button to remove all channel status records.
channel status record. See picture below:

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Module Status Record
This command is effective when there are signal modules, relay modules, or current modules in the PT2060
System. Click this command to launch Module Status Record window.

Module status record list shows event types and related status of all signal modules, relay modules and
current modules.
Upload (button): Click this button to upload the real time status information of all signal modules, relay

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module status information on the time. You can use Shift or Ctrl key to select more records at a time.
Delete All (button): Click this button to remove all module status records.
module status record. See picture below:

Rack Status Record
Click this command to launch Rack Status Record window.

Rack status record list shows status of all event types (NOT OK, Alert, Danger, Bypass, Trip Multiply, Off, Gap
Not OK) of the current PT2060 Rack.
Upload (button): Click this button to upload the real time status information of the rack.

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status information of the rack on the time. You can use Shift or Ctrl key to select more records at a time.
Delete All (button): Click this button to remove all rack status records.
rack status record. See picture below:


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Alarm Event
Click this command to launch Alarm Event Record window.

Alarm event record list shows all alarm events that happened before the upload time in the current PT2060
Rack.
Upload (button): Click this button to upload the alarm event information.
Delete (button): Select a time stamp from Upload Time list and click this button to remove the alarm event
record. You can use Shift or Ctrl key to select more records at a time.
Delete All (button): Click this button to remove all alarm event records.
alarm event record. See picture below:


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System Event
Click this command to launch System Event Record window.

System Event Record list shows events that happened before the upload time in the current PT2060 Rack.
Upload (button): Click this button to upload the system event information.
Delete (button): Select a time stamp from Upload Time list and click this button to remove the system event
record. You can use Shift or Ctrl key to select more records at a time.
Delete All (button): Click this button to remove all system event records.
system event record. See picture below:


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Rack Event Reset
Click this command to launch Event Reset window.

To apply alarm event reset or system event reset, ensure control password or configuration password is
activated, otherwise, you will be asked to input the control password. See picture below:

Alarm Event Reset (button):
Click this button to clear all alarm events in your PT2060 Rack.

System Event Reset (button):
Click this button to clear all system events in your PT2060 Rack.

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Security Menu

Control Password
Click this command to open Control Password window. Type the control password in edit box and click OK
button. Control password is activated after the operation. You only need to activate the control password once
in a PT2060-CFGs running time. The default control password is 1234, and user can change this default
value by clicking Modify Control Password command from Security menu.

Configuration Password
Click this command to open Configuration Password window. Type the configuration password in edit box
and click OK button. Configuration password is activated after the operation. You only need to activate the
configuration password once in a PT2060-CFGs running time. The default configuration password is 1234,
and user can change this default value by clicking Modify Configuration Password command from Security
menu.

NOTE:
Configuration password has the higher user access than control password. In a PT2060-CFGs running time,
if you activates configuration password, you neednt activate control password.

Modify Control Password
Use the command to modify system control password. Type the old control password, new control password
in the related edit boxes. You have to type your new control password twice.

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Modify Configuration Password
Use this command to modify system configuration password. Type the old configuration password, new
configuration password in the related edit boxes. You have to type your new configuration password twice.

Password Effective Time Period
Use this command to set the effective time of the passwords in PT2060 Rack.
This effective time is an important property of PT2060 Rack. The time calculation starts from the last time
when user downloads the correct password to the rack. If the time interval exceeds the effective time, the
passwords would be invalid, and user could not configure the related settings in the rack unless you type the
password again. Here the function is specially processed, and you only need to activate the password once in
a PT2060-CFGs running time.

The effective time should be set with an integer from 1 to 60. The default is 10 minute. Input the value in edit
box and then click Download button. Before downloading, ensure the control password or configuration
password is activated, otherwise, you will be asked to input the control password.

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PT2060-CFG Maintenance
System Calibration
User can calibrate current channels, signal channels of signal modules such as PT2060/10, PT2060/20,
PT2060/30 and PT2060/53 (except 31 Module) in PT2060 system, moreover, if the connected PT2060 Racks
firmware version is 406 or later, user can also calibrate the phase reference channels.
If the linearity of some channels does not satisfy the requirement, user could re-calibrate these channels.
4-20mA Calibration
Please follow the steps:
1. Connect PT2060 Rack and upper-computer. Ensure the rack and PT2060-CFG software can normally
communicate with each other.
2. Connect a 5 1/2 multimeter to the current output port in serial. Plug Red pen into OUT and black pen into
COM.
3. Run PT2060-CFG software. Select User Calibration command from Calibration menu to open User
Calibration window.

4. On User Calibration window, select the slot number and channel number to be calibrated.
5. Click the button Full-Scale low (Zero) Calibration to open the Full-Scale Low Calibration window.

Click Start Calibration button and then read the output current value from multimeter after it settled down.

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Full-Scale Low Calibration in step3. Wait until the multimeter outputs a right value, click Exit button to exit
the zero calibration.
6. Click the button Full-Scale high Calibration and then click OK button on the Warning window below.

Enter YES on the Warning window above and click OK button to open the Full-Scale High Calibration
window.

Click Start Calibration button in step1. Then read the output current value from multimeter after it settled
down.


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Full-Scale High Calibration in step3. Wait until the multimeter outputs a right value, click Exit button to exit
the high calibration.

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Troubleshooting
Can t find PT2060 Rack
Many reasons may result in launching the following message window.

If your PT2060 Rack uses MODBUS-RTU transmission mode, please check:
1. The cable is good;
2. Click Connectbutton on Communication Setup window.

Make sure the slave address is correct. Click Auto Scanbutton to let PT2060-CFG software automatically
scan all the parameters.

If your PT2060 Rack uses MODBUS-TCP transmission mode, please check:
1. The network is good;
2. Click Connectbutton on Communication Setup window. Make sure the server address is correct.
Then click Advanced Setting button, and input the correct slave address and sever port. Click
Connect Testingbutton to test it.

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