1M420-D IDEALARC® DC-1000 aan. 200 For use with machines having Code Numbers: {99919 - 9925, 10293, 11308, 11330, 11331, 11332, 11333, 11934, 11681 thu 11684 Safety Depends on You Lincoln are welding and culting equipment is designed and built ‘with safety in mind. However, your overall safety can be Increased by proper installation ‘and thoughtful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS. EQUIPMENT WITHOUT READ- ING THIS MANUAL AND THE ‘SAFETY PRECAUTIONS CON- ‘TAINED THROUGHOUT. And, most importantly, think before you act and be careful ee += World's Leader in Welding and Culting Products * + Sales and Service through Subsidiaries and Distibutors Worldwide * Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: wiww.incolnelectic.com: SAFETY ! ! AR @_ CALIFORNIA PROPOSITION 65 WARNINGS _/i\ Diesel engine exhaust and some of its constituents are known to the State of California to cause can- cer, birth defects, and other reproductive harm. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, bth defects, or other reproductive harm, ‘The Above For Diesel Engines “The Above For Gasoline Engines |ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING. [Read and understand the following safety highiights. For additional safety information, itis strongly recommended that you purchase a copy of “Safety in Welding & Cutting - ANSI Standard 249.1" from the American Welding Society, P.O. Box }351040, Miami, Florida 33195 or CSA Standard W117.2-1974. A Free copy of “Are Welding Safety’ booklet E205 is available trom the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS. ! FOR ENGINE powered equipment. 1.2, Tum the engine of before troubleshooting and maintenance work unless tho maintenance werk requires to be running, 1b. Operata angie in open, weilvonlated "De net add the fuel near an open flame ‘welding are or when the engine fs running. (4 Stop the engine and alow i to cocl belore ‘eluoting to prevent spied fue rom vapor: ing on contact with hot engine parts and Igniting. Do not spi fol when filing tank It fuel is spied, wipe it up and do not start ‘engine unt tunes have been eliminated. 11a. Keep all equpment safely guards, covors and dovices in postion and in good repal-Koep hands, hal, clothing and tools away trom V-belts, gears, fans and al other moving Pats when stating, operating o pairing equipment. 410, In some cases it may be necessary to remove salely (guards to pertorm required maintenance. Remove ‘Quarés only when necessary and replace them when the maintenance requiring thelr removal is ‘complete. Always use the greatest care when working near moving inal pat your hands near tha engine fan, Do not attempt to override the governor or Ilr by pushing on the thot control ods hile the engine i unning. ‘1g. To prevent acciderialy saving Gasoline engines while turning the engine or welding generator during maintenance work, sconnect the spark plug wire, distibutor cap or magneto wice as appropiate “Uh. To avold scalding, do not remove the d,™ acdater pressure cap when te engine le 2 @ ELECTRIC AND MAGNETIC FIELDS may be dangerous re current tlowing through any conductor causes localized Electric and Magnetic Fis (EMF). Welding current creates EMF fields around walding cables and welding machines 2, EMF fields may interfere with come pacomakers, and welders having & pacemaker should consult thlrprysiian betore welding. 26. Exposure to EMF fllds in welding may have other health ‘tects which are now not known, 2d, All welders should use the flowing procedures inorder to minimize exposure to EMF folds Irom the welding circu 21:1. Route the electrode and work cables together - Secure them with tape won possi 2.42. Never coll the olactrode lead around your body. your body between the electrode and ‘work cables. I tho luctrodo cable is on your right ‘do, tho wockeable should alo be on your ight side, 2... Connoct the work cable to the workplace as close as Posse to the area being weldod. 2d, Do not work next o welding power soure. Mar 95 TER,: SAFETY : e@ ELECTRIC SHOCK can kill. 3.a, The elactrode and werk (oF ground) cuts ‘are electrically "hot" when the welder is on. Do not touch these “hot parts wih your bare kin or wet clothing. Wear dry, hol loves to insulate hands. ‘3. Insulate yoursel from work and ground using cy insulation Make certain the insulation I arge enough to cover your fl ‘area of physical contact with work and ground. {In addition to the normal safety preceutions, if welding must be performed under electrically hazardous conditions (in damp locations or while wearing wet clothing; on metal structures such as floors, gratings oF scaffolds; when in cramped positions such ae sitting, kneeling or tying, Hf there isa high rlsk of unavoldable or ‘aceldental contact with the workpiece or ground) use the following equipment: semiautomatic DC Constant Voltage (Wire) Welder, + De Manual (Stick) Welder. + AC Welder with Reduced Voltage Control, Sc. In somiautomatic or automatic wie welding, the electrode, ‘loctrode reel, walding head, nozzle or semiautomatic welding gun are also electrialy “or. 34, Abways bo euro the work cable makes @ good electrical ‘connection with the metal being wolded, The connection should boas close as possible tothe area beng welded. 3.0, Ground tho work or metal tobe welded to a good electrical (cart) ground: 8. Maintain tho cloctrde holder, wrk lamp, wolsing cable and ‘welding machine in geod, cafe eporatingcondlon Replace damaged insulation, 89, Novor dip the eloctrode in wator for cooling 3h, Nevor simultanously touch electrically *hot” parte of ‘loctrodo holders connoctod to two welders because vokage betvioon the two can be the total ofthe open ecu vokage ofboth welders. 3 When working above oor level, use a safety belt to protct yoursel rom a fall should you get a shock. 3 Also s00 tems 6.c. and ARC RAYS can burn. ZA Sn ail tn op er oer RZ, Plates fo protect your eyes om sparks and i fhe rey cl bo are when wong of osorng agen are weling. Headheld ad tor ons ‘should conform to ANS! 287.1 standards, ‘Ab. Use suitable clothing made from durable flame-resistant ‘material o protect your skin and that of your helpere tom the are raya ‘40. Protect other nearby personnel wih eitable, non-slammabie| ‘sroening andor warn them net to watch the ste nor expose ‘homselves tothe ao ays orto hat spatter or metal FUMES AND GASES can be dangerous, 5.a Welding may produce fumes and gas ‘hazardous te health. Avoid bresthing the fumes and gases. When welding, keep your head out of the fume, Use enough \ontlation andlor exhaust atthe ar to keep fumes and gases away trom the bresthing zone. Whe iding with electrodes which require. speci ntilation such as stainless or hard facing (6 structions on container or MSDS) or on lead oF ‘cadmium plated steel and other metals or coatings Which produce highly toxic fumes, keep exposure 2s low as possible and within applicable OSHA PEL and ACGIH TLV limits using local exhaust or mechanical Yentilation, In contined spaces or In some elrcum= tances, outdoors, a respirator may be required, ‘Additional precautions are also required when welding fon galvanized stee!, 5.b. Tho cperaion of welding ume conta equpmant is afactod| by varus factors incusing proper use and posioning of ‘he equipment, maintenance of the equipment and the spe cic wolding procedure and application Involved. Worker ‘exposure level should be checked upon instalation and Petiodcaly thereafter tobe certain it s within sppicable (OSHA PEL and ACGIH TLV tnt, ‘Se. Do not wed in locations near chorinatod hycrocarbon vapors coming trom degreasing, cleaning or spraying operations ‘The heat and rays ofthe are can react with solvent vapors to form phosgene, a highly face gas, and ator ltating prod- 54, Shiolding gases used fr are welding can displace air and cause injury or death, Always use enough ventilation, spacial in confined aress, to insure breathing sr fe 5.0, Road and understand the manufacturer's instructions for is ‘equipment and the consumables to be used, including tho ‘material safety data sheot (MSDS) and follow your ‘employer’ slely practices, MSDS forme ara avilable from your welding distributor or irom the manufacturer, 51, Also see item 1.2, van ‘09ii SAFETY iti QE WELDING and CUTTING SPARKS can cause fire or explosion. 6.2, Remove fre hazard from the welang area. Ith snot possible, cover thom to prevent {he welding sparks from starting a fo. Remember that welding sparks and hol ‘mates tom woling can east go trough smal racks And openings to adjacent areas. Avoid watding neat hrycrauti ines, Have a tro extinguisher ready avaiable, 6, Whore comprossed gases ate to be used at the job special precautions should be usd to provent hazardo ‘situations. Refer to "Salty in Welding and Cutting” (ANSI ‘Standard 249.1) and the operating Information for the ‘equipment being used. {6.c, When not welding, mako cortaln no part of the electrode Cicclt is touching the work or ground. Accidental contact an cause overheating and crate a fre hazard 6d, Do not hea, cut or weld tanks, drums of containers untl the proper stops havo boon taken to insure that uch procedures vl not cause flammablo or toxle vapors {rom substances Inside, They can cause an explosion oven though thoy have. been ‘cleaned. For infomation, purchase "Recommended Sate Practies fore Preparation for Welding and Cuting of Containers and Piping That Have Held Hazardous ‘Substances’, AWS Fé.1 from the Ameriesn Welding Socily (600 address above). 6.0. Vent hollow casings or containers before welding. They may explode. ting, cating or 64. Sparks and spatter are thrown rom tho wolding ar. Wear it {roe protective garments such as leather gloves, hes shit, cuties trousers, high shoes and a cap over your hal Wear ‘ear plugs when welaing out of postion on confined places, Always woarsafoly glasces with sido shields when in a ‘welding aes. 6.9, Connect the work cable to the work as close tothe welding ‘area as practical. Work cables connected tothe building Tramework or ather locations sway from the welding area Increase the possiblity of the welding current passing Through litng chains, crane cables of other altemate cr ‘cus. This can create fro hazards or overheat ifing chains ‘or cables ntl they fl 6h, Also se {.1, Read and folow NFPA 518 ~ Standard for Fre Prevention Dering Welding, Cutng and Other Hot Work, available from NFPA, 1 Battenmarch Park, PO box 9701, Quincy, Ma (922690-9101 64. Donotusea welding power source fr pipe thawing. CYLINDER may explode if damaged. 7.a.Use only comprossed gas cylinders containing the comect shielding gas fr the process used and properly operating fagulators designed for the gas and pressure used. All hoses, fitngs, el. should be stable for ‘he applction and maintained in good condton, 7.5. Always keop cylinders In an upright position securely ‘chained to an undercarriage or eed suppor. 7. Oyinders should be lecatod: ‘vray trom areas whore they may be stuck or subjected to pale damage, *A safe tance from are welding or cuting operations and ‘anyother source of hea, sparks, or ame, 7. Never allow the electrode, electrode holder or any other ‘lecticaly "hot paris to touch a eyinder. 770. Koop your head and face away trom the oyllnder valve outlet when opening the oyfinder vale. 774. Valve protection caps should always bein placo and hand light except when the cylinder Is In uso or connected for 79. Rlead and follow the instructions on compressed gas cflnders, associated equipment, and CGA publication P, "Procaulions for Safe Handling of Compressed Gases in Cinders" avalabo rom tho Compressed Gas Assoriation '¥225 Jetlorson Davis Highway, artington, VA 22202, FOR ELECTRICALLY powered equipment. 8.2. Tum olf input power using th esconnect ‘wiih at the fuse box before working on {he equipment. ‘equipment in accordanco with the U.S. National Electical Code, all local codes and the manutacturers recommendations, 8c. Ground the equipment in accordance ith the U.S. National Elctical Codo and tho manutacturer’s recommendations. Refer to http:/Awww.lincolnelectric.com/safety for additional safety information. Jan ‘09: SAFETY : PRECAUTIONS DE SORETE Pour votre propre protection lre t observer toutes la instructions tls précauons de sores specinques qui paraissent dans co ‘manuel aussi bien que les précautions de sorts général antes: ‘Sreté Pour Soudage A L’Are 1. Protogez-vous contre la secousse dloctique: a. Les circuits & Pélectrode ot & Ia pléce sont sous tension ‘quand la machine & souder est en marche, Evite toujours tout contact eno les pares sous tension et la peau nue ‘04 ls vétomonts moulés. Poctor dee gants secs et sane ‘tous pourisoler los mains, »b, Faia tés attortion de bien e'eoler dela masse quand on soude dane das endroite humides, ou eur un planchor motaiquo ou des giles metaliques, principalement dans les postions assis ou couch pour losqullos une grande parle du corps peut te en contact avec la masse: Malntonir 1 porto-sloctrods, Ja plnce do masse, le cable de soudage at la machine & souder en bon eter état sou 0067 Bop ou j“sjoued eunsojous oi jo au0 uo euyoeUs sip oprsut INeB.2q 10U ACU | “AlUO eou8L9jo4 40} s] WEJBeP SIUL “a10N YELL “ECELL ‘ZEELL ‘LeELL ‘OeELL ‘SOELL ‘86z01 ‘Sz66 - 6166 SIG0D HOA WVYOVIC ONTHIM 0001-00DIAGRAMS ES F-6 “yequinu epeo yueuidnbe ou ant uoweDe}dos v0} ywounEdog 291/195 91 Sym ‘9 ised 81 po seinoqed w 10} wesBeyp ojjoods oy, “Tenuew! SLA Aq pel0Ao> seulyget jei6e1p ot Ht sjoued ainsojous ain Jo uo Uo oUlyouUL at 398 9g J0u ABUL “A1uO eoue19j02 30} 91 wesBeIp FOIA TOL S170 oe “Pfs is h “ya wo oN | | ‘¥8911 NYHL 1891+ SAd09 HOS 0001-00 OHV TVadI WVHOVIG ONIEIM.NOTES IDEALARC® DC-1000P-146 P-146 PARTS LIST FOR Idealarc® DC-1000 This parts list is provided as an informative quide only. It was accurate at the time of printing. These pages are only updated on the Service Navigator DVD and in Lincoln Electric’s official Parts Book (BK-34). When ordering parts, always refer to Lincoln Electric’s official Parts Book 'BK-34) for the latest pages. IDEALARC® DC-1000PA46-A PHA6-A ILLUSTRATION OF SUB-ASSEMBLIES UM) 02-01-2010 IDEALARC® DC-1000PAAG-AA peat Idealarc® DC-1000 For Codes: 8631 to 9925, 10293, 11305, 11330, 11331, 11332, 11333, 11334, 11681, 11682, 11683 & 11684 [Do Not use this Parts List for a machine fits code number Is not listed. Contact the Service Deparment for any |code numbers not listed. [Use the Tlustration of Sub-Assombles page and the table Below to determine which sub assembly page and |column the desired partis located on for your particular code machine. ‘Sub Assembly Item 1 2 3 4 5 6 No. 8 6 13 Is 7 2ls|etle {3 z 5/5 /e/2}]8 |e /s ‘SUB ASSEMBLY 5 2 8 g 3B 3 2 . PAGE NAME 2 3 8 < & = £ g _——> a 3 eleleé 2=|e> | 2 3 5 s 2 & ez & eee ee | el ee eee 8 8 3 a | 88 | 82 | 23] 2 § |e] s/s | as | 3g | 52] § [PAGE NOS —> [Pas B.1 Pde B|PT4EC [Pt4eD [146-6 [P-146-F [P-146-G [PDT [CODE NO- T T OST T T T 7 T 7 3H 8632 1 1 1 1 1 1 34 2640 1 4 1 1 4 1 34 ‘8647 T T T T T 7 4 asi2 1 1 1 1 1 1 34 e644 1 1 1 1 1 1 34 ‘8656 7 1 7 7 T 7 34 8687 1 1 1 1 1 1 34 a72t 4 1 4 1 4 1 34 8795 T T 7 = 7 T 34 8796 1 1 1 1 1 1 4 8797 1 1 1 1 1 1 34 aie [tT T T T TT T cca 8905 1 1 1 1 1 1 34 806t 1 1 1 1 1 1 34 ‘896 ~ T T T T T T ae 8981 1 1 1 1 1 1 34 9098 1 1 1 1 1 1 34 ‘9095 T 1 T T i T et o1st 1 1 1 1 1 1 34 9337 1 1 1 1 1 1 34 2475 7 T 7 7 7 7 3h 9572 1 1 1 1 1 1 34 9573 4 1 1 1 1 1 34 7a T 7 T 7 7 7 3 9575 1 1 1 1 1 1 34 9609 1 1 1 1 1 1 34 ‘9622 T T T T T Ts 9623 1 1 1 1 1 1 34 IDEALAR® DC-1000 02-07-2010| P-146-A2 P4462 Idealarc® DC-1000 For Codes: 8631 to 9925, 10293, 11305, 11330, 11331, 11332, 11333, 11334, 11681, 11682, 11683 & 11684 | [Do Not use this Paris List fora machine i its code number Is not listed, Contact the Service Depariment for any code numbers not ited. | [Use the illustration of Sub-Assemblies page and the tablé below fo determine which sub assembly page and | column the desired partis focated on for your particular code mactine. ‘Sub Assembly Item 1 2 3 4 5 6 No, | . a & alel, piel: |/2 |? i s |e ls [s ]é ‘SUB ASSEMBLY 5 8 3 3 3 2 7 PAGE NAME = % i = = g = | Bee ee eae a 2 & cs | of 5 E es | 2 |se|2e|4e| 8 i 2 | 8s |] 8 | 33 /33|s3 | § | "AGE NO. => —> |P146-B.1 |PA46-B2|P-146-0 [PT46-D |P-146-E [P-146-F [P-146-G [P-2B-J [CODE NO. 1 | T T T T 4! 34] 9920 ee 9921 atetsi fart i ti | se 3902 Sn 9923 sf 2]a fa fa fad a e004 ste tata ta ta} os 3925 es aa ae as a ec) 10289M 1 f2]a]a]a fa | os 11905 2}3/34/3]i]i | a 17390 Fo a a 1331 + fa dada da dla fa 1392 PsbS le eee Ee 17395 lealeea lesen les'a ea te ae 11394 2] 5]; 44 le te | cee i681 a fs ]i fi} i fa [ia T1682 o 5 T T TT T oF 11683 OS ee |e ee | ‘1684 afs fi fifi |i | a IDEALARC® DO-1000 32-04 2070 TE eaeNOTES IDEALARC® DC-1000 Ta)er) OPTIONAL EQUIPMENT LISTING P-146-B.1 [Miscellaneous Options Available Tor your machine are sted below: FFindioates a change this panting DESCRIPTION - Paralioling Kit ....... Remote Output Kit . ~IDEALARG* DG-1000MISCELLANEOUS ITEMS (THESE ITEMS ARE NOT ILLUSTRATED) P-146-B.2 P-146-B.2 [Findicates a change this panting. [Use only the paris marked "ta the columin under the heading number called for in the model index page. DESCRIPTION FARTNO. larx|t (2 [3]4]8/6 78/9 Caution Decal 13504 1 |x}x}x| Grounding Decal 713259 1 |x]x}x Warning Decal 719086-20 + |x}x}x| Instruction Decal 114751 1 |x}. |e Instruction Decal 714753 1 fe |xfx Earth Ground Connection Decal T19260-4 4 |x|x}x! Rating Plate 824579-9 1 | |x]. Rating Plate (Code 11681) '824579-10 4 | [x Rating Plate (Code 11682) 24579-11 1 |e [|x Rating Plate (Code 11683) 82457912 1 fefelx Rating Plate (Code 11684) $24579-9 1 |e Je)x! Counity of Origin Decal (Codes 11905, 11994 8 11684) | S24727-1 1 |e [xix CCC Decal (Codes 11905, 11334 & 11684) 719086-191 1 |e |xhx Ident. Sticker 712286-3 1 |x/ele Ident. Sticker (1CR) 7122861 4 |+|x/x| Warning Decal (Codes 11305, 11334 & 11684) 8064-1 a f+ {x]x} | | | | | IDEALARG® DC-1000 02-01-2010PA46-C.41 P-146-C.1 [F Indicates a change this printing. ise only the paris marked "Tn the column under the heading number called for in the model index page. [FEN[DESCRIPTION PART NO. lant 219/456)" [8/9 1 |Front Support & Control Box Assembly, Incldes: |L7521-2 1 |+ |x} 1. | Front Support & Control Box Assembly, Includes: |L7521-15 1 Jefe lx 1A | Case Front Support 7517-4 4 fe x)x)x 1B | Case Front Support 7517-2 4 |e [x}xix Hc | Control Box 9006 4 }+|x}x}x) HG | Louver Mis391-2 a |» |x) x} x HH | Louver M18391-2 1 |+|xfe]x 1H | Louver M15391-3 4 [+/+ |x} ]x 1J_ | Output Panel Lg005 4 |e [x}x] x} 1K | Self Tapping Screw ‘$8025.91 2 [> |x!x/ x) 1L | Stud Cover Assembly 17097 4 [fe |xl 1M| Self Tapping Screw $3025-92 4 [+ |e /x}- |x JAN | _ Self Tapping Screw : $8025-92 2_|+ |x|x/x{ x 1 Front Support & Bale Assembly, Includes: 6496 +(x} fe [f= 1A | Case Front Support Leso4-1 9 4 |xlefelef 1B | Case Front Support 65042 9 4 |xfelefe] 1G | Louver M13971-2 4 |xl- [+/+] 1K | Self Tapping Screw '$8025-65, e_|x|-|.|.|. [2A | Control Box Partition Mi4301 + [x]x]X/x)x !2B_|Self Tapping Screw_ 8025-91, 3_|x!x}x\ x| x! [3_[Bushing — - 4_[X]x]xIx[X| | [4A Output Terminal Assembly 5B [+ [x/x)x}x| 144 |Output Terminal Assembly 5 [xe > 4B | Thread Forming Screw 10 |e |e |-/ xX) |4C_ | Output Stud Nut _ Bs}: Ix 5A | Thread Forming Screw + [X]XpX]X)X Lock Washer 4 |x|x}xlx}x| Plain Washer (Not Shown) 3926227 2 |x)x)x}x|x| 1#10-24 HN (Not Shown) _ crooo10 __|2_|x|x|x|x/ a ‘Control F.C. Board G1585{] 1 /X/XIX|X! .C. Board Support (Not Shown) ____|s19300-3 s_[xixixtxit | | Firing Circuit P.C. Board G1486-[] + | x]x]x]x}x P.C. Board Support (Not Shown) 199003 [6 _|x/x|x/x/x| ielay (4CR) $14293-8 + [xIx}x1x} x] '8B | Self Tapping Screw $8025.62 2 |x/x}x} x} x! '&C_|L0. sticker (Not Shown) |_| x] x) x x} x! 9A |Relay (2CR) 1 (X|X|X}X) {98 | Self Tapping Screw 4 |x} x]x! x) x [9G _|1.D. Sticker (Not Shown) 2_|x|x|x\x| x 10A| Output Snubber M1432 + [X|-fe[ef* }10A] Output Snubber |magi24 1 fe |x}x! x) }108| Self Tapping Screw 7 seoas.97___|2_|x|x/x!x} xi _| '1_[Bushing T12960-1 4 _[x]x1x[xIx TI 12 [Self Tapping Screw_ _|'s8025-82 2 _[xixtxfxd xp 13 [Decal (Not Shown) - 13260-4 [tx] x1 xxx 14 [Output Terminal Decal (Not Shown) $19629 TX pep 44 | Output Terminal Decal (Not Shown) seosat |_| |x|xixtx! | 15A| Number Plate 817160, 1 [X|X]X) x] x! 1158] Self Tapping Scrow '$8025-15 2 |x]x/x} x) '15C| Seif Tapping Screw 7 '$8025-62 _|2_|x|x)x) xx! Terminal Strip Gasket (Not Shown) T14689 1 fx px xp | D This partis obsolete and no longer available. IDEALARG® DC-1000 02-07-2010P1462 P146-6.2 [F Indicates a change this printing. [Use only the paris marked 5@"In the column under the |neading number called for in the model index page. [Frew[DEscRIPTION PART. ar] 2 3/4 5]6 7/85 17_| Terminal Strip (6 Terminals) __| 895427 4_|xlxlx}x}xt_ | 18 [Terminal Strip (5 Terminals) '$14530-11 1 PXXIXDXP XT 19" [Control Box Cover (Not Shown) 19000 + |e [XIX)xPX 19_| Control Box Gover (Not Shown) Leso1_9 t_[xfefelef 208] Nameplate (without Meters) L961 +) x]- fe fap [20A) Nameplate (without Moters) Lees7 4 Je |xfe| x) !208| Nameplate (with Meters) 5961-1 © + [xdele|efef | | 20A| Nameplate (with Meters) 237-4 1 |e |x}e)x}- 208] Namepiate (with Meters) 8237.2 1 |-|-]x}+1x 208! Seif Tapping Screw (Not Shown) $8025-91 9_|x|x]x! x} [21] Push Button Assembly MGS7-A 4 ]x|x]x1x)x 218] #10-24 x 2.00 RHS (Not Shown) CFO00104 2 |x) x/x}x! }21C}Lock Washer (Not Shown) E106A-1 2 |x|x\x]x}x 21D] #10-24 Square Nut (Not Shown) cFo00184 2 [x|x) x} x} x] 21 |#6-92 x 375 PRHS (Not Shown) GFo00108 5 | x|x/x} x] x! 21F| Botiom Cover Te660 it |x|} x] x] x 22. | Output Control Switch 1080035 Fe PxTXTX[ x 22_| Output Control Switch 7 T1160 1_[x}e[e[.[- 25A|Fuse Holder S104 1 [xP xpxpx] x [238 Fuso _tiovze-re |_| x/ x} x] x} 7 [24 [Welding Mode Switch (SW) ——Frsset-4 1 ]xIx) x] x) 25. Output Control Potentiometer (Ri) Tioet2-128 [1 }x|x}x/x) x 26. | Potentiometer Insulation Tra7e2-4 4 |x}x]x} x13 27_|iknob _ T10491. 4_|x}x]x] x1 28" | Control Circuit Polaily Switch T13562-1 + [xfs fe Px [28_| Control Grcuit Polarity Switch 1800.35, t_|elx}x}e| + 7 29" [Pilot Light : T3466 1 [xxix xh {30A/0.C. Ammeter (Optional) Mi0485-13 + 1x}xIx- [PT {30A|D.C. Ammetor (Optional) Mz0968-3 4 Jefe le) xtx {308|Ptain Washer (Not Shown) 9262-39 4 [x/x/x]x '20¢| #4~40 HIN (Not Shown) GFo00002 4 |e] l xd {30D]|Lock Washer (Not Shown) _|Tazo1-p 4a |e fe |e} x] x! 7 {31A|D.C. Volimeter (Optional) Mi0486-5 1 ]x]X]X) = | 1A D.C. Volmeter (Optional Mzo967-1 1 [ele le) xp [318] Plain Washer (Not Shown) $9262.39 4 |x|x/x1x]x '31C|#4-40 HIN (Not Shown) CFo00002 4 fe] )e) xix }31D) Lock Washer (Not Shown) _ | T4291-8 4 fe |e |e} x) x| 2. |Plug Button 713597-1 + PXPRPXXP XE | 82_|Box Connector (Earlier Machines) _ [ress | [xt fete | [33 [Box Connector - "T9639-1 + 1x] x)x)x 34A| Access Door 317293 4+] x] x] x] x} [348] Seif Tapping Screw _ $8025.65 3 |x}xixtxlx | | | 35. [Meter Spacor (Not Shown) 827350 2 [+ f= |+ |XX) | 7 © This partis obsolete and no longer available, IDEALARG* DC-1000 [aNOTES IDEALARC® DC-1000 ICOMP-146-D.1 P146-D.1, [Findicates a change this printing [Use only he parts marked "57a he column under The heading number called for in the model index page. [Fen[DEScRIPTION [PART WO. are 25/4/86 78> 1A | Stationary Reconnect Panel (Not Shown) Mras44 1 |x Single & Dual (Includes: Hardware) Except 380/500 & 460/575 | aia iA | Stationary Reconnect Panel, 380 & 2207360/440 | M4054 7 )x 1B |Selt Tapping Screw 8025-92 3 |x 16 |Set Screw Ti008e-3 1 |x 10 |#10-24 HN cFO00010 1 |x 1E [318-16 HIN T10940-4 3 |x | }1F _|Piain Washer (Not Shown) _ $9262-4 | 3 |x} | | [2A | Moveable Reconnect Panol, Single & Dual _| Except 380/500 and 4601575 Only ___|ste21s 1 Ix |_| 2A | Moveable Reconne 817348 11x Panel Link, 380 and 220/360/400 Only 14190 jo |x| Primary Connection Lead Tia723 4 |x) Thread Forming Screw oF 000017 13 |x Plain Washer 9262-98 22 |x Lock Washer E106A2 13 |x 114-20 x 50 HHCS cFo00012 4 |x| 114-20 HN 7 | Cr000017 4_|x! | 7 378-18 HN 7 — ‘GFoo0067 ox! H ‘Access Door (Gray) M3448 11x ‘Access Door (Red) Miaade-2 1 |x [38 _| Self Tapping Screw ____| sa02s-65 2_|x ty 4A | Rear Panel (Gray) (Below Code 9800) S16223 6 1 )x 4A | Rear Panel (Red) (Above Code 9900) 1622-4 1 |x |4B | Self Tapping Screw 7 $8025-65 a_|x 7 5A input Box 5951 11x 58_|Sotf Tapping Screw _ $8025-65, 3_|x d [GA [Contactor Mounting Panel 13589 1 (x [68_| Thread Forming Screw _ $9225-8_ 4 ix | 7A Resistor $10404-63 11x 78 |#10-24 x 5.00 RHS GF000045 1 |x 7 | insulating Washer | s10773-7 2 |x 70 | Plain Washer $9262-27 + |x 7E |Lock Washer E106A-1 1 Ix 7F_|10-24 HN oe CFO00010 1x || {BA |S-78 Contactor (Less NVA Gall Le200-964 |x} | Ls200-36 Contactor Pants SeeP2ey it |x| NVR Coil s1-9 1 {x lee | 1/4-20 x 625 HHOS ‘CFO00013 4 |x| | [8C | Plain Washer $9262.98 2 |x | 8D |Lock Washer E106A-2 4 |x se | 4-20 ____| GFo00017 4_|x {9A | Control Transformer (Codes 8637, 8632, 8647, 8867, 8795, 6961, 8964, 9090, 9572, 9919, 11331, 11682) | M12390-21 stxt |} yt 9A [Control Transformer (Codes 8640, 8642, 8796, 9098, | 19397, 9574, 9622, 9921, 9924, 11305, 11334, 11684) | 517228 1x 7 [9A |Controi Transformer (Codes 6644, 8797, 9609, 9620, 9923, 9925, 11330, 11681) - 17206 _ 1 |x 8A | Control Transformer (Codes 8656, 8961, 9475, 9573, 9920, 11332, 11689) | S17292 1 |x LL | IDEALARC™ This partis obsolete and no longer available. 1000 Cd (02-07-2010P-146-D2 [F indicates a change this printing. (FEN[DESCRIPTION }9A. | Control Transformer (Codes 8721, 8905, 9575, 9922, 10293, 11333) 817343 fee Xie [9K | Control Transformer (Codes 8812 & 9151) ‘S17535 6 1 |X] |98 | Self Tapping Screw, ga025-65 ia _|x| 0A) Plain Washer '$9262-121 2 |x 108) 5/16-18 HN F000029 1_ |x! © This partis obsolete and no longer available. IDEALARG® BC-1000 Ta) 02-07-2070NOTES. IDEALARC* DC-1000 rc)PA46-E.1 PA46-E.1 [Findicates a change this [Use only the paris marked % In the column under the |heading number called for in the model index page. [TENDESCRIPTION PART NO. arr] 2 [8/4 ]5]6|7 [8/9 1 |Base Welded Assembly (Below Code 9900) 1 |x| 1 _|Base Welded Assembly (Above Code 9900) |x | BA |Fan Batfle 1 |X| [2B _| Self Tapping Screw . 7 4 |x | [s_|Fan Blade x elas [4A | #10-32 HN ‘CroO0o1 4 |x /#8-32 HN CFo00042 4 |x Lock Washer (T9695-1) E1068-1 4 |x Plain Washer pees _|'s9262-27 4 |x! '5__|Fan Motor (Includes tems 4A, 48 & 4C) Mg983-6 11x] [6A |Fan Motor Mounting Bracket Mi16525 9 2 |x Fan Motor Mounting Bracket M16525-2 2 |x }6B | Self Tapping Screw $8025-110 2 |x! | | |6C_| Fan Motor Bracket Brace (L9009) (Not Available) | 2 |x! [7A* | Roof (Bolow Code 9800) M12352-6 6 + 1x] IZA*| Root (Above Code 9900) M12352-17 1 |x [7B | Selt Tapping Screw 8025-65 10 |x 7c |Cover Seal - $12934 +_|x, /BA*|Case Side (Below Code 9900) M14065-3 2 1x [BA* | Case Side (Above Code 2800) M14065-8 2 |x 128 _|Self Tapping Screw a '$8025-65 42 |x * When placing an Order, Identify by Color. | | | | | | | | | | | = titt | IDEALARG® BG-1000 02-01-2010 © This part is obsolete and no longer available.PAa6-F Output Rectifier & Choke AssemblyP146-FA Pa146-Ft [F indicates a change this printing. (Use only the parts marked 5¢ in the column under he heading number called for inthe model index page. [ren DESCRIPTION PART NO. art 2357s [Output Rectifier Asbiy, Includes: (Above Code 2900) | M16986 1 Output Rector Asly, Includes: (Between Codes 9500 & 9900)/ M16229 @ 1 |__| outout Rectifier Asbly, Includes: (Codes Below M14605 0 1 [xt || | SCR Heat Sink Assembly (Above Code 9900) | M14604-1 3 |x 1 | SCR Heat Sink Assembly (Below Code 9500) 14604 3 |x| 1_|_ SCR Heat Sink Assembly (Between Codes 8500 & 9900)| M16228 six Ltt | 2 | Snubber Asbiy — 17163. —le— Ix! [3 | Heat Sink Mounting Bracket Asbiy [2—xID '4A | Plain Washer 12 |X) 148 | Lock Washer E106A-16 12 |x lac | 98-16 HN. 7 - 12 |x 5 | Lead + (x jo_|_ Lead 1x _[ 7 |" Sell Tapping Screw —_ xt js_[ "978-16 x 1.25 HHS. tax 9] Plug & Lead Assembly (J4] (Nat Shown) 316250270___|1 |x’ 7 /1GA|nsulating Tube T7026-205, ax] }10B] insulating Washer $10773-19 4 |x! | 10¢] Plain Washer 392624 4 |x| 10D|Lock Washer E106A-16 4 |x| 10E|3/8-16 HN ____|oF000067 a_|x{ | | 1 [Insulation _ 7 11135717 [2 |X 12 [Choke Assembly (Below Code 6900) 8229 9 + 1x }12_| Choke Assembly (Above Code 9900) 9007 a_|xt | | /iS_| Thread Forming Sorew —_ $9205.25, 41x] 7 //4A| Thermostat (Choke) 133598 1 )x '14B| Plain Washer (Not Shown) 992623 jt |x 140] Lock Washer E106A-13 1 |x _ cFoo00s |_| x! tit 817152 11x 9/8-16 x 625 HHOS (Not Shown) CF000018 2 |x| | 3/8-16 HN (Not Shown) cross 2 |x| | | Lead (Shunt to Output Stud) Mt6987 + |x} | 318-16 x .75 HHCS | cFoo00as le |x 38-16 HN croo0087 ia |x, 7 | | | Ee 7 —_ __ | L L IDEALARC® DC-1000 02:01-2010 © This partis obsolete and no longer available. ae)P-146-G P.146-6 Lift Bale & Transformer Assembly 02-01-2010 IDEALARC® DC-1000P-146-6.1 P-146-6.1 [F indicates a change This printing. [Use only the parts marked "ih the column under the heading number called for in the model index page. [rEM[DESCRIPTION [PART NO. jan] 213/45] 8]7 [8 2 |1_| Lit Bale Assembi |1.6600_ 1_|x) i 7 [2A | Resistor (R2) '$10408-118 1 [2B | Mounting Stud 9781-34 1 2C | insulating Washer 9764-6 2 2D | Plain Washer $9262.98 1 12E |Lock Washer E106A-2 1 2F |1/4-20 HN croo017 2 3A | Lift Bale Baffle 817301 1 '3B_| Thread Forming Screw __|'s9225-26 Ih jit tt |4_[Thread Forming Screw ‘$9205.26 16 5A | Mounting Stud T9781-45 6 5B | Lock Washer E106A-5 Isc |1/2-13 HN 7 ‘cFo00027 2 | [6 _|Lamination Assembly '7 | Output Rectifier Mounting Bracket 18 _| Output Rectifier Mounting Bracket _ }9A | Output Stud jumper 98 | Plain Washer I9C | Lock Washer jab _| 172-13 x.875 HHS }10A) Thermostat (Secondary) 108 Insulation 10C| Plain Washer 10D} Lock Washer 10E| #6-32 HN _ Negative Output Lead (Above Code 9800) Negative Output Lead (Below Code 9300) SE De De De De Be De De De DDE I HP DE DE Bee Be [vee De Dex x EIS Reed Switch (3CR) $12934-53 Reed Switch Plate $11797-15 12¢) #8-92 x.75 RHS CFo00096 120] Lock Washer Ta291-A 12 | #8-92 HN cFoo0042 '12F | dentfcation Sticker (Not Shown) T12286-3 426, Clamp (Not Shown) | 9970-17 (Codes 8631 & 8795) (230/460/3/60) | 1 | Wiring Diagram Lessa 1 |x | Input Connection Diagram si7i72 1 |x! Transformer & Lift Bale Asbly (Includes liom 1 & 13-20) |Leet6-t/es1 [1 |x Complete Transformer Assembly NSS 1 |x 3 | Primary Coil Top Left L5964-1/8631 1 |x 14 | Primary Coil Center L5964-1/8631 1 |x 15 | Primary Coil Top Right 5968-18631 1 |x | 16 | Primary Coil Bottom Loft Ls9e4-2/8631 1 |x 17 | Primary Coil Bottom Center L5964-2/¢631 1 |x | 18 | Primary Coil Bottom Ls964-2/8631 1 |x 19 | Secondary Coll Bottom $16261-2 3 |x 20 | Secondary Coil Top S16261-1 3 |x| | | | | | NSS - Not Sold Separately TDEALARG® D¢-1000 02-01-2070 © ‘This partis obsolete and no longer avaiable, ETE,P146-G.2 P146-G.2 [Findicatas a change l painting. [Use only the pans marked "nthe column under the Ineading number called for in the model index page. [rEMDESCRIPTION PART NO. ary | 2 [3] 4]5] 6 ]7 [89 (Code 8632) (220744078750) Wiring Diagram Lessa 1 |x Input Connection Diagram si7i72 1 |x ‘Transformer & Lift Bale Asbly (Includes item 1 & 13-20) |Leste-ve6est [1 |x ‘Complete Transformer Assembly NSS 1 |x 13 | Primary Coil Top Loft 5964-18631 1 |x} 14 | Primary Coil Center Ls964-1/8631 1 |x 5. | Primary Coil Top Right 15963-1/8631 1 |x 16 | Primary Coil Bottom Lett 5964-28631 1 |x 17 | Primary Coil Bottom Center 964-2863 1 |x 18 | Primary Coil Bottom Right 5964-27863 1 |x 19 | Secondary Coil Bottom S16261-2 1 |x 20 | Secondary Coil Top __ __ $16261-1 a_|x} | (Codes 8640 & 8796) (220/380/44077/50/60) Wiring Diagram Le6s4 1 |x | Input Connection Diagram 14358 1 |x Transformer & Lift Bale Asbly (Includes ttem 1 & 13-20) |Leste-28640 [1 |x ‘Complete Transformer Assembly NSS 1 |x 13 | Primary Coil Top Left s964-378840 fx el }14 | Primary Coil Center L5964-9/8640 1 1x 15 | Primary Coll Top Right tssea.zieeo 1 |X | 16 | Primary Coil Bottom Left 15964-38640 1 [x | 17 | Primary Coll Bottom Center 5964-38640 1 |x 18 | Primary Coil Bottom Right | use64-ava640 1 |x 19 | Secondary Coil Bottom $16261-2 1 |x 120_| Secondary Coil Top s16261-1 1_|x ttt (Codes 8641 & 8961) (460/3760) Wiring Diagram | Leesa 1 |x Input Connection Diagram | si7ize 1 |x Transformer & Lift Bale Asbly (Includes tem 1 @ 13-20) |Lecte-vees1 [1 |x. 1] ] Complete Transformer Assembly NSS 1 x 13 | Primary Coil Top Lett 5964-17861 1 |x 14 | Primary Coil Center 15964-1/8631 1 |x 15. | Primary Coll Top Right 15963-1/8631 1 |x 16 | Primary Coll Bottom Lett 5964-27863 1 [x 17 | Primary Coll Bottom Center 15964-21863 1 |x | 18 | Primary Coil Bottom Right 15964-2/6631 1 |x 19 | Secondary Coil Bottom s16261-2 1 |x 20_| Secondary Coil Top _ _|s16261-1 1_|x 7 (Code 8642) (380/3/50) ] Wiring Diagram Less4 1 |x Input Connection Diagram 17231 1 |x Transformer & Lit Bale Asbly (Includes Item 1 & 13-20) |Leste-2e640 [1 |x, ‘Complete Transformer Assembly NSS 1 {x 13 | Primary Coil Top Left Ls964-a/e640 + |x 14 | Primary Coil Center 5964-378640 1 |X} | 15 | Primary Coil Top Right 15963-278640 1 |x }16 | Primary Coll Bottom Lett 15964-3'8640 + [x 17 | Primary Coil Bottom Genter 15964-378540 |x 18 | Primary Coil Bottom Right 15964-3/8640 1 |x | 19 | Secondary Coil Bottom 816261-2 1 |x) | | 20 | Secondary Coil Top s16261-1 1 |x 1] NSS - Not Sold Separately IDEALARC® DC-1000 02-07-2010P-146-6.3 P146-6.3 [F indicates a change this printing. [Use only the parts marked "XT the column under the heading number called for in the model index page. [FEW[DESCRIPTION PART NO. fare] 23 ]4|8[6]7 [89 (Code 8644) (ATSIS7SOO0) Wiring Diagram 6634 1 |x Input Connection Diagram sii 1 |x| Transformer & Lit Bale Asbly (Includes tem 1 & 13-20) |Leete-veeas 1 |x ‘Complete Transformer Assembly NSS 1 |x 13 | Primary Coil Top Left isece-veses = ft 1X 14 | Primary Coil Center tsoce-veses «= ft |x, 15 | Primary Goll Top Fight tsoes-veseas = 1 (x, 16 | Primary Goll Bottom Left sose-arees = [1 |x 17 | Primary Goll Bottom Center usvet-anea = 1 |x 18 | Primary Coil Bottom Right usaea-omess = [1 |x| 19 | Secondary Coil Bottom 816261-2 + |x [20_|_ Secondary Coil Top | stez61-1 tixt | (Codes 8656 & 6981) (57573160) Wiring Diagram 6834 1 |x| | input Connection Diagram si7i72 1 |x Transformer & Lit Bale Asby (Incudes item 1 8 13-20) |Leste-veese — |1 |x ‘Complete Transformer Assembly NSS 1 |x 13 | Primary Coll Top Lett tsocevesss = [1 |x 14 | Primary Coil Center soes-vesss = 1 |x, 15 | Primary Coil Top Right Ls9es-1e056 1 |x’ HG } Primary Coil Bottom Left svee-2eess ft |x 17 | Primary Coil Bottom Center Usse+-2r686 [1 |X 18 | Primary Coil Bottom Right Lso6s-2000585 1 |X 19 | Secondary Coll Bottom | $16261-2 1 |x| | 20 |_Secondary Goll Top __| st6261-1 1_[x a (Code 8687) (20/5/50) | Wiring Diagram L634 1 |x input Connection Diagram si7i72 1 Ix Transformer & Lit Bale Asbly (Includes item 1 13-20) | Leste-vees1 |1 |x Complete Transformer Assembly NSS + |x| | 13 | Primary Coil Top Left isecevess ft |x 14 | Primary Goil Center |usseaveest ft |X 15 | Primary Coil Top Right tsoes-vesss fx’ 16 | Primary Goll Bottom Let sset-anest = [1 |x| 17 | Primary Coil Botiom Center Lssee2i631 1X, | 18 | Primary Coil Bottom Right Lsoes-20s ft |x | 19 | Secondary Coil Bottom 8162612 41 |x | 20 |_ Secondary Coil Top ‘ _|ste261-1 1_|x (Codes 8721 & 8905) (S80/500/3/50/60) Wiring Diagram L634 1 |x Input Connection Diagram 17344 1 |x Transformer & Lift Bale Asby (Includes item 1a 13-20) |Leste-ae721 1 |x | Complete Transformer Assembly | Nss 1 |x | 13 | Primary Coll Top Lett tsaee-rerer ft |x| 14 | Primary Coil Center useee-vere1 1 |x| 15 | Primary Coil Top Right tsees-we7er [1 |x 16 | Primary Goll Bottom Lett Ls7a8e721 1 |x 17 | Primary Coil Bottom Genter Ls7eae721 1 |x 18 | Primary Coll Bottom Right Leveae721 1 |x 19 | Secondary Coil Bottom 162612 + |x} | | 20 | Secondary Coil Top [Stezer-t + |x NSS - Not Sold Separately IDEALARG® DC-1000 02.01.2010P146-6.4 P-146-G.4 [F indicates a change this printing. [Use ly the parts marked "5" the column under the Jheading number called for in the model index page. [FEN DESCRIPTION PARTNO. [are a9 (Code 8797) (4607760) Wiring Diagram e634 1 |x Input Connection Diagram si7172 1 |x ‘Transformer & Lift Bale Asbly (Includes ltem 1 & 13-20) | Lesi6-1/8644 1 |x| | Complete Transformer Assembly NSS fx 13 | Primary Coil Top Left L5964-1/0604 1 |x 14 | Primary Coil Center 5964-78644 1 |x 15 | Primary Coil Top Right 5968-1/8644 1 Ix 16 | Primary Coil Bottom Left 5964-28644 1 |x 17 | Primary Coil Bottom Center L5964-270644 x 18 | Primary Coil Bottom Right 5964218664 1 |x 19 | Secondary Coil Bottom $16261-2 1 |x '20_|_ Secondary Coil Top S16261-1 l1_ |x] | ty | (Codes 8812 & 9151) (260/3/60/60) Wiring Diagram 6634 fax Input Connection Diagram si7i72 1 |x ‘Transformer & Lift Bale Asbly (Includes item 1 & 13-20) |Leste-vest2 [1 |x| Complete Transformer Assembly NSS 1 |x ie 18 | Primary Coil Top Lett 15964-18812 1 |x 14 | Primary Goll Center Lssea-test2 [1 xX 15 | Primary Coil Top Right 1963-18812 fl 16 | Primary Coil Bottom Lett Ls964-2/8812 1 |x 17 | Primary Coil Bottom Center 5964-28812 4 |x 18 | Primary Coil Bottom Right 5964-28812 1 |x 19 | Secondary Coil Bottom | st6261-2 1 |x 20 | Secondary Coil Top _ $16261-1 1_|x | (Code 8964) (220744073750) Wiring Diagram e634 \1 [x |Input Connection Diagram si7i72 iy |x Transformer & Lift Bale Asbly (Includes item 1 & 13.20) |Leoi6-v/86s1 [1 |x Complete Transformer Assembly NSS 1 |x | 13 | Primary Coil Top Lett 5964178631 1 |x 14 | Primary Coil Centor L5964-1/8631 1 |x 15 | Primary Coil Top Right 15963-1/8631 1 |x 16 | Primary Coll Bottom Left L5964-2/0631 1+ |x 17 | Primary Coll Bottom Center L964-2/8631 1 |x 18 | Primary Coil Bottom Right 5964-27869 1 {x 19 | Secondary Coll Bottom S16261-2 1 |x '20_|_Secondary-Goll Top |s16261-1_ 1_|x ht (Code 9098) (38073760) Wiring Diagram e634 1 |x Input Connection Diagram $1731 1 |x Transformer & Lit Bale Asbly (Includes item 1 & 13-20) |Lest6-2/9098 © |1 |x Complete Transformer Assembly NSS 1 |x | 13 | Primary Coll Top Left 15964-19008 q. | 14 | Primary Goll Center L5964-319098 1 ix} | 15. | Primary Coil Top Right 15963-1/8088 ix 16 | Primary Goil Bottom Left Lsseesicoss = 1 |x, 17 | Primary Coil Bottom Center Lssessigoss = |1 x, 18 | Primary Coll Bottom Right Lssee-aeoea ft |X 19 | Secondary Goll Bottom S16261-2 1 |x 20 | Secondary Coil Top S16261-1 1 |x | E _ -_ | ! NSS - Not Sold Separately IDEALARG® DG-1000 02-01-2010P-146-6.5 P146-G5 [Use only the paris marked "in the column under the Iheading number called for in the model index page. [F indicates a change This printing (TEN[DESCRIPTION [PART NO. art 2 /3]4 516 [78 > [Code (8089) (46073760) Wiring Diagram e634 x Input Connection Diagram si7i72 1 |x Transformer & Lit Bale Asbly (Includes item 1 & 13-20) |Leste-tig090 [1 |x Complete Transformer Assembly NSS 1 |x 13 | Primary Coil Top Left 15964-1/9009 1 |x H14 | Primary Coil Center 5964-11909 1 |x 15 | Primary Goll Top Right Ls963-10009 ft |X’ 16 | Primary Coil Bottom Left Lsees-2ie009 ft |X, 17 | Primary Coil Bottom Gentor 5964-2/0099 1 |x 18 | Primary Coil Bottom Right 15964219099 1+ |x 119 | Secondary Coil Bottom S16261-2 1 [x 120 | Secondary Coil Top _ _ S16261-1 1_|x : I (Code 9337) (380%3/50) Wiring Diagram Lessa 1 |x Input Connection Diagram 17231 1 |x Transformer & Lift Bale Asbly (Includes item 1 & 13-20) |Leste-2ee40 [1 |x Complete Transformer Assembly NSS 1 |x 13 | Primary Coil Top Left tsose-aesso [1 |X| 14 | Primary Coil Center 15964-378640 1 |x 45 | Primary Coll Top Right 1L5963-278840 1 |x 16 | Primary Coil Bottom Left Lssee-gesco = ft |x. 17 | Primary Coil Bottom Genter Lssessrsao [1 |x, 18 | Primary Coil Bottom Right Lscet-ais4o 1 |X| 19 | Secondary Coil Bottom $16261-2 1 |x 20 | Secondary Coil Top S16261-1 a_|x| | (Code 9475) (65073150) Wiring Diagram Less 1 |x Input Connection Diagram si7i72 1 |x ‘Transformer & Lift Bale Asbly (Includes item 1 & 13-20) |Leote-veese |1 |x Complete Transformer Assembly NSS 1 |x 13 | Primary Coil Top Left ussee-ve8se ft |X) }14 | Primary Coil Center tssea-16ss [1 |x] 15. | Primary Coil Top Right 5963-178556 |x 16 | Primary Coil Bottom Left L5964-276656 1 |x 17 | Primary Coil Bottom Centor tssse-2eess = | |x] | | 18 | Primary Goll Bottom Right sess == [1 |x| 19 | Secondary Coil Bottom $16261-2 1 |x 120_| Secondary Goil Top S16261-1, 1_ |x : (Code 9572) (230146073760) Wiring Diagram 18234 1 |x Input Connection Diagram si7i72 1 |x Transformer & Lit Bale Asbly (Includes item 1 & 13-20) |Leste-te6a1 [1 |x Complete Transformer Assembly NSS 1 |x 13 | Primary Coil Top Left 5964-1/0631 1 |x 14 | Primary Coil Center 1 5964-1/8631 1 |x 15 | Primary Coil Top Right 15963-18631 1 |x 16 | Primary Goil Bottom Left 5964-27861 1 |x’ 17 | Primary Coil Bottom Genter 15964-278651 1 |x} 18 | Primary Coil Bottom Right 5964-2/6631 4 |x) 19 | Secondary Coil Bottom S16261-2 1 |x 20 | Secondary Coil Top si6261-1 1 |x NSS - Not Sold Separately IDEALARG* DC-1000P146-6.6 P146-6.6 [F Inaicates a change this printing. [Use only the paris marked =n the Column under the heading number called for in the model index page. [reu[DEScRIPTION PART WO. an] 28/4 ]5/6]7]8 (Code $573) (57573760) Wiring Diagram 8234 1 |x Input Connection Diagram si7172 1 |x ‘Transformer & Lif Bale Asbly (Includes itom 1 & 13-20) |Leai-t/8656 [1 |x Complete Transformer Assembly NSS 1 |x 13 | Primary Coll Top Lett tsses-vecss [1 |x 14 | Primary Coil Center usses-vesss [1 |X 15 | Primary Coil Top Right tsees-veess | |X 16 | Primary Coil Bottom Left Lsses-2ise5s ft |x 17 | Primary Coil Bottom Genter Lsseeaeess [1 |x| 18 | Primary Coll Bottom Right Lsves-2658 [1 |X 19 | Secondary Coil Bottom S16261-2 1 |x 20_| Secondary Coil Top $16261-1 jae) |) (Codes 9574 & 9622) (220/380/44073750760) ‘Wiring Diagram Leesa 1 |x Input Connection Diagram 14350 1 |x Transformer & Lit Bale Asbly (Includes tem 1 & 13-20) |Leete-2/e640 | |x Complete Transformer Assembly NSS 1 |x 13 | Primary Coit Top Left useeeaecd 1 |x! 14 | Primary Coil Center Lsoeaaecdo = 1 |x 15 | Primary Coll Top Right Lseea2ee0 © 1 |x| 16 | Primary Goil Bottom Left Lsses-oeseo [1 |x 17 | Primary Coil Bottom Center Lsses-awsea [1 1X 18 | Primary Coil Bottom Right Lsceasiesso [1 |x| 19 | Secondary Coil Bottom $16261-2 1 |x 20_|_ Secondary Coil Top ___ S16261-1_ 11x _ (Code 9575) (380/50073/50760) Wiring Diagram 18234 1 |x [Input Connection Diagram si7344 1 |x Transformer & Lit Bale Asby (Incudes item 1.8 19:20) |Leete-ae721 |1 |x Complete Transformer Assembly NSS 1 |x 13 | Primary Coll Top Left ussea-verer [1 |x 14 | Primary Coil Centor usses-verar ft |x 15 | Primary Coll Top Right useesverar 1 |X 16 | Primary Coil Bottom Left Le7oee721 + |x 17 | Primary Coil Bottom Genter Le7906721 1 |x 18 | Primary Coil Bottom Right Le79ee721 1 |x 19 | Secondary Coil Bottom S16261-2 1 |x 120_|_Secondary Coll Top __|ste261-1_ 1 |x 7 (Codes 9609 & 9623) (475/3/60760) Wiring Diagram Leese 1 |x Input Connection Diagram si7i72 1 |x Transformer & Lit Balo Asbly (Includes item 18 13-20) |Leate-veeaa | 1 |x Complete Transformer Assembly | NSS 1 |x 13 | Primary Coll Top Left usses-rieses [1 |x 14 | Primary Coil Center Losestiaesa = [1 |x 15 | Primary Coil Top Right Lsses-vecss [1 |x 16 | Primary Coil Bottom Left Lsscr2ecee [1 |x! 17 | Primary Coit Bottom Center tsoe+2ie6s 1 |x 18 | Primary Coil Bottom Right Lssea26aa = 1 |x 19 | Secondary Coll Bottom $16261-2 1 |x 20 | Secondary Coil Top 162611 1 |x | ce | NSS - Not Sold Separately IDEALARC® DC-1000 02-04-2070 ae)P-146-6.7 PA46-G.7 [F Indicates a change Wis painting. [Use only the parts marked "X"Tn the column under the |heading number called for in the model index page. [FEW [DESCRIFTION PART NO. 2/4 [5/6 ]7 [es (Codes 9979 & 11331) (230746073760) 7 ‘Wiring Diagram 9008 1 |x Input Connection Diagram si7i72 1 |x Transformer & Lift Bale Asbly (Includes item 1 & 13-20) |Leat6-4eest 1 |x ‘Complete Transformer Assembly NSS 1 x 13 | Primary Coil Top Left 964-1863 1 |x 14 | Primary Coil Genter 5964-17861 + |x 15 | Primary Coil Top Right 15963-17861 1 |x 16 | Primary Coll Bottom Left 15964-28631 1 |x 17 | Primary Coil Bottom Center Ls964-278631 1 1x | 18 | Primary Coil Bottom Right 5964-27863 1 |x 19 | Secondary Coil Bottom $16261-4 1 |x 120 | Secondary Coil Top _ S16261-3 |x (Codes 9920 & 11332) (575/360) ‘Wiring Diagram 9008 1 [x Input Connection Diagram si7i72 1 |x Transformer & Lit Bale Asbly (Includes Item 1 & 13-20) |Leste-aeess [1 |x ‘Complete Transformer Assembly NSS 1 [x 13. | Primary Coil Top Left 1.5964-1/0656 |x 14 | Primary Coil Center L5964-1/8656 1 |x 15 | Primary Coil Top Right Lsses-vess = |X 16 | Primary Coil Bottom Lett Ls964-2/6656 1 |x 17 | Primary Coil Bottom Genter 15964-2/8656 1 |x 1 | Primary Coil Bottom Right Lsses2eess = 1 |X, 19 | Secondary Coil Bottom S16261-4 1 |x | 120 | Secondary Coil Top _ S16261-3 _ 1x} | | (Codes 9921, 11905 & 11384) (220/680/440/8/50/600) | Wiring Diagram Ls008 a x Input Connection Diagram 14358 1 |x Transformer & Lit Bale Asbly (Includes item 1 & 13-20) |Leete-s/ee4o [1 |X’ Complete Transformer Assembly NSS 1 | 13 | Primary Coil Top Left usseesieeo ft [x] 14 | Primary Coil Center 15964-a/8640 1 |x 15 | Primary Coil Top Right 15963-278640 fx 16 | Primary Coll Bottom Left 5964-88640 1 [x | 17 | Primary Coil Bottom Center 15964-3/8640 1 |x 18 | Primary Coil Bottom Right Lssee-sieo ft |X | 19. | Secondary Coll Bottom $16261-4 1 xy |] 120 | Secondary Goil Top _ _ S16261-3, 4_|x 4 (Codes 9922 & 11333) (380/600/8/50/60) ‘Wiring Diagram L9008 1 |x Input Connection Diagram S17344 ji |x Transformer & Lift Bale Asbly (Includes tiem 1 & 13-20) |Lesie-6e721 |1 |X| Comp Transformer Assembly NSS 1 |x 113 | Primary Coil Top Left Ls964-1/8721 1 |x 14 | Primary Coil Center 5964-18721 + |x 15 | Primary Coil Top Right 15963-18721 1 [x 16 | Primary Goll Bottom Lett 3964-276721 1 |x 17 | Primary Coil Bottom Genter s964-2/6721 fia 18 | Primary Coil Bottom Right } 5964216721 1 |x 19 | Secondary Coil Bottom $16261-4 1 |x 20 | Secondary Coil Top $16261-3 1 [x | L NSS - Not Sold Separately IDEALARC® DC-1000 02-01-2010P146-6.8 P146-6.8 [F indicates a change Wis printing [Use only the parts marked "Tn the column under the heading number called for in the model index page. [TEN[DESCRIPTION PARTNO. arr]t 23/45] 6 7 8 ]5 (Codes 9923, 8925 & 11330) (41575150760) ‘Wiring Diagram 9008 1 |x Input Connection Diagram si7i7e ile | Transformer & Lit Bale Asbly (Includes item 1 & 13-20) |Lesie-4eeas [1 |x Complete Transformer Assembly Nss 1 |x 113. | Primary Coll Top Loft Lssesveese = [1 |x 14 | Primary Coil Center Lsves-rresda 4 |x 15. | Primary Coll Top Right tsees-rreaee | |x| 16 | Primary Goll Bottom Lett sseszeese = [1X 17 | Primary Coil Bottom Genter Lsese2eces = 1 |x’ 18 | Primary Coil Bottom Right Lssesanese = |1 |x 19 | Secondary Coil Bottom $16261-4 1 [x [20_| Secondary Coil Top $16261-3 1_|x L (Code 9924) (460/8/50760) | Wiring Diagram 19008 1 |x Input Connection Diagram 14358 1 |x Transformer & Lift Bale Asby (Includes item 1 & 13-20) |Leste-siesso [1 |x Complete Transformer Assembly NSS 1 |x 13 svse-ameo ft |x 14 | Primary Coil Center ussesaisco 1 |x, 18 | Primary Coil Top Right Lsoes.ze600 = |1 |x| 16 | Primary Coil Bottom Left Lssesaees = [1 |x | 17 | Primary Coil Bottom Center Lssssaec4 [1x 18 | Primary Coil Bottom Right svee-smso ft |X 19 | Secondary Coil Bottom $16261-4 + |x 20 | Secondary Goll Top ____|ste261-3 a ix | 7 (Code 10293M) (380/50073/50/60) ‘Wiring Diagram | L9008 1 |x | Input Connection Diagram s17344 1 |x | Transformer & Lit Bale Asbiy (Includes ltem 1 & 13-20) | L6616-6/6721 Complete Transformer Assembly NSS 1 |x 13 | Primary Coit Top Lett usves-verer — |1_ |x| 114 | Primary Coil Center isveeverer it |x, 15 | Primary Coil Top Right usves-veret 1 |X 16 | Primary Goll Bottom Lett Ls798/8721 1 |x 17 | Primary Coll Bottom Genter 679806721 1 |x| 8 | Primary Coil Bottom Right Levese721 1 |x 19 | Secondary Coil Bottom S16261-4 1+ |x 20 | Secondary Coll Top ____|stezs-3 |r x 7 !21__[Primary Secondary Insulation — 816333 6_|x - 22A] Transformer Side Bracket S17156-1 2~)x '22B| Transformer Side Bracket ___isimse2 |p |x i: [23 |Mise. Flat - — $16090-3 2_ |x| | L — - _ _ | NSS - Not Sold Separately IDEALARC® DC-1000 02-01-2070NOTES IDEALARC* DC-1000NOTES IDEALARC® Dc-1000NOTES IDEALARC® DC-1000+ Donotouch lta tn part or ‘etode ith skin or wet ting, + Insulate youre om work and ‘round WARNING Keep tsmablo materi away. * No toques partes ol decodos aero cona pe oopn mai ““AVISO DE + Mantenga ol materi combustbe ‘ora dl rea de trabajo. = Prtijee los oor, oe odos yt cuerpe, oAmaaxeooRMOREED =, een acumen, BS o2-asKnneNr tan. PRECAUCION J. sisters sat wssjoy cota a ears aoe. | ~ Saas ear manata — Ratpaeoarvor ae eae ATTENTION ++ Isolez-vous du travail ot de Ia terre, Sa a WARNUNG |, fecererir tat . peter aa ~ Moto ae ieecs> | meas nis nats Unraioponvvwa mse : eon ATENGAO I. isscsrathercators eas toed SS 7 Ze. HRNELTECUEEA, au, TER BTR | acensseeheece — onKU HREMINEMAR, ouSMU enue we ed ce wee waa) OAS, Jose Bai HA OlAR. as ecm SUB Be APIs oe, oe, Am gol sear Sasa, A Oe ct Yt) ga 4 aie ey oy si eae as READ AND UNDERSTAND THE MANUFACTURER'S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER'S SAFETY PRACTICES, SE RECOMIENDA LEERY ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPOY LOS CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR. LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR. LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRO- DENEINSATZ DES HERSTELLERS. DIE UNFALLVERHUTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.Keep your haa out of fumes. Use'vnilaon or exhousto remove fumes rom breathing zone, + Turn power beer serving. WARNING ~Lechmortwatsncomdone | pacogtwacanaar | woewanpoatanome | ae ences | tomnateatseamin | Sates AVISO DE « Mitegtaciontinn ce |e reo ano ai etn oe PRECAUCION ere '* Gardez ta téte a Pécart des fumées, | + ee neonate . Wopéraz es ves les penncau ‘French * Siiettenucarseaasae | fe Waeheel nec ee tarp breranen re meme ATTENTION a a ae SRS Gauteng omen | euatneaceratgls «Sages pmesena | treme sconce Entliftung des Arbeltsplataes! WARNU NG + Manteno ature, |" Mcp somes tmon reno | Matra asda despa | POTS ~ 1 Uitmoposeaauntogin |* Dedrncre a cokes |" sate orc |" tens « RStpareoncspsnasetees | ATENCAO + io Eeesparesotres ne, |° MOSBEsamos pa Oa Le SMEMTEELT A-s-eZeRVe | etznean—emuALeRE | PONE Fate ei 1 ST RMAT FE TRIE L BUT EU, > oRsnNaR, ononomen. ARTO RS ANTI | MME ‘oeF AERA RRR ORS, Se s+ B a aa < ways wien venue | waraa gam agwue, | eaua aa van Wea Sool aa po ci foie ewan a a Be ny yal @ | Sg yo be cls gpd tin Ji Ib ia Fy J afl dul @ Ae aid ABI! Sal Net avteaa ast ees Jia LEIA E-COMPREENDA AS INSTRUGOES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS PRATICAS DE SEGURANCA DO EMPREGADOR. BIMEP BHO A—D-ORBE LL MA, ETAML TRE. EL TREORAMRC MS TFEU. A a 9 3 AP Ty AT OU AS 0] MIKO] SS AIIM SALI FAS) AeA ek SPO! viRUeh Daal) Goliad A gl Lalas ashy Upllaninl cbf al gly cilaall odgl gill qinall Gales pgily gay Ld| CN TLeT) + World's Leader in Welding and Gutng Products + + Sales and Sonviee through Subsidiaries and Distributors Worldwide + Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: wawwlincolnelecti.com