2012/08/01 Cigüeñal - Instalar (SENR6241-13)

SMCS -1202 i04990490

Procedimiento de instalacion

AVISO
Mantenga todas las piezas limpias de contaminantes.

Los contaminantes pueden provocar un desgaste rápido y

reducir la vida útil de los componentes.

1. Asegúrese de que todos los conductos de lubricación estén limpios y libres de residuos.

2. Limpie el asiento del cojinete principal en el bloque de cilindros y limpie los cojinetes principales superiores.

Ilustración 1 g00541257

3. Instale los cojinetes principales superiores (8) con las lengüetas de ubicación en la posición correcta en el bloque de cilindros. Lubrique
los cojinetes principales superiores (8) con aceite de motor limpio.

Ilustración 2 g00541256

4. Asegúrese de que los muñones del cojinete principal del cigüeñal (7) estén limpios. Coloque correas de elevación y un dispositivo de
elevación adecuado para colocar el cigüeñal en el bloque de cilindros.

5. Limpie las arandelas de empuje superiores y lubrique las arandelas de empuje superiores (9) . Coloque las arandelas de empuje
superiores (9) en el bloque de cilindros a ambos lados del cojinete principal central.

AVISO
Asegúrese de que los lados ranurados de las arandelas de
empuje estén hacia el cigüeñal.

6. Limpie los cojinetes principales inferiores. Instale los cojinetes de bancada inferiores en las tapas de los cojinetes de bancada con las
lengüetas de ubicación en la posición correcta. Lubrique las tapas de los cojinetes principales inferiores con aceite de motor limpio.

7. Limpie las arandelas de empuje inferiores y lubrique las arandelas de empuje inferiores. Coloque las arandelas de empuje inferiores en el
bloque de cilindros.
 Ilustración 3 g00541253

8. Ensure that the dowels for main bearing caps (4) are in the correct position in the main bearing caps or in the cylinder block. Install main
bearing caps (4) in the position that is marked during the removal process. All of the location tabs on the main bearings should be on the
same side. The serial number that is stamped on the main bearing cap should match the number that is stamped on the bottom face of the
cylinder block.

Note: The connecting rod caps can be held on the connecting rod with two bolts and two nuts. The connecting rod caps can also be held
on the connecting rod with two bolts that are threaded into the connecting rod.

9. Install bolts (3) in the main bearing caps. Tighten the bolts to a torque of 265 N·m (196 lb ft).

Illustration 4 g00541254

10. Install connecting rod caps (6) and connecting rod cap bolts (5) . Tighten the bolts to a torque of 155 N·m (115 lb ft).

Illustration 5 g00541252

11. Clean the bridge and the face of the cylinder block. Apply a thin bead of Loctite 596 on the corners of the seat for the bridge. Also apply
the sealant around the thread holes in the seat for the bridge. Use the following steps when you apply the Loctite 596 to the cylinder block
and the bridge.

a. Apply a 3.0 mm (0.12 inch) bead of Loctite 596 along the corner of the top recess in the cylinder block.
 Illustration 6 g00541499

b. Install bridge (2) and the rubber seals, if equipped. The rubber seals will sit higher than the bridge when the seals are correctly
installed. Use a straight edge to line up the bridge with the face of the cylinder block. Tighten socket head bolts (1) to a torque of 16
N·m (12 lb ft). Tighten the bolts evenly.

Illustration 7 g00541498

c. When the bridge is positioned and the socket head bolts have been tightened, inject Loctite 596 in the groove that are at each end of
the bridge. The groove must be completely filled.

d. When the gasket for the oil pan is removed, damage may occur to the existing seal in the grooves of the bridge. If the seal is
damaged, apply a sufficient amount of Loctite 596 in order to fill the grooves.
Note: Most of the current engines have setscrews that fasten the oil pan to the bridge. The threads of the setscrews have a sealant
that is applied by the manufacturer. When the setscrews are installed, ensure that the threads of the socket head bolts and the
bridge are clean. Also apply 9S-3263 Thread Lock Compound to the threads of the setscrews. Follow the same process when studs
are used instead of the setscrews.

End By:

a. Install the housing for the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft - Install".
b. Install the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing - Remove and Install".
c. Install the oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Install".
d. Install the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump - Install".

1AM1-UP, 1CR1-UP, 1EN1-UP, 1ER1-UP, 1FR1-UP, 1FS1-UP, 1HR1-UP, 1JR1-UP, 1MR1-UP, 1NR1-UP, 1PM1-UP, 1PR1-UP, 1RR1-UP, 1SR1-
UP, 1TR1-UP, 1WN1-UP, 1WR1-UP, 1WS1-UP, 1XR1-UP, 1XW1-UP, 1XZ1-UP, 1YR1-UP, 1ZN1-UP, 1ZR1-UP, 2AR1-UP, 2BR1-UP, 2CR1-UP,
2DR1-UP, 2FS1-UP, 2JM1-UP, 2KW1-UP, 2TN1-UP, 2WM1-UP, 3AR1-UP, 3JN1-UP, 3KK1-UP, 3KN1-UP, 3LN1-UP, 3NN1-UP, 3PN1-UP, 3RN1-
UP, 3SZ1-UP, 3TM1-UP, 3WZ1-UP, 3XR1-UP, 3ZM1-UP, 4DN1-UP, 4JL1-UP, 4JZ1-UP, 4MM1-UP, 4MW1-UP, 4PN1-UP, 4TM1-UP, 4ZN1-UP,
5BZ1-UP, 5GN1-UP, 5HK1-UP, 5HN1-UP, 5JR1-UP, 5RN1-UP, 5SW1-UP, 5WM1-UP, 5YJ1-UP, 5YN1-UP, 6AL1-UP, 6BL1-UP, 6DM1-UP, 6EN1-
UP, 6HM1-UP, 6KL1-UP, 6MJ1-UP, 6SW1-UP, 6TL1-UP, 6XN1-UP, 6YK1-UP, 7BJ1-UP, 7EJ1-UP, 7FL1-UP, 7ML1-UP, 7WN1-UP, 7YN1-UP,
7ZM1-UP, 8BS1-UP, 8FM1-UP, 8RN1-UP, 8SG1-UP, 8TN1-UP, 8ZK1-UP, 8ZM1-UP, 9AL1-UP, 9DN1-UP, 9EK1-UP, 9FS1-UP, 9JN1-UP, 9KN1-
UP, 9LS1-UP, 9NW1-UP, 9RM1-UP, 9SR1-UP, 9WM1-UP, 9XJ1-UP, 9XL1-UP, BFP1-UP, BGJ1-UP, BKC1-UP, BKG1-UP, BLD1-UP, BLL1-UP,
BLN1-UP, BMC1-UP, BML1-UP, BMT1-UP, BNB1-UP, BNK1-UP, BNN1-UP, BNS1-UP, BPE1-UP, BPN1-UP, BRG1-UP, BRY1-UP, C2C1-UP,
C2L1-UP, C3J1-UP, C4T1-UP, C4Y1-UP, C5B1-UP, C7E1-UP, C8A1-UP, C9P1-UP, CBT1-UP, CFK1-UP, CFP1-UP, CHW1-UP, CKN1-UP,
CYE1-UP, DAC1-UP, ELZ1-UP, FDP1-UP, S1K1-UP, S3N1-UP, S4R1-UP, S4T1-UP, S6B1-UP, S6H1-UP, S7C1-UP, S8J1-UP, S8M1-UP, S9D1-
UP, SLD1-UP, SLE1-UP, SLF1-UP
PIP-10864830
2022/01/18
21:55:35-05:00
i01645909
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