19/5/2020 320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.

4 Engine(SEBP4874 - 45) - Documentation

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Bienvenido: r451kjm
Producto: EXCAVADORA
Modelo: EXCAVADORA 320D FAL
Configuración: Excavadoras 320D y 320D L FAL00001-UP (MÁQUINA)
IMPULSADAS POR EL MOTOR C6.4

Prueba y ajuste del

sistema hidráulico de las excavadoras 320D y 323D
Número de medio -RENR7295-17 Fecha de publicación -01/05/2014 Fecha Actualización -01/05/2014

i05786329

Válvula de alivio (principal) - Prueba y ajuste - Levantamiento pesado

SMCS - 5069-025; 5069-081

Número de pieza -
S/N-

Número de pieza JLG1-UP -

S/N-

Número de pieza FAL1-UP -

S/N-

Número de pieza KLM1-UP -

S/N-

Número de pieza SDC1-UP -

S/N-

Número de pieza WGC1-UP -

S/N-

Número de pieza MZD1-UP -

S/N-

Número de pieza PBE1-UP -

S/N-

Número de pieza DKW1-UP -

S/N-

Número de pieza YSD1-UP -

S/N-

Número de pieza NDE1-UP -

S/N-

Número de pieza A9F1-UP -

S / N - Número de pieza GTF1-UP

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19/5/2020 320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP4874 - 45) - Documentation

-
S/N-

Número de pieza ZMF1-UP -

S/N-

Número de pieza CWG1-UP -

S/N-

Número de pieza LFL1-UP -

S/N-

Número de pieza NES1-UP -

S/N-

Número de pieza SED1-UP -

S/N-

Número de pieza A6F1-UP -

S/N-

Número de pieza KGF1-UP -

S/N-

Número de pieza KZF1-UP -

S/N-

Número de pieza DHK1-UP -

S/N-

Número de pieza PHX1-UP -

S/N-

Número de pieza WNE1-UP -

S/N-

Número de pieza NZF1-UP -

S / N - Número de pieza PBM1-UP

-
S/N-

Número de pieza SPN1-UP -

S/N-

Número de pieza JZA1-UP -

S/N-

Número de pieza RAC1-UP -

S/N-

Número de pieza CXY1-UP -

S/N-

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19/5/2020 320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP4874 - 45) - Documentation

Número de pieza CYD1-UP -

S/N-

Número de pieza MCH1-UP -

S/N-

Número de pieza TDH1-UP -

S / N - BYM1-UP

Especificación
tabla 1
"Válvula de alivio (principal) - Prueba y ajuste (elevación pesada)"

Configuraciones de la Real
Articulo Especificación
máquina
Marcación rápida "10" 35000 + 500 - 1000 kPa (5076 + 73 - 145
Estándar
interruptor AEC apagado psi)

Levantamiento pesado Marcación rápida "10"

(1) 36000 + 500 - 1000 kPa (5221 + 73 - 145
interruptor AEC apagado
psi)
(1) The main relief valve should have a 1000 kPa (145 psi) pressure difference between heavy lift mode and standard lift mode.

Required Tools

Illustration 1 g02571852
Tooling (A) 198-4240 Digital Pressure Indicator Gp

Table 2
Tool Item Qty Part Number Description

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19/5/2020 320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP4874 - 45) - Documentation

A 198-4240 Digital Pressure Indicator Gp

A1 1 198-4234 Indicator
Pressure Sensor
A2 1 198-4239
41,368 kPa (6,000 psi)

A3 1 198-4236 Extension Cable

Machine Preparation
1. Position the machine on level ground and stop the engine.

2. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic System Pressure
- Release".

Illustration 2 g01217778
Pump compartment

(1) Pressure tap (delivery pressure for drive pump)

(2) Pressure tap (delivery pressure for idler pump)

(3) Pressure tap (power shift pressure)

3. Attach a 41,368 kPa (6,000 psi) pressure sensor to pressure tap (1) .

Test Procedure
Note: The main relief valve should have a 1000 kPa (145 psi) pressure difference between heavy lift mode and
standard lift mode.

1. Start the engine.

2. Place the machine controls at the following settings: engine speed dial "10" and AEC switch OFF. Refer to
Testing and Adjusting, "Engine Performance - Test (Engine Speed)" for engine rpm settings.

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19/5/2020 320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP4874 - 45) - Documentation

Illustration 3 g01201390
Switch panel

(9) Heavy lift switch

3. Set heavy lift switch (9) to the ON setting. Make sure that the indicator light is on.

4. Increase the hydraulic oil temperature to 55° ± 5°C (131° ± 9°F).

5. Raise the boom until the boom cylinder rods are at full extension.

6. Check the pressure setting of the heavy lift at pressure tap (1) .

7. Return the joystick for the boom to the NEUTRAL position.

Illustration 4 g01186845
(4) Main relief valve

(5) Locknut for the heavy lift

(6) Adjustment screw for the heavy lift

(7) Locknut for the main relief valve

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19/5/2020 320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP4874 - 45) - Documentation
(8) Adjustment screw for the main relief valve

Note: When the main relief setting is adjusted, the heavy lift setting is not affected. When adjustment
screw (8) is turned counterclockwise in order to decrease the main relief setting the pressure difference
between the main relief setting and heavy lift setting will increase. When adjustment screw (8) is turned
clockwise in order to increase the main relief setting the pressure difference between the main relief
setting and heavy lift setting will decrease.

Note: When the heavy lift setting is increased, the main relief setting is also increased. When the heavy
lift setting is decreased, the main relief setting is also decreased.

8. The relief valve pressure setting for heavy lift should be 36000 + 500 - 1000 kPa (5221 + 73 - 145 psi). If
the relief valve pressure setting for heavy lift is not within the specification, adjust the relief valve
pressure setting for heavy lift.

a. Loosen locknut (5) in order to adjust the relief valve for the heavy lift. Adjust the pressure by
turning adjustment screw for the heavy lift (6) until the pressure gauge reading at pressure tap (1) is
36000 + 500 - 1000 kPa (5221 + 73 - 145 psi).

Note: Turning adjustment screw (6) clockwise increases the pressure. Turning adjustment screw (6)
counterclockwise decreases the pressure.

Note: Always make final pressure adjustments on pressure rise.

b. Tighten locknut (5) to a torque of 70 ± 10 N·m (50 ± 7 lb ft).

Note: Confirm the heavy lift pressure by raising the boom until the boom cylinder rods are at full
extension.

9. Set heavy lift switch (9) to the OFF setting. The indicator light should not be illuminated.

10. Open the bucket until the bucket cylinder rod is at full retraction.

11. Check the main relief valve pressure setting at pressure tap (1) .

12. Return the joystick for the bucket to the NEUTRAL position.

13. The main relief valve pressure setting should be 35000 + 500 - 1000 kPa (5076 + 73 - 145 psi). If the main
relief valve pressure setting is not within the specification, adjust the main relief valve pressure setting.

Note: During adjustment of screw (8) , do not allow screw (6) to move.

14. In order to adjust the main relief valve, loosen locknut (7) and turn adjustment screw (8) until the pressure
gauge reading at pressure tap (1) is 35000 + 500 - 1000 kPa (5076 + 73 - 145 psi).

Note: Turning adjustment screw (8) clockwise increases the pressure. Turning adjustment screw (8)
counterclockwise decreases the pressure.

Note: Always make final pressure adjustments on pressure rise.

15. Tighten locknut (7) to a torque of 50 ± 10 N·m (37 ± 7 lb ft).

Note: If the pilot line for heavy lift prevents proper adjustment of the relief valve settings, the line can be
removed in order to make the adjustments. The machine will need to be off and the hydraulic system pressure
will need to be released in order to remove the pilot line for heavy lift. Make adjustments to the relief valves and
reconnect the pilot line before starting the machine and checking the pressure settings.
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Temporary Setting of the Main Relief Valve

Note: In order to adjust line relief valve pressure settings, the main relief valve must be temporarily adjusted to a
higher setting since the line relief valve pressure settings are higher than the main relief valve pressure setting.

Illustration 5 g01201390
Switch Panel

(9) Heavy lift switch

1. Set the heavy lift switch (9) to the ON setting. Make sure that the indicator light is ON.

2. The main relief valve pressure setting should be 36000 + 500 - 1000 kPa (5221 + 73 - 145 psi) when the
heavy lift mode is on. If the main relief valve is not within the specification, adjust the main relief valve
pressure setting to the correct pressure specification before performing Step 3. Refer to Testing and
Adjusting, "Relief Valve (Main) - Test and Adjust (Heavy Lift)".

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19/5/2020 320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP4874 - 45) - Documentation

Illustration 6 g01200818
(4) Main relief valve

(5) Locknut for the heavy lift

(6) Adjustment screw for the heavy lift

(7) Locknut for the main relief valve

(8) Adjustment screw for the main relief valve

3. Loosen locknut (5) .

4. Turn screw (6) clockwise by one half turn. Tighten locknut (5) while screw (6) is secured.

5. Perform the desired steps for Testing and Adjusting the line relief valves.

6. Reset main relief valve pressure setting to the normal operating condition. Refer to Testing and Adjusting,
"Relief Valve (Main) - Test and Adjust (Heavy Lift)".

Copyright 1993 - 2020 Caterpillar Inc. Tue May 19 2020 11:04:35 GMT-0500 (hora estándar de Colombia)
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