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Manual de Laboratorio RQII O23
Manual de Laboratorio RQII O23
Otoño 2023
Ingeniería
Química Industrial
Chemical Reactors Lab II
Contenido
Normas de seguridad..........................................................................................................................5
Llaves de paso..................................................................................................................................6
Responsabilidad................................................................................................................................9
Objectives.......................................................................................................................................11
Introduction....................................................................................................................................11
Reagents.........................................................................................................................................13
Procedure........................................................................................................................................14
Waste disposal................................................................................................................................16
References......................................................................................................................................16
Experiment 02. Saponification of Ethyl Acetate with NaOH in CSTR a under Pseudo-Steady
State Sonditions................................................................................................................................17
Objectives.......................................................................................................................................17
Introduction....................................................................................................................................17
Reagents.........................................................................................................................................19
Procedure........................................................................................................................................19
Waste disposal................................................................................................................................21
References......................................................................................................................................21
Objectives.......................................................................................................................................22
Introduction....................................................................................................................................22
Reagents.........................................................................................................................................23
Procedure........................................................................................................................................23
Waste disposal................................................................................................................................25
References......................................................................................................................................25
Normas de seguridad.
Ubicación de dispositivos de seguridad.
Estos dispositivos son elementos tales como extintores, lavaojos, ducha de seguridad,
salidas de emergencia.
Debido al uso de sustancias volátiles, no debes utilizar dispositivos que generen flama o
chispa durante las prácticas, el calentamiento de las sustancias debe hacerse mediante
parrillas de calentamiento o sistemas de intercambio convectivo (baño maría,
intercambiadores, serpentines, resistencias).
Antes de conectar dichos dispositivos (o cualquier otro que requiere corriente eléctrica),
asegura la integridad y el buen estado físico de las conexiones y cableado.
Utiliza guantes apropiados para la manipulación de recipientes que contengan fluidos
calientes, así como superficies a alta temperatura.
Evita el derrame de las sustancias a utilizar en las prácticas sobre la mesa de trabajo. Si algo
se derramara notifica al profesor, de manera que puedan aplicarse los procedimientos de
limpieza adecuados.
Llaves de paso.
Comprobar que las llaves de gas, aire comprimido y agua estén cerradas en cualquier
instante que no sea necesario su uso.
En caso de cualquier accidente, debes notificar de inmediato al profesor para tomar las
medidas de actuación pertinentes.
Si hay salpicadura en los ojos o piel con un ácido, una base o cualquier sustancia química,
lávalos abundantemente con agua por lo menos durante 5 minutos. Si es necesario el
profesor te canalizará al servicio médico disponible.
En caso de cortadas o quemaduras, dependiendo de la gravedad de las mismas, el profesor
te dará los primeros auxilios con ayuda del botiquín del laboratorio. Si la cortadura o
quemadura es grave serás canalizado inmediatamente al servicio médico disponible.
Ubica donde se encuentra el extintor, si se presenta riesgo por incendio, úsalo en caso de ser
necesario y sólo sí estás capacitado para ello. Si no te es posible utilizarlo o te encuentras
muy lejos del mismo, da la voz de alarma (diciendo en voz alta FUEGO) para salir del
laboratorio y que el profesor tome las medidas pertinentes al respecto.
En caso de sismo, abandona el laboratorio con precaución hacia el punto de reunión más
cercano y sigue las indicaciones del profesor. Recuerda verificar que no queden equipos
conectados a la corriente eléctrica, llaves de gas abiertas o reacciones en evolución.
Los frascos y contenedores de reactivos contienen pictogramas y frases que informan sobre
los riesgos químicos asociados a su manipulación y almacenamiento, uso correcto y las
medidas a tomar en caso de ingestión, inhalación o contacto con el cuerpo, antes de
manipular cualquier sustancia revisa está información.
Algunos aparatos pueden contener información del mismo tipo. Lee detenidamente esta
información y ten en cuenta las especificaciones que se señalan en ella.
Al destapar cualquier frasco de sustancias, tápese de inmediato después de utilizarlo y evita
cambiar los tapones.
Cualquier duda que tengas, consúltala con tu profesor. Recuerda que no está permitido
realizar ninguna experiencia no autorizada por tu profesor.
Es obligatorio usar gafas de seguridad o careta siempre que trabajes en el laboratorio para
evitar que tus ojos puedan resultar dañados. No se permite el uso de lentes de contacto en el
laboratorio.
El presente Reglamento, es de observancia general para todos los usuarios del laboratorio, es
responsabilidad del profesor y de los alumnos, dar cumplimiento al mismo.
15. Los reactivos utilizados y proporcionados en su envase, deberán devolverse en buen estado
y cerrados.
16. La entrega de material se efectuará exclusivamente durante los primeros 10 minutos de
cada sesión de laboratorio.
17. Verificar que las llaves de servicios (agua, gas, aire comprimido, vapor) permanezcan
cerradas si no están en uso y queden cerradas al finalizar la práctica.
18. En caso de romper material de vidrio y/o descomponer un equipo, éste deberá ser repuesto
por el alumno, quién deberá llenar correctamente y firmar el vale correspondiente de
adeudo de material, haciendo entrega del mismo a la persona encargada del Laboratorio de
Operaciones Unitarias; el material deberá reponerse en un lapso de 15 días naturales, en
caso de no hacerlo se le impedirá el acceso al laboratorio.
19. El material roto en forma irreparable, deberá colocarse en una bolsa adecuada y en los
depósitos destinados a ese efecto. Nunca desechar materiales contaminados con residuos
tóxicos o corrosivos sin enjuagar, ello representa un riesgo para los usuarios y las personas
que nos dan el servicio de limpieza de los laboratorios.
20. Observar en todo momento las normas y recomendaciones de seguridad en el laboratorio.
21. Al finalizar la práctica, deben lavarse las manos con agua y jabón antes de salir del
laboratorio.
10
1. To analyze the effect of temperature on the value of the specific reaction rate constant.
2. To use the Arrhenius theory to explain the effect of temperature on the reaction rate.
3. To calculate the activation energy in the liquid phase esterification of acetic acid using
experimental data.
4. To determine the thermodynamic parameters of the transition state in the esterification of
acetic acid, according to Eyring equation.
Introduction.
In their experimental studies, Arrhenius and van't Hoff observed that the value of the specific
reaction rate constant increases exponentially when increasing temperature (Fig. 7.1).
Arrhenius obtained an empirical equation that correlates temperature with the value of the
specific reaction rate constant, known as Arrhenius' Law:
Eq. (1)
Where k is the specific reaction rate constant, E a is the activation energy, A is the frequency
factor, R is the universal ideal gas constant and T is the absolute temperature. This exponential
11
equation can be linearized to determine the values of the activation energy and the frequency factor:
Eq. (2)
The theoretical explanation of this phenomenon is given from the collision theory, which
considers chemical reactions occurs because of the collision between the reactant molecules. In this
sense, the activation energy is understood as the minimum energy that the reactant molecules must
possess to collide and form the products, so the exponential term measures the fraction of molecules
that have such as energy. The frequency factor is a reference to the "periodicity" with which the
molecules of the reagents collide and the degree of orientation they have to favor the chemical
reaction.
Eyring alternatively proposed the transition state theory to explain the effect of temperature
on the reaction rate, which is based on the formation of an intermediate chemical species between
reactants and products whose energy is maximum and with short lifetime, called activated complex.
This proposition is established mathematically through the Eyring Equation:
Eq. (3)
Where k is the specific reaction rate constant, k B is Boltzmann's constant (1.38065 x 10 -23
J/K), h is Planck's constant (6.626 x 10 -34 J ۰ s), G* is the free energy of Gibbs for the activated
complex, T is the absolute temperature and R is the universal ideal gas constant. This expression,
like the Arrhenius one, can be linearized in order to estimate the thermodynamic parameters of the
activated complex:
12
Eq. (4)
Reagents.
Acetic acid.
13
Procedure.
1. Put water in a bowl and heat up to 50-60 °C. Place the bath on the stir plate. In another
bowl, place crushed ice and reserve in a cool space.
2. Pour 75 mL of ethanol into each of three 250 beakers and place one of the beakers in the
hot water bath and other in the ice bath. Let the solutions warm for 5 minutes. The third
must remain at room temperature.
3. Place the room-temperature sample over the plate and stir. Put inside the pH meter and the
thermometer and begin the measure.
4. Measure 60 mL of acetic acid and pour it into the beaker from the previous beaker.
5. Add 1.5 mL of sulfuric acid and begin to measure the reaction time (20 minutes).
6. Repeat steps 3 to 5 with the samples from the hot water bath and the ice bath.
1. Use the compiled pH data to determine the concentration of acetic acid for the three
experiments.
t Acetic acid
T
Sample pH concentration
[min]
[°C]
[M]
5
1
(Room 10
temperature)
15
20
2 0
(High
5
temperature)
10
14
15
20
5
3
(Low 10
temperature)
15
20
2. The esterification of acetic acid is an elementary (second order) reaction, then use
concentration data and statistical analysis to determine the value of the specific reaction
rate at each temperature.
T (°C) T (K) k
3. Perform linear regression over the data to calculate the parameters of Arrhenius equation.
Report the activation energy and the frequency factor values. Make a plot of 1/T versus
ln(k) to verify the linearity of the results.
4. Use the linearized form of Eyring equation (Eq. 4) to determine the value of the Gibbs
free energy for the activated complex of the reaction.
5. Look for reported values for the calculated parameters (in bibliography) and compare
them with the values obtained experimentally.
1. Do the values of the specific reaction rate constant show an specific behavior with
respect to temperature?
2. What does the activation energy affect this behavior?
3. Are the experimental and reported values of parameters related? Are they similar?
15
4. Is there a trend in the Gibbs free energy of the activated complex as function of
temperature?
Waste disposal.
References.
16
Introduction.
A chemical reactor is a process equipment in which one or more chemical reactions are
carried out. Such equipment is designed to maximize the conversion and selectivity of the reaction
towards the products of greatest commercial value while minimizing costs.
Batch reactors: those that work in batches, that is, the reactants are fed and remain
inside the reactor for the time necessary to achieve the desired conversion, according
to the kinetics of the reaction.
Continuous reactors: those in which the feeding of the reactants and the discharge of
the products are done continuously.
Depending on the phases they contain, we can speak of homogeneous reactors, when the
reactants and products are in a single phase, and heterogeneous reactors, when different phases
coexist (gas-solid, liquid-solid, gas-liquid, liquid-liquid, gas-liquid-solid).
If the flow pattern of the reactants and products within the reactor can be considered ideal
(without backmixing or stagnation effects), they are referred to as ideal reactors, otherwise they are
non-ideal reactors and the effects of the flow pattern must be considered in design.
In chemical processes, three basic types of ideal homogeneous reactors are considered:
Batch reactors: they work at non-steady state and the simplest would be a stirred tank reactor.
Continuous stirred tank reactors (CSTR): they work at steady state, that is, their properties do
not vary over time. This requires the assumption that the reaction reaches maximum conversion
when the feed enters the tank, this involves that outlet stream properties are equal to those at any
point inside the reactor.
17
Plug flow reactors (PFR): these reactors also operate at steady state, in this model, an ideal
plug flow is assumed and the conversion is a function of the position or length of the reactor.
Fig. 2.1. Tipos de reactores ideales homogéneos (Tomada de Levenspiel, O. (1999), Chemical Reaction
Engineering, 3rd Ed. New York: Wiley).
For most industrial reactions, these models are valid, otherwise the appropriate material,
energy and momentum balances must be considered to model deviation from ideality.
In this experiment, the saponification reaction of ethyl acetate with sodium hydroxide will be
carried out, whose thermodynamic and kinetic parameters have already been determined in the
previous course. Reaction will be carried out in a continuous stirred tank reactor on a laboratory
scale and under pseudo-steady state conditions. For this type of reactors, the conversion achieved
depends on the reaction volume, the reaction kinetics and the feed flow, according to the following
design equation:
Eq. (1)
Reagents.
18
Procedure.
19
3. When pseudo-steady state conditions are reached, turn off the peristaltic pumps. Drain the
reactor content into a measuring flask (graduated cylinder) and note down the volume of
reaction mixture in CSTR.
4. Wash reactor with distilled water and drain any residual water. Turn off electrical
connections.
1. Saponification of ethyl acetate is a 2nd order elementary reaction. Record the results of
the experiment in the following table, use pH values measure to determine the NAOH
concentration.
t T Conc. NaOH
Sample. pH
[min] [°C] [M]
1 0 0.06 M
2 5
3 10
4 15
5 20
6 25
7 30
8 35
9 40
10 45
2. Plot NaOH concentration versus time and determine the reaction rate law for the
saponification of ethyl acetate.
3. Make a mole balance for NaOH and calculate the conversion achieved at steady state
conditions.
20
4. Use the CSTR design equation to determine the reactor volume at pseudo-steady state
conditions, compare this values with that measured in the experiment.
1. What was the behavior of pH (and NaOH concentration) along the experiment? Can this
be descript as a batch reactor?
2. Are the experimental and theoretical values obtained for the reactor volume related?
Waste disposal.
References.
Fogler, H.S. (2022). Elements of Chemical Reaction engineering, 6ª. Edition. México:
Pearson Education.
Hill, C.G. y Root, T.W. (2014). Introduction to Chemical Engineering Kinetics and
Reactor Design, 2nd Ed. New York: Wiley.
Levenspiel, O. (1999). Chemical Reaction Engineering, 3rd Edition. New York: Wiley.
Smith, J.M. (1981). Chemical Engineering Kinetics, 3rd Edition. New York: McGraw-Hill.
Vargas Rodríguez, M. y Obaya, A. (2005). Cálculo de parámetros de rapidez en cinética
química y enzimática. México: Universidad Nacional Autónoma de México.
21
Introduction.
Reactors are classified by their flow regime, whether fed in a single step it is called a
batch reactor, while in the other extreme continuous reactors are characterized by the
continuous inlet and outlet of material streams. In the middle of both are the semi-batch or
semi-continuous reactors, their operation consists of feeding some chemical species with a
continuous flow, while others were previously fed and do not allow output.
Variable volume: one or more reagents are loaded at the beginning of operation and
the others are fed continuously, without allowing the exit of any species.
Constant volume: a reagent is fed continuously, it passes through the system and the
unconsumed fraction is removed with the products.
In this experiment, the reaction between crystal violet and sodium hydroxide will be
carried out, the progress of which can be followed using spectrophotometric methods given
the change in color experienced by the reaction medium:
Reagents.
22
Procedure.
1. Reaction of crystal violet with NaOH is a 2nd order elementary reaction. Record the results of
the experiment in the following table and use the following equation to calculate the crystal
violet concentration dependent on absorbance:
23
t T Ccv
Sample. A
[min] [°C] [M]
1 1.5×10-6 M
10
2. Plot crystal violet concentration versus time and determine the reaction rate law for the
reaction.
3. Use the initial and final concentration values to calculate the conversion achieved in the
reactor:
4. Complete your results table by calculating the change in volume during the reaction:
5. State the molar balance for the reactor in terms of the conversion and solve it using an
appropriate numerical method or software in order to obtain the theoretical conversion,
compare this value with that achieved in the experiment.
1. What was the behavior of concentration along the experiment? Can this be descript as a
batch reactor or a continuous one?
2. Are the experimental and theoretical values obtained for the conversion similar?
24
Waste disposal.
References.
Fogler, H.S. (2022). Elements of Chemical Reaction engineering, 6ª. Edition. México:
Pearson Education.
Hill, C.G. y Root, T.W. (2014). Introduction to Chemical Engineering Kinetics and
Reactor Design, 2nd Ed. New York: Wiley.
Levenspiel, O. (1999). Chemical Reaction Engineering, 3rd Edition. New York: Wiley.
Smith, J.M. (1981). Chemical Engineering Kinetics, 3rd Edition. New York: McGraw-Hill.
Vargas Rodríguez, M. y Obaya, A. (2005). Cálculo de parámetros de rapidez en cinética
química y enzimática. México: Universidad Nacional Autónoma de México.
Introduction.
Adsorption is a surface phenomenon that occurs when two phases are in contact,
there is a region called interface where the composition is different from that of the rest of
the phases. Adsorption is particularly referred to the interaction between a fluid and solid
interfaces; the solid is called an adsorbent or sorbent and the adsorbed fluid particles
sorbate or adsorbate. The increase in the concentration of a substance at the interface,
compared to the bulk concentration is consequence of molecular forces between specific
molecules in the fluid phase and surface solid species.
25
residual force fields. In these places (also called active sites), atoms on the surface of the
solid can attract other atoms or molecules from the surrounding fluid phase (see Figure 4.1).
Thus, the surface activity of solids is responsible for the adsorption mechanism.
The relationship between the amount of sorbate over a given amount of mass of
adsorbent and the concentration of the fluid phase in an experiment carried out at
temperature constant, when represented graphically, is called adsorption isotherm. The
shape of this isotherm varies when either of the two components changes (adsorbent or
adsorbate) and it can be correlated with the physicochemical and structural properties of the
solid as like to the nature of the interaction forces between the surface and the bulk fluid.
IUPAC recognizes five types of adsorption isotherms based on their graphic behavior. All
of them can be described based on specific theoretical models:
26
Langmuir Isotherm
… Eq. (1)
Freundlich Isotherm
… Eq. (2)
Temkin Isotherm
… Eq. (4)
Reagents.
27
Procedure.
1 5
2 10
3 20
4 30
5 40
6 50
5. Pour the samples into each of the flasks with the activated carbon and cover, stir the mixtures
continuously for 15 minutes.
6. Vacuum filter the solutions and reserve each one in a 250 mL beaker.
7. Take 10 mL of each sample and empty it into a clean Erlenmeyer flask. Add two drops of
phenolphthalein and titrate with 0.1 M sodium hydroxide. Record the volume of NaOH
solution used for titration.
1. Record the results of the experiment in the following table, calculate the initial an equilibrium
concentration by using the following equations:
28
1 5
2 10
3 20
4 30
5 40
6 50
2. Calculate the amount of acetic acid adsorbed per adsorbent gram and record the values in the
table:
3. Plot the equilibrium concentration versus the amount of adsorbed acid and determine the
isotherm type.
4. Determine the parameters for the Langmuir Equation using the following linear model; N m
parameter must be read from the graph in previous point:
5. Establish the parameters for the Freundlich isotherm by adjusting the experimental data to the
following linear model:
29
6. Calculate the parameters for the BET isotherm by the following linear model:
7. Calculate the specific area of the activated carbon, considering that the area (σ) of the acetic
acid is equal to 21 Å 2, by the following equation.
8. Determine the heat of adsorption by the BET equation and the % of covered surface:
1. What was the behavior of equilibrium concentration versus adsorbed amount of acid?
What type of isotherm it correspond to? What kind of adsorption did you study
experimentally?
2. Are the experimental values obtained for the adsorption equilibrium constant?
3. What can you conclude about the properties of the activated carbon as adsorbent?
Waste disposal.
Waste solutions must be collected in a labeled bottle (Type E: partially neutralized acidic
solutions) and kept safe until its final disposal by the personnel of the Engineering Laboratories.
References.
Fogler, H.S. (2022). Elements of Chemical Reaction engineering, 6ª. Edition. México:
Pearson Education.
Hill, C.G. y Root, T.W. (2014). Introduction to Chemical Engineering Kinetics and
Reactor Design, 2nd Ed. New York: Wiley.
Levenspiel, O. (1999). Chemical Reaction Engineering, 3rd Edition. New York: Wiley.
Smith, J.M. (1981). Chemical Engineering Kinetics, 3rd Edition. New York: McGraw-Hill.
30
31