i LA Joe BLAS of TPL ZS —\ a Ee 48 I Hi / Usage of High Pressure Suspension Grinder EM EL WS WED RDS eS ML fi, WHT. Ah. ATS K. KAS fA. ka. BRA. a a a Wife. ORE. OK ULUB) AUG TA. PUR CHE. EAR. HE fil. 20. He 5 ht BPW AT. iC ANA BEAT. Ai, ci. 4M SIC MANE 49.3 PMA, IRE CE GUT) I Sa Rs STP A nT The machine is mainly used for powder grinding of metallurgy, building materials, chemical materials, mines and other minerals, It can mill and process all kinds of inflammable and explosive mineral materials with Moh's hardness below 9.3 and moisture in 6%, such as quartz, feldspar, calcite, talc, barite fluonte, rare earth, marble, ceramic, aluminium vanadium and soil, manganese ore, iron ore, copper ore phosphate rock, iron oxide red, zircon sand, slag, water slag, cement clinker, activated carbon, dolomite, granite, gamet, iron oxide yellow, bean cake, chemical fertilizer, compound fertilizer, coal ash, bituminous coal, coking coal, lignite, chrome oxide green, gold, red mud, clay, kaolin, coke, coal gangue, porcelain clay, blue spar, bentonite, medical stone, rhyolite, diabase, pyrophyllite, shale, violet arenaceous stone. turquoise, overlapping rock, basalt stone, plaster, graphite, silicon carbide, etc =. ERR WN AR A Six characteristics of High Pressure Suspension Grinder LSS BRR SRALLO SY SEUPEAH EG. Ta a PB ERE, 10% IEMA TIALS AT i ete t aE e iF 1500kuf Compared with ordinary 5R4119 Raymond mill, output increased by 10% with the condition of equal power, ground pressure of roller to material strengthen 1500kgf under the action of the high-press spring ay nT LL 2 SEER IME hs 9. 8 BEY All mineral materials with Moh’s hardness less than 9.3 can be grind and processed, By Mahl IE > BFP WOH NTIA 0. 613 “EK C30 Wenyik 0.033 48K 125 HD), baer Bean nT FI 0. 013 (1000 11) Wide finished particle size range, general particle size is 0.033mm (425 mesh), Max. can be 0.613 mm (30 mesh), few Min. can be 0.013 mm (1000 mesh) A eR oe A YT SB Ed CE Dust removal effect fully meets the national discharge standard. 5. SPU HLIN SE IefL. Convenient adjustment of classifier 19 iLiu Pd AFL Joe PLR Ph EL NEE ZS ve] 6. EE Grinding device adopts superimposed and multistage seal which shows well sealed effect =, #UR. PERE Specifications and performances Table 1 WR. PRATE NE ae % fis Name ene Unit Specification. Technical Parameter leit ic. Grinder roll No. piece 5 Wee 14" HIE Grinder roll diameter*height mm 410°210 EIN LAE" NG IE Grinding ring diameter*height mm 1280°210 EPLAL AE Host speed rémin 103 JRA RBIS! Max.Feeding size mm 30 JX ii HIE Finished product size mm 0.95-0.044 Min.0.038 it Capacity uh 5:8 ShAZIN sb Overall Dimension(L*W"H) mm. 7850*8000*9700 Pie BYALA TRAN BEI Yy 0.075 SEAS (200 119 THIRAS TENA PE PIM BRE MEE Note: Finished crushing limestone size is 0.075 mm (200 mesh), sieve rate is 75% under the condition of standard production 2. Table 2 MS ALMCIN Basic Data YGM9S YGM130 YGM160 YGM190 1) Model 2258-4 2808-4 Yoiomi-4 | -YS15L1-4 EBLLAI BL eR Power (ew) 45 oo 192Kw 220KW Host Motor uk Speed (Rimin) 1480 1480 1480 1480 2 LE Model YCT200-4A | yoroq9-4 | YCT2254A — YCTL250-48 AY BT AL HLBL SI) Power (kw) 5.5KW 75 41Kw 22KW Classifier moter | 4 Speed (Rimin) __ 125-1250 425-1280 125-1250 125-1250 3 Model 2001-4 y250M-4 3158-4 Y31512-4 SOREL BL, 5 Jy Power (kw) 45 90 182Kw 250 Blower Mot! bee Speed (Rmin) 1470 1480 1480 1480 71 Model ¥U10L2-4 Y100L2-4 Yr12M4 Y1828-4 SLL er cw | 3 3 4 - 8s Ftevator Mo'er | sek Speed (Rimin) 1430 1430 1440 1440 Note: The crusher is optional according to the material hardness and feeding quantity models, choose differentinf 1H {Pies BLES 7 17 ZS i] > CVE. ALA RETE Working principle and structure characteristic YGM 130 iy Li esis ey PLR CEP AL EBL. ALS OP BBL. PEE. BERL SHURE DL. SP CHETIUL, HTN SL. MAE HAL SREP CE DL 22 8 See Pl) YGM130 High Pressure Suspension Mill is composed of host, separator, plumbing, air blower, jaw crusher, bucket elevator, electromagnetic vibrating feeder, and electrical control cabinet, motor composition (See details on the installation foundation drawing) 1, (RY Working principle JOB NL RE BL TAL ALOE POL BY): ADS 26 LC PN LAB tN LAS 0% EMRE AL HE eE Hes SPT RIE aT 4 HL. AT ALIS 2S PIE AF EE BUG BEAL Cite Tho 2 OP PTL MET AP. EP AE BE Cate dE AA Tie PAUSES REAL. ECE OP AMC GS. PRP RU Dy ibis Ba OURRE EAC Hi DALAT oe it Je Dal FMR ASRALBL. ABLNE PUR Se AL A IE, ALE TE ARS BORE Grinding mill working process (grinding material process): After the large material is broken to the required particle size by jaw crusher, then the elevator will deliver material to storage hopper, and feed into the indoor host evenly, quantitatively and continuously to grind by vibrating feeder, the powder after grinding away by the fan flow, via separator grading, the suggested fineness powder along with air flow pipelines into the big cyclone collector for separation and collection, then through the powder tube eduction is the finished product powder Air suction back into blower through the big cyclone collector upper return duct. All the airflow system is closed circulation, and in circulating pressure condition. BLT EN UDP 7 Mab iH WEIN 927 AB Bt SF Be SHUM, MATE HAG BAR URES C1 HEE 3 PY DA BE ee. WA MEHL # iad 4 AL A BLT] 119 za TAB rie He mr dat The grinding material has certain moisture content in grinding room, the grinding heat lead into indoor gas evaporation changes the gas flow, And the pipe joint is not sealed, the outside world air is sucked into, circulate air volume increased, by adjusting the air duct between fan and host to achieve the balance of air, and import the excess gas inside the bag dust remover, the residual air into fine powder collection down, the else gas come out after purified EBL ea ALM tai BLA fee ad. RIN EERE AE, AE AE TIPE ERE PIP AF RAR 2 SC i ERIE LAS ALERT Coil lL PPAR AS OF DLE EVEL MELEE PRETTY RSE, TEE PEALE PS OG EAE led Bet YOO ASHES AWE EEA Z Ti). HEURES IPA We BAG Ara) OP APS FA ots JG (BU HL Ag" PLL BLAME ff 11S 2S oy ene i. PE abe ring AS da The working process of the main engine is to drive the center shaft to rotate through the reducer, the upper end of the shaft is connected with the plum blossom frame, and the roller mill device is installed on the frame to form the swing fulcrum. The roller mill not only rotates around the central axis, but also revolves around the grinding ring The lower end of the plum blossom frame is equipped with a shovel system, which is located at the lower end of the grinding roll. The material is thrown into the roller ring during the same rotation process to form a cushion layer. The material layer is crushed by the rotation of the grinding roller to produce an outward centrifugal force (extrusion pressure), thus achieving the purpose of grinding Ay UTAH 5 AE LE Ae LD by Wee. HB esa ee ee GB CEA, HE ASA AWS 42aE 7 WES AEDS Py Aik, HEMP 5 DB IAL aT Ee URAUBLIEBY s SNE aL HAMLET TRI RAN BY Pay SLI PB TRL A AHS ACE BP CGA BY RK A his BY PAE Separator drive blades rotating which are on the turntable through adjustable-speed motor, forming powder gradation. The blade rotational speed is adjusted according to the finished powder product granularities size. If you want to get a finer granularity powder, you must improve the blade rotation speed, increase the contacts between blade and powder, make the undesirable powder was into the outer wall away from the air by the blade, and coarse powder due to the gravity into the grinding chamber for resharpening, qualified finished powder product through blades with air suction in the cyclone collector, powder is collected after the separation between the air and powder Ac Bie AN GSAS OP Fe BP BL Ee #3] PETE. MT URAL AM Fear Ab Pee ite PE OURE OP I Ira ORR AS RISC AT ad Ds Pl) 8 CIE CE GGL TS SEE) PEPE IT LA CATED. IN BE HE oP HP eh Pe GE aa AR RR Fy Wop We Be a RAL» Rb BUR Sh OMS BE) RUC RSF Bo 2 BIE Bets Gini de, 2 PLES HALE BE, PURGE a8 Bie 7 BL SAE PABST. NASR FP ABE SU iE BTL The big cyclone collector plays an very important role on the performance of the mill, powder flow into the collector is at high rotation speed, after separation of air and powder, airflow over the garden wall of the cone shrinking inwards to the bottom of the cone (flow natural length) form a rotating cylinder upward air, then powder fall down by separating to collection. Due to the upward spinning core air in negative state, bottom sealing requirement is very high, so the collector outside air must be strictly separated, otherwise be collected powder will back away by the core flow, it directly affects the output of 4 at 19 GLiL TS His BLE eh ATES OD the whole machine, so the bottom with a lock powder collector, its role is to separate the barotropic gas ‘outside and negative pressure gas inside the collector.this is a very important part, if you don't install locked powder or the locked powder tongue seal untight, it will cause no powder or the less powder, seriously affect the machine capacity 2. 3BLSEHREGE/ The whole machine structure features (1) PBT BLYEBL WY. Te. AEM Er aR SORA, SORE AE AL AINE U DS, ESTE GH, Meth ep ISE a nNe hh ‘The whole grinding mill is vertical structure, its characteristic is to cover a smaller area, form a strong complete sets, from the block material to crushing to the finished powder product, packaging, can independently form a producing system C2) PBL ATE I PPB CANIS), TIA SIT ANE 98%, LHD 98%. iki i FY ABLES Br ke AS EE TET The fineness of the various powders milled by the grinding mill is uniform, which can reach 98% of the required fineness, that is, the through sieve can reach 98%. This is other grinding equipment can not be competent 3) BP BL EDL fea Be RH RAL OL Lae PSH Lad A ey 4) th A APRA. GHEE. PRP ALY EEE Ly Transmission device of host of grinding mill adopts closed gear box and pulley, stable transmission and reliable operation, the important parts adopt high quality steel to manufacture, so the whole machine is durable, stable and reliable. BAIT UME. uk AL AGE ite OGRE. tik HLA a Vi WIP ATL. HEA iy i Grinder electrical system adopts centralized control, model selection is advanced and reasonable basically can achieve unattended operation in the grinding workshop, vibrating feeder with small size and light weight, feeding uniform, easy to adjust and save electricity, convenient to use and maintenance. Fy BELA ZEA. Pick Installation and debugging of the whole machine 1, Ze FT A) 4E & SEG The preparation before installation (1) ERP BLiz WARD TH. PAD SWIG AS AS BEET INE EE yb ie Ae 1M LB eat. Pa GE BLA IEE AR. BRE GE Se Fi FE Before the grinder is send to site to install, it should be properly kept, exposed surface shall be coated with anti-rust oil, and to avoid rust and water into body, a maintenance system should be establishedi] 1 fos PLES fh ABE ZS - BL EP PLI AER. AIH aba BUY 15 KIM (2d dis AE IEA ANS SAE MAP Df A 8 Ee PRUE IE AUT A SHE RE, TP LM RP ERT. AEB ED FEN The workshop and foundation shall have sufficient height and installation position according to the size of the foundation drawing, and the ground foundation of the mill shall be made of high standard cement and must be buried with steel bar before pouring the base, and the piercing pipe or wire trench shall be embedded. After the cement foundation is poured, there must be a maintenance period of 15 days. (3) EAT 5-6 IMR EL. 8 ent) ‘There should be equipped with 5-6 tons of hoisting tools, for installation and maintenance. (40 AOS ALM OT MAIS ek 6 OR Loh + OP ALi 1 WINGER PEGE NE Ja SOR) Ae AR UN ACE 8 TS eK SATE RIE Grinder from the factory to use for more than 6 months, the host central axis system, transmission device, roller device, separator oil pool, etc. shall be checked and cleaned, after check and clean should inject enough lubricating oil to all the parts 2, BPRYDLI 2A (ULF 1 Sea ae Fl) The installation of the grinder (See figure 1 installation diagram) C1) PY ARH BLN AA PSST AT EIS BAL HNACT HIE SB” Aid Teed AD 15 Ale AMR Hi AN PT ELA First of all, put the gearing pedestal into the pit and fill level up, pay attention to control a certain height, and then use the gradienter revise the above plane "B", at the same time put the anchor boll into reserved hole Ve tls HR ee de TA AR C2) EBLE. CORT ETE CIS Fa PIT a ak De BE lhe fh PERV E, loltht Ban WLIE 2), SEITE TARP Re SA I. Be ON WNEWEMENL, HANH RR. TE ASTSIMENZ bP 0.1-0.3 SOK, BY CATER KY 0. 3-0.5 AK, WMI SBMS OP 2 ful lilpit Mey 20 3 ee Host installation. Before installation should be on the base bottom plane contact with cement foundation and anchor bolt connection between rubber cushion pad (see figure 2), and then use plane frame to revise pedestal plane “A’, calibration points are cross reticle four points, at the same adjust reducer and motor leveling inclined irondifferent axis degree should be less than 0.1-0.3 mm, B. C non-parallelism shall not be greater than 0.3-0.5 mm, the gap M between two coupling shafts B and C should be 23mm Bi PEG PLY foe FE AM es HE Ne fee NA Re AGE (ESRC AOU A A, HAD ASAE AT aie RL ER EGTA PPE ee Ee HEA CL, ‘The location of the pipework and height shall be installed in accordance with the general drawing 6 ul SE 19 utTOP os BLAM BS fie ATER ZS oa) layout and shall not be any change and heightening, each pipe joint shall be sealed and can not have leakage phenomenon after tightening. Electrical equipment should be accurate and reliable, commissioning after installing all parts 3. Wit (2324¢iRHL) Debugging (Empty running test machine) C1) HR Ag ARS 14 SUP EUR ee, (SEMEN ALN BLS SMO BIL TERE PHME MEH Ce 220-230 SAK vA PY The height of pressure spring (the effective height after compression) is lower, the roller for material FE CECB GTS FF ere pressure is greater, its production is higher, but it should be based on the load conditions of the main motor. The working height of the spring should be controlled within the range of 220-230 mm as the grinding roller is gradually compressed. (2) 220 LAL Hb ale RLS ih 45 791 WER. BAP Le TEAC ACBL. AE eS EA Ws pear. PST BLY LidWL Ach P17 asi; VA Laes id 80°C HATH A 40°C. TNL or PALE Re OT TH WL 3, Empty running test machine, before the no-load trial should wrap up the roller by steel wire rope, avoid contact and impact between grinding roller and grinding ring, and then the hast idle running of commissioning not less than 1 hour. Host run smoothly, the casing oil temperature shall not exceed 80 ‘C, the temperature rise shall not exceed 40 C. Host and separator rotation as shown in figure 3. WER. ASE ATR Te AL (3) SELMER APHL, FRAME NAT ME INAR. RST the Hit 70°C. MSb ATRL 35°C eHIMLIE ASG Soll LE Blower should no-load boot, loading before stay working properly. Then observe its smooth operation, no abnormal noise and vibration, the highest temperature of rolling bearing should not exceed 70 C, rolling bearing temperature rise shall not exceed 35 ( BLL I Ase 8 sinh. WRAL I TE aS RELA Fe ‘Be. WAP BEA ay HEL Te WL Go SEAL A EM AS Loading running time not less than 8 hours, the whole machine no abnormal noise after the grinder working, the pipeline joints without air leakage phenomenon. Keep the solid tighten again after commissioning ,then can be put into normal use T\+ BERLEPEVERLAZ/ Operation Process of Grinding Mill JP STH. MiB CER A Be We | GMT AE SB AE DAA ILI SO Bag Te] EA FE ART FEI, UNEP DT LG GALI AST 1 St Before starting the grinder, check whether the closure of all access doors is tight, check whether the jaw clearance of the crusher conforms to the size of feed material, adjust the speed of the analysis machine to approximate the size of finished product 1. 420. SLE P HL’ Start the machine in the following order 19 4MTEL BLAM iE A FTP ZS il C1) JFAy Abs TL: — Start the bucket elevator, (2) JEATSISRWEE BL: — Start the jaw crusher; C3) TPE CHIEN. W2iSr PBL: After material into stock bin, start the separator; SAUL SET TY HAR Start the blower (Start with empty load and load after normal operation), C5) WS TL. CEA TS LIPASE fia 88 BU 2) HEL DNS S22 LS IE Te A PEMUP RD AR UR. TSE OL 2 NL UL BLE RIL Start the host, at the instantaneous time start the electromagnetic vibration feeder immediately. Thus ih grinding start working. Easy operating sequence table is as follows’ "Start elevator crusher--separator--fan--host--feeder 2. PEBLIBE AL BS MGUY CTA) BL When shutting down, shut down the machines in the following order (1) AOGPREPRINLEE IAG: First close the feeder to stop feeding: C2) By SP TA EE BL Stop host after about a minute, EEL SRA Tha 3) mM, ‘Stop blower after blowing off the remaining powder. 1) Beh RAS PBL Finally close separator, PES AE 258) BL TPL 82 kL BL — 4) HEB. The order is: feeder--host-blower--separator. PEAR TALIS A a. ARR DL a ERED TP RESINS ch fi SE A ig Bay Note: Elevator transport a certain amount of material into stock bin, stop crusher first then stop elevator, this should be change by the storage capacity 5) ORAL CE ae LIN ATE Ba et Wa. BERET ae 42. WE LCE PE tay ib a) Bee AS Pi ON GE TE RI COS Le E ie. Re FF LIBS SHRM, APP PUBS ime S.A oy Don't allowed to add oil at will when working normally, to ensure production safety, grinder happen Web BL abnormal noise in any part, or load suddenly increases, it is necessary to stop the machine immediately to check, troubleshooting, so as to avoid major accidents. Continue to boot must remove excess stock material within flour mill, otherwise it will affect start up when the current is too large when boot -E, #808 K4/ Lubrication System AY UE NE BLE Wie. ede Vy Vsidk AF MN. ALI Ci Me LA ATT TT DS AL ATT LWT be AS J 300 EAB SP "} sds wh) fe, WHE RANT, EURRP ea Ash PP 1/2. ak eB alibi ea PE yal bated AS P80 EK GTR AS AUT PSD CE In order to guarantee the normal operation of the whole machine, and should refuel in accordance with the requirements and methods in the following table. At the same time, often pay attention to theHLF duc BL ks a {PBR 28 change of gearbox ail level, the height of worm gear oil box, the worm oil not less than 1/2. The height of reducer from bottom to up not less than 300mm. The height of separator oil pool is up oil pointer not Jess than 80mm. (Lubrication part and grease names are specified in following table), i] TA - ans sae ena | svicinhint SIS aie Lubrication type a HB ai i PC . | subriealon YP® | Lubreatig oil _Lubrieaton | Every refueling 44) Note Lubrication part AY iB name points ome Labor Fuel tank EBL tsi 4 2 1-3 day Host central shaft nee Syeaae 1 3) MOS: 4d 4745 10 2olass Roller device MRA en ‘pan No.3 MOS: G . oy SN BLS RIE com an instead by v posite 2 4 month: Blower bearing seat calcium base calcium pase Grease grease ait Spb HLA RE ° 2 45 days Separator bearing seat HTT Lath AK HE Y 2 + month Elevator bearing seat PREFER PHL 3 AH Hill ik FAL tt q HU-40 engine oll 1 Keep the oil level PA sea Elevator turbine box Refuel’3 months ine # Oe. ahi. Bei v HU-40 engine oil 3000 hours Reducer Maintain clean refuel 2 bi BL atte Oe. ik. Bah ¥ | Hu40 engine oi 3000 hours Separator oil tank Maintain.clean.refuel #428423] 804}/ Electric Control System Wy BLL Avi EK FM Ly See NAT PS AL IG WEDD RE ALAC. BROPBTBL. ORAL, SA ALLL yA eis AN BL, SA Re, UL Wik a #5 Fl Ped © Grinder electric control system are concentrated in a control cabinet, synfuels fiasco launched successively shall be carried out according to the level of operation and procedures. The machine, excep! for the separator and feeder, the remaining synfuels fiasco motor are the general ac asynchronous motor. Specific principle circuit see the principle chart (FIG. 5-6), 9 Wl Ik 19nf PAD A i HL fe he PEE ZS) 1, SEBL. DLA 4 3) dzHHl/ The start control of host and fan ALLEL T SOK W, FOIE HSI. o> SOK WRIT ALE jt SURUBL ACT AES SAIS The contral system, the motor capacity greater than 30kw, adopts step-down starting, less than 30 We PPL RTE fa kw adopting direct start. In the system, the fan is started by star triangle, and the host is started by extension triangle. Af oH W2Gie, Mab. "jun (de ade. de iL ns AE UL a AE AE AE I TG 6. AR pire Gib Wig Start-up star triangle is connected to the normal operation, control circuit consists of contactor and time relay automatic switching, users can adjust according to the startup conditions, Time relay is generally adjusted to extend the time more than 6 seconds, the user can adjust itself according to the starting situation 2. TRA02A RLIEE/ The control of vibrating feeder HUES LIZ Ry II HGRA 4S RI 8 VRDTALIR. FER EHO) DAE & 1 ff Wea) PAL Ml oY Bhs Ee ad OP Dip BE TE aS» AS ‘The structure principle of electromagnetic vibration feeder, the vibration machine is a double particle orientation forced vibration system. It is composed of a fork armature connected by a feed tank, which is. suspended at the lower end of the silo and has a certain swimming gap in a free state, shall not be stuck or with its collision phenomenon, so as to avoid noise at work C1) HAMIL ee Ii. BEETS. LIP VIS ti teat. Br ARR, HEIR ET PEA CE sz EP BE PCL BR A PPR 1.8 KA. FEE ROP ATT ei. Sper Asg at eb dz After electric vibration machine installation, loose the screw effect on the positioning connection fork(3 for upper and 1 for down), after loosening then tighten with nut, open the electric vibrator back cover, check the gap between iron core and armature should be within 1.8 - 2.1mm, and both should be cleaned in a parallel. The screw should be tightened, and finally install the cover and fixed ee VELA UE 1 JEANNE CE 1. 8° 2.5. AL CE 1.2 ee MRE Le es Lb dhe en at A Wad) IPR Co ff | eB aA AL APA SE © SOV EL I BBE OL 5 AS. MTP EL aL TTS BIL (PTS ASH AL 2 Ay HG ANS aie TBA Electronic no-load test, the electric cabinet adjust amplitude resistor R1, from small gradually increased, the amplitude should be between 1.8 - 2.5 mm, the current is 1.2 Ann, continuous working hours,whether the amplitude current is stable or not; when it can normal open the gate of silo to feed, 10 ¥ 19 UELi ffi he PLE th £7 BRE ZS oe] observe its feeding current is stable or not, allow the amplitude decreased 0.5 mmiif the current amplitude of rating still not meet the requirement of quantificationally, tilt vibrator hoisting of 20° angle, to meet the requirements of the feeding 3. SP HTHLEBHI/ Separator control AP MEME EASY SLA M2 tlk ALA i), Su LVL deh eh, IL hy FE AILEA DE NLD PY AISA Pr it HRA FAL, pA PE OS) PEE A Ce FACET vr bet 2 ills DOP, ie HHL ik 9 Br BLAS PDE Separator transmission adopts JDLA type speed adjustment motor, through electromagnetic slip controller button on the control cabinet to control, start button squirrel-cage motor parts first, and then close the slip power switch, adjust separator required speed inosculates with the required fineness (particle size), so as to control the particle size of powder. Ty ERDAL AE ARIE Preventive and maintenance of grinding mill 1, EET HLAN RET. ee ACE WEY WLR TMT TE #1 GAL es Ah WEE A Ds iLL ZT APES AL CTE AE. ZA BE AM BOAR Ul When grinder working, there should be fixed personnel responsible for the supervision, the operator must possess certain technical level, before the grinder installation must take technical training for relevant personnel, to make them understand the principle of the grinding and machine performance, familiar with the operation procedures. 2. Astle Lies PES Ue he IE LE P s H hess DANY BE ¢F RS MEY Hote TLL LA Aa J A feild Fy AEA LIE LAE 2S To make the grinder normal work, should draw up equipment “maintenance security operating system" in order to ensure the normal and safe operation of the grinder At the same time to have the necessary maintenance tools and grease and accessories. 3. EBLE Pend SULT. SeaIhAT Re. WIND AL aD CE AULT WL Des Aap 14 Ye wR aR Sy Tif bab AT VE Wane BELUISUETS HEAM RS AE, AAT AT RST Gee Ae TN AL After grinder using a period should be for maintenance and replace the wearing parts such as roller, grinding ring and shovel knife, before and after roller device using, the bolt and nut of the connection in the plug should be carefully check, whether there is loose phenomenon, lubricating oils are added ‘enough. 4. EAR AL ETIINY EL SOO ASIN Ac 4 25 FAT CPE ASCE MEINL BEE ES AL HN EAI. AP SATE. UT Jn ae See When the roller device is used for more than 500 hours, if the roller needs to be replaced. The rollingIATPID AE oc HUES fi ATP ZS bearing inside of roller set must be cleaned, the damaged parts should be replaced, refueling tools available manual pumps or grease gun. he ASL HEBR ATI Common failures and troubleshooting methods POR LAE UGE A Po EAE we Wf fee AUT RHE AT Meh BE When there is trouble rise at grinder working, should solve as following table ivi WL 818% Common breakdown Te ASN Br ET eb A No powder or less powder 2. ud ere Lee Finished powder too thick or too fine 3. HLA ETS Mii Th. DUAL ELA F Re Host current up. host temperature up.fan current down “£15051 Reasons > ABU RS ACHES, SES AN fd powder lock not adjust well, untight seal, Ka cause powder suck-back C2) HR IIIEH AS. Pai A Shovel wear big material inefficiency 1D SPAT BL Se aPs a5 LAs he a 2 TT Separator wear terribly, malfunction separation (2) RUBLE AS 4 Fan wind magnitude is inappropriate (3) SPH BLE AGE Separator speed is inappropriate CD SBE SA AT Buia Thih. ULL Feeding too much Air duct was blocking by SGU RERPRLIR, ti si RRAR EZ pL powder Exhaust pipe not smooth iF R72: Trouble shooting 1) BEPC ATI EAS See BT. 2 a A UE EEE check and adjust powder lock wel, found air leakage should be blocked 2) METS Replace a new shovel EPO Hy Ri UNH Replace blade and turn down wind to solve too thickness 2) seme gicty o Turn up wind to solve too fineness 3) aR Oe PLA ia SD ALE Adjust separator speed (1) iki Reduce feeding,Clear air duct af fh. BRAUER accumulated powder 2) IEA Pehle BLA Turn up else air duct valve control feeding > HEWLYY iN material temperature under 6% JOM Tee AT tic) Host with big noise and big vibration CD) EB EDGR BLS (ESN AT fill. DERM APA ACHMD BR, RR He Hal) ‘Small feeding,host and transputer disalignment, Tow connecting shafts 1 interval, foundation bolt loose C2) BERT ARGH ‘Too hard materials, impact force big C3) GRASS pal ei i Grinder roll and grinder ring deformation terribly (3) RR, RTE I WE, RE jt Sd Tt Adjust feeding magnitude . looking for correct coaxially, adjust interval between tow connecting shafts (2) tlie HEB BLE Reduce feeding granularity (3) HLA Replace grinder roll and grinder ring 5. ULAR! Dp Bs AS i Re Kast SB HB aR aE Hea 19 iin PHL fue PLASC fh PZ Fan vibration Blades accumulated powder or blades wear imbalance (2) SBR es Foundation bot loose Removal blades accumulated powder or replace blades 2) eae Hw INE Tighten foundation bolt 6. fe Hed Me ANSE EAL al Gearing and separator oil tank fever Vy BLA IE Aa Fit Rabe Big and thick oil viscosity,thread pump oil can not on lead to parts pt bearing lack oil ald AS CROP PLANTS ALTE GL SRA Check the ol brand and viscosty in ine with the requirements or not (2) free ay Wi Blige g check separator running direction 7 NSAMEHE PE i a Be He Powder inside grinder roll device and bearing wear easily C1) dale A lelat hs Lack oil seal ring damage C2) (CMe 2 ENS ALL Lack clean and maintain for a long time C3) Fae gland bolt loose ea iia A> Hebbel] Refuel timely according to the provisions (2) ne Wieah ei A Regular cleaning Replace the oil seal (3) RIMMER bike Fastening bolt,avoid loose to. SEARLS BEB BE Model of each bearing and name and quantity of wearing parts Ae Hy LICH) Sa LG + Har AE id siQh The bearings used in this grinding mill are shown in the table of rolling bearings. The purpose is to ‘facilitate the user to purchase 3 i | He i Name. AEH specification FI Which parts, No an AI TINUE Rh 1 50x070x10 1 Framework oil seal Oil lank bearing seat cover AL vite > 70x 90x12 1 Framework oil seal Oil tank cover Sec ee 5 190x0240x18 2 Framework oil seal Upper main shaft PRIS . EAP 4 130016015 2 Framework oil seal Lower main shaft RL . HEMMER 5 O1Sxo150x14 15 Framework oil seal Roller bearing room gL SAL 5 ©85x0110x10 1 Framework oil seal Reducer PASI lL 7 130xe160x16 1 Framework oil seal Reducer g | fli Bearingn234 | @170x@310062 EDL L. Host (Upper) #13 19 iis] PAE e BLP PLB ZS oi] 9 fil Bearing 22226 | 130x230x64 1 EAL F Host (Lower) 40. “ili Bearing 51332 160xb270x87 1 E:ALU F Host (Lowest) 44 fle Bearing 32317 kook, 1 INE NL Reducer 42, “ilk Bearing 22318 90x190x64 1 wk HL Reducer 13, “ili Bearing 32320 | ©100x215x73 2 ei HL Reducer 44 {ili Bearing 32326 | ©130x@280x93 2 LULL Reducer 45 | fil Bearing 32316 | @80x0170x58 5 P6412 FL [ Roller device (Upper) 16 {ili Bearing 22320 | 100x@215x73 5 Roller device (Lower) 47 {liv Bearing 6310 | ©50x0110%27 1 WM Claseiner (Inside) 7 Bearing h , 418 21311(1311K) P50x120x29 1 oy BYALA 9b Classifier (Outer) 19 | “ili Bearing 30315 75xP160x37 1 47 Hr HL E Classifier (Upper) 20 fil Bearing 30312 60xb130x31 4 4y UrHL F Classifier (Lower) 24 fil Bearing 22316 PBOxD1 70x58 2 AL Blower oo SPB-3150 1 4 Or HTHL S84 Classifier V-belt 23 C3150 / 6 UNL RP Me 2 ae High-pressure suspension grinding mill (electrical appliance) client wiring table TELL Pe PE Bi Posi LLB ee a tk AN wees mee Main circuit client terminal Humber Control circuit client terminal number 2.8 et ve agg yy | MEER AIT 1 AK Hi 08S Raa Spek Ae Power Cross-secti id 24 ALE Name Terminal on of Terminal | Cross-section (KW) ty aty number conductor number | of conductor HEAP AL 3 UV 28 3 / ' 1 Evevator WEHEBL 18 2ur2vi2w 6 3 / ! ! Jaw cruhser ar NT BL | FOIF7, 78 BU/3V/3W 4 13 15 5 Classifier FO/F4IFS PAWL 88 aU aviawt 25 6 1 po} % 14 We te 19 OLi] TH AF Ive HL BRE ee ATPL ZS Blower auziav2iawe2 BL SULISVIISW1 75 35 6 / ! Host SU2Z/SV2ISW2 RAL 0.15 / ‘ ! vue 15 Feeder MUU TE Distribution / LUL2LaiN | 3*95H1770 4 / ! box incoming wire FPP ER RIT BS JA RE, cas HK ERE AY ma The listed conductor cross-sectional area is copper conductor, the data is for reference, the unit is mm? wok 19 oti) TAF Joc PL BE i FTE ZS El elec aE Diagram I The Mainmotor Sets The Diagram Barb Bolt Base ih Bo ee Fi. Rubber Crash Pad OR Ete Fl2 Seca Re Rea Diagram II The Crash Pad Sets The Diagram 16 WIE 19 HEFis PLP Us 1% 170 ZS 3 PLANS HOLS Diagram III The Grinder and The separator 4 BS mike Diagram IV Principle of Star—commecting IT Wl Ie 19 HLTTL Dec BL fe AFB ZS ti Control power supply pilot lamp SM MPRAT Motor for Jaw crusher ¢lectro— magnetism speed regulation con— troller DT eae igs Electromagne— tism vibrate controller FERRE RSL des AS BERR S OLAS Ma eA Diagram V Eletric appliance control cabinet diagram O18in PA {Fi es BL pik BF te 7B ZS) — iil Jaw crusher Busket-elevator Feeder Separator Grinder Blower REA BEF EL HL aie 6 SLL HME Contral—case ~380V 6 SOTA Diagram VI Diagram of Pipeline Winres 19 HL Ik 18 ue