㄀ ो㄀ ᳳ

49 9 ᴎ Ẅ Ꮉ ⿟ ᄺ ᡹ Vol.49 No.9
ᑈ ᳜
2013 5
JOURNAL OF MECHANICAL ENGINEERING May 2013

DOI ˖ 10.3901/JME.2013.09.190

ϡ䫜䩶㭘ᵓ೚Ⲭ࠾ߚߛ䖛⿟᳝䰤‫ܗ‬ӓⳳⷨお *

া‫ޥ‬μ૬‫ޡ‬ஜཟௌಓ
(ᑓϰᎹϮ໻ᄺᴎ⬉Ꮉ⿟ᄺ䰶 ᑓᎲ 510006)
ᨬ㽕˖䩜ᇍ䞥ሲᵓᴤ೚Ⲭ࠾㊒ᆚߚߛᎹ㡎ˈᑨ⫼ DEFORM-2D ӓⳳ䕃ӊᓎゟ䞥ሲᵓᴤⱘ೚Ⲭ࠾ߚߛ῵ൟˈ䞛⫼ Oyane 䶻ᗻ
ᮁ㺖‫ߚ߭ޚ‬ᵤ 304 ϡ䫜䩶ᵓᴤ೼೚Ⲭ࠾ߚߛࡴᎹЁⱘᔍลᗻবᔶǃᮁ㺖䖛⿟ˈⷨお㺖㒍ⱘѻ⫳Ϣᠽሩǃᴤ᭭ᮁ㺖ߚ⾏ᴎ⧚ঞ
ᮁ䴶ᔶ䉠⡍ᕕDŽḍ᥂ᵓᴤ೼ߚߛ䖛⿟Ёⱘ䴭∈ᑨ࡯ব࣪ˈᦤߎ⫼ภ㾦ऎߎ⦄᳔໻ᢝᑨ࡯ᯊⱘߛܹᯊ䯈 t ǃߚߛऎߎ⦄ᢝᑨ࡯
ᯊⱘߛܹᯊ䯈 t ঞ t П䯈ⱘᯊ䯈Ꮒ∆t ᴹㅔ֓Ⳉ㾖ഄ߸ᮁߚߛᮁ䴶ⱘภ㾦催ᑺ੠࠾ߛᏺ催ᑺⱘব࣪䍟࢓ˈt ੠∆t 䍞ᇣˈ᳔ৢᔶ
1

៤ⱘภ㾦੠࠾ߛᏺ催ᑺ䍞ᇣDŽᧁ⼎೚Ⲭ࠾䕈৥䯈䱭ᇍߚߛᮁ䴶ᔶ䉠ⱘᕅડ㾘ᕟˈ䱣ⴔ䕈৥䯈䱭ⱘ๲໻ˈภ㾦催ᑺ੠ᩩ㺖㾦䗤
2 1 1

⏤๲໻ˈ࠾ߛᏺ催ᑺ䗤⏤‫ޣ‬ᇣˈ㗠↯ࠎ催ᑺ߭‫⬹ܜ‬ᖂ‫ޣ‬ᇣ‫ݡ‬ᗹ࠻๲໻DŽ᳝䰤‫ܗ‬ӓⳳ㒧ᵰϢᅲ䰙೚Ⲭ࠾ߚߛ䆩偠㒧ᵰ‫݋‬᳝㡃ད
ⱘϔ㟈ᗻDŽ
݇䬂䆡˖೚Ⲭ࠾ߚߛ ᳝䰤‫ܗ‬῵ᢳ 䕈৥䯈䱭 䴭∈ᑨ࡯ ᮁ䴶ᔶ䉠
Ё೒ߚ㉏ো˖TG386

Finite Element Simulation of Stainless Steel Sheet

Metal Disc Slitting Process
LU Jiabin PAN Jiaqiang YAN Qiusheng
(School of Electromechanical Engineering, Guangdong University of Technology, Guangzhou 510006)
Abstract˖Aiming at the disc slitting process of sheet metal, a 2D model of the disc slitting process is established and the deformation
and fracture process of 304 stainless steel sheet is simulated based on the Oyane ductile fracture criterion by using the DEFORM-2D
finite element analysis software. The occurring and propagating of the crack, the material fracture mechanism and the topography
features of the slitting surface are studied. Based on the variation of the mean stress of the sheet metal in the disc slitting process, the
slitting time t when the maximum tensile stress occurs on the rollover, the slitting time t when the shearing area appears tensile
1 2

stress and their difference ∆t (t – t ) are proposed to intuitively estimate the change tendency of the heights of the rollover and the
2 1

shear area. The value of t and ∆t is shorter, then the heights of the rollover and the shear area are smaller. The influence law of the axial
1

clearance between two disc cutters on the slitting surface topography is revealed. With the increase of the axial clearance, the rollover
height and the tearing angle increase gradually, and the height of the shear area decreases gradually while the burr height decreases
slightly at first and then increases rapidly. The finite element simulation results are in good agreement with the experimental results.
Key words˖Disc slitting Finite element simulation Axial clearance Mean stress Slitting surface topography

催DŽ䞥ሲᵓᴤ೚Ⲭ࠾㊒ᆚߚߛᎹ㡎ৠ‫ކ‬㺕Ꮉ㡎ⳌԐˈ
0 ࠡ㿔 *
೼ࡴᎹ䖛⿟Ёᴤ᭭ഛ㒣ग़њᔍᗻবᔶǃลᗻবᔶǃ
ᮁ㺖ߚ⾏ㄝ䰊↉ˈሲѢลᗻ໻ᑨববᔶ䖛⿟DŽ⏅ܹ
䱣ⴔ ITǃ⬉Ꮉ⬉ֵǃࡲ݀ᴎ఼ǃ䞥ሲࠊકㄝ㸠 ⧚㾷೚Ⲭ࠾㊒ᆚߚߛࡴᎹ䖛⿟ⱘᔍลᗻবᔶ⢊ᗕঞ
Ϯⱘ催䗳থሩˈᇍ䞥ሲᵓ᭭ঞ݊ࠊકⱘ㊒ᑺ㽕∖䍞 ᮁ㺖ᴎ⧚ˈᇍ䞥ሲᵓᴤߚߛࡴᎹᎹ㡎খ᭄Ӭ࣪ǃᦤ
ᴹ䍞催ˈᇚ䔻ࠊⱘᆑᐙ䴶䞥ሲᵓᴤߚߛЎ᠔䳔ᆑᑺ 催ߚߛᮁ䴶ᔶ⢊੠ሎᇌ㊒ᑺ‫݋‬᳝䞡໻ᛣНDŽ
ⱘᏺᴤᰃࠊ԰㊒ᆚ䞥ሲࠊકⱘ෎⸔ˈ಴ℸˈᇍ䞥ሲ ᇍลᗻ໻বᔶᴎ⧚ⱘⷨおЏ㽕᳝䆩偠ⷨお੠
ᵓᴤ೚Ⲭ࠾㊒ᆚ㒉৥ߚߛࡴᎹⱘ㽕∖г೼ϡᮁᦤ ᳝䰤‫ܗ‬᭄ؐ῵ᢳⷨおㄝᮍ⊩DŽ䆩偠ⷨお䗮ᐌ߽⫼໻
বᔶ⧚䆎ǃ໻বᔶⶽ䰉⊩ǃ㔥Ḑ⊩ᇍ៤ᔶ䖛⿟ⱘᑨ
* ೑ ᆊ 㞾 ✊ ⾥ ᄺ ෎ 䞥 (51175090) ੠ ᑓ ϰ ⳕ ᬭ 㚆 䚼 ѻ ᄺ ⷨ 㒧 ড়
(2010B090400122)䌘ࡽ乍ⳂDŽ20120907 ᬊࠄ߱〓ˈ20130104 ᬊࠄׂᬍ〓
বߚᏗ䖯㸠ⷨおDŽ䱣ⴔ䅵ㅫᴎᡔᴃⱘ䖙䗳থሩˈ᳝
᳜ 2013 ᑈ 5 ᳜ 䏃ᆊ᭠ㄝ˖ϡ䫜䩶㭘ᵓ೚Ⲭ࠾ߚߛ䖛⿟᳝䰤‫ܗ‬ӓⳳⷨお 191

䰤‫ܗ‬῵ᢳᮍ⊩Ꮖ៤Ўⷨおᴤ᭭বᔶ੠ᮁ㺖ᴎ⧚ⱘ᳝
ᬜᮍ⊩ঞӬ࣪Ꮉ㡎খ᭄ⱘ䞡㽕Ꮉ‫ˈ݋‬䆌໮ⷨおҎਬ
ᇍ‫ކ‬㺕䖛⿟䖯㸠њ໻䞣ⱘ᳝䰤‫ܗ‬ӓⳳˈᑊ᥂ℸ䖯㸠
њᎹ㡎খ᭄ⱘӬ࣪DŽXU ㄝ ᇍ AlMg4.5Mn0.4 ᵓᴤ
䖯㸠ϡৠ䯈䱭ⱘ‫ކ‬㺕䆩偠੠᳝䰤‫ܗ‬ӓⳳⷨおˈ‫ކ‬㺕
࡯੠ᮁ䴶খ᭄ⱘ䆩偠ؐϢӓⳳؐ䯈ⱘ䇃Ꮒϡ໻Ѣ
20%DŽKUT ෎Ѣᢝ࡯⌟䆩㒧ᵰ䅵ㅫњ䶻ᗻᮁ㺖ᣛ
[2]
᭄ˈᇍ S355JR 䩶ᵓ‫ކ‬㺕䖛⿟Ё䶻ᗻᮁ㺖䰊↉ⱘᓔ
ྟ੠থሩ䖯㸠њ᳝䰤‫ܗ‬῵ᢳDŽTHIPPRAKMAS ㄝ
߽⫼᳝䰤‫ܗ‬䕃ӊ DEFORM-2D ᇍ㊒ᆚ‫ކ‬㺕ᄨ㗏䖍Ꮉ
㡎䖯㸠ӓⳳⷨおˈ乘⌟њ㊒ᆚ‫ކ‬㺕ᄨ㗏䖍Ꮉ㡎ⱘᴤ
᭭বᔶ䖛⿟ˈӓⳳ㒧ᵰϢ䆩偠㒧ᵰ䴲ᐌਏড়DŽᴢ␪
ዄㄝ ੠ LU ㄝ ഛ⫼њ DEFORM-3D 䕃ӊᇍ䞥ሲ
[4] [5]
1 ߚߛ䖛⿟᳝䰤‫ܗ‬ᓎ῵ϢࡴᎹ䆩偠
[1]
1.1 䞥ሲᵓᴤ೚Ⲭ࠾㊒ᆚߚߛॳ⧚
䞥ሲᵓᴤ೚Ⲭ࠾㊒ᆚߚߛॳ⧚བ೒ 1 ᠔⼎ˈ೒
1 Ё d Ўᵓᴤ८ᑺˈω Ў೚Ⲭߔ䕀䗳ˈR Ў೚Ⲭߔ
ञᕘDŽϸ⠛ᅠܼⳌৠⱘ೚Ⲭߔߚ߿Ѹ䫭ᅝ㺙೼Ϟǃ
ϟӴࡼ䕈ϞˈϢ೚Ⲭߔᇍᑨⱘϔջᅝ㺙ᔍᗻล㛊⦃
[3]
ൿˈϞϟ೚ⲬߔП䯈ⱘ䕈৥䯈䱭 c ੠ᕘ৥䞡঴䞣 δ
ḍ᥂䞥ሲᵓᴤⱘ८ᑺǃᗻ㛑ǃߚߛ㊒ᑺㄝᴵӊ䖯㸠
䆒㕂ˈ㾕೒ 1aDŽϞϟ೚Ⲭߔ䕀ࡼᯊᏺࡼ䞥ሲᵓᴤ䗤
⏤䖯ܹ࠾ߛऎˈՓᴤ᭭ձ⃵থ⫳ᔍᗻবᔶǃลᗻব
ᔶǃѻ⫳㺖㒍ҹ㟇ߚ⾏ˈᅲ⦄䞥ሲᵓᴤⱘߚߛˈ㾕
೒ 1bDŽ

㭘ᵓӊⱘ‫ކ‬㺕বᔶ䖯㸠ӓⳳⷨおˈߚᵤњᎹӊᴤ᭭
ㄝᬜᑨ࡯ǃᑨবߚᏗҹঞᴤ᭭বᔶ㾘ᕟˈᑊ䖯㸠њ
䆩偠偠䆕DŽHUSSON ㄝ ෎Ѣ㉬ลᗻ⹀࣪῵ൟ੠ᮁ [6]

㺖῵ൟ䞛⫼ ABAQUS/Explicit ᳝䰤‫ܗ‬䕃ӊᇍ㭘䪰ᵓ

‫ކ‬㺕䖛⿟䖯㸠њ῵ᢳӓⳳ੠䆩偠ᇍ↨ˈⷨおњ‫ކ‬㺕
䯈䱭ǃ῵‫⺼݋‬ᤳǃᨽ᪺⢊‫މ‬ㄝ಴㋴ᇍ‫ކ‬㺕ᮁ䴶䋼䞣
ⱘᕅડˈথ⦄䕗໻ⱘ‫ކ‬㺕䯈䱭੠ᨽ᪺಴᭄ǃ῵‫ⱘ݋‬
Ϲ䞡⺼ᤳㄝᇍᮁ䴶䋼䞣᳝ᕜ໻ᕅડDŽMAROUANI
ㄝ ḍ᥂᮴ᅮ৥䩶ᵓ‫ކ‬㺕䆩偠খ᭄߽⫼᳝䰤‫ܗ‬ӓⳳ
[7]

䕃ӊ ABAQUS 䖯㸠њ‫ކ‬㺕䖛⿟῵ᢳӓⳳˈথ⦄‫ކ‬
㺕䯈䱭੠ᴤ᭭ᑨব⥛Ⳉ᥹ᕅડњ‫ކ‬㺕࡯੠㺖㒍ѻ⫳
ᯊⱘߌ῵ߛܹ⏅ᑺDŽSARTKULVANICH ㄝ 䗮䖛᳝ [8]

䰤‫ܗ‬ᓎ῵Ϣ䆩偠ᮍ⊩ᇍ催ᔎᑺ䩶 DP590 䖯㸠‫ކ‬㺕

Ϣᠽᄨⷨおˈথ⦄‫ކ‬㺕䋼䞣Џ㽕ফ‫ކ‬㺕䯈䱭੠῵‫݋‬
ߗ㾦䋼䞣ⱘᕅડˈᠽᄨ䋼䞣߭Џ㽕ফ῵‫ߗ݋‬㾦䋼䞣
ᕅડDŽ
㱑✊೚Ⲭ࠾㊒ᆚߚߛᎹ㡎ৠ‫ކ‬㺕Ꮉ㡎᳝ⳌԐ
П໘ˈԚ⬅ѢߚߛᎹ‫݋‬ǃᵓᴤ㑺ᴳᔶᓣㄝᮍ䴶ᄬ೼
Ꮒᓖˈ᳈݇䬂ⱘᰃߚߛࡴᎹ䖛⿟Ё೚Ⲭ࠾ࣔ䗳԰⫼
Ѣᴤ᭭ˈ಴ℸⳈ᥹ᇚ‫ކ‬㺕䖛⿟বᔶᴎ⧚ঞӬ࣪㒧ᵰ
ᑨ⫼Ѣ೚Ⲭ࠾㊒ᆚߚߛࡴᎹᰃϡ䗖ড়ⱘDŽᴀ᭛䞛⫼
DEFORM-2D ᳝䰤‫ܗ‬䕃ӊӓⳳߚᵤњ 304 ϡ䫜䩶㭘 ೒ 1 ೚Ⲭ࠾㊒ᆚߚߛࡴᎹॳ⧚
ᵓ೚Ⲭ࠾㊒ᆚߚߛࡴᎹ䖛⿟Ёⱘবᔶǃᮁ㺖ߚ⾏䖛 䞥ሲᵓᴤ೚Ⲭ࠾ߚߛ䖛⿟῵ൟ
⿟ঞߚߛᮁ䴶ᔶ䉠ˈḍ᥂ᵓᴤ೼ߚߛ䖛⿟Ёⱘ䴭∈
1.2

䞥ሲᵓᴤ೚Ⲭ࠾㊒ᆚߚߛ䖛⿟Ѡ㓈῵ൟབ೒
ᑨ࡯ব࣪ˈᦤߎ߽⫼ภ㾦ऎߎ⦄᳔໻ᢝᑨ࡯ᯊⱘߛ 2a ᠔⼎ˈ䆹⢊ᗕᰃᵓᴤϢϞǃϟ೚Ⲭߔ᥹㾺ᑊेᇚ
ܹᯊ䯈 t ǃߚߛऎߎ⦄ᢝᑨ࡯ᯊⱘߛܹᯊ䯈 t ঞ݊ ᓔྟߚߛᯊⱘ߱ྟ⢊ᗕˈ݊Ё‵㛊⦃ൿⱘ԰⫼ᰃ䗮
ᯊ䯈Ꮒ∆t(t –t )ᴹㅔ֓Ⳉ㾖ഄ߸ᮁߚߛᮁ䴶ⱘภ㾦 䖛݊ᔍᗻবᔶᇍᵓᴤᦤկय़ᵓ࡯ˈֱ䆕䞥ሲᵓᴤ೼
1 2

催ᑺ੠࠾ߛᏺ催ᑺⱘব࣪䍟࢓ˈߚߛࡴᎹ䆩偠䆕ᯢ ߚߛ䖛⿟ϡথ⫳㖬᳆বᔶDŽ೼ߚߛ䖛⿟Ёˈ䱣ⴔᵓ
2 1

њӓⳳ㒧ᵰⱘℷ⹂ᗻDŽⷨお㒧ᵰৃҹЎ⏅ܹ⧚㾷೚ ᴤ᥹㾺ǃߛܹ੠ᮁ㺖ˈ‵㛊⦃ൿⱘᔍᗻবᔶᰃ‫ܜ‬๲
Ⲭ࠾㊒ᆚߚߛࡴᎹ䖛⿟ঞࡴᎹখ᭄Ӭ࣪䆒䅵੠ߚߛ ໻ৢ‫ޣ‬ᇣˈ‵㛊⦃ൿᇍᵓᴤᦤկⱘय़ᵓ࡯гᰃ‫ܜ‬๲
ᮁ䴶㊒ᑺ᥻ࠊᦤկձ᥂DŽ ໻ৢ‫ޣ‬ᇣˈԚ᳝ⷨお㸼ᯢ೼ᴤ᭭ᮁ㺖ߚ⾏ࡴᎹ䖛⿟
 192 ᴎ Ẅ Ꮉ ⿟ ᄺ ᡹ ㄀ 49 ो㄀ 9 ᳳᳳ
Ёय़ᵓ࡯ⱘ໻ᇣᇍᮁ䴶ᔶ䉠޴Т≵᳝ᕅડ ˈЎㅔ [9]
ε ——ㄝᬜลᗻᑨব
࣪῵ൟˈ೼ᓎ῵ӓⳳ䖛⿟Ёᇚ‵㛊⦃ൿᦤկⱘय़ᵓ ε ——ㄝᬜลᗻᑨব䗳⥛
࡯䆒Ўᘦ࡯ᴹֱ䆕ᵓᴤϡথ⫳㖬᳆বᔶDŽЎⷨお䞥 T ——⏽ᑺˈᴀ᭛≵᳝㗗㰥⏽ᑺব࣪ᇍᴤ᭭
ሲᵓᴤⱘবᔶǃᮁ㺖ߚ⾏䖛⿟ˈᅮН೚ⲬߔЎ߮ᗻ ⱘᕅડ
ԧˈ304 ϡ䫜䩶ᵓᴤЎᔍลᗻԧˈ೼᳝䰤‫ܗ‬ӓⳳ䖛 Ўᅮ䞣ᰒ⼎ⶀᯊⱘᤳӸ⢊ᗕ੠ড᯴ࡴ䕑䖛⿟
⿟Ёাᇍ 304 ϡ䫜䩶ᵓᴤ䖯㸠㔥ḐߦߚDŽㅔ࣪ৢⱘ Ёᑨ࡯-ᑨবग़৆ᇍᴤ᭭ⱘࡷ࣪ᬜᑨˈ304 ϡ䫜䩶ⱘ
೚Ⲭ࠾ߚߛ᳝䰤‫ܗ‬῵ൟ‫݋‬ԧབ೒ 2b ᠔⼎ˈӓⳳ䅵ㅫ ᮁ㺖‫߭ޚ‬䗝⫼ Oyane 䶻ᗻᮁ㺖‫߭ޚ‬ [11-12]

᠔Փ⫼ⱘ 304 ϡ䫜䩶ᵓᴤᴤ᭭⡍ᗻঞӓⳳখ᭄བ㸼 1 σm ⎞

1 ᠔⼎ ˈ݊ᴤ᭭⡍ᗻঞᑨ࡯-ᑨব⡍ᗻᰃ DEFORM
εf ⎛
[10]
C = ∫0 ⎜1 + ⎟ dε (2)
a0 σ
䕃ӊ㞾ᏺ᭄᥂ᑧ㞾ࡼ䆒ᅮⱘDŽ ⎝ ⎠

ᓣЁ σ —— ㄝᬜᑨ࡯
σ ——䴭∈ᑨ࡯
m
ε ——ᴤ᭭থ⫳ᮁ㺖ᯊⱘㄝᬜลᗻᑨব
f
C ——ᴤ᭭ⱘЈ⬠⸈ണؐˈC= 2.2
a ——Ϣᴤ᭭ᗻ㛑᳝݇ⱘᐌ᭄ˈ ᇍ䩶ᴤ a =3
᳝䰤‫ߚܗ‬ᵤ㔥Ḑߦߚ
0 0

1.3

೼᳝䰤‫ܗ‬ӓⳳЁˈDEFORM 䕃ӊ䗮䖛ߴ䰸ऩ‫ܗ‬
㔥Ḑⱘᮍ⊩ᴹᅲ⦄㺖㒍ᔶ៤ǃᴤ᭭ᮁ㺖䖛⿟ⱘ῵ᢳˈ
ᔧऩ‫ܗ‬㔥Ḑⱘᑨব䞣䍙䖛ᴤ᭭বᔶЈ⬠ؐᯊህ䅸Ў
䆹ऩ‫ܗ‬ᴤ᭭Ꮖথ⫳ᮁ㺖㗠ᇚ䆹ऩ‫ܗ‬㔥Ḑߴ䰸ˈℸᯊ
ᇚӮ㞾ࡼ䞡ߦߚ㔥ḐDŽЎᦤ催᳝䰤‫ܗ‬῵ᢳ㊒ᑺˈᴤ
᭭বᔶᮁ㺖ऎ‫ⱘݙ‬㔥Ḑߦߚᑨ䍞ᇣ䍞དˈԚ㔥Ḑ᭄
䍞໮ˈ㔥Ḑ䞡ߦߚ⃵᭄䍞໮ˈ䅵ㅫᯊ䯈੠ᄬ‫ټ‬ぎ䯈
ᇚ៤‫ס‬๲ࡴˈЎᑇ㸵䅵ㅫᯊ䯈੠㊒ᑺˈ䳔㽕ড়⧚ഄ
ߚ䜡㔥ḐᆚᑺDŽᴀ᭛ᇍᵓᴤ䖯㸠㔥Ḑߦߚᯊˈḍ᥂
ᵓᴤϡৠবᔶ⢊‫މ‬䆒㕂њ 3 Ͼ㔥Ḑᆚᑺにষˈ㾕೒
3aˈ䕧ܹ㔥Ḑ᭄Ў 2 500ˈにষ↨՟㋏᭄⬅‫ࠄݙ‬໪ձ
⃵Ў 0.001ǃ0.1ǃ1ˈᇍᵓᴤ໻ᑨববᔶⱘ࠾ߛऎ䖯
㸠њሔ䚼㔥Ḑ㒚࣪ˈ㾕೒ 3bDŽ

೒ 2 䞥ሲᵓᴤ೚Ⲭ࠾ߚߛ䖛⿟᳝䰤‫ܗ‬῵ൟ
㸼1 AISI 304 ϡ䫜䩶ᴤ᭭⡍ᗻঞӓⳳখ᭄
304 ϡ䫜䩶ᴤ᭭⡍ᗻ ӓⳳখ᭄
খ᭄ ᭄ؐ খ᭄ ᭄ؐ
ᔍᗻ῵䞣/GPa 210 ᵓᴤ८ᑺ/mm 0.66
⊞ᵒ↨ 0.3 ߔ‫݋‬८ᑺ/mm 8
ᡫᢝᔎᑺ/MPa 520 ߔߗ೚㾦ञᕘ/mm 0.03
ሜ᳡ᔎᑺ/MPa 205 䕈৥䯈䱭/mm 0̚0.17
ᴤ᭭ᓊԌ⥛(%) 40

304 ϡ䫜䩶ᴤ᭭ⱘᴀᵘᮍ⿟Ў [10]

σ = σ (ε , ε , T ) (1)
ᓣЁ σ —— ⌕ࡼᑨ࡯ ೒ 3 ᳝䰤‫ߚܗ‬ᵤ῵ൟ㔥Ḑߦߚ
᳜ 2013 ᑈ 5 ᳜ 䏃ᆊ᭠ㄝ˖ϡ䫜䩶㭘ᵓ೚Ⲭ࠾ߚߛ䖛⿟᳝䰤‫ܗ‬ӓⳳⷨお 193

೚Ⲭ࠾ߚߛࡴᎹ䆩偠
㒧ᵰ䅼䆎ߚᵤ
1.4

䞥ሲᵓᴤ೚Ⲭ࠾ߚߛࡴᎹ㺙㕂བ೒ 4a ᠔⼎ˈ߽ 2

⫼ϡৠ८ᑺ㾘Ḑⱘ催㊒ᑺᅮ䎱⦃ᴹ䇗㡖Ϟǃϟ៤ᇍ
೚ⲬߔП䯈ⱘ䕈৥䯈䱭 cˈ䗮䖛ϱᴴᬍবϞǃϟϸ ೚Ⲭ࠾ߚߛ䖛⿟ӓⳳঞᮁ䴶ᔶ䉠⡍ᕕ
2.1

Ӵࡼ䕈ⱘ䎱⾏ҹ䇗㡖Ϟǃϟ೚Ⲭߔⱘᕘ৥䞡঴䞣 δ˗ ೼೚Ⲭ࠾ߚߛ䖛⿟Ёˈ䱣ⴔϞϟ೚Ⲭߔᮟ䕀ˈ
⬉ࡼᴎᏺࡼӴࡼ䕈䕀ࡼˈҢ㗠ᏺࡼ೚ⲬߔϢล㛊⦃ Ϣϡ䫜䩶ᵓᴤ᥹㾺⢊ᗕ䱣ԡ㕂থ⫳ব࣪ˈ‫ৢܜ‬㒣ग़
ൿ䕀ࡼोܹᵓᴤ䖯㸠ߚߛࡴᎹˈ㾕೒ 4bDŽ೚Ⲭ࠾ߚ њᔍᗻবᔶǃลᗻবᔶǃ㺖㒍ѻ⫳Ϣᠽሩǃᴤ᭭ᮁ
ߛࡴᎹ䆩偠ᴵӊ‫݋‬ԧ㾕㸼 2 ᠔߫ˈߚߛৢⱘᏺᴤḋ 㺖ߚ⾏ㄝ䰊↉DŽᔧ೚Ⲭߔߗষᓔྟ᥹㾺ᵓᴤ㸼䴶ᯊ
ᴀ⫼㒓ߛࡆᴎᑞ⊓ߚߛⱘൖⳈᮍ৥ߛࡆ៤ᮁ䴶ˈ㒣 佪‫ܜ‬ѻ⫳ᔍᗻᔃ᳆বᔶˈབ೒ 5a ᠔⼎˗䱣ⴔ࠾ߛⱘ
ᠧ⺼ৢ⫼᮴∈䜦㊒⏙⋫ᑆ‫⚬ৢޔ‬ᑆˈ䞛⫼ VHX600 থ⫳ˈᵓᴤ࠾ߛ໘ᓔྟߎ⦄ภ㾦ˈᔧᎹӊᴤ᭭‫ݙ‬䚼
䍙᱃⏅ᰒᖂ䬰ᇍߚߛᮁ䴶䖯㸠㾖ᆳ⌟䞣৘ᮁ䴶⡍ ᑨ࡯䖒ࠄᴤ᭭ⱘሜ᳡ᔎᑺᯊᵓᴤᓔྟথ⫳ลᗻব
ᕕˈ↯ࠎ催ᑺ߭ᰃ䗮䖛गߚሎ⌟䞣ⱘᮁ䴶ᘏ催ᑺ‫ޣ‬ ᔶˈ࠾ߛᏺᓔྟᔶ៤ˈབ೒ 5b ᠔⼎˗䱣ⴔ೚Ⲭߔⱘ
এᵓ८ؐᕫࠄDŽ 㒻㓁ߛܹᴤ᭭বᔶ䖯ϔℹ๲ࡴˈᔧᑨ࡯䍙䖛ᴤ᭭ᔎ
ᑺᵕ䰤ᯊ೼Ϟǃϟ೚Ⲭߔߗষ䰘䖥佪‫ܜ‬ѻ⫳㺖㒍ˈ
ลᗻ࠾ߛᏺᅠܼᔶ៤ᑊᓔྟᔶ៤ᮁ㺖ᏺ(೒ 5c)ˈᑊ
䗤⏤ᠽሩ(೒ 5d)ˈⳈ㟇㺖㒍Ӯড়ˈᮁ㺖ᏺᔶ៤ˈᵓ
ᴤᅠܼߚ⾏(೒ 5e)ᯊˈᵓᴤᑩ䚼⬅ѢᢝԌᔶ៤↯ࠎDŽ


(a) ೚Ⲭ࠾ߚߛࡴᎹ㺙㕂


(b) ೚Ⲭ࠾ߚߛ䆩偠
೒ 4 ೚Ⲭ࠾ߚߛࡴᎹ䆩偠ঞ݊㺙㕂
1. ϟ㶎㒍乘㋻⦃ 2. Ϟ㶎㒍乘㋻⦃ 3. Ϟᅮ䎱⦃ 4. Ϟ೚Ⲭߔ
5. Ϟ‵㛊⦃ൿ 6. ϞӴࡼ䕈 7. ϟӴࡼ䕈 8. ϟ೚Ⲭߔ
9. ϟ‵㛊⦃ൿ 10. ϟᅮ䎱⦃

㸼 ߚߛࡴᎹ䆩偠ᴵӊ
2

Ꮉ㡎খ᭄ ᭄ؐ 
Ꮉӊ 304 ϡ䫜䩶ᵓˈᵓ८ 0.66 mm ೒ 5 ᵓᴤ೚Ⲭ࠾ߚߛবᔶᮁ㺖䖛⿟
೚Ⲭߔ/ mm ໪ᕘ˖268˗‫ݙ‬ᕘ˖180˗ߔ८˖8˗
‵㛊⦃ൿ/ mm
ߗষ೚㾦ञᕘ˖30̚60 μm
໪ᕘ˖267.8˗‫ݙ‬ᕘ˖180˗८ᑺ˖8
ϡ䫜䩶ᵓᴤ೼೚Ⲭ࠾ߚߛৢⱘᮁ䴶ᔶ䉠῵ᢳ
࠾ߛ䗳ᑺ v /( m/min) ӓⳳ೒੠ᅲ䰙ࡴᎹ೒(ᅲ䰙ߚߛখ᭄˖䕈৥䯈䱭Ў
0.10 mmˈᕘ৥䞡঴䞣Ў 0.16 mm)ߚ߿བ೒ 6aǃ೒
15
䕈৥䯈䱭 c / mm 0ˈ0.03ˈ0.07ˈ0.10ˈ0.13ˈ0.17
ᕘ৥䞡঴䞣 δ / mm 0.16 6b ᠔⼎DŽᇍ↨ߚᵤৃ㾕ˈ᳝䰤‫ܗ‬ӓⳳ㒧ᵰϢᅲ䰙ߚ
 194
ߛࡴᎹⱘᮁ䴶ᔶ䉠⡍ᕕϔ㟈ˈࣙ৿ภ㾦ǃ࠾ߛᏺǃ
ᮁ㺖ᏺ੠↯ࠎ 4 Ͼ⡍ᕕDŽ೼೚Ⲭ࠾ߚߛ䖛⿟Ёˈภ
㾦ᰃ⬅Ѣ೚Ⲭߔߗষ䰘䖥ⱘᴤ᭭ফ೚Ⲭߔ᣸य़⡉ᢝ
੠ᔃ᳆԰⫼㗠ᔶ៤ⱘลᗻবᔶऎˈ䱣ⴔ೚Ⲭߔߔߗ
ߛܹᵓᴤ㸼䴶ǃᴤ᭭ফߛᑨ࡯੠᣸य़ᑨ࡯ⱘ㓐ড়԰
⫼㗠ᔶ៤࠾ߛᏺˈᮁ㺖ᏺ߭ᰃ⬅Ѣᴤ᭭ᑨ࡯ᑨব䍙
䖛ᔎᑺᵕ䰤ᯊѻ⫳ⱘᖂ㺖㒍ᠽሩᑊ᳔㒜ߚ⾏㗠ᔶ៤
ⱘˈ↯ࠎᰃԈ䱣㺖㒍ᠽሩ೼೚Ⲭߔߗষ೚㾦䚼ԡѻ
⫳ⱘᢝᑨ࡯԰⫼೼ߚߛ䴶८ᑺᮍ৥䖍㾦ᔶ៤ⱘ
ߌ䍋DŽ
ḍ᥂ߚߛᮁ䴶ᔶ䉠⡍ᕕˈ䆘Ӌߚߛᵓᴤᮁ䴶䋼
䞣Џ㽕ձ᥂ᮁ䴶⡍ᕕሎᇌ㊒ᑺˈेЏ㽕䩜ᇍภ㾦催
ᑺ੠ᆑᑺǃ࠾ߛᏺ催ᑺǃᮁ㺖ᏺ催ᑺǃ↯ࠎ催ᑺǃ
ᩩ㺖㾦ㄝ⡍ᕕⱘ⌟䞣ሎᇌᴹ㓐ড়䆘Ӌ(೒ 6c)DŽ䗮䖛
ᰒᖂ䬰㾖ᆳߚߛ䴶(೒ 6d)ˈ‫ܝ‬҂ⱘ࠾ߛᏺϢ㉫㊭ⱘ
ᮁ㺖ᏺП䯈᳝ᯢᰒⱘߚ⬠㒓ˈᑊϨϸ㗙೼ߚߛᮁ䴶
Ϟ᳝ᯢᰒⱘऎߚ(೒ 6b)ˈৃ䗮䖛ᰒᖂ䬰⌟䞣‫ܝ‬҂࠾
ߛᏺ催ᑺ h ঞ㉫㊭ᮁ㺖ᏺ催ᑺ h DŽᅲ䰙⌟䞣ᮁ䴶ⱘ
s f
⡍ᕕখ᭄ᯊˈձ᥂೒ 6c ᠔⼎ⱘ৘ᔶ䉠⡍ᕕⱘ⌟䞣ᮍ
ᓣ߽⫼䍙᱃⏅ᰒᖂ䬰ᇍᅲ䰙ᮁ䴶(೒ 6b)৘⡍ᕕ䖯㸠
Ẕ⌟ˈ݊Ёภ㾦催ᑺ h ᰃᣛᵓᴤ߮ѻ⫳⒥⿏໘Ϣᵓ
r
ᴤϞ㸼䴶П䯈ⱘൖⳈ䎱⾏, ࠾ߛᏺ催ᑺ h ᰃᣛᴤ᭭
߮ѻ⫳⒥⿏໘Ϣᓔྟѻ⫳㺖㒍໘П䯈ⱘ䎱⾏ˈ↯ࠎ
催ᑺ h ᰃᣛᮁ䴶↯ࠎ᳔Ԣ⚍ࠄᵓᴤϟ㸼䴶ⱘ䎱⾏ˈ
b
㗠ᩩ㺖㾦 α ᰃᣛ࠾ߛᏺ᠔೼ᑇ䴶Ϣᮁ㺖ᏺ᠔೼ᑇ䴶
П䯈ⱘ།㾦DŽ೒ 6 Ёˈh Ўภ㾦催ᑺˈd Ўภ㾦ᆑ
r r
ᑺˈh Ў࠾ߛᏺ催ᑺˈ h Ўᮁ㺖ᏺ催ᑺˈ h Ў ↯
s f
ࠎ催ᑺˈw Ў↯ࠎᆑᑺˈd Ў↯ࠎࠄ࠾ߛᏺ᠔೼㸼 w
䴶ⱘ䎱⾏ˈα Ўᩩ㺖㾦DŽ
೒ 6 䞥ሲᵓᴤߚߛᮁ䴶ᔶ䉠⡍ᕕ
ᴎ Ẅ Ꮉ ⿟ ᄺ ᡹ ㄀ 49 ो㄀ 9 ᳳᳳ
2.2 ೚Ⲭ࠾ߚߛ䖛⿟䴭∈ᑨ࡯ߚᵤ
ḍ᥂೚Ⲭ࠾ߚߛ䖛⿟ⱘ᳝䰤‫ܗ‬ӓⳳৃҹথ⦄ˈ
ᵓᴤߚߛ䖛⿟Ёⱘ㺖㒍ᠽሩᰃ㒣ग़њ໻ลᗻবᔶП
ৢথ⫳ⱘˈሲѢ䶻ᗻᮁ㺖DŽ䖭⾡䶻ᗻᮁ㺖ᮍᓣᰃ⬅
Ѣᴤ᭭೼ϔᅮ㣗ೈ‫ݙ‬ลᗻবᔶѻ⫳њᖂᇣぎ⋲ˈ㒣
៤Ḍǃ䭓໻ǃ㘮䲚ᑊⳌѦІ㘨ᔶ៤㺖㒍ⱘĀᖂᄨ㘮
ড়āˈ᳔㒜ᇐ㟈ᴤ᭭ߚ⾏DŽᵓᴤবᔶǃᮁ㺖䖛⿟ഛ
‫އ‬ᅮѢᵓᴤ‫ݙ‬䚼ᑨ࡯ᑨবˈ᳝ⷨお㸼ᯢลᗻবᔶऎ
䴭∈ᢝᑨ࡯ⱘ঴ࡴ㛑֗䖯㺖㒍ⱘথሩˈᑊ᳔㒜ᇐ㟈
ᴤ᭭ⱘᮁ㺖 DŽ಴ℸˈৃҹḍ᥂বᔶऎᴤ᭭ⱘ䴭∈
[13]
ᑨ࡯໻ᇣ੠ߚᏗᴹߚᵤᵓᴤᮁ䴶ᔶ䉠⡍ᕕⱘᔶ៤ᴎ
⧚ǃ߸ᮁภ㾦ᔶ៤੠ߎ⦄㺖㒍ⱘᯊࠏ੠ԡ㕂ˈᑊⷨ
お೚Ⲭ࠾ߚߛᎹ㡎খ᭄ᇍᵓᴤᮁ䴶ᔶ䉠⡍ᕕⱘᕅડ
㾘ᕟDŽ
೒ 7a ᰃภ㾦ऎߎ⦄᳔໻ᢝᑨ࡯ǃ೒ 7b ᰃߚߛ
ऎߎ⦄ᢝᑨ࡯ᯊⱘ䴭∈ᑨ࡯ߚᏗ೒(䴭∈ᑨ࡯ؐЎ
ℷ㸼⼎ᢝᑨ࡯ˈ䋳ؐ㸼⼎य़ᑨ࡯)DŽҢ೒ 7a ৃҹⳟ
ߎˈ䞥ሲᵓᴤภ㾦ऎЏ㽕ᡓফᢝᑨ࡯Ϩ৥ᵓᴤ‫ݙ‬䚼
䗦‫ˈޣ‬Ϣ೚Ⲭߔッ䴶᥹㾺ⱘᵓᴤߚߛ䴶ফࠄय़ᑨ࡯
԰⫼ˈߗষ䰘䖥ⱘय़ᑨ࡯᳔໻DŽ䱣ⴔ೚Ⲭߔⱘᣕ㓁
ߛܹˈᵓᴤⱘลᗻবᔶϡᮁ๲໻ˈภ㾦ऎҡҹᢝᑨ
s
࡯ЎЏˈԚᵓᴤߚߛऎ‫ݙ‬䚼гᓔྟߎ⦄ᢝᑨ࡯(೒
7b)ˈᔧሔ䚼ᢝᑨ࡯䖒ࠄᑨ࡯ᔎᑺᵕ䰤ৢᵓᴤ‫ݙ‬䚼ᓔ
ྟߎ⦄ᖂ㺖㒍ˈ䞥ሲᵓᴤߚߛऎℸᯊ⬅࠾ߛᏺ䕀Ў
ᮁ㺖ᏺDŽ಴ℸˈภ㾦ऎ⡍ᕕϢ᳔݊໻ᢝᑨ࡯ߎ⦄ⱘ
ᯊ䯈㋻ᆚⳌ݇ˈ㗠ᵓᴤߚߛऎߎ⦄ᢝᑨ࡯ⱘᯊ䯈䭓
b
ⷁⳈ᥹‫އ‬ᅮњ࠾ߛᏺ催ᑺⱘ໻ᇣDŽ
೒ 7 䞥ሲᵓᴤ೚Ⲭ࠾ߚߛ䖛⿟Ё䴭∈ᑨ࡯ߚᏗ೒
᳜ 2013 ᑈ 5 ᳜ 䏃ᆊ᭠ㄝ˖ϡ䫜䩶㭘ᵓ೚Ⲭ࠾ߚߛ䖛⿟᳝䰤‫ܗ‬ӓⳳⷨお 195

೼ภ㾦ऎ᳔໻ᢝᑨ࡯ⱘऎඳ‫ݙ‬䗝পϔ⚍ P ǃ೼ ೒ 9 ᰃ೚Ⲭ࠾ϡৠ䕈৥䯈䱭ᯊภ㾦ߎ⦄᳔໻ᢝ
ߚߛऎЁ༂ԡ㕂᳔ᮽߎ⦄ᢝᑨ࡯ⱘऎඳ䗝পϔ⚍ ᑨ࡯ᯊⱘᯊ䯈 t ǃᯊ䯈Ꮒ∆t ⱘব࣪᳆㒓೒DŽ⬅೒ 9
1

P ˈ԰ߎⱘ P ǃP ⚍ⱘ䴭∈ᑨ࡯䱣ߚߛᯊ䯈ⱘব࣪ ৃҹⳟߎˈ䱣ⴔ೚Ⲭ࠾䕈৥䯈䱭ⱘ๲໻ˈᮁ䴶ภ㾦

1

݇㋏བ೒ 8 ᠔⼎DŽ ऎߎ⦄᳔໻ᢝᑨ࡯ⱘᯊ䯈 t 䗤⏤๲໻(ेᔶ៤ⱘภ

2 1 2

㾦䍞໻)ˈ㗠∆t ਜ䗦‫ޣ‬䍟࢓ˈ䇈ᯢᔶ៤ⱘ࠾ߛᏺ催ᑺ
1

䱣ⴔ䕈৥䯈䱭ⱘ๲໻䗤⏤‫ޣ‬ᇣDŽ

೒ 8 P ǃP ⚍䴭∈ᑨ࡯䱣ߚߛᯊ䯈ব࣪೒
1 2

Ң೒ 8 Ё P ⚍ⱘ䴭∈ᑨ࡯ব࣪᳆㒓ৃҹⳟߎˈ ೒ 9 t ੠∆t 䱣೚Ⲭ࠾䕈৥䯈䱭ⱘব࣪೒

1

ภ㾦ऎⱘ䴭∈ᑨ࡯ྟ㒜Ўᢝᑨ࡯ˈ䱣ⴔߚߛⱘ䖯㸠
1

ᢝᑨ࡯‫ܜ‬๲໻ৢ‫ޣ‬ᇣDŽߚߛ䴶ⱘภ㾦ᰃ⬅Ѣ೚Ⲭߔ 2.3೚Ⲭ࠾䕈৥䯈䱭ᇍߚߛᮁ䴶⡍ᕕⱘᕅડ
ߛܹᯊᇍภ㾦ऎᴤ᭭䖯㸠ᢝԌǃ⡉ᓩ԰⫼㗠ᔶ៤ⱘˈ ߽⫼᳝䰤‫ܗ‬䕃ӊ DEFORM-2D ῵ᢳӓⳳњϡৠ
ᔧภ㾦ऎᢝᑨ࡯䗤⏤ব໻ᯊᴤ᭭⬅ᔍᗻবᔶ䕀বЎ 䕈৥䯈䱭ᯊϡ䫜䩶ᵓᴤߚߛᮁ䴶ᔶ䉠ˈᑊϢᅲ䰙ߚ
ลᗻবᔶˈภ㾦䗤⏤ᔶ៤ˈᔧภ㾦ऎⱘᢝᑨ࡯䖒ࠄ ߛᮁ䴶ᔶ䉠೒䖯㸠њᇍ↨ˈ݊ᇍ↨೒བ೒ 10 ᠔⼎DŽ
᳔໻ؐᯊˈߚߛऎѻ⫳㔎ষˈภ㾦ᔶ៤䖛⿟㒜㒧DŽ Ң೒ 10 Ёৃҹⳟߎˈ೼ϡৠⱘ೚Ⲭ࠾䕈৥䯈䱭ᯊˈ
䱣ⴔߚߛ䖛⿟ⱘ㒻㓁ˈภ㾦ऎⱘᢝᑨ࡯䗤⏤‫ޣ‬ᇣˈ ߚߛᮁ䴶ᔶ䉠ⱘ᳝䰤‫ܗ‬ӓⳳ㒧ᵰ੠䆩偠ߚߛᮁ䴶ᔶ
࠾ߛᏺ䗤⏤ᔶ៤DŽ಴㗠ৃҹḍ᥂ภ㾦ऎߎ⦄᳔໻ᢝ 䉠ヺড়ᕫᕜདˈᮁ䴶ᔶ䉠৘⡍ᕕ(ภ㾦ǃ࠾ߛᏺǃᮁ
ᑨ࡯ᯊⱘߛܹᯊ䯈 t ᴹ߸ᮁ᳔ৢᔶ៤ⱘภ㾦໻ᇣⱘ 㺖ᏺǃ↯ࠎǃᩩ㺖㾦ㄝ)䛑‫݋‬᳝㡃དⱘϔ㟈ᗻDŽ
ব࣪䍟࢓ˈ᳔໻ᢝᑨ࡯ߎ⦄䍞ᮽ(े t 䍞ᇣ)ˈ᳔ৢ
1

ᔶ៤ⱘภ㾦䍞ᇣDŽ
1

ߚߛऎЁᖗ P ⚍ⱘ䴭∈ᑨ࡯ব࣪ᰃ‫⦄ߎܜ‬य़
ᑨ࡯ˈ‫ݡ‬䕀বЎᢝᑨ࡯⢊ᗕDŽᔧߚߛऎᴤ᭭ᡓফⱘ
2

ᢝᑨ࡯䍙䖛݊ᡫᢝᔎᑺᯊˈᴤ᭭䗤⏤ᓔྟߎ⦄ᖂ㺖
㒍ˈ䖯㗠ᠽሩⳈ㟇ᮁ㺖DŽ಴ℸৃҹḍ᥂ߚߛऎߎ⦄
ᢝᑨ࡯䍙䖛݊ᡫᢝᔎᑺᯊⱘߛܹᯊ䯈ᴹ߸ᮁ࠾ߛᏺ
ᔶ៤㒜ℶDŽԚᰃˈϡৠᴤ᭭ⱘᡫᢝᔎᑺϡৠˈ䞛⫼
ӓⳳ䕃ӊ䖯㸠ӓⳳᯊ߽⫼ᢝᑨ࡯䍙䖛ᡫᢝᔎᑺⱘᯊ
䯈ᴹ߸ᮁ࠾ߛᏺ䍟࢓↨䕗໡ᴖˈ䳔㽕䩜ᇍϡৠᴤ᭭
䆒ᅮᡫᢝᔎᑺᠡ㛑⹂ᅮ㺖㒍ѻ⫳ⱘᯊ䯈ˈϡ㛑Ⳉ᥹
䗮䖛䴭∈ᑨ࡯೒Ⳉ㾖ഄ߸ᮁ࠾ߛᏺ催ᑺᔶ៤ⱘ䍟
࢓DŽ㗠ߚߛऎ䴭∈ᑨ࡯ⱘব࣪ഛϢ݊ᴤ᭭ᗻ㛑᳝݇ˈ
ेߚߛऎߎ⦄ᢝᑨ࡯ⱘᯊ䯈Ϣᢝᑨ࡯䍙䖛݊ᡫᢝᔎ
ᑺⱘᯊ䯈㋻ᆚⳌ݇ˈᑊϢᴤ᭭ᗻ㛑᳝݇DŽ಴ℸˈЎ
߽⫼䴭∈ᑨ࡯ব࣪᳆㒓㛑ᮍ֓ഄ߸ᮁϡৠᴤ᭭ߎ⦄
ⱘ࠾ߛᏺ催ᑺ䍟࢓ˈᴀ᭛ᦤߎ䞛⫼ᓔྟߎ⦄ᢝᑨ࡯
ᯊⱘߛܹᯊ䯈 t ԰Ў㺖㒍ѻ⫳䍟࢓ⱘ߸ᮁˈt 䍞ⷁˈ
䇈ᯢ㺖㒍ѻ⫳ህ䍞ᮽDŽ㗠㺖㒍ⱘѻ⫳ᛣੇⴔ࠾ߛᏺ
2 2

ᔶ៤䖛⿟ⱘ㒧ᴳˈेᮁ㺖ᏺᔶ៤ⱘᓔྟˈ᠔ҹৃҹ
⫼ t ੠ t ⱘᯊ䯈Ꮒ(∆t= t –t )ᴹ߸ᮁߚߛ䴶࠾ߛᏺⱘ 
催ᑺ䍟࢓ˈ∆t 䍞ᇣˈᔶ៤ⱘ࠾ߛᏺ催ᑺ䍞ᇣDŽ
2 1 2 1
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೒ 10 ϡৠ䕈৥䯈䱭ᯊߚߛᮁ䴶ӓⳳᔶ䉠Ϣᅲ䰙
ᔶ䉠ᇍ↨೒
Ў䖯ϔℹⷨおϸ㗙ⱘϔ㟈⿟ᑺˈ߽⫼ DEFORM-
2D 䕃ӊৢ໘⧚⬠䴶ḍ᥂೒ 6c ᠔ᅮНⱘ৘⠽⧚䞣ˈ
Ⳉ᥹⫼䕃ӊ㞾ᏺⶶ䞣⌟䞣Ꮉ‫⌟݋‬䞣њߚߛᮁ䴶ⱘภ
㾦催ᑺ h ǃ࠾ߛᏺ催ᑺ h ǃᮁ㺖ᏺ催ᑺ h ⱘӓⳳؐˈ
r s f
㗠ᩩ㺖㾦 α ໻ᇣ߭ḍ᥂ᮁ㺖ᏺ催ᑺ h ੠ᵓᴤϟ㸼䴶 f
Ϣᮁ㺖ᏺ㸼䴶Ѹ㒓ࠄ࠾ߛᏺ᠔೼㸼䴶ⱘ䎱⾏ d ˈ䗮 w
䖛ডϝ㾦ߑ᭄䅵ㅫᕫࠄ( α = d h ), ‫݋‬ԧӓ
arctan( )

ⳳ⌟䞣ᮍ⊩བ೒ 11 ᠔⼎DŽ䆩偠ᵓᴤߚߛᮁ䴶ⱘ৘⡍
w f

ᕕখ᭄䗮䖛 VHX600 䍙᱃⏅ᰒᖂ䬰Ⳉ᥹೼ߚߛᮁ䴶

Ϟ⌟䞣ᕫࠄˈ݊Ё↯ࠎ催ᑺ h ᰃ߽⫼गߚሎ⌟䞣ⱘ
b
ᮁ䴶ᘏ催ᑺ‫ޣ‬এᵓ८ሎᇌ㗠㦋ᕫDŽߚߛᮁ䴶৘⡍ᕕ
খ᭄ⱘӓⳳؐϢᅲ䰙⌟䞣ؐⱘᇍ↨བ೒ 12 ᠔⼎DŽ

೒ 12 ᵓᴤߚߛᮁ䴶⡍ᕕ䆩偠ؐϢӓⳳؐᇍ↨೒
⬅೒ 12aǃ೒ 12b ৃ㾕ˈภ㾦催ᑺǃ࠾ߛᏺ催
ᑺⱘ䆩偠ؐϢӓⳳؐ䴲ᐌਏড়ˈภ㾦催ᑺ䱣ⴔ೚Ⲭ
࠾䕈৥䯈䱭ⱘ๲໻㗠๲໻ˈ㗠࠾ߛᏺ催ᑺ߭䱣ⴔ䕈
৥䯈䱭ⱘ๲໻㗠‫ޣ‬ᇣˈ䖭гϢ䴭∈ᑨ࡯ߚᵤ(೒ 9)
ⱘᕅડ䍟࢓ϔ㟈DŽ಴ℸˈᴀ᭛ᦤߎⱘ߽⫼ t ǃΔt ᴹ
೒ 11 ӓⳳ㒧ᵰ৘⡍ᕕখ᭄ⱘ⌟䞣 ߸ᮁߚߛᮁ䴶ภ㾦੠࠾ߛᏺ催ᑺⱘব࣪䍟࢓ᰃℷ
1
᳜ 2013 ᑈ 5 ᳜ 䏃ᆊ᭠ㄝ˖ϡ䫜䩶㭘ᵓ೚Ⲭ࠾ߚߛ䖛⿟᳝䰤‫ܗ‬ӓⳳⷨお 197

⹂ⱘDŽ [2] KUT S. The application of the formability utilization

೼↯ࠎ催ᑺϞˈߚߛ䆩偠ؐϢӓⳳ᳝ؐϔᅮⱘ indicator for finite element modeling the ductile fracture
Ꮒᓖ(೒ 12c)ˈԚব࣪䍟࢓ϔ㟈ˈഛᰃ䱣ⴔ೚Ⲭ࠾䕈 during the material blanking process[J]. Mater. Des.ˈ
৥䯈䱭ⱘ๲໻ˈ↯ࠎ催ᑺ‫ޣܜ‬ᇣৢ๲໻ˈӓⳳؐ↨ 2010ˈ31(7)˖3244-3252.
䆩偠ؐ⬹ᇣDŽ䆩偠ؐϢӓⳳؐⱘᏂᓖৃ㛑ᰃ⬅Ѣ೚ [3] THIPPRAKMAS SˈJIN MˈMURAKAWA M. Study on
Ⲭߔߗষ䖛⏵೚ᓻञᕘⱘᏂᓖঞ⌟䞣䇃Ꮒ䗴៤ⱘDŽ flanged shapes in fineblanked-hole flanging process
䆩偠⫼೚Ⲭߔ䖛⏵೚ᓻञᕘϔ㠀᳝ϔϾব࣪㣗ೈˈ (FB-hole flanging process) using finite element method
Ў 30̚60 μmˈӓⳳᯊ䞛⫼ⱘ䅵ㅫؐЎ 30 μmˈ᥂ (FEM)[J]. J. Mater. Process. Technol.ˈ2007ˈ192 (10)˖
Ⳍ݇ⷨお থ⦄ˈ೚Ⲭߔ䖛⏵೚ᓻञᕘ䍞໻࠾ߛ䖛
[14]
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㗠๲໻ˈϨӓⳳؐ㽕↨䆩偠ؐ໻DŽ㒣䆩偠㾖ᆳ੠ߚ control forming process for stepped hole of thin sheet
ᵤ䅸Ўˈᵓᴤ೼࠾ߛ䖛⿟Ёᮁ㺖ᏺ໘ᵓᆑᮍ৥ফࠄ metal[J]. Chinese Journal of Mechanical Engineeringˈ
᣸य़࡯ⱘ԰⫼ˈᔧⳌ䚏ᏺᴤᅠܼߚ⾏ৢˈ⬅Ѣᴤ᭭ 2008ˈ44(10)˖266-271.
ⱘಲᔍᇐ㟈ᔶ៤ⱘᩩ㺖㾦বᇣˈ㗠᳝䰤‫ܗ‬ӓⳳᯊ≵ [5] LU Xianfeng ˈ LI Hufeng ˈ ZHANG Yuerong ˈ et al.
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1

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2

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㄀ 49 ो㄀ 9 ᳳᳳ
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԰㗙ㅔҟ˖䏃ᆊ᭠ˈ⬋ˈ1970 ᑈߎ⫳ˈम຿ˈࡃᬭᥜˈ⸩຿ⷨお⫳ᇐᏜDŽ
Џ㽕ⷨおᮍ৥Ў䍙㊒ᆚࡴᎹǃ㊒ᆚߚߛࡴᎹDŽ
E-mail˖lujiabin@gdut.edu.cn
┬௝ᔎˈ⬋ˈ1987 ᑈߎ⫳DŽЏ㽕ⷨおᮍ৥Ў䞥ሲᵓᴤ೚Ⲭ࠾㊒ᆚߚߛ䖛
⿟᳝䰤‫ߚܗ‬ᵤঞᎹ㡎Ӭ࣪DŽ
E-mail˖Noahpoon@hotmail.com
䯢⾟⫳(䗮ֵ԰㗙)ˈ⬋ˈ1962 ᑈߎ⫳ˈम຿ˈᬭᥜˈम຿ⷨお⫳ᇐᏜDŽ
Џ㽕ⷨおᮍ৥Ў䲒ࡴᎹᴤ᭭ⱘߛࠞǃ⺼ࠞࡴᎹ੠ᖂ㒚ࡴᎹᡔᴃǃ㊒ᆚߚ
ߛࡴᎹDŽ
E-mail˖qsyan@gdut.edu.cn