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Worldwid Contacts www tyco-fire.com DV-5A Automatic Water Control Valve Deluge Dry Pilot Actuation Fire Protection System 1 1/2 to 8 Inch (DN40 to DN200) IMPORTANT Refer to Technical Data Sheet TFP2300 fer warnings pertaining to regulatory and health information. ‘Sean the GR code or enter the URL ina web browser to access the most Up-to-date electronic version ofthis, document, Data rates may apply. docs jel;com/tycofire/dv-Sa-auto- eluge-dry-fire-pro-1-1_2-8-in ava End Connections and Weights — 1b/{ks) Nominal Vive Size End Connection Wal Inches General ‘enh ae 2) 2 )2 )4 > >=). Description trier | ouret | or | ceo | or | oo, | 8a | mm | oo) The TYCO DV-5a Automatic Water [wea | twa | 25 | .2% | wa | wa | wa | wa | na Control Valve Deluge bry Plot Actar ci | oi Ston ts a-diaphvagm type vate that [Sy as | as | ms bam oe) can be used in deluge fire protection roove | Groove | ata) | ta | 7.2 | an | 0.3) | 60.3) | (148.3) Systems. When propery tmmed, the ‘double seat design of tre Dv-Sa Valve | Flange | Groove | wa | wa | 88 | 498, | 62% | ma | dit flso provides acluation of fre alarms tpon system operation The diaphragm style design of the DV-5aValve allows external resetting, The OV-5a Deluge Dry Pllt Actuation applicable standards ofthe NATIONAL providing for easy resetting of adeluge Valve is offered with the DV-5a Valve FIRE PROTECTION ASSOCIATION ‘system without having to open avalve and separately ordered semi-assem- (NFPA), in addition to the standards of handhole cover to manually reposition led trim as shown in Figure 5 for ease —_any other authorities having jurisaiction. 72 | ae | 204 355 Frnge | Flange | wa | wa | ay | tS | dh | wa 85.5) 4 clapper andor latch mechanism. ofinstaltion. Failure to do so may impair the perfor- Shaniberresets the valve, "#9" The DV-54 Deluge Dry Pilot Actua. ™Aance of these devices. ‘ tion Valve is offered with or without a The ewner is responsible for main- ‘The DV-5« features internal and exter System Main Control Valve, taining their fire protection system nal coating of the valve to provide land devices in proper operating con corrosion resistance. The external co rarer dition. Contact the Instaling contrac foslonretctance ofthe pony coat for oF product manufacturer with an permits the use of the DV-oe incor The DV-Sa Deluge Dry Pilot Actua- {001 Broduet manufacturer with any Tose atmospheres associated with tion Valve described herein must be Teane iybee of eidustil psosessing Inslaled and maintained compa Flants Std outsoornstalafonss with tis document, as wal as wth the Page 1 of 18 APRIL 2022 TFP1316 TFP1316 Page 2 of 18 Nominal Valve Size ANSI Inch (ON) item} Description faty.| 1 ¥/a(DNao) [ 2(0NS0) [| 3 (ONE) | 4(ONT00) | 6(ONTSO" [8 (DNZ00) PN PIN PIN PIN PIN PN 7 [Wate Boay 1 WR NR WR NR N/R NR 2 [Diaphragm 7 | sas000020 | $45000020 | sasoo00s0 | s#5000040 | sasoo00e0 | #9000080 3 [Diaphragm Cover [ 7 NR NR NR NR NR WR “4 [HexBor, Shot | 2 | sastoocor | s#5100001 | sastoooe | sasto0008 | s4stoo0ca | _sastooc0s 5 [HexBor.teng | 2 | sastooo1 | sastooor1 | sastooo1 | sastooo1s | s4sto0ore | _sasto0018 6 [Lin Washer z= NA NA sasiooz1 | sasioocz2 | sasro0023 | _sasto0022 7 [Hex Nut 2 [_sista00a1 | sas100087 | Sastoooa | sasio0ca | sastoo0aa | _sastoocas: @ [Hoist Ring 2 | sastoooa" | sastoocas | sasioooe | sastoooa | sasioooe1 | _sast000at © [Flat Washer 2 NA NA sasro0024 | sastooc2s | sasro0026 | sasto002s, 1-1/2 AND 2 INCH ‘VALVES ONLY. sano sinew VAIVES ONLY FIGURE 1 DV-5s VALVE ASSEMBLY AND REPLACEMENT PARTS Flange Driling Speciicaion Dim A Nominal Bor cicie a Nominal Dimensions in inches and (mm) ameter ‘i ans | ansiaies | 15070052 ] wsmaao | aszize dim 8 ines | fehneas) | hater ‘Wo aor ste ale [spale[spa]e|slale [nw 3 [eoofors|,| sa] o78 [4] 500 ose], | ars] on |, ceo_|d8t9] 88 | ¢ [abo] aaa |® Boa) Gea] [ciao] dao Bor Hele 4 | 250 fos |_| 798 | 075 [4] 280 | 080] | 200 on |p crdoy_|ebers| a | ® lcot] da | ® [ceo Re] ® [78] Fem | ®| vores = [sso foss|,| eas | oor] 245 | 07515] 925 | oar |g ae bo [eat] e28|# late] Go| [eto] aay] ® fesso|iexa|* | Sisestens | rzs foe |, | ster] 00: || 12 | 075 [yp] 130] oar || sssisuetinsa rw neon obo [does] o25| § \e08o) 220] [e000] Gam |'2|deza) erm |e] Seem TABLE A FLANGE DRILLING SPECIFICATIONS TFP1316 Page 3 of 18 Pon Pon beswrpton Part Sizes, NPT Inch per ANSIGT.ZO7 THR (ONAG)| ZONED) _[_s(DNEO) | 4(ONI00) | 6 (ONTED | B(ONZ0) Pi_| Diaphragr Chamber Supply 12 12 12 12 12 12 P2_[ Water Supply Pressure & Alarm Test v2 12 12 12 7 17 Pa | Alarm Actuation a ae a ai a a Pé_[ Automatic Drain Valve 12 12 12 12 12 12 P5_[ System Oran aA ae wa ae a a P| Main Drain ai 3 7 z z z P7_| System Air Supply Not Used forDeuge| v2 12 7A 7 1 1 SYSTEM OPEN TO ATMOSPHERE WATERFLOW To SySTEM valve waterway OXF DIAPHRAGM ‘Sear wine — Avan ont DIAPHRAGM WATERFLOW CHAMBER oupuianane OALARM CHAMBER OPEN TO. AUTOMATIC ATMOSPHERE @ DRAIN VALVE AUTOMATIC. OAPRAGH amwosbriene MPHRAGM DAN VALE CHAMBER ‘OPENING suPPLy PENI FROM WATERWAY URSTREAM WATER SUPPLY - PRESSURE & ‘SHUT OFF ALARM TEST Valve WATER SUPPLY WATERFLOW FROM WATER SUPPLY FIGURE 24 nQURE 2a ST GONDITION ‘OPERATED CONDITION DRAIN FROM SYSTEM RESIDUAL ORAIN FROM SYSTEM vave WATERWAY olaPaRwGn cear vawve o1mPHRAGM @ WATERWAY eve MUTOMATEALLY omen ORAN - R DRAIN DIAPHRAGM ORAN ITS SEATED See oN CHAMBER, Postion, olmPHRAGM CHAMBER SUPPLY FROM UPSTREAM NaN SIDE OF ~ MAN DRAIN SHUTOFF ORAN OPEN ae close WATER SUPPLY SHUT OFF WATER SUPALY SHUT OFF FIGURE 2c FLaURE 20 SYSTEM DRAIN CONDITION RESIDUAL DRAIN CONDITION FIGURE 2 DV-5s VALVE OPERATION, DELUGE SYSTEMS TFP1316 Page 4 of 18 DIMENSIONS SHOWN ‘ARE APPLICABLE TO ALLEND CONNECTION “CONFIGURATIONS ‘AVAILABLE PER VALVE SIZE 1 Sosy ms 2 Inch (NAO) ® = 2inch ta t3.a14" ae a 3 won, (Ona0) sean (25 mm) Anch Sn £8 inch (ON200) FIGURE 3 DV-5a VALVE TAKE-OUT DIMENSIONS Technical Data Approvals UL and C-UL Listed FM Approved VdS Approved" LPOB Approved" EAC Approved Listings and Approvals are based on DV-5a Deluge Dry Pilot Actuation Valve being trimmed as described in Figure 5. For local EMEA regional approvals, butor. DV-6a Valve Components for the 1 1/2 in. to 8 in (N40 to DN200) DV-5 Valves are shown in Figure 1, The DV-5a Valves are for vertical installations. They are rated for use al a service pressures of 20 psi to 300 psi (1,4 bar to 20,7 bar). The take-out dimensions are shown in Figure 8, and the flanged connec- tions are available drilled per ANSI, ISO, AS, and JIS specifications (See Table ‘8). Threaded inlet and port connec tions are available in NPT or ISO 7-1, Threaded port connections are NPT threaded, Note: PNI6 flanges are pressure rated to Year Valve Trim The maximum pressure rating for the DV-5x Deluge Dry Pilot Actuation Valve 's 280 psi (17,2 bar). When the system pressure is greater than 175 ps! (12.1 ba), provision is to ibe made to replace the standard order 300 psi (20,7 bar) Water Pressure ‘Gauges with Separately ordered 600 ps! (41.4 bar} Water Pressure Gauges. If the addition of an Alarm Control Valve 's desired or required by the local AHS. the Alarm Control Valve noted as Item Hin Figure 8 is to be a separately ordered electronically supervised nor mally open valve. External trim connections are NPT threaded. EMEA trim Is provided with NPT x ISO 7-1 thread adapters, Pressure Loss ‘See Graph A Detection System ‘See Dry Pilot Actuation subsection, Materials of Construction Valve Body Epoxy coated ductile iron per ASTM 536-77, Grade 65-45-12 Diaphragm Cover Epoxy coated ductile iron per ASTM. (A536-77, Grade 65-45-12 Diaphragm Polyester fabric reinforced, TEFLON coated, EPDM rubber per ASTM D2000, Diaphragm Cover Fasteners Aluminum zine coated steel Common Hardware Trim + Common hardware pipe fittings are galvanized or black as required and are malleable per ASME B16,3. + Common hardware pipe nipples are galvanized or black as required and are Schedule 40 per ASTM AS3 or NSS. + Common hardware compression fitings are brass per ASTM B16. + Common hardware tubing is Type L copper per ASTM B88. Operation ‘The TYCO DY-Sx Valve is a diaphragm style vaive that depends upon water pressure in the Diaphragm Chamber {See Figure 2A) to hold the Diaphragm Closed against the water supply pressure When the DV-5a Valve is set for service, the Diaphragm Chamber is pressurized ‘through the trim connections from the inlet side of the system's main control valve, Opening the Dry Pilot Actuation trips ‘the Model MRA-! Manual Reset Actua- tor. Tripping the MRA-1 releases water from the DV-5a Diaphragm Chamber faster than it canbe replenished through a 1/8 in. (8,2 mm) resteietion located in the diaphragm chamber supply connection. Release of water through the MRA~ results ina rapid pressure loss in the DV-5a Diaphragm Chamber. The force differential applied ‘through the Diaphragm to hold the Diaphragm in the set position is then reduced below the valve trip point, The water supply pressure then forces the Diaphragm open permitting water to flow into the system piping, as well as ‘through the Alarm Port to actuate the system alarms (See Figure 28), TFP1316 Page 5 of 18 FLOW RATE IN LITERS PER MINUTE (LPM) (1 GPM = 5,785 LPM) 200 400 6001000 2000 3000 S000. 7000 10000 15000 0,600 ‘0,800 ‘0400 0,300 0.200 10,05895 BAR) 0,100 ‘0.080 ‘o.a80 ‘0.070 ‘0,060 Ps} NOMINAL PRESSURE DROP IN BAR ‘0.050 0.040 NOMINAL PRESSURE DROP IN POUNDS PER SQUARE INCH (PSI ‘0.080 0.022 50 100 200 400 6001000 2000 3000 4000, FLOW RATE IN GALLONS PER MINUTE (GPM) GRAPH A DV-5x VALVE NOMINAL PRESSURE LOSS VERSUS FLOW Upon opening of the DV-81 Valve, the 207 in.* (8400 om". The dry pilot line, Graph B shows the minimum pilot line Model MRA-1 Manval Reset Actuator, which is to be pressurized with alr or service pressure as a function of the Which is Geseribed in Technical Data nitrogen, is connected to the Dry Pilot water supply pressure. The pressure in Sheet TFP1387, opens to constantly Line Connection. the dry pilot actuation system must be vont the DV-5x Diaphragm Chamber automatically maintained using one of to hydraulically latch the DV-5a in the the following maintenance devices, as tripped position until manuallyreset, Plot sprinklers are to be minimum 5.6 appropriate See the Dry Pilot Actuation section for factor (80 Kc factor) aifice approved « Model AMD-1 Air Maintenance automatic sprinklers. Manual Control ‘ ° additional information. Stations are to be the Model Mo. Device (@ressure reducing ype) rte Gescribed in Technical Data Sheet _ Technical Data Sheet TFP1221 Dimensions are provided in Figure 7, Dry Pilot TFP1382. + Model AMD-2 Air Maintenance Device (compressor contol type) Actuation Provision must be made for installing arta Technical Data, Sheet 25.6 Kfactor (80 K-factr) Inspector's The Dry Pilot Actuation Trim forms @ Test Connection at the most remote part of the laboratory approval ofthe location onthe cry pit ine TEPI231 Model AMD-3 Nitrogen Maintenance BV-5a Valves and is necessary for thelr The Dry Pilot Actuation Trim is pro- -D9vice high pressure reducing roper operation. The Dry Filot Actuation Trim is pro: type, refer to Technical Data Sheet proper op (ded with a Model DP-1 Dry Pilot ‘YBS).Te" With reference to Figure 4, the Dry Pilot Actuator, which is described in Tech- Aetuation Trin provides for installation nical Data Sheet TFP1380. The Actua- Supervision of the pressure in the dry Ofadetection system consisting of plot tor israted for use at amaximum pilot pilot actuation system and an alarm Sprinklers (neat detectors) anc manual service pressure of 60 psi (2,4 bar) and that separately indicates operation of Control stations interconnected with amaximum water supply service pres- the detection system \s provided by @ minimum length of 36 ft (171 m) of swe of 250 psi (172 bar). 2 low pressure alarm switch set as 1/2 in. (ONS) steel pipe equivalent to follows: TFP1316 Page 6 of 18 SYSTEM PIPING WITH OPEN NOZZLES OR SPRINKLERS - NORMALLY DRY SPECTOR'S ‘TEST CONNECTION aK RR EF Wooarion exow LOCATION FROM ‘ ’ ‘ ‘ 4 DVSAVALY Low REMOTE PRESSURE DRY PILOT SPRINKLER, MANUAL ALAR bry PILo DETECTION SYSTEM CONTROL switch KGTUATOR ——(MINIVUM/2" PPE AND DRAIN STATON’ RAIN DRAIN AUTOMATIC AIRINITROGEN MAINTENANCE DEVICE DIAPHRAGM CHAMBER SUPPLY (NORMALLY OPEN) I AUTOMATIC SPRINKLERS) (WHEN SPECIFIED) WATERFLOW re Dvsa PRESSURE vAWe ALARM Switch DIAPHRAGM CHAMBER PRESSURE GAUGE restriction ~/ DRAIN MaNUALRESET WATER SUPPLY ‘ACTUATOR PRESSURE ‘GAUGE, CONTROL VALVE WATER SUPPLY SHUT-OFF DIAPHRAGM CHAMBER WATER (NORMALLY OPEN) ‘SUPPLY CONNECTION FIGURE 4 DV-54 VALVE DELUGE DRY PILOT ACTUATION SCHEMATIC DIAGRAM ‘SYSTEM DRAIN VALVE (NORMALLY CLOSED) MAIN DRAIN VALVE (NORMALLY BRAN CLOSED) LOCAL MANUAL. DRAIN CONTROL A STATION ORAIN K SN ~ MAIN CONTROL VALVE (NORMALLY OPEN) SUPPLY + Low pressure alarm setting at approximately 6 psi (0.4 bar) below the minimum pilct line service pres sure requirement shown in Graph 8 * Fire alarm setting at approximately 15 psi (1,0 bar) below the minimum pilot line service pressure requir rent shown in Graph B ‘The Pressure Relist Valve provided in the trim ig factory set to releve at a pressure of approximately 45 psi (8,1 bar: however, it may be field adjusted to a lower pressure, if required. ‘The dry pllat line isto be provided with low point drains to enable draining of condensate, ‘Note: Ata minimum, itis recommended that Intemaly galvanized pipe and cast Iron fie tings be Used for dry plot ines, Installation The TYCO DV-5a Automatic Water Control Valve Dry Pilot Actuation is to be Installed in accordance with this section DV-Sx Automatic Water Control Valves are designed to be used in freshwa- ter systems. When the supply Is from an alternative source such as brackish water, saltwater, or contains additives such as foam, the limited warranty Is reduced to one year from the time of installation. An increase in frequency of inspections is required when the valve is exposed to such supplies and other corrosive conditions or chemicals that could impact valve materials or the ‘operation of the assembly. The system and all components must be designed accordingly for the increased demand. Its required to thoroughly fush the valve and trim assembly with freshwa- ter and reset to the set condition after each operation Proper operation of the DV-5a Valves depends upon their trim being installed jn accordance with the instructions given in this technical data sheet, Failure to follow the appropriate trim diagram may prevent the DV-5a Valve from functioning properly, as well as void approvals and the manufacturer's warranties. The DV-54 Automatic Water Contro! Valve Dry Pilot must be installed in a readily visible and accessible location, Heat tracing of the DV-54 Valve or its ‘associated trim is not permitted. Heat tracing can result in the formation of hardened mineral deposits that are capable of preventing proper operation. Always open the system control valves ‘Slowly to.avoid a sudden rush of water ‘entering the system. The DV-5x Valve is to be installed in accordance withthe following criteria: Step 1. Allnipples, fittings, and devices must be clean and free of scale and burrs before installation. Use pipe thread sealant sparingly on male pipe ‘threads only. TFP1316 Page 7 of 18 s 15 TAR PRESSURE IN PST 2 6 = 10080 WATER SUPPLY PRESSURE IN PSI 200 250 GRAPH B DV-54 VALVE DRY PILOT LINE AIR PRESSURE REQUIREMENTS NOTES: The dew point ofthe plotline ar pressure must be maintained below the lowest ambient temperature to which the dry pilot actuation system willbe exposed. Accumulation of waterin the pilot ine connection to the Actuator wil lower the air pressure {at which the actuator will open and possibly prevent proper ‘operation, Also, introduction of moisture into the pilot lines exposed to freezing temperatures can create an ice buildup that could prevent proper operation of the Actuator. An air dryer must be installed where the moisture content of the air supply is not properly controlied at less than the required value. I Is recommended that an AMD-3 Nitrogen Maintenance Device be utilzed in dry pilot actuation system applications where the dew point must be maintained below -20°F (29°C). Refer to Technical Data Sheet TFP1241. Step 2. The DV-5s Valve must be Step 9. An Air Maintenance Device, cap accordingly, clockwise for a higher ‘rimmed in accordance with the Dry as dascribed in the Dry Pilot Actuation __ pressure setting or counter clockwise Pilot Actuation trim illustration as section, must be provided for Dry Pilot for a lower pressure setting. After ver- shown in Figure. ‘Actuation, ‘Note: the adsition of an Alarm Control Valo Step 10, A desiccant dryer, when itying the desired pressure setting, tighten the jam nut |g desired o* required by the local AH, the specified for Dry Pilot Actuation, is to. Step 14. Conduit and electrical con- ‘arm Contr Valve noted as em Hin igure Sisto bea separately ordered electonicaly ‘supervised normaly epen valve. Ar Maintenance Device, Step 8. Care must be taken to ensure Step 11. The Low Pressure Alarm be installed between a drip leg and the nections are to be made in accordance with the applicable standards of the approval agency. that check valves, strainers, globe Switch for Ory Pilot Actuation is to be Step 15. Before a system hydrostatic valves, ote. are installed with the flow adjusted as follows: testis performed, the DV-5s Diaphragm arrows in the proper direction. wow pressure alarm setting at Chamber Isto be depreseurized, the ° Low ! ‘ting at Automatic. Drain Valve is to be tem Step 4. Drain tubing tothe Orip Funnel approximately 6 psi (0.4 bar) below Atomatic Drain Valve is to be tern. must be installed with smooth bends the minimum pilot line service pres- Porat replaced with a plug. and the that will not reset flow. Sure requirement shown in Graph & _D'RPhragm Cover Bolts must be un: formly and securely tightened using Step 5. The Main Drain and Drip Funnel Fire alarm setting at approximately a cross-draw sequence. Afler tight- Drainmay be interconnected provided 1 pi (1,0 bar) below the minimum ening, double-check to make certain a check valve is located atleast 12 in. plotline service pressure require- that all of the Diaphragm Cover Bolts (300 mm) below the Drp Funnel. ment shown in Graph B are securely tightened. See Table 8 in Step 6. Suitable provision must be Step 12. Unused Pressure Alarm made for disposal of drain water. Drain- Switch connections must be plugged. the Care and Maintenance section for torque specifications, age water must be directed such that Step 13. The Prossure Rel! Valve pro- it wil not cause accidental damage to Yided with the Dry Pilot Actuation rim property or danger to persons. ' factory set to relieve at a pressure Step7, Connect the Diaphragm Supply of approximately 48 psi (2,1 bar), which Valve to the inlet side of the System can typically be used for a maximum Main Control Valve n order to faciitate ty pilot actuation system pressure of setting of the DV-Sa Valve. See Figure 40 psi (2.8 bar). The Pressure Relief a Valve may be reset however, it must be reset to releve at a pressure which Step 8. An inspectors Test Connec- Sin accordance with the requrements tion, as described in the Dry Pilot Actu- the auanenty having jntscicton ation section, must be provided for Dry Pilot Actuation systems, ‘To reset the Pressure Relief Valve, first loosen the jam nut and then adjust the TFP1316 Page 8 of 18 Valve Setting Procedure Perform Steps 1 through 13 when in tially setting the TYCO DV-5s Valve, after an operational test ofthe fire pro- tection system, or after system opera- tion due to a fie, See Figure 8. Step 1. Close the System Main Control Valve (8). ‘Step 2. Close the Diaphragm Supply Valve (P) For Dry Pilot Actuation, close the Dry Pilot Air Supply Valve (U} Step 8. Open the Main Drain Valve (0), System Drain Valve (E), and all auxil- lary drains in the system. Close the auxilary drain valves and the System Drain Valve (E) after water ceases to discharge. Leave the Main Drain Valve () open, At this time make certain that the Pressure Gauge Valves and the Alarm Control Valve (H}, as applicable, are Step 4, Depress the plunger of the ‘Automatic Drain Valve (F) to verify that itis open. Step 5. Clean the Diaphragm Supply Strainer (Q) by removing the clean- ut plug and strainer basket. The Dia- phragm Supply Strainer () may be flushed out by momentarily opening the Diaphragm Supply Valve >) ‘Step 6. Reset the automatic Dry Pilot ‘Actuation by replacing operated pliot sprinklers and/or reset the remote manual control stations. Re-establish dry pilot pneumatic pressure PTET oven the possbiy of « 1 srt enfoportanef seorheced Solder det spor any slr Se oPsenie. at one yocisy Sree cutanporcurereser es eee er role Step 7, Operate (open) the Manual Control Station (Wand then open the Diaphragm Supply Valve (). After unaerated water ceases to discharg itom the Manual Control Staion (MV) Grain tube, slowly close the operating lever by pushing up, Do net close the ringed cover at this tin. Step 8. After allowing water to low out of the Manual Reset Actuator (N) drain {ube until aerated water ceases to dis- charge, reset the Manual Reset Actua tor (N) by pressing the Reset Knob and hold until water stops flowing from its ain tube and the pressure builds and reaches approximately 15 psi (1,0 bar) fon the Diaphragm Gauge (K). Pressure will then build up in the DV-Sa Dia- phragm Chamber. Note: After rlieving trapped ai, check the Manual Reset Actuator (N) to make sure there sn water draining from ts rain tube Iwater's raining, reset the Manual Reset ‘Actuator (i as previously Instructed Step 9. Verity the ability for the DV-Sx Diaphragm to hold pressure as follows: * With the diaphragm chamber pres- ‘surzed per Step 8, temporarily close the Diaphragm Supply Valve (P), and then observe the Diaphragm Gauge {k) fora drop in pressure. * Ifa drop in pressure is noted, the DV-5a Diaphragm is to be replaced and/or any leaks must be corrected before proceeding to the next step. * Ifthe Diaphragm Gauge (K) indicates no drop in pressure, re-open the Dia phragm Supply Valve (P) and pro- ‘eed to the next step. Step 10. Partially open the System Main Control Valve (). Slowly close the Main Drain Valve (D) as soon as water discharges from the Main Drain Valve (0), Observe the Automatic Drain Valve (F) for leaks. If the Imine/correct problem before proceeding When the System Main Control Valve (B) is partially opened, the pressure on the DV-5x Diaphragm Chamber may increase. This increase in pressure is pormal, and if the pressure is greater than the valve trim maximum pressure rating provided in the Technical Data ‘section, the pressure is to be relieved teat least the valve trim pressure rating bby partially and temporarily opening the ‘Manual Control Station (M); however, do not allow the pressure as indicated fon the Diaphragm Gauge (k) to drop ‘below the supply pressure shown on the Water Supply Gauge (), since this faction may result in tripping of the DV-5a Valve. Step 11, Close the hinged cover of the Manual Control Station (M), and insert a new break rad in the small hole through the top of the enclosing box. Step 12. Fully open the System Main Control Valve (8) Step 13. After setting a fire protec- tion system, notify the proper autnori- ties and advise those responsible for monitoring proprietary and/or central Station alarms, TFP1316 Page 9 of 18 ‘Assemble in order from Ato L FIGURES DELUGE DRY PILOT ACTUATION TRIM ‘SEMI-ASSEMBLED TFP1316 Page 10 of 18 38 ve (GREEN VS, TINT) ‘vas AND LPCB 7 APPROVAL ONLY, SEE 18 42172: (ON4O) AND 2° (ONO) VALVES ONLY ew [ary BeseniPTion ea [mona] sncense | ame [A-eMOG [ om ONIEG | oN NOG FIGURE 6 (1 OF 2) DV-5s VALVES — DELUGE DRY PILOT ACTUATION TRIM — EXPLODED VIEW TFP1316 Page 11 of 18 FIGURE 6 (2 OF 2) DV-5s VALVES — DELUGE DRY PILOT ACTUATION TRIM — EXPLODED VIEW TFP1316 Page 12 of 18 FIGURE 7 DV-54 VALVE DELUGE DRY PILOT ACTUATION TRIM ASSEMBLY NOMINAL DIMENSIONS Nominal min Inches “ie ‘eo ANS inches neha »]leflelolelrfefuls ve | 28 | a7 ws | es | as |e pam | ae | a | im (aa | deo | cam | asa | os | os 2 ze | ag es | 7a | 192 | aoe | 28 wo | a | a Go| ds | de | Gos | a 3 ae | na wes | m2 | 38 | sa | are | ae wo | a | oo (a | 66 | can | an | bo | bn 2 ao] Re es | zr | ot | ase | ase | ae oo | | ae) ba | br | deo | den | tie | coe e as | wo | 0 | aes | 25a | ge | za | sas | sr oso | gin | ase | cen | da | ed &e | 65 |e 3 sa | ise | v2 | aes | go | 28 | 2s | ome | or woo [Laas | aan | dan | des | aan | fe | oe | a8 | aio o—__+ \ Care and Maintenance ‘The following procedures and inspec- tions must be performed as indicated, in addition to any specific require ments of the NFPA and any applicable standards recognized by the Approval agency. Any impairment must be imme- diately corrected. See Figure 8. Ifthe water supply needs to be shut off to the DV-5a valve and trim and cannot bbe shut off upstream of the system, close the System Main Control Valve (8), the Diaphragm Supply Valve (P) land the Inverted Flare Shut-Off Vaive (R). This will alow any trim above the System Main Control Valve (B) to be taken apart for service if necessary. The frequency at which the following procedures and inspections are fo be performed are fo be in accordance with the NFPA and any applicable specific requirements of the standards recog- nized by the Approval agency. Bofore closing a fire protection system ‘main control valve for maintenance work on the fire protection system that it-controls, permission to shut down the affected fire protection systems -must first be obtained from the proper authorities and all personnel who may bbe affected by this action must be rotted. The owner is responsible for the inspection, testing, and maintenance of their fire protection system and evices in compliance with this dacu- ‘ment, as well as with the NFPA and any applicable standards recognized by the Approval agency. Contact the instal- ‘ng contractor or product manufacturer with any questions. ‘Some procedures inthis section result in the operation of the associated alarms. Notify the owner and the fire department, central station, or other Signal station {0 Which the alarms are connected before performing the tests. It Is recommended that automatic ‘sprinkler systems be inspected, tested, and maintained by a qualified Inspec: tion Serviee in accordance with the NEPA and any applicable standards recognized by the Approval agency. Drop in Water Supply Pressure Below Normal Range If the water supply pressure is signit- leantly reduced below the normally expected static pressure range (as could occurin the case of a water main break or repain), and there is @ subse- quent drop in the diaphragm chamber water pressure below its normal range {for example, due {0 a leak in a piping connection to or from the diaphragm chamber or, a leak in the diaphragm ‘chamber check valve caused by dirt or debris in the check valve seal area), a luge valve such as the DV-5a could inadvertently trip, if its water supply pressure is quickly restored. ‘A drop in the water supply pressure to below its normal range (as in the case of an interrupted water supply condition) constitutes an emergency impairment ‘Should this condition occur, immedi- ately close the System Main Control Valve (8) and use the following proce- dure to reset the system: Step 1. Prior to the water supply pres- sure being restored to the closed ‘System Main Control Vale (8), note the pressure indicated by the Diaphragm Gauge (K) and determine if the pres- sure is within the normally expected range ‘Step 2. Ifthe diaphragm chamber pres- ‘ure is below the normal range, check for and correct any source of leakage from the diaphragm chamber prior to resetting the system, Step 3. After the water supply pres- sure Is restored to the System Main Control Valve (B), reset the DV-5a Valve in accordance with the Valve Setting Procedure section FE acton sytem subject 0 Se aafsenesempairson casted By Pee aia terrered rise eemences i eonscnben be given to installing a low water supply agen setng ow wat Se ara autre nenha e er supply pressure. Waterflow Alarm Test Procedure ‘To test the watertlow alarm, open the Alarm Test Valve (G), which will allow a flow of water to the Waterfiow Pressure ‘Switch (C) and/or Water Motor Alarm. Upon satisfactory completion of the test, close the Alarm Test Valve (G). To ensure drainage of the alarm line, depress the plunger on the Automatic Drain Valve (F) TFP1316 Page 13 of 18 Dry Pilot Actuation Operation Test Procedure Proper operation of the DV-Sa Valve, such as opening of the DV-Sa Valve as during a fre condition, must be verified as follows: Step 1. If water must be prevented from flowing beyond the riser, perform the following steps: + Close System Main Control Valve (8). (Open Main Drain Vaive (D), + Open System Main Control Valve (8) fone turn beyond position at which water just begins to flow from Main Drain Valve (0). + Slowiy close the Main Drain Valve (0), Step 2. Open the Inspector's Test Connection! Note: Be prepared to quickly perform Steps 3, 4, and § if water must be pre- vented from flowing beyond the riser Step 3. Verily that the DV-5a Valve has tripped, as indicated by the flow of water into the system. Step 4. Close the System Main Control Valve (3) Step 5. Close the Diaphragm Supply Valve (). Step 6. Reset the DV-5: Valve in accor- dance with the Valve Setting Procedure. Low Pressure Alarm and Condensate Drain for Dry Pilot ‘Actuation Test Procedures For Dry Pilot Actuation, testing of the Dry Pilot Low Pressure Switch (7) and drainage of the pilot line condensate must be performed as follows: Step 1. Close the System Main Control Valve (8) Step 2. Close the Diaphragm Supply Valve (. Step 8. Open the Main Drain Valve (0), Stop 4. Open the Inspector's Test Con- nection, and slowly relieve pneumatic, pressure. Verify that the Dry Pilot Low Pressure Switch (1) is operational and ‘hat the low pressure set points are as follows: + Low pressure alarm setting at approximately 6 psi (0.4 bar) below the minimum pilot line service pres- sure requirement shown in Graph B + Fire alarm setting at approximately 414.5 psi (1,0 bar) below the minimum pilot ine service pressure require ‘ment shown in Graph B. TFP1316 Page 14 of 18 tom [Description tem [Description External Trim Connections | Dv-SaVaWve | Manual Control Staion ‘Gi Diaphragm Supply Connection 8 | System Main contol Vawve N | Manual Reset Actuator 2 | Water Wotor Alarm Connection | wlaterfiow Pressure Switch P| Biapnragm Supply valve 3 | Dry Plot Line Connection 5 | Main Drain valve 2 | Diaphragm Supph Strarner G2 | bry Plot Ar Supply Connection E | System Oran Vale B | Invertea Fare Shut-Of Valve 5. | Watertiow Bresstre Alam F | Automatic Drain Valve S| Bry Plo Actuator Switeh Connection | Alarm Test Valve 1 | tow Air Pressure Alarm Switch (05 | Low Air Precsure Suiteh H_ | Alarm Conta Valve (Optional) U_ | Bry Plot Ai Supely Valve Connection 3 [Water Supply Gauge VY | Br) Plot tine Gauge 7 | Mam brain Connection & | Biaphrage Gauge W | Prossure 68_| Drip Funnel Drain Connection | System Gauge (Optional LOCATION, FOR OPTIONAL ELECTRICALLY ‘SUPERVISED NO. ALARM ‘CONTROL FIGURE 8 DV-54 VALVE DELUGE DRY PILOT ACTUATION TRIM (Reter To Figure 11 For Specific Bills Of Materials) Torque Tost Wm) Short nuts | “Hex Bolts vie 44 5 (4a wan | a7) 2 m1 35 60) wan | 75) 3 vas | 150 eo | sea | 03.9 4 ae | ae 99 | wae | aan é 2s | 212 50 | se | ear 3 sis | 436 oo | easy | any TABLE B DIAPHRAGM COVER BOLTS ‘MINIMUM TORQUE Step 5. Close the inspector's Test Con- nection and allow the Dry Pilot Line to automatically repressutize, Step 6. Individually open each low point drain and then close after dis charge of any trapped condensate, ‘The gauge test valve to which the Dry Pilot Line Gauge (V) is connected must be used as alow point drain. Close the gauge test valve, remove the plug, and partially open the gauge test valve (as ecessary, collect water In a cup). After condensate water ceases to drain, close the gauge test valve, replace the plug, and then completely open the auge test valve. Step 7 Allow the Dry Pilot Line to auto- matically repressurize, Step 8. Open the Diaphragm Supply Valve (P), Step 9. Partially open the System Main Control Valve (B). slowly clote the Main Drain Valve (0) as soon as water cis charges from the Main Drain Valve (0). Observe the Automatic Drain Valve (F) for leaks. If there are leaks, deter- ine/correct tne cause of the leakage problem. If there are no leaks, the BV-5a Valve is ready to be placed in service and the System Main Control Valve (B) must then be fully opened. Internal Vaive Inspection Ones every five years duting the annual operational test procedure, and prior to the DV-5 Valve being reset and the DV-5x Valve de-pres- ‘surized, the interior of the DV-Sx Valve must be cleaned and inspected for Wear and damage. Damaged or worm parts must be replaced. Replacement of the Diaphragm every ten years is recommended, or more frequently it Inspections and/or wear and tear of the Diaphragm warrants more frequent replacement. The Diaphragm Cover may be removed between Steps 4 and 5 of the Valve Setting Procedure instructions, since at that point the DV-5s Valve should be de-pressurized as evident by a 010 gauge reading on the Diaphragm Gauge (k) and Water Supply Gauge (J, as well as no water discharging from the Automatic Drain Valve (F). To perform internal valve inspection between Steps 4 and 5 of the Valve Setting Procedure, remove the Dia- phragm cover as follows: Step 1. Close the Inverted Flare Shut- Off Valve (), ‘Step 2. Remove the Copper Tube Fitting between the Diaphragm Supply Valve (P) and the Inverted Flare Shut- Off Valve i, ‘Step 3. Loosen the union securing the Dry Pilot Actuation Trim and remove the ‘Actuation Trim, Step 4. Loosen and remove the union between the Diaphragm Cover and the MRA“ Manual Reset Actuator (N) and remove the MRA-1 Manual Reset Actu- ator (N) subassembly. ‘Step 5. Remove the Diaphragm Valve Gover hardware, then slowly remove the Diaphragm Cover and. perform internal valve inspection. Clean the valve interior and replace parts as necessary. After cleaning and inspecting valve interior, and replacing parts as nec- ‘essary, reinstall the Diaphragm Cover by completing the following steps to assure the Diaphragm Cover Fasteners are uniformly and securely tightened, Step 1. With reference to Figure 1. ensure that the Diaphragm is properly oriented and that the proper hardware arrangement is utlized When assem- bling the Diaphragm Covers. The hard- ware arrangements differ depending on the size of the DV-5a Valve, TFP1316 Page 15 of 18 Step 2. By frst using the Long Hex Bolts, support of the Diaphragm Cover wil be provided before inetaling the Short Hex Bolts. Align Diaphragm in proper orientation with Valve Body, and {ren align Diaphrag Cover in proper orientation with Valve Body. Hand- tighten all fasteners. Step 3. Using crossdraw sequence {o assure uniformity, wrench-lighten Long Hex Bolts and Short Hex Bolts to appropriate torque values. Repeat crossdraw sequence two to three times. at Incremental torque valves Unit reaching the torque valves found in Table C Step 4. Inspect to assure all Hex Bolts are securely ightoned Step 5, Using the union, secure the MRACT Manual Rese! Actuator to the Diaphragm Cover, Step 6. Using the union, secure the Dry Pilot Actuation Trim Step 7. Replace the Copper Tube Fitting between the Diaphragm Supply Valve (P) and the Inverted Flare Shute Ott Valve Step 8. Ensure tha the unions and fare fittings are securely tightened. Step 8. With the Diaphragm Supply Valve () closed. fly open the inverted Flare Shut-Off Valve (8 stainless steel screw (approximately 12 in) untiresis- tance i met 0. as not to break the intemal rall-pin. The intemal roll-pin stops the removal ofthe invorted Flare Shut-Off Valve (fF stainless steel screw. Step 10. Proceed with Step 5 of 1 Valve Soiting Procedures section inthis data shoot. I the water supply contains chemicals whieh tend to attack a polyester fabrics reinforced, EPDM rubber or the five Year inspection indicates a build-up of brs within the DV-5a Valve that could atfect its proper operation, then the frequency of the intemal valve inspec- tion procedure must be appropriately increased. With reference to Figure 1, make certain that the Diaphragm is correctly oriented otherwise, the DV-5s Deluge Valve cannot be properly st. Undertightening the Diaphragm Cover Bolts can result in internal and external leakage. Use only TYCO replacement fasteners ‘a specified in Figura 1 Do not apply adhesives, lubricants, or other substances fo the Diaphragm or Valve Body. TFP1316 Page 16 of 18 Limited Warranty For warranty terms and conditions, visit wwwetyeo-fre.com, Ordering Procedure ‘The TYCO DV-5: Automatic Water Control Valve Dry Pilot Actuation may be ordered as follows: Pre-Assembled Valves with Trim DV-5s Valves with Galvanized Trim and Butterfly Valve Specity: Size (specify), DV-5A Auto matic Water Control Valve, G x G connections with assembled galv nized Americas Dry Pilot Actuation ‘Trim, complete with assembled Model BFV-300 Butterfly Valve, P/N (specify); 42 N40) soror0r1s 2m NSC) 51010220 5in font 230 in ONtoD. ssrot0240 sin ONS) ssroi0260 fn foN200) S510t02 ‘Note: Americas pressure switches and psil kPa water pressure gauges are provided. This arrangement is available for EMEA and APAC upon request. Contact your lo- Sal distrbutor AMERICAS DV-5s Valves with Galvanized Trim Specity: Size (specify), DV-54 Auto~ matic Water Control Valve, (specity) end connection with assembled gal- vanized Americas, Dry Pilot Actuation ‘Trim, PIN (specify) Sein ono) soos Zin NSO) ssootaz20 Si Ns 50010280 Ain Owt09, ‘Sso070240 in. ONS) 580010260 Bin oNz00) 550010280 ‘Sin Deo, 550020730 in Bwtoo. 550020280 Gin (ONS) 550020260 Se foNz00) 550020280 x Groove ANSI Sines) ‘50030230 in Oto. 50020240 Sin ONT) 550030760 Bin foNz09) 550080780 Tein Neo) 80080215 2m NSO} ‘50060220 ‘Note: Pressure switches and psikPa water pressure gauges are provided ‘Separate DV-5a Valves without Trim See Table A for flange drilling ‘specifications. Specity: Size (specify). DV-Sa Auto matic Water Control Valve, (specify) fend connection, PIN (speci) Groove x aroove i'n ON saoot00's 2 in ony 0010029 i owe} ‘saooteeas ‘non, Saoot0o40 Gin. iso, SII Sieotaaeo ‘i toNzo0 SOT Saeotaaes Flange x Flange ANSI Sma ssooz0030 ‘. patog, Ssocanet® én. too, Sscozo088 ‘ozo sseeznoa Fling x Groove ANSI 2 fowtog, Saooaness &5 fonteo, Saooa0088 sh faze scoroca Thvead Thread NPT Tian oN 590080018 2in ONS) Ssoosoone Note: Valves are typically provided with lange driling per ANSI 6.1 (Class 125) or 50 (7005-2 PNIB, LUpon request, valves can bo provided with flange diting per Jis B 2210 or AS 2128.n Uihieh cage part numbers are not assigned DV-5a Valve Trim Semi-Assembled Specity: Size (specify), fnish (specify), Dry Pilot Actuation Trim for DV-54 ‘Automatic Water Control Valves used in Deluge Fire Protection System, P/N, (specity) tein OND) ‘540000220 fovea Stoo00%39 2 fotog, Seooo0%9 $5 ovtso, Sica i. oxzoe Stooooe8® 1. ONA) sez000220 2h oxo az00909| 3 (oven Sez000%99 &5 fovtso, Sezo00%@9 =, foszee Ser000 EMEA DV-5: Valves with Galvanized Trim Specity: Size (specify). DV-5x Auto matic Water Control Valve, (specify) fend connection with assembled galva- nized EMEA, Dry Pilot Actuation Trim, PIN (specity: "ian. ONG, ssortorss 2m NSD) i Sin ON ‘in (oNt}. ain D260) Ss0r0280 Flange x Flange ANS! Sin DN) coos 880120290 ‘in. DN. SII ssog0340 Sin (onto) 550120260 19¢x Groove ANS! Sin fone ssors030 Sin (ONTO Ssoraoneo Sin (ONT 550150260, Bin {ON200) 550150260 Flange 180 Na) ssorso2s0 4 in (ONTO Ssoonee Bin (ONT), 550140260 Bin fON200) ssoteoneo Sim (oN) 550180280 Sin (ONTO Ssorsoaeo Bn (ONI) 550180260, Bln fON200) ‘50180280 ‘Thread x Thread iSO TiPin.oNaey ssorron's 2in- (ONS, 50170220, Note: Pressure switches, bar/psi water Drossure gauges, and NET to ISO throaded brim adaptors for external connections are provided \VdS and LPCB Approved DV-5x Valves with Galvanized Trim Specify: VdS and LPCB Approved, Sze (specify), DV-5s Automatic Water Control Valve, (specity) end connection with assembled galvanized Dry Pilot Actuation Trim, PIN (specify): Groove x aroove Tien. ONao, ssonozisvos 2in- (ONS) Sssorte220vbs. Sin (ON) Ssortezsovbs: ‘in (ONTO se0rro2Aovbs. Bin (ONTBO Ssorrczeovbs BinefONZ0O) 2 Ssorto2sovDs Sin (ONA0) ss0120zs0v08 ‘in (ONTOO ‘Sso1z0240¥b8 Bin (ONT) Ssoiz0260v08 Bln fON200) Ss0iz0280v08 Groove ANS! Sinton ss0raoza0¥0s Sin (ONTO Ss0120240vb8 Bin (ONTO Ssoraozeovos Bin (ONZ00) S550's0280¥08 Iso Sin (ONAG) ssovoxs0v0s ‘in: (ONTOD Ssoisoaeovbs Bin (ONT 5800260408 Bin fON200) 580140280408 SinfoNeo) 350150290V08 ‘in (ONTO Ssorso240vbs Bin (ONS). 5s0'so260vbs Sin fON200) Ss0iso280v08 “Thread x Thread iSO Tein ONsoy 550:70215v08 2in (ONS) ‘Ssorroz2avos ‘Note: EMEA pressure suitches, barosi water pressure gauges, NPT to 150 threaded tin [deplore for external connections, and Vas and LPCB required water column prevention rain components are provided Separate DV-5« Valves without Trim See Table A for flange drilling specifications. Specity: Size (specify), DV-5a Auto- matic Water Control Valve, (specity) end connection, P/N (specify): Sroeve x ar Sein ONO) Pin BN) Sin Ns) Ain Owi09. én. DNTBO}, Se8. mm Sion Flange ANSI ‘Sin Neo) Ain Owt09, Gin ONS) Bin ONz00) Sin foney Ain ONtoD. Gin ONS) fn (oNz00) “Thread Thread NPT Tein ONS) Pin BNO} Ble (oNz00) Flange x Groove 160 Sin fone! Ain Bwtoo. in ONT) fn foNz00) “Thread x Thread 150 Tien Neo) Pin NSO} sa0otoots s30oton20 Sa0t0080 S30ov0040 ‘Sanoi0080| ‘sanni0086 s300too80 sa0os0o1s 130080020 530050030 Note: Vaives are typically provided with ‘ange ailing per ANSI B16 (Class 125} or 150 (7005-2 PAT) Upon request, valves ean be provided with flange sing persis 8 2210 or AS 2128, In Which ease part numbers are not assigned, DV-5s Valve Trim Specity: Size (specity), finish (specify), Dry Pilot Actuation ‘Trim for DV-54 Automatic Water Control Valves used in Deluge Fire Protection System, P/N. (speci) Galvanized Sen ONeo) 2 in NSO) Sin (aN) in Bwto0. Gin ONS) Sn foNz00) ck Sen NAO) Din (ONS0) Sin (oN) in Bwtoo. Sin ONT) fin foNz00) 542100770 sean00%20 ‘4200780 Serioono Note: Pressure ewitches, waler pressure ‘auges, and BFV-300 Bitterly Valve are Separately ordered. NPT to ISO threased ‘adaptors are provided for External Tm Con ection (drains, prossure switches, water motor alms, ef). APAC DV-5: Valves with Galvanized Trim Specity: Size (specify), DV-5x Auto- matic Water Control Valve, (specify) fend connection with assembled galva- nized APAC, Dry Pilot Actuation Trim, PIN (speciy iia ON ssoorars 2m OND, seo0t0220 4 in. DNIO9) '$50010240 Sn DNIS0) s800t0260 sin ONZ06) s800t0% Sin Ne) sso020230 Sn oN). 350020280 in ON200) ‘0020280 Flange x Groove ANSI Sin DN, ‘in oN) ‘in oN) Tze OND, ss00se215 2: fparog, Ssoodon0 o5.patso, Ss00se%69 =, foszee Ssocacees Flange x aroove SO Bris 50080230 ‘tog, Sso0s0ed0 Si. iso, Ss00s0%80 Ss ozo : ss0080249 Note: Pressure switches and pailkPa water ressure gauges aro provided: ‘Separate DV-5a Valves without Trim See Table A for flange

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