Documentos de Académico
Documentos de Profesional
Documentos de Cultura
VVDED399092US
Instruction Boletín de Directives 07/00
Bulletin instrucciones d'utilisation Raleigh, NC, USA
ALTIVAR® 28
Adjustable Speed Drive Controllers
RS-485 Connection Kit VW3A28301U
User’s Guide
Variadores de velocidad ajustable
Accesorio de conexión al RS-485,
VW3A28301U Manual del usuario
Variateurs de vitesse
Kit de connexion RS-485, VW3A28301U
Guide de l’utilisateur
Retain for future use.
Conservar para uso futuro.
À conserver pour usage ultérieur.
399092.book Page 2 Friday, November 21, 2003 3:57 PM
399092.book Page 3 Friday, November 21, 2003 3:57 PM
399092.book Page 4 Friday, November 21, 2003 3:57 PM
5201201201
52012-012-01
Electrical equipment should be serviced Solamente el personal de mantenimiento L’entretien du matériel électrique ne doit
only by qualified electrical maintenance eléctrico especializado deberá prestar être effectué que par du personnel
personnel. No responsibility is assumed by servicios de mantenimiento al equipo qualifié.Schneider S.A. n’assume aucune
Square D for any consequences arising out eléctrico. Schneider S.A. no asume responsabilité des conséquences
of the use of this material. responsabilidad alguna por las éventuelles découlant de l’utilisation de ce
consecuencias emergentes de la matériel.
utilización de este material.
® E
Variadores de velocidad ajustable ALTIVAR 28
Accesorio de conexión al RS-485, VW3A28301U S
Manual del usuario P
A
Ñ
O
L
® F
Variateurs de vitesse ALTIVAR 28
Kit de connexion RS-485, VW3A28301U R
Guide de l’utilisateur A
N
Ç
A
I
S
E DANGER
N HAZARDOUS VOLTAGE
G
• Read and understand this bulletin in its entirety before installing or
L
operating ALTIVAR 28 drive controllers. Installation, adjustment,
I
repair, and maintenance of the drive controllers must be performed
S
by qualified personnel.
H
• DO NOT short across DC bus capacitors or touch unshielded
components or terminal strip screw connections with voltage
present.
• Install and close all covers before applying power or starting the
drive controller.
• The user is responsible for conforming to all applicable code
requirements with respect to grounding all equipment.
• Many parts in this drive controller, including printed wiring boards,
operate at line voltage. DO NOT TOUCH. Use only electrically
insulated tools.
Before servicing the drive controller:
• Disconnect all power.
• Place a “DO NOT TURN ON” label on the drive controller
disconnect.
• Lock disconnect in the open position.
Electrical shock will result in death or serious injury.
The ATV28 drive controller can receive and respond to data messages.
This data exchange enables a network to access ATV28 functions such
as:
• Remote loading of configuration and adjustment parameters
• Command and control
• Monitoring
• Diagnostics
REVISION LEVEL
ADDITIONAL DOCUMENTATION
INSPECTION
After receiving the VW3A28301U communication kit, ensure that the part
number printed on the label is the same as that on the packing slip.
CABLE INSTALLATION
Plug
ATV-
28
Cable Pin-Out
E
Figure 2 illustrates the pin-out for using RS-485 type communication. N
G
9-Pin Sub-D L
RJ45 Female
I
S
H
D(A) 5 3
0V 2 4
10V 7 6
D(B) 3 7
8
9
Connection Examples
TSX-SCP CM4030
C3 C3 C4
C3 C3 C1
C6
X2
VW3-A8106 X3
C2
X1
C5
C1
1 Shielding
MODBUS Frames
ATV28 Address
The ATV28 controller address can range from 1 to 31. To configure the
address, use the keypad “I-O” menu of the drive controller or the test and
commissioning software (catalog no. VW3A28104).
PRINCIPLE OF COMMUNICATION
The slave devices are numbered from 1 to 31. The number 0 is reserved
for broadcasting.
Master
Master/Slave Relationship
Once a slave device has been interrogated, the master must wait until it E
receives a response before sending any additional commands. Failure to N
follow this method causes communication failures. G
L
Accessible Data I
MODBUS protocol enables the exchange of data (bits and words) S
between a master device and several slave devices and checks these H
exchanges. Only words can be exchanged with an ATV28 controller. In
each drive controller there are two types of data objects, input words and
output words. Input words are read only. Output words can be read or
written. Output words are defined with respect to the master device; they
are command, configuration, and adjustment words to the drive
controller.
Slave 1
Master Slave 2
Modbus Addressing
Transmission
Input
words
table
Output
words
program
User
Reception
table
Slave 3
Exchanges
ATV-28
MODBUS Functions
The following sections provide details of the data frames used for each of
the MODBUS functions.
Response:
No. of Value of 1st word Value of last word
Slave
03 bytes CRC16
No. Hi Lo ..... Hi Lo
read
1 byte 1 byte 1 byte 2 bytes 2 bytes 2 bytes
Response:
No. of 1st word No. of words
Slave No. 10 CRC16
Hi Lo Hi Lo
1 byte 1 byte 2 bytes 2 bytes 2 bytes
For example, to write values 15 and 400 in words W400 and W401 of
slave 2, you would send the following data frame:
02 10 0190 0002 04 000F 0190 CRC16
Response code Function code of the request + H'80' (the most significant bit is set to 1)
1 = The slave does not recognize the function requested.
2 = The bit and word numbers (addresses) indicated in the request do not
exist in the slave.
Error Code 3 = The bit and word values indicated in the request are not accessible in
the slave.
4 = The slave has started to execute the request but cannot continue to
process it completely.
The CRC16 is calculated on all the bytes of the message by applying the
following method ('XOR' indicates Exclusive-Or):
• Initialize the CRC (16-bit register) to H'FFFF.
• Enter the first to the last byte of the message:
CRC XOR <byte> →CRC
ENTER 8 times
Move the CRC one bit to the right
If the output bit = 1, enter CRC XOR H'A001 →CRC
END enter
The low order bytes of the CRC obtained are transmitted first, then the
high order ones.
MSTR BLOCK
Inputs
Outputs
The 4x register entered in the top node is the first of nine contiguous
holding registers that comprise the control block (see Table 4).
Table 4: Control Block Holding Registers
Register Content
Displayed Identifies one of the nine MSTR operations
1st implied Displays error status
2nd implied Displays length
3rd implied Displays MSTR operation-dependent information
Routing 1 register, used to designate the address of the destination
4th implied
node for a network message transaction.
5th implied Routing 2 register
6th implied Routing 3 register
7th implied Routing 4 register
8th implied Routing 5 register
E The integer value entered in the bottom node specifies the length—the
N maximum number of registers—in the data area. Although the typical
G MODBUS length can range from 1 to 100, the ATV28 drive controller
L range is 1 to 60.
I
S Read and Write MSTR Operations
H
An MSTR write operation transfers data from a controlling device to the
drive controller. An MSTR read operation transfers data from the drive
controller to a controlling device on the network.
The registers in the MSTR control block (the top node) contain the
following information in a read or write operation (see Table 5).
The XMIT function block allows you to make a MODBUS port a master E
on various Modicon PLCs. See Figure 12 for an example of a XMIT N
function block on a ProWork Nxt screen. Consult the appropriate Modicon G
documentation to ensure that your configuration and options allow the L
MODBUS port to be modified. I
S
NOTE: The MODBUS/JBUS/UNITELWAY communication option card H
uses a two-wire RS-485 electrical interface. If the port you are using on
the PLC is an RS-232 interface that does not support RS-485, you must
use an RS-232 to RS-485 converter that is Auto enabled (sometimes
called Data enabled). Remember that some ports are only RS-422 and
require an RS-422 to RS-485 converter.
The XMIT instruction block (shown in Figure 13) lets you transmit data
directly out of the PLC. You can set the parity, stop bits, and pulse or tone
E dialing (among other values) just like a modem.
N
G
L Start XMIT #0001
I Operation is active
operation
S
H Abort XMIT 4xxxx Operation terminated
operation unsuccessfully
XMIT
#0016 Operation successful
The MSTR and XMIT functions have the ability to violate the MODBUS
Master/Slave architecture, as does a custom-written MODBUS driver.
A communication request must not be issued before the previous
request has been completed. Otherwise, the communication
requests can cause the drive controller’s memory to overflow,
resulting in a communication fault.
NOTES
E
N
G
L
I
S
H
Bulletin No. VVDED399092US Section 3—Controlling and Monitoring the ATV28 Drive Controller
07/00 DRIVECOM Standard Adapted to the ATV28 Controller
Section 3—Controlling and Monitoring the ATV28 Drive Controller Bulletin No. VVDED399092US
ATV28 Control Modes 07/00
E
N WARNING
G
LOSS OF CONTROL
L
I Provide some method of controlling the drive controller until
S communication is established. Provide alternate control paths (Start,
H Stop, and Speed):
• When disabling communication loss detection.
• When motor control is required while a communication fault exists.
Failure to follow these instructions can result in death, serious
injury, or equipment damage.
Maintaining Communication
After communication has been established, the drive controller must
receive a communication request (read or write) every seven seconds or
the drive controller will generate a communication fault. A
communication request must not be issued before the previous
request has been completed. Otherwise, the communication
requests can cause the drive controller’s memory to overflow,
resulting in a communication fault.
If a communication fault is generated, the fault prevents starting the
controlled motor until the fault is cleared. Recycling the power clears the
fault.
Hand/Off/Auto (HOA)
When the ATV28 drive controller is powered up, it defaults to local (hand)
control. See the discussion of local and remote control on page 28. After
the drive controller recovers from a power up sequence (including such
unplanned events as an AC line power disturbance), it immediately
responds to local controls that may be active before the MODBUS
Bulletin No. VVDED399092US Section 3—Controlling and Monitoring the ATV28 Drive Controller
07/00 ATV28 Control Modes
WARNING
LOSS OF CONTROL
The user must provide a Hand/Off/Auto switch with the following
functionality:
• In Hand mode, forced local must be enabled.
• In Off mode, all run terminal inputs must be disabled via open
circuit and forced local must be enabled.
• In Auto mode, the run terminal inputs must be disabled via open
circuit and forced local must be disabled.
Failure to follow these instructions can result in death or serious
injury.
+24
Hand Off Auto
User LI1 Run Forward
Control
Scheme
LI2 Run Reverse
Section 3—Controlling and Monitoring the ATV28 Drive Controller Bulletin No. VVDED399092US
ATV28 Control Modes 07/00
See the ATV28 User’s Guide, VVDED399062US, for more details on how
to select between the two modes of local control.
Forced Local
Bulletin No. VVDED399092US Section 3—Controlling and Monitoring the ATV28 Drive Controller
07/00 ATV28 Control Modes
When the logic input assigned to forced local is active (high), all control
of the drive is assigned to the selected local (hand) control mode. In this
case, command requests by the MODBUS network are refused. E
Command parameters can be monitored. All other parameters may be N
read/write accessed. G
L
I
WARNING S
H
UNINTENDED EQUIPMENT ACTION
When in forced local mode, all commands from the communication
ports are ignored.
Failure to consider the implications of unanticipated operation
can result in death, serious injury, or equipment damage.
When the logic input is not active (low), all control of the drive is
transferred to the MODBUS network. The only local (hand) controls that
are still monitored by the drive controller include the logic input assigned
to Forced Local and any input assigned to a drive stop function. Examples
include the stop button on the keypad display, logic input 1 (LI1)—which
is assigned to the function STOP if the ATV28 drive controller is
configured for 3-wire control—and any logic input assigned to the
functions freewheel stop, DC injection braking, and fast stop.
Section 3—Controlling and Monitoring the ATV28 Drive Controller Bulletin No. VVDED399092US
ATV28 Control Modes 07/00
Malfunction
E Reaction active
N xxxFh
G
L 14
I 0
S
H
Not operable Malfunction
Malfunction 13
xx00h xxx8h
No malfunction
No malfunction & com. reg. = RESET Malfunction
MALFUNCTION
1 15
Malfunction 13
Switch ON
Disabled 12
xx40h
No malfunction No malfunction
& com. reg. = & com. reg. =
SHUT DISABLE
DOWN VOLTAGE or
No malfunction QUICK STOP
2
& com. reg. = 7
DISABLE Ready to Switch
VOLTAGE ON Malfunction 13
9 xx21h
No malfunction No malfunction
No malfunction No malfunction & com. reg. =
& com. reg. =
& power & com. reg. = DISABLE
DISABLE
present SHUT DOWN VOLTAGE
VOLTAGE or
& com. reg. =
QUICK STOP
SWITCH ON
No malfunction 3 6 10
& com. reg. =
SHUT DOWN Switched ON
8 xx23h Malfunction 13
No malfunction No malfunction
& com. reg. = & com. reg. =
ENABLE DISABLE
OPERATION OPERATION 13
4 5 Malfunction
Operation Malfunction Quick Stop
Enabled Active
xx27h 11 NOTE: Italics indicate transition
xx07h names
No malfunction
and numbers from the DRIVECOM
& com. reg. = QUICK
Standard shown in Figure 17 on page
STOP 34.
New com. reg.
l
Figure 16: DRIVECOM as Implemented on the
ATV28 Drive Controller
Bulletin No. VVDED399092US Section 3—Controlling and Monitoring the ATV28 Drive Controller
07/00 ATV28 Control Modes
Communication Principle
The ATV28 drive controller can be connected to only one fieldbus, and
this one fieldbus controls the ATV28.
The fieldbus connected to the communication port always takes priority.
However, when the MODBUS master is not controlling the ATV28, the
fieldbus may send configuration words (provided the motor is stopped),
adjustments, and read display words.
The bus controlling the drive controller can relinquish control by setting
bits 8 and 15 of the control word 400 (CMD) to 1.
For further information, refer to the communication principles described
on page 13.
Section 3—Controlling and Monitoring the ATV28 Drive Controller Bulletin No. VVDED399092US
Summary of DRIVECOM Standard 07/00
E
N Table 8: Control Register (CMD) Bit Definition [1]
G
bit 0 bit 1 bit 2 bit 3 bit 4 bit 5 bit 6 bit 7
L
Disable Enable Reset
I Switch ON Quick stop optional optional optional
voltage operation malfunction
S
Switch to Return to
H drive ATV28 Reset fault
Fast stop Run/stop reserved reserved reserved
controller powered acknowledged
ready up status
Bulletin No. VVDED399092US Section 3—Controlling and Monitoring the ATV28 Drive Controller
07/00 Summary of DRIVECOM Standard
Section 3—Controlling and Monitoring the ATV28 Drive Controller Bulletin No. VVDED399092US
Summary of DRIVECOM Standard 07/00
E Malfunction
Reaction active
N xxxFh
G
L 14
I 0
S
H
Not operable Malfunction
Malfunction 13
xx00h xxx8h
No malfunction
No malfunction & com. reg. = RESET Malfunction
MALFUNCTION
1 15
Malfunction 13
Switch ON
Disabled 12
xx40h
No malfunction No malfunction
& com. reg. = & com. reg. =
SHUT DISABLE
DOWN VOLTAGE or
No malfunction QUICK STOP
2
& com. reg. = 7
DISABLE Ready to Switch
VOLTAGE ON Malfunction 13
9 xx21h
No malfunction No malfunction
No malfunction No malfunction & com. reg. =
& com. reg. =
& power & com. reg. = DISABLE
DISABLE
present SHUT DOWN VOLTAGE
VOLTAGE or
& com. reg. =
QUICK STOP
SWITCH ON
No malfunction 3 6 10
& com. reg. =
SHUT DOWN Switched ON
8 xx23h Malfunction 13
No malfunction No malfunction
& com. reg. = & com. reg. =
ENABLE DISABLE
OPERATION OPERATION 13
4 5 Malfunction
Operation Malfunction Quick Stop
Enabled Active
xx27h 11 xx07h
No malfunction
& com. reg. = QUICK
STOP
New com. reg.
value or
Speed Reference Value
Bulletin No. VVDED399092US Section 3—Controlling and Monitoring the ATV28 Drive Controller
07/00 Alternative to DRIVECOM State Ring
Section 3—Controlling and Monitoring the ATV28 Drive Controller Bulletin No. VVDED399092US
Alternative to DRIVECOM State Ring 07/00
NOTES
E
N
G
L
I
S
H
NOTE: All registers are integers. All decimal places in units are implied.
1. For additional information, refer to NEMA ICS 1.1 (latest revision), “Safety Guidelines
for the Application, Installation, and Maintenance of Solid State Control” and to NEMA
ICS7.1 (latest revision), “Safety Standards for Construction and Guide for Selection, In-
stallation and Operation of Adjustable-Speed Drive Systems.”
Depending on the MODBUS driver, you may need to add 1 to the register
address to obtain the correct address. To determine if this is necessary,
read word 454 with the motor stopped. If you do not read the line voltage
in Word 454, 1 must be added to the register address to obtain the correct
address. Repeat this step to verify the correct address.
You must monitor status registers 458, 459, and 460 to determine the
correct state. A logic input used to force a freewheel stop does not affect
bits in the CMD word 400.
INDEX OF PARAMETERS
NOTE: To look up registers by code (e.g., CIC, TCC), refer to the index at E
the end of this manual. N
Table 14: Index of Parameters by Address Range G
L
Address Description Start Page I
W2 to W65 General configuration parameters 40 S
W100 to W112 I/O configuration parameters 41 H
W150 to W190 Fault configuration parameters 43
W250 to W340 Adjustment parameters 43
W400 to W440 Control parameters 45
W450 to W555 Monitoring parameters 48
W600 to W615 Special DRIVECOM parameters 52
Adjustment Parameters
E
WARNING N
G
UNINTENDED EQUIPMENT ACTION L
• Writing to registers designated as reserved can cause unintended I
equipment operation. S
• DO NOT write data to registers unless you completely understand H
the function to be performed. Consult the user instruction bulletin
for additional details.
• Bit 0 is the right-most (least significant) bit. Bit 15 is the left-most
(most significant) bit.
Failure to follow these instructions can result in death, serious
injury, or equipment damage.
Bits 4 to 6: Reserved
Bit 7 = 0: No action
Bit 7 = 1: Reset faults
Bit 13 = 0: No action
Bit 13 = 1: Stop by DC injection command
Bit 14 = 0: No action
Bit 14 = 1: Fast stop command
Bit 15 = Reserved
W440 rPI 0.1% PI regulator internal setpoint 0 to 1,000
(if AIC/AI2 [W107] = PII)
MONITORING PARAMETERS
E These parameters are read-only except for outputs if they are not assigned.
N
G Table 21: Monitoring Parameters
L Word Code Units Description Possible Values or Range
I
W450 FrH 0.1 Hz Frequency reference Value read
S (absolute value).
H W451 rFr 0.1 Hz Output frequency applied to the Value read
motor (absolute value).
W452 SPd RPM Motor speed estimated by drive Value read
controller (absolute value).
W453 LCr 0.1 A Current in motor. Value read
W454 ULn 0.1 V Line voltage (from bus). Value read
W455 tHr 1% Motor thermal state Value read
(100% = nominal thermal state,
118% = OLF threshold).
W456 tHd 1% Drive controller thermal state Value read
(100% = nominal thermal state,
118% = OHF threshold).
W457 LFt Last fault. 0 = nOF (No fault memorized)
1 = InF (Internal fault)
2 = EEF (EEPROM memory fault)
5 = SLF (Serial link fault [link break])
9 = OCF (Overcurrent fault)
16 = OHF (Drive overheating fault [on heatsink]))
17 = OLF (Motor overload fault)
18 = ObF (DC bus overvoltage fault)
19 = OSF (Line supply overvoltage fault)
20 = OPF (Motor phase failure fault)
21 = PHF (Line supply phase failure fault)
23 = SCF (Motor short-circuit fault [phase, earth])
25 = tnF (Autotuning fault)
Bit 8: Reserved
NOTES
E
N
G
L
I
S
H
CPU 52
Numerics B CRC16 17
E
2-wire control 27, 40 bdr 40 CrH 40 N
3-wire control 28, 40 bFr 40 CrL 40 G
brA 41 CtA 42 L
braking I
Ctd 44
A excessive 50
current
S
H
AC2 41, 43 bus injection 44
ACC 43 connection to 7–10 limit 50
acceleration 43, 53 motor 42, 48
access code 40 nominal 52
Add 40
C thermal protection 43
cable threshold 42, 44, 50
address
installation 6
drive 11, 40
pin-out 7
registers 38
catch a spinning load 43, 49 D
AI1
image of 51 clear faults 41, 42 DC
CMD 25, 31, 32, 35, 38, 46 bus overvoltage 48, 51, 53
AI1R 51
injection 31, 46, 50
AI2 42 CMDD 53
dCl 41, 42
max. reference 40 CMI 26, 46, 47
min. reference 40 DE2 41
COd 40
AI2R 51 dE2 43
code
AIC/AI2 access 40 dEC 43
image of 51 error 53 deceleration 43, 53
analog inputs 51 communication DF1 51
analog output fault 26 DF2 51
assigning 42 loss detection 26, 47 direction
configuration 40 connection accessories 10 normal 46
image of 51 control card reverse 46
AOR 51 EEPROM fault 51 donE 40
AOt 40 power supply fault 51 DP1 51
Atr 43 control modes DP2 51
hand/off/auto 26
automatic restart 43 DP3 51
local (hand) 26, 28
autotune 40 DP4 51
remote (auto) 27, 28
fault 48, 51 drive
control paths 38
address 11, 40
controlled stop 43
PLC SMIH 53
remote (auto) control 27, 28
connection to 9 SMIL 53
reverse 41, 42, 49, 50
SPDT 53 TIM 52
speed tLS 44
display scale factor 40 tnF 48, 51
high 43, 53 torque
low 43, 53 motor 42, 52
motor 48, 53
tSA 42
preset 41, 42
ttd 44
reference 50, 53
tUn 40
SrA 42
stop
controlled 43
controller 49
U
DC injection 31, 41, 42, 46 UFr 43
fast 31, 41, 42, 46, 49 UFt 41
freewheel 31, 41, 42, 49 ULn 48
via keypad 31, 49 undervoltage
via logic input 31 line supply 51, 53
StP 43 UnS 40
summing reference 42 USF 47
switching frequency 40
V
T V/Hz ratio 41
tCC 40, 43 VCAL 52
E
N
G
L
I
S
H