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Calculo de coeficiente de condensacin dentro de tubos

Temp entrada 49.2 C Temp media 38.3


Temp salida 27.4 C Gvi 85.9710986 kg/sm2
Presion 4.5 ata Gvo 0
Posicion poner V o H H Gvm 49.6354369
Numero de tubos 42 Area flujo 0.00323106 m2
Numero de pasos en tubos 2 Rem 86862.0146
Diametro interno tubos (m) 0.014 m f 0.00468461
Diametro externo tubos (m) 0.019 m
Caudal vapor a la entrada 1000 kg/h
Caudal vapor a la salida 0 kg/h
Largo de tubos 6 m
propiedades del liquido
densidad 561 kg/m3
conductividad 0.09 W/mK
viscosidad 0.15 cp 0.00015 kg/ms
calor especifico 2450 J/kgK
calor de condensacion 332000 J/kg
Propiedades del gas
Peso molecular 58
factor de compresibilidad 0.9 Densidad 11.3606983 kg/m3
viscosidad 0.008 cp 0.000008 kg/ms
calor esp 1800 J/kgK
conduct 0.018 W/mK Prandtl liq 4.08333333

hi 1330.34639 W/m2K

Estimacion temperatura de pared 30 C


para cond fuera tubos

coeficiente para agua dentro de tubos


caudal de agua 10900 kg/h 3.02777778 kg/s
Temp media del agua 25 C

numero de pasos en tubos 4


veloc agua 1.87416995 m/s
hi 5525.07085
hio 4071.10484
Calculo de parmetros de Nusselt
Condensacion fuera de tubos
Condensador horizontal

G' 0.00392827
Ref 104.75396
h 1378.27208 W/m2K

Condensador vertical

G'' 0.11085747
Ref 2956.19918
h 448.616418 W/m2K laminar
ordenada de Dukler 0.28
h Dukler 1194.14751

Modelo de condensacin en equipo con baffles

Espaciado baffles 0.063 m


Diametro shell 0.254 m
Pt 0.0238 m
c 0.00481 m
Area flujo carcasa 0.00323402

h pelcula 1378.27208
Nussel Pelic 290.968549
G medio 42.9462372
Re 268624.3
R 925.889392
H 0.015
X 0.92088875
Nusselt total 492.977484
h 2335.1565
This spreadsheet allows the calculation of a horizontal condenser refrigerated by water with shell side condensation. Data must be entered in the yellow cells
Ft factor in cell B12 must be calculated with the four extremes temperatures. (The water outlet tempereature can be obtained from cell D32 once the data corresponding to the
condensation curve have been entered in range A26.L31). Data corresponds to example 10-4
Estimated values of the wall temperatures must be entered in row 42 and the calculated values in row 55 can be fed back up to convergence
(Please note that the iteration is not closed with the initial values of the worksheet, so the results still may slightly change)
Clculations of the heat transfer coefficients and pressure drop are based on Kern's correlations

Total flow Number of tubes 192 Shell flow area 0.03975126 m2


hot fluid 2.22222 kg/s Number of passes 2 Phys.Properti vapor liquid
W water 27.777 kg/s Inlet Temp. 35 C Tubes internal diameter 0.0144 density 738 kg/m3
Ft 1 of water Tubes external diameter 0.019 viscosity 0.0072 cp 0.215 cp
inlet pressure 1.2 ata Shell Dia 0.438 conductivity 0.0147 W/mK 0.142 W/mK
Q 1105 kW Baffles spacing 0.45 spec.heat 1381 J/kgK 2255 J/kgK
ratio Qs/Q 0 Tubes Pitch (Pt) 0.0238 z factor 1
lambda 497.250497 Kj/kg Shell equivalent dia. (Kern) 0.0137 Prandtl 0.67640816 3.41426056
Fouling resistances condensation 0 m2K/W Tubes length 4 aux 3.025E-012
water 0.0005 m2K/W tubes clearance c 0.0048 aux 2
array
square Triangle
Condensate flowrate 2.22222 kg/s G'(horizontal 0.01728814 h nusselt 1412.65826

Calculations for the cooling water velocity 1.78 m/s mean temp 39.76 C hio 6306.44008
viscosity 1.00 cp Re 25708.332

Interval 1 2 3 4 5

vapor mass fraction 1 0.75 0.5 0.25 0


vapor temperature 61 61 61 61 61
vapor molecular weight 57 57 57 57 57
Q interval kw 276.25 276.25 276.25 276.25
Water temperature 44.52 42.14 39.76 37.38 35.00
LMTD 17.65 20.03 22.41 24.79
Ft.LMTD 17.65 20.03 22.41 24.79
vapor density 2.50 2.50 2.50 2.50 2.50
Heat transfer coefficients calculation
Vapor mass flow (kg/s) 2.22222 1.666665 1.11111 0.555555 0
Res(kern) 106068 79551 53034 26517 0
hvapor 198 169 135 92 0
Re 1459862 1094897 729931 364966 0
R 8824.0 8824.0 8824.0 8824.0 8824.0
wall temperature to be verified 66.8 59.24 52.42 43.74 34
H -0.00770376 0.00233769 0.01139625 0.02292532 0.03586232
X 0.896 0.914 0.903 0.901 0.901
Nuf 189.0 189.0 189.0 189.0 189.0
nusselt 1082.3 957.1 772.2 546.6 189.0
h'f 8088.9 7152.8 5770.9 4084.9 1412.7

gamma 0 0 0 0 0
ho 8089 7153 5771 4085 1413

Verification of wall temperature


Internal coeff. 1518.44593 W/m2K
Calculated wall temperature 58.39 57.70 56.58 54.60 47.53
U (W/m2K) 1278 1253 1202 1107 732
interval area (m2) 12.37 11.24 10.68 12.12

Required area 46.41 m2


Condenser area 45.82 m2
xcess of area 1.28 %

friction factor for the interval 0.1962 0.2071 0.2235 0.2546 Err:502
delta p for the calculated area (N/m2) 9586 5230 2452 741

Total delta p process side 18010 N/m2

friction factor water side 0.00749926 delta p agua 38966 N/m2

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