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Taller PFR y CSTR
Taller PFR y CSTR
Bibliografía de consulta:
• Fogler, H. S. (2016). Element of chemical reaction engineering 5th ed.. U. S. A.: Prentice
Hall.
• Froment, G. F., Bischoff, K. B. (1979). Chemical Reactor Analysis and Design. U. S. A:
John Wiley and Sons.
• Levenspiel, O. (2004). Ingeniería de las reacciones químicas 3a ed. México: Limusa
Wiley.
• Salmi, T. O, Mikkola, J., Wärna, J. (2011). Chemical Reaction Engineering and Reactor
Technology. U. K.: CRC Press. Conceptos de reactores
Cornisa
• Smith,J. M.. (1991). Ingeniería de la Cinética Química. México: CECSA.
Respuestas:
a) V = 1470.1810 L Problemario
b) V = 5692.1157 L
Ramirez-López, R., Hernández-Pérez, I. (2015). Diseño de Reactores Homogéneos.
c) VCengage
México: = 2366 L Learning.
Problema 5
Determine el volumen necesario de un reactor tubular ideal para llevar a cabo la reacción
en fase gaseosa cuya expresión cinética es:
Si se desea producir 1 mol/min de “R”, alimentando una mezcla que consiste de 50% mol
de “A” y 50% mol de un gas inerte, a 100°C y 1 atm de presión constantes, con una conver-
sión de 50%.
Respuesta: V=500.2667 L
Problema 6
Calcule la conversión de un reactor de mezcla completa para llevar a cabo la reacción en fase
líquida , cuya constante de velocidad de reacción es: k=3.75(mol/L)-1min-1 a 60ºC.
Cuando se alimenta una solución de CAo=0.5 mol / L y se tiene un tiempo espacial de 2 min.
Respuesta: XA=0.6
Problema 7
Encuentre el valor de los tiempos muertos para un proceso que emplea un reactor inter-
mitente a volumen constante de 200 L de capacidad que realiza la reacción en fase gaseosa
, cuya constante de rapidez es: k=13.82 (mol/L)-1min-1; si se alimenta con una
Departamento de Ingeniería
mezcla equimolar Química
de reactivos a 100°Cyy Bioquímica
1atm de presión constantes, con 48 moles de “A”
Docente: José Luis García Rivas
por jornada de 8 horas. Se tiene un orden de 1 respecto de cada reactivo y un grado de
conversión de 80%.
Nota: Se alimenta un gasto molar igual en los tres reactores de 0.2 mol/min, ya que se co-
noce que el orden de la reacción es 2 y la energía activada vale 2500 cal/mol. El reactor
Batch trabaja a volumen constante.
TECNOLÓGICO NACIONAL DE MÉXICO
Respuesta: FR=0.13 mol / min INSTITUTO TECNOLÓGICO DE TOLUCA
Problema 9
Cornisa
La Problemas propuestos
reacción en fase gaseosa se lleva a cabo con una alimentación que con-
siste en 10% mol de A, 50% mol de B y 40% mol de inertes a 2 atm y 300°C. El valor de la
La constante
constante dede velocidad
velocidad de para la reacción
reacción a 300ºCdirecta esL/mol-min,
es de 50 0.0132 (L/mol)min -1
con un ordeny la correspon-
1 respecto
diente constante de equilibrio tiene un valor de 0.0167 a 393°C y 1 atm. Este
de cada reactivo. Si se requiere procesar 300 L/min de esta corriente a la temperatura procesodese
realizará en
alimentación:un reactor intermitente que opera a 393°C y 1 atm con una alimentación de HI
igual a 60 mol/h, y los tiempos muertos originados por dicho proceso suman 3 horas.
a) Calcule el volumen de un reactor tubular continuo (PFR) para lograr una conversión de 70%.
Calcule el volumen del reactor cuando la conversión es del 90% de la conversión de equili-
b) Determine el volumen necesario de un reactor continuo tipo tanque (CSTR) para lo-
brio.
grar la misma conversión del inciso (a) con las mismas condiciones de alimentación.
Respuesta:
c) EncuentreV =el89.486 m3 de un reactor intermitente (Batch) de volumen constante reque-
volumen
rido, con las mismas condiciones de alimentación y conversión del inciso (a), conside-
rando que los tiempos muertos tienen un valor igual al tiempo de reacción.
Problema 13
Respuestas:
Se
a) llevará a cabo Lla siguiente reacción en fase gas en un reactor CSTR
V= 403.8081
b) V= 876.2532 L
c) V= 742.445 L
Su constante de velocidad es . Calcule el volumen del reactor para obtener el
80% de conversión de A si se tiene una alimentación 2000 mol/h a 610°C y 1 atm.
Problema 10
Respuesta: V = 106.1657 L
La descomposición del acetaldehído en fase gas se efectuará en un reactor tubular a la
presión constante de 1 atm y 800 K.
Problema 14
La reacción en fase gas tendrá lugar en un reactor CSTR, el valor de la constan-
233
te de equilibrio es 0.0167, el de la constante para la reacción directa es 0.0132(L/mol) min-1
a 393°C y 1 atm, y se alimenta al reactor 120 mol/h de reactivo. Calcule el volumen del
reactor cuando la conversión es del 95% de la conversión de equilibrio.
Nota: el reactor trabaja a 393°C y 1 atm.
Respuesta: V =1119.788 m3
Problema 15
Fogler, H. S. (2016). Element of chemical reaction engineering 5th ed. U. S. A.: Prentice
La reacción en fase gas se lleva a cabo en un reactor tubular. Si se sabe que la
Hall.
constante de velocidad es de:
Calcule el volumen del reactor para alcanzar una conversión del 90%, si su alimentación es
de 3000 mol/h de reactivo puro a 610°C y 4 atm.
Respuesta: V = 20.4654 L
400,000
300,000
FA0
- rA
( )
m3
200,000
100,000
0
0 0.3 0.6 0.9
X
102 Figure P2-7B Levenspiel plot. Rate Laws Chapter 3
(a) C2 H6
→ C2 H 4 + H 2
O
(b) 1
C2 H4 " --- O2 → CH2 ! CH2
2
(f)
2CH 3 NH 2 ← → (CH 3 )2 NH + NH 3
cat
is carried out isothermally at 400 K in a flow reactor with no pressure drop. The specific reaction rate
at 50°C is 10!4 min!1 (from pericosity data) and the activation energy is 85 kJ/mol. Pure di-tert-butyl
peroxide enters the reactor at 10 atm and 127°C and a molar flow rate of 2.5 mol/min, i.e.,
FA = 2.5 mol/min.
(a) Use the algorithm for molar flow rates to formulate and solve the problem. Plot FA, FB, FC, and
then X as a function of plug-flow reactor volume and space time to achieve 90% conversion.
(b) Calculate the plug-flow volume and space time for a CSTR for 90% conversion.
P6-5B For the reaction and data in P6-4B, we now consider the case when the reaction is reversible with
KC = 0.025 dm6/mol2 and the reaction is carried out at 300 K in a membrane reactor where C2H6 is
diffusing out. The membrane transport coefficient is kC = 0.08 s–1.
(a) What is the equilibrium conversion and what is the exit conversion in a conventional PFR?
(Ans.: Xeq = 0.52, X = 0.47)
(b) Plot and analyze the conversion and molar flow rates in the membrane reactor as a function of reactor
volume up to the point where 80% conversion of di-tert-butyl peroxide is achieved. Note any max-
ima in the flow rates.
(c) Apply one or more of the six ideas in Preface Table P-4, page xxviii, to this problem.
P6-6C (Membrane reactor) The first-order, gas-phase, reversible reaction
→ B # 2C
A ←
is taking place in a membrane reactor. Pure A enters the reactor, and B diffuses out through the
membrane. Unfortunately, a small amount of the reactant A also diffuses through the membrane.
(a) Plot and analyze the flow rates of A, B, and C and the conversion X down the reactor, as well as
the flow rates of A and B through the membrane.
(b) Next, compare the conversion profiles in a conventional PFR with those of a membrane reactor
from part (a). What generalizations can you make?
(c) Would the conversion of A be greater or smaller if C were diffusing out instead of B?
(d) Discuss qualitatively how your curves would change if the temperature were increased signifi-
cantly or decreased significantly for an exothermic reaction. Repeat the discussion for an endot-
hermic reaction.
Additional information:
Departamento de Ingeniería Química y Bioquímica
" 10 min !1 FA0 " 100 mol/min
Docente:k José Luis García Rivas
2 6
KC " 0.01 mol /dm 3 v0 " 100 dm /min
kCA " 1 min!1 Vreactor " 20 dm3
kCB " 40 min!1
n−1
product ACA0 , where A is the Arrhenius frequency Time Height of meniscus
factor. (min) (cm)
(c) If one takes into account the TECNOLÓGICO
extent of reaction that NACIONAL0 DE MÉXICO 0.304
takes place as the potatoes cool to room temperature, the 5
INSTITUTO TECNOLÓGICO DE TOLUCA 0.515
firmness value at which cooling should begin is 10 MPa. 10 0.726
At what time after initiation of processing should the 15 0.887
cooling cycle be initiated if processing takes place at 20 1.063
103∘ C? To assess the sensitivity of product quality 25 1.178
to changes in the cooking time, calculate the times 30 1.307
Hill, Charles G. Jr., Root, Thatcher W. (2014). Introduction to Chemical Engineering
corresponding to firmness values of 12 and 8, values 35 1.418
Kinetics and Reactor Design
that would place the product quality outside acceptable 40 1.513
limits. 45 1.593
3.45 G. Ostrogovich, C. Csunderlik, and R. Bacaloglu [J. Chem. 50 1.680
Soc. B, 1971, 18–22] used electrical conductivity measure- 1440 3.617
ments to monitor the progress of the reaction between ethyl
chloroformate and aniline in acetone solution at 25∘ C.
(The meniscus separates the liquid and air phases in the cap-
illary tube.)
C2H5–O–C(O)–Cl + 2H2
It has been suggested that this reaction is either first- or
second-order in sodium acrylate. Determine whether or not
NH3+ + Cl− + C2H5–O–C(O)NH– the data are consistent with either of these rate expressions.
A + 2B → C + D + E What is the value of the rate constant for the rate expression
that best fits the data? The initial concentration of sodium
They reported the results tabulated here for measure- acrylate is 0.4 M.
ments of the conductance of the solution versus time. 3.47 C. J. Doona and K. Kustin [Int. J. Chem. Kinet., 25,
Initial concentrations of ethyl chloroformate and aniline (1993), 239] studied the kinetics of the reaction of 1,2,3-
were 1.396 × 10− 2 and 4.605 × 10− 2 M, respectively. trihydroxybenzene (pyrogallol) and oxygen in phosphate
Are the data consistent with a rate expression of mixed buffer by monitoring the concentration of dissolved oxygen
second-order form (r = kCA CB )? If so, what is the rate with a polarographic oxygen electrode. Alkaline solutions of
constant? Problems 69 pyrogallol (P) readily absorb oxygen and can be used to strip
t (min) P (kPa)
0.0 1.00
2.5 1.40
5.0 1.67
10.0 2.11
15.0 2.39
20.0 2.59
7. Dinitrogen oxide degrades at elevated temperatures to nitrogen and oxygen following the
reaction
N2 O → N2 + 12 O2 .
Departamento de Ingeniería Química y Bioquímica
The reaction was studied at 967 K by registering the total pressure (assuming pure N2 O at
Docente: José Luis García Rivas
200 torr):
t (s) 0 86 234 440 1080 1900
390 would
! react atReaction
Chemical 967 K and 2 bar, assuming
Engineering a volumetric
and Reactor flow rate of 1000 L/h which
Technology
contains 20 vol% N2 O and the rest being an inert gas?
12.b.The
During maintenance
reaction kinetics of work on a tube reactor,
the TECNOLÓGICO
homogeneous it is necessary
liquid-phase reaction to use aDE
NACIONAL tank reactor
MÉXICO
(2.00 m3 ) instead. How much is the production capacity affected, provided that a
INSTITUTO TECNOLÓGICO DE TOLUCA
similar degradation 2−
efficiency is desired and2−the gas composition
2− remains unchanged?
2S2 O 3 + 4H2 O2 → S3 O6 + SO4 + 4H2 O (1)
wasDiarsine
8. studied trioxide
in an adiabatic stirredas
that emerges tank reactor (CSTR)
a by-product in theunder transient
oxidation conditions, mea-
of arsine-containing
suring the
sulfide orestemperature
is the mostrise caused by
important rawthematerial
exothermic reaction
in the (1) as aoffunction
manufacture variousofarsinic
time.
The inlet
compounds. concentrations of thiosulfate and hydrogen peroxide were determined by chemi-
calAmmonium
analysis before the experiment,
metavanadite but no
dissolved in achemical analyses
strong acid reactswere
with performed in the during
diarsine trioxide course
of the experiment. Reaction (1) follows second-order kinetics
the formation of diarsine pentoxide following the overall reaction: in thiosulfate and hydrogen
peroxide. The density of the reaction mixture as well as the heat capacity remained more or
less constant
As during
O (aq)the reaction. + 2H O → As O (aq) + 4V(IV)(aq) + 4H− .
+ 4V(V)(aq)
2 3 2 2 5
(A) (B) (R) (S)
a. How can the mass and energy balances be coupled in order to have the reaction
temperature as the only independent variable in the system?
To determine the reaction kinetics, an experiment was conducted at 318 K in a BR. The
b. Explain how the parameters incorporated into the rate constant can be determined
initial concentration was c0A = 1.056 10−2 mol/dm3 . The concentration of B was recorded
on the basis of the temperature–time curve, using regression analysis as a tool. Which
during the reaction, and the following results were obtained:
principal difficulties are incorporated into this methodology?
c. Determine the kinetic parameters by regression analysis.
t (min) 10−2 c B (mol/dm3 )
0 2.00
Data: R = 8.3143 J/K mol, cP = 4.186 · 103 J/kg K, ρ = 1000 kg/m3 ,
14.9 1.68
∆H = −1004.3 49.5 3
· 10 J/mol, T0 = 25.2◦ C, c0A = 316.8 mol/m3 ,
1.17
68.2 0.98
A = S2 O2−3 , c0B = 2 · c0A , B = H2 O2 , VR = 110 × 10−6 m3 ,
98.3 0.75
−6 3
V = 130 × 10 m /s.
123.1 0.61
The
a. temperature
Determine the profile in theorder
reaction reactor:
and rate constant.
b. Calculate the production capacity that is obtainable in an isothermal tank reactor with
a volume of 100 0dm3 and
t (min) 0.5a volumetric
1.0 flow rate
1.5 2.5m3 /h.
2.0 of 0.5 3.0The 4.0
reactor4.5
was fed with
◦ 3
a stoichiometric mixture of
T ( C) 25.4 27.9 32.9 39.6 A and B, c = 0.025 mol/dm .
0A 46.1 50.4 53.1 55.5 56.0
c. Give tthe production
(min) 5.0 capacity
5.5 of a tube
6.0 6.5reactor
7.0 operated
7.5 under similar conditions as
in case ◦
b.
T ( C) 56.2 56.5 56.3 56.5 56.5 56.4
9. ◦ C in a BR operating at a
13.Thermal decomposition
The reaction of dimethyl
between ammonia andether was studied
formaldehyde canat be
504used for the production of
constant
hexamine:volume:
(CH3 )2 O → CH4 + H2 + CO.
4NH3 + 6HCHO → (CH2 )6 N4 + 6H2 O.
Determine the rate expression
(A) and the rate constant
(B) (C) for the(D)
reaction using the table below.
The experiment was initiated with pure dimethyl ether.
The reaction kinetics is given by the expression
r = kcA cB2 ,
Exercises ! 391
where k = 0.01611 dm3 /mol2 s at 309 K. The reactor was fed at a volumetric flow rate of
1.50 3 /s, containing 4.00 mol/dm3 of ammonia and 6.00 mol/dm3 of formaldehyde. The
temperature was set at 309 K. Determine cA , cB , and cC as well as ηA in a stirred tank reactor
in a PFR with a volume of 490 cm3 .
14. Acetic acid anhydride needs to be hydrolyzed in a continuously operating cascade
reactor consisting of four identical stirred tank reactors. The first reactor operates at 10◦ C,
Departamento
the second one de Ingeniería
at 15 Química
◦ C, the third at 25◦ C,yand
Bioquímica
the fourth at 40◦ C. The hydrolysis reaction
Docente: José Luis García Rivas
can be assumed to follow first-order kinetics in diluted aqueous solutions, and the rate
constant has the following values at the given temperatures: