[SSN EX] Service tntormation systom Tela anterior_| « predutos: EXCAVAT Modelo: 3150 L Exc Configuracio: 31 4.2 Enaine VATOR CN :xcavator CINO0001-UP (MACHINE) Especificacées C4.2 and C6, Engines for Caterpillar Built Machines Namere de Mth Deva de Publicacae 01/08/2008 Data de Atualizacto 29/04/2008 iozsss478 Engine Design SMCS - 1201 S/N - BYII-UP S/N-BYKI-UP S/N - BZHI-UP S/N - CINI-UP S/N-CLAL-UP S/N-DAYI-UP S/N-DDWI-UP S/N-EAWI-UP S/N-FMHI-UP SIN-HCWL-UP S/N - JBC1-UP S/N -KBD1-UP S/N-NCMI-UP SIN - PDP1-UP S/N - SBPI-UP S/N - TGY1-UPlustration 1 (A) Exhaust valves @) let valves Bore ... 102 mm (4.02 inch) Stroke ... 130 mm (5.12 inch) Displacement ... 4.2 L (256 eu in) Cylinder arrangement... In-line Valves per cylinder .. 4 In order to check the engine valve lash setting, the engine must be cold and the engine must be stopped. Engine valve lash Inlet ... 0.25 mm (0.010 inch) Exhaust ... 0.40 mm (0.016 inch) Type of combustion ... Direct injection Firing order... 1-3-4-2 The crankshaft rotation is viewed fiom the flywheel end of the engine. Crankshaft rotation Counterclockwise Note: The frout end of the engine is opposite of the flywheel end of the engine, The left side of the engine and the right side of the engine are viewed from the flywheel end of the engine. The No. 1 cylinder is the front cylinderDiteitos Autorais 1993 - 2047 Caterpillar Inc, Wed Feb 8 14:18:46 UTC-0200 2017 ‘Todos os Diretos Reservados, ede Particular Para Lcenclados SIS,[SSN EX] Service tntormation systom Tela anterior_| < produtos: EXC Modelo: 3150. Configuracao: 3 4.2 Enaine OR CAVATOR CIN ‘LExcavator CINOD001-UP (MACHINE) POWERED BY Teste e Ajustes C4,2 and C6.4 Engine for Caterpillar Built Machines Namero de Midia -KENR6741-05 Data de Publicacao -01/04/2008 Data de Atualizacio 29/04/2008 102859277 Engine Valve Lash - Inspect/Adjust SMCS - 1102-025 WARNING Be sure the engine cannot be started while this maintenance is being performed. To prevent possible injury, do not use the starting motor to turn the flywheel. Hot engine components can cause burns. Allow additional time for the engine to cool before measuring/adjusting engine valve lash clearance. The valve lash is measured between the top of the cap of the valve stem and the rocker arm. The valve lash is measured with a feeler gauge Valve Lash Setting with Stopped Engine (Cold) Inlet ... 0.25 mm (0.010 inch) Exhaust ... 0.40 mm (0.016 inch) Adjustment of the Height of the Valve BridgeIllustration 1 201410282 1. Push the socker arm onto the bridge. Loosen the adjustment screw (1) so that the nonadjustable side of the bridge is contacting the valve stem. 3. Tighten the adjustment screw (1) until the adjustment screw (1) contaets the stem. 4, Tum adjustment screw (1) an additional ten degrees 5. Tighten locknut (2) to 4+ 1 Nem (35 +9 Ib in) Valve Lash Check An adjustment is not necessary if the measurement of the valve lash is in the acceptable range in Table 2. 1. Put the No. | piston at top center. Refer to Testing and Adjusting, "Finding Top Center Position for No. 1 Piston’ Table 1 Inlet Valves Exhaust Valves Valve Lash (Stopped Engine) {9 55 mm (0.010 inch) _ || 0.40 mm (0.016 inch) TC Compression Stroke 12-4 1-3-5 TC Exhaust Stroke ® Firing Order (1) 360° from TC compression stroke(2) The No, 1 cylinder is atthe front of the engine, If the measurement is not within this range, an adjustment is necessary. Refer to "Valve Lash Adjustment" for the proper procedure Valve Lash Adjustment Use the following procedure to adjust the valve lash Ilustration 2 Valve lash 201425959 1, Ensure that the No. 1 piston is at the top center position on the compression stroke Table 2 ‘TC Compression Stroke Inlet Valves Exhaust Valves Valve Lash 0.25 mm (0.010 inch) |} 0.40 mm (0.016 inch) Cylinders 124 13-5 2. Adjust the valve lash according to Table 3. 3. Loosen the adjustment lockmut (3) 4, Place the appropriate feeler gange between rocker arm and the valve bridge. Then, tun the adjustment screw (4) in a clockwise direction, Slide the feeler gauge between the rocker arm and the valve bridge. Continue tuming the adjustment screw (4) until a slight drag is felt on the feeler gauge. Remove the feeler gaugeTighten the adjustment locknut (3) to a torque of 4 + 1 Nm (35 £9 Ib in). Do not allow the adjustment screw (4) to tum while you are tightening the adjustment locknut (3) . Recheck the valve lash after tightening the adjustment lockuut (3) . 6. Rotate the engine 360 degrees in the direction of the engine rotation. This will put the No. 6 piston at the top center position on the compression stroke. Table 3 TC Exhaust Stroke Inlet Valves Exhaust Valves Valve Lash 0.25 mm (0.010 inch) |} 0.40 mm (0.016 ineh) Cylinders 246 7. Adjust the valve lash according to Table 4. 8. Loosen the adjustment locknut (3) 9. Place the appropriate feeler gauge between rocker arm and the valve bridge. Then, tun the adjustment serew (4) in a clockwise direction, Slide the feeler gauge between the rocker arm. and the valve bridge. Continue tuning the adjustment screw until a slight drag is felt on the feeler gauge. Remove the feeler gauge 10. Tighten the adjustment locknut (3) to a torque of 4 + 1 Nm (35 +9 Ib in), Do not allow the adjustment screw (4) to tun while you are tightening the adjustment locknut (2) . Recheck the valve lash after tightening the adjustment lockmut (3) Adjusting the valve lash several times in a short period indicates wear in a different part of the engine. Find the problem and make any necessary repairs in order to prevent more damage to the engine Rapid wear of the camshaft and tappets can occur if insufficient valve lash is not corrected Insufficient valve lash can also be an indication of faulty valve seats. The following items are reasons for faulty seats of the valves: faulty fuel injection nozzles, restrictions to the air inlet, dirty air filters, incorrect fel setting and overloading the engine. Broken valve stems, broken pushrods, or broken spring retainers can be caused by insufficient valve lash that is not corrected, A fast increase in valve lash can be an indication of any of the following items: ¢ Wom camshaft and tappets « Wom rocker ams # Bent pushrods « Loose adjustment serews for valve lash « Broken socket on the upper end of pushrod Fuel in the lubrication oil may be a possible cause of rapid wear of the camshaft and the tappets. Ditty lubrication oil may also be a possible cause of rapid wear of the camshaft and tappetsDicctos utrais 1993 — 2017 Wed Feb 8 15:43:35 UTC-0200 2017 Rede Particular Para Licenclados SIS.[SSN EX] Service tntormation systom Tela anterior_| < produtos:_ EXCAV) foie 3130.0 SxenvaTOR oN CetSfragdo: i501 becasue Cownoo0t-UP (NACHE) eo emi Especificacées 4.2 and C6.4 Engines for Caterpillar Built Machines Namero de Midi Data de Publicacao -01/04/2008 Camshaft SMCS - 1210 SIN - AGF1-UP SIN - ASFI-UP SIN - AOFI-UP S/N- BWWI-UP S/N - BYSI-UP S/N-BYKI-UP S/N-BYMI-UP S/N -BZF1-UP S/N -BZHI-UP SIN - CINI-UP S/N-CLAL-UP SN - DAY1-UP S/N-DDWI-UP S/N-EAWL-UP S/N-EAXI-UP SIN - FALI-UP S/N - FMHI-UP S/N - GKS1-UP Data de Atualizacao -29/04/2008 102972601,S/N -HCWIL-UP SN - JBC1-UP SIN - JLG1-UP S/N -KBDI-UP S/N - KGF1-UP S/N -LFLI-UP S/N - MCH1-UP S/N - MDTL-UP S/N - NASI-UP S/N - NCML-UP S/N - PBD1-UP S/N - PBE1-UP S/N - PDP1-UP S/N - PHX1-UP S/N -RACL-UP SIN - SBP1-UP S/N - SBZ1-UP S/N - SED1-UP S/N - TAEL-UP S/N - TGY1-UP S/N - WED1-UP S/N - WGCI-UP SIN - XCK1-UP S/N - YDSI-UP S/N - YSDI-UP S/N - ZGBI-UPlustration 1 201411978, (1) Maximum permissible temperature of the camshaft gear for installation on the camshaft... 250° C 480°F) NOTICE ‘Do not use a torch to heat the gear, A torch can unevenly heat the gear causing warpage. The hardness of the gear may also be changed with the use of a torch. (A) Diameters of camshaft journals Table 1 Number of Journal Standard Diameter Service Limit ® 2 123 53.94 to 53.96 mm (2.124 to 2.124 inch) _ |] 3.90 mm (2.122 inch) 4 52.94 to 52.96 mm (2.084 to 2.085 inch) _ |} $2.90 mm (2.083 inch) (1 The service limit is the maximom dimension or the service limit is the minimum dimension that is specified for a ppart. Replace the part if the service limit is reached. (2) Torque for two bolts ... 12 + 2 N-m (105 + 18 Ib in)M Note: R u 1Tlustration 3 201357419 Note: Use a dial indicator and blocks in order to determine the runout of the camshaft. Take one half of the dial indicator reading as the runout. (3) Maximum permissible runout for camshaft ... 0.04 mm (0.002 inch) lustration 4 201357422, (4) Measure the camshaft bearing with a dial indicator. Subtract the diameter of the camshaft journal in order to give bearing clearances. Refer to Table 4 for the clearance between the camshaft journals and the bushings.Table 2 Number of Journal Standard Diameter Repair Limit ® 1,23 0.04 to 0.09 mm (0,002 to 0.004 inch) 0.15 mm (0.006 inch) 4 0,040 to 0.119 mm (0.0016 to 0,0047 inch) _ |) 0.15 mm (0,006 inch) (2) The repair limit is the maximum dimension or the repair limit is the minimum dimension that is specified for a part. Repair the part ifthe repair limit is reached, Wed Feb 8 15:58:52 UTC-0200 2017[SSN EX] Service tntormation systom Tela anterior_| « predutos: EXCAVAT Modelo: 3150 L Exc Configuracio: 31 4.2 Enaine VATOR CN :xcavator CINO0001-UP (MACHINE) Especificacées C4.2 and C6, Engines for Caterpillar Built Machines Namere de Mth Data de Publicacae 01/08/2008 Crankshaft SMCS - 1202 S/N - BYII-UP S/N-BYKI-UP S/N - BZHI-UP S/N - CINI-UP S/N-CLAL-UP S/N-DAYI-UP S/N-DDWI-UP S/N-EAWI-UP S/N-FMHI-UP SIN-HCWL-UP S/N - JBC1-UP S/N -KBD1-UP S/N-NCMI-UP SIN - PDP1-UP S/N - SBPI-UP S/N - TGY1-UP Data de Atualizacao -29/04/2008 02080079lustration 1 (1) Crankshaft main bearing journal lustration 2 01357462 (2) Support the crankshaft in a set of vee blocks. Measure the runout dimension at the center journal. Maximum runout ... 0.07 + 0.03 mm (0.003 + 0.001 inch)lustration 3 201356072 (3) Crankshaft end play ... 0.100 to 0.264 mm (0.0039 to 0.0104 ineh) Note: The maximum repair limit is 0.300 mm (0.0118 inch) Replace the standard thuust plates if the end play exceeds the standard clearance. Tluee oversize thrust plates are available as replacements if the end play still exceeds the maximum limit. Generally, the rear joumal is likely to be worn more rapidly than the front journal. Ifnecessary, replace the rear thrust plate. Refer to Table I for oversize thrust plates. Table 1 Dimensions for Grinding of Crankshaft Oversize Thrust Plates Oversize Thrust Plate Oversize (front or rear) Oversize (front or rear) Tolerance 0.15 mm (0.006 inch) 33.15 mm (1.305 inch) 33.30 mm (1.311 inch) 0.039 mm (0.0015 inch) 0.30 mm (0.012 inch) |] 33.30 mm (1.311 inch) |] 33.45 mm (1.317 ineh) | 0.039 mm (0.0015 inch) 0.45 mm (0.018 inch) |} 33.45 mm (1.317 inch) |] 33.60 mm (1 0.039 mm (0.0015 inch) Torque for the crankshaft pulley nut 706 + 59 Nm (520 = 4 Ib ft) ‘The maximum temperature for installing the crankshaft gear is the following value. ... 250 °C (482 ° F)Dicctos utrais 1993 — 2017 Wed Feb 8 14:35:49 UTC-0200 2017 Rede Particular Para Licenclados SIS.[SSN EX] Service tntormation systom Tela anterior_| < produtos:_ EXCAV) foie 3130.0 SxenvaTOR oN CetSfragdo: i501 becasue Cownoo0t-UP (NACHE) eo emi Especificacées 4.2 and C6.4 Engines for Caterpillar Built Machines Namero de Midi Data de Publicacao -01/04/2008 Fuel Injection Nozzles SMCS - 1254 SIN - AGF1-UP SIN - ASFI-UP SIN - AOFI-UP S/N- BWWI-UP S/N - BYSI-UP S/N-BYKI-UP S/N-BYMI-UP S/N -BZF1-UP S/N -BZHI-UP SIN - CINI-UP S/N-CLAL-UP SN - DAY1-UP S/N-DDWI-UP S/N-EAWL-UP S/N-EAXI-UP SIN - FALI-UP S/N - FMHI-UP S/N - GKS1-UP Data de Atualizacao -29/04/2008 02080802S/N -HCWIL-UP SN - JBC1-UP SIN - JLG1-UP S/N -KBDI-UP S/N - KGF1-UP S/N -LFLI-UP S/N - MCH1-UP S/N - MDTL-UP S/N - NASI-UP S/N - NCML-UP S/N - PBD1-UP S/N - PBE1-UP S/N - PDP1-UP S/N - PHX1-UP S/N -RACL-UP SIN - SBP1-UP S/N - SBZ1-UP S/N - SED1-UP S/N - TAEL-UP S/N - TGY1-UP S/N - WED1-UP S/N - WGCI-UP SIN - XCK1-UP S/N - YDSI-UP S/N - YSDI-UP S/N - ZGBI-UPlustration 1 201362335) (2)Clamp (3) O-ting seal (1) Torque for the bolt ... 29 = 3 Nem 21 =2 Ib ft) Wed Feb 8 14:24:56 UTC-0200 2017[SSN EX] Service tntormation systom Tela anterior_| « predutos: EXCAVAT Modelo: 3150 L Exc Configuracio: 31 4.2 Enaine VATOR CN :xcavator CINO0001-UP (MACHINE) Especificacées C4.2 and C6, Engines for Caterpillar Built Machines mere de Mh Deva de Publicacae 01/08/2008 Data de Atualizacto 29/04/2008 ozeg0088 Cylinder Block SMCS - 1201 S/N - BYII-UP S/N-BYKI-UP S/N - BZHI-UP S/N - CINI-UP S/N-CLAL-UP S/N-DAYI-UP S/N-DDWI-UP S/N-EAWI-UP S/N-FMHI-UP SIN-HCWL-UP S/N - JBC1-UP S/N -KBD1-UP S/N-NCMI-UP SIN - PDP1-UP S/N - SBPI-UP S/N - TGY1-UPlustration 1 201507813) (J) Torque for four bolts ... 108 + 5 N-m (80+ 4 Ib ft) (2) Torque for the bolt... $8 = 6 N-m (43 = 4 Ib ft) lustration 2 201507808, (3) Measure the amount of the warpage of the cylinder block with a straightedge and feeler gauge Maximum allowable clearance ... 0.05 mm (0.002 inch)Repair limit ... 0.20 mm (0.008 inch) Resurface the top of the block if the repair limit is reached. ‘Mustration 3 201507814 (4) Measure the inside diameter of the cylinder sleeve that is parallel to the crankshaft. Measure the inside diameter of the cylinder liner that is in a perpendicular position to the crankshaft. Measure the top, the middle and the bottom of the cylinder liner. Refer to Table 2 for tolerances of the cylinder liner Table 1 Tolerances of Cylinder Sleeves Standard at Assembly Repair Limit — || Service Limit Inside 102.010 to 102.0. 4.016. 02.200 0236 |] 102.700 0433 Diameter )2.010 to 102.045 mm (4.0161 to }] 1 mum (4.0236 |] 102.700 mm (4.0433 4.0175 inch) inch) inch) Out of Round NIA WA 0.010 mm (0.0004 inch) Taper 0.015 mm (0.0006 inch) NA NA (2) The repair limit is the maximum dimension or the repair limit is the minimum dimension that is specified for a part. Repair a part if the repair limit is reached. (2) The service limit is the maximum dimension or the service limit is the minimum dimension that is specified for a part. Replace the part ifthe service limit is reached. Bore the cylinder to the specified oversize dimension if the inside diameter reaches the repair limit but the inside diameter does not reach the service limit. Refer to Table 3.Hone the liner to +0.25 mm (+0.010 inch) or +0.50 mm (+0.020 inch) oversize. Hone the liner to an accuracy within 0.010 to 0.045 mm (0.0004 to 0.0018 inch) Determine the oversize dimension that is necessary in order to clean up the cylinder if any liner has uneven wear Replace all cylinder liners that are in excess of the service limit. Note: Refinish all liners to the same oversize dimension. Use a ridge reamer in order to cut the ridge of the cylinder if the liner is in good condition. Hone the cylinder bore Table 2 Oversize Bore Cylinder Bore Size 102.260 mum (4.0260 inch) 0.250 mm (0.0098 inch 102.295 mm (4.0274 inch) 102.510 mm (4.0358 inch) 0.500 mm (0.0197 inch) 102.545 mm (4.0372 inch) lustration 4 201507815 (5) Service limit of cylinder liner ... 102.700 mm (4.0433 inch) Note: Replace all cylinder liners that exceed the service limit. Use the following procedure in order to replace the cylinder liners,1, Setup a boring machine on the cylinder block. Align the boring machine with the center of the bottom of the cylinder liner with the least worn area 2. Bore the liner until the thickness is 0.50 mm (0.020 inch) 3. Remove the remainder of the liner. Be carefial not to damage the eylinder block 4. Install a new liner. Align the liner with the top of the cylinder block The bore of the cylinder must be 102.000 to 102.035 mm (4.0157 to 4.0171 inch). Diameter for the main bearing bores ... 95.000 mm (3.7402 inch) Maximum diameter of the main bearing bores ... 95.022 mm (3.7410 inch) New height of deck from centerline of crankshaft to deck ... 307.00 + 0.05 mm (12.086 + 0.002 inch) Minimum height fiom the centerline of crankshaft to deck ... 306.70 mum (12.075 inch) Wed Feb 8 14:35:07 UTC-0200 2017[ERE EL] service tntormation system Tela anterior Modelo: 215D LE Configuracdo: 315D LB 4.2 Engine IATOR CIN ‘CINO0001--UP (MACHINE) POWERED BY Especificacdes (4,2 and C6.4 Engines for Caterpillar Built Machines Naero de Midia -KENRG740-08. Data de Publicacso “01/04/2008 Fuel Injection Pump SMCS - 125 + 1290 SIN - AGF1-UP sa - ASF1-UP sa ASFL-UP SiN - BWW1-UP S/N - BYTI-UP sa -BYKLUP S/N - BYM1-UP S/N - BZF1-UP S(N - BZHI-UP sa - CINI-UP SIN - CLAL-UP SIN - DAYL-UP SIN - DDWL-UP sa - EAWL-UP S/N - EAX1-UP SIN - FALL-UP S/N - FMH1-UP - GKS1-UP Data de Atualizacao -29/04/2008 o29e2421SIN - HCWL-UP SIN - JBCL-UP SIN - JLGI-UP S/N - KBD1-UP SIN -KGF1-UP S(N - LEL1-UP S/N - MCH1-UP S/N - MDTI-UP (N -NASI-UP SIN - NCML-UP SN - PBD1-UP SIN - PBEL-UP SIN - PDP1-UP SIN - PHX1-UP SiN -RACL-UP \ - SBP1-UP SIN - SBZ1-UP SIN - SED1-UP SIN - TAE1-UP sa - TGY1-UP S/N - WEDI-UP SIN - WGCL-UP SIN - XCK1-UP S/N - YDS1-UP S/N - YSDI-UP SIN - ZGBI-UPUlustration 1 201527228, (J) Torque for solenoid valve group ... 70 = 5 N-m (50+ 4 Ib ft) (2) Torque for two plugs ... 60 + 6 Nun (44 +4 Ib ft) (3) Torque for plug ... 242 Nm (18 = 1 Ib ft) (4) Lubricate three seals with clean engine oil before assemblylustration 2 201527273 (5) Torque for two plugs ... 40+ 3 Nun (30+ 2 Ib ft) (© Torque for bolt ... 12 + 3 N'm (105 + 27 Ib in) (7) Torque for bolt ... 9 = 1 Nm (80 £9 Ib in) (8) Torque for five bolts .. 30 +2 N-m (22 + 1 Ib fi)lustation 3 201527303 (9) Torque for connector ... 25.04 2.5 Nim (18 +2 Ib f) (10) Torque for connector ... 25.0 + 2.5 N-m (18 +2 1b f) (11) Torque for conneetor ... 25.0 2.5 Nm (18 +2 Ib ft) £2.5N-m (18 +2 Ib ft) S (12) Torque for connector Diteitos Autorais 1993 - 2017 Caternillor Inc Todos 05 Direitos Reservados, Rede Particular Para Licenciadas SIS,[SSN EX] Service tntormation systom Tela anterior_| < produtos:_ EXCAV) foie 3130.0 SxenvaTOR oN CetSfragdo: i501 becasue Cownoo0t-UP (NACHE) eo emi Especificacées 4.2 and C6.4 Engines for Caterpillar Built Machines Namero de Midi Data de Publicacao -01/04/2008 Engine Oil Pump SMCS - 1304 SIN - AGF1-UP SIN - ASFI-UP SIN - AOFI-UP S/N- BWWI-UP S/N - BYSI-UP S/N-BYKI-UP S/N-BYMI-UP S/N -BZF1-UP S/N -BZHI-UP SIN - CINI-UP S/N-CLAL-UP SN - DAY1-UP S/N-DDWI-UP S/N-EAWL-UP S/N-EAXI-UP SIN - FALI-UP S/N - FMHI-UP S/N - GKS1-UP Data de Atualizacao -29/04/2008 102830711,S/N - HCWI-UP SN - JBC1-UP S/N - JLGI-UP S/N -KBDI-UP S/N - KGF1-UP S/N -LFLI-UP S/N - MCHL-UP S/N - MDTI-UP S/N - NASI-UP S/N - NCML-UP S/N - PBDI-UP S/N - PBE1-UP SIN - PDP1-UP S/N - PHXI-UP SIN -RACL-UP SIN - SBPI-UP SIN - SBZ1-UP S/N - SEDI-UP SIN - TAEL-UP S/N - TGY1-UP S/N - WED1-UP /N - WGCI-UP SIN - XCK1-UP S/N - YDSI-UP S/N - YSD1-UP S/N - ZGBI-UPlustration 1 201412025 (1) Driven gear assembly (2) Drive gear assembly (5) Spindle NOTICE Before operation, the pump must be lubricated with clean engine oil and the pump must turn freely by hand or damage to parts can be the result. Note: The minimum acceptable oil pressure at low idle is 98 kPa (14 psi. Heat the oil pump gear (3) to 180 to 220 °C (356 to 428 °F) and support the end of the drive gear shait in order to install the oil pump gear. Press the oil pump gear until the oil pump gear is flush with the end of the shaft. NOTICE Do not use a torch to heat the gear. A torch can unevenly heat the gear causing warpage. The hardness of the gear may also be changed with the use of a torch. The backlash between the oil pump gear (3) and the idler gear (4) is the following. ... 0.100 to 0.190 mm (0.0039 to 0.0075 inch) Not eplace the gears if the backlash exceeds 0.35 mm (0.014 inch).Note: The oil pump gear and the drive gear assembly are not serv removed. ceable if the oil pump gear is lustration 2 201412027 (6) Housing for oil pump gear Maximum distance between the oil pump gear assembly and the oil pump housing Distance above the housing ... 0.020 mm (0.0008 inch) Distance below the housing ... 0.034 mm (0.0013 inch) Note: The service limit of the oil pump gear assembly is 0.150 mm (0.0059 inch) below the oil pump housing Note: Measure the clearance between the oil pump gears and the oil pump housing with a feeler gauge. Clearance between the oil pump gears and the oil pump housing ... 0.050 to 0.098 mm (0.0020 to 0.0039 inch) Note: The service limit of the oil pump gear assembly is 0.10 mm (0.004 inch)M M Note: R Note: R miiInside diameter of idler gear bushing ... 25.000 to 25.021 mm (0.9842 to 0.9851 inch) Maximum diameter of idler gear bushing for oil pump ... 25.059 mm (0.9866 inch) (B) Spindle Diameter of spindle ... 24.939 to 24.960 mun (0.9818 to 0.9827 inch) Minimum diameter of spindle for oil pump ... 24.901 mm (0.9804 inch) lustration 5 201412124 (9) Torque for bolts ... 35 + 6 N-m (26 =4 Ib ft) Wed Feb 8 14:30:56 UTC-0200 2017[SSN EX] Service tntormation systom Tela anterior_| « predutos: EXCAVAT Modelo: 3150 L Exc Configuracio: 31 4.2 Enaine VATOR CN :xcavator CINO0001-UP (MACHINE) Especificacées C4.2 and C6, Engines for Caterpillar Built Machines Namere de Mth Deva de Publicacae 01/08/2008 Data de Atualizacto 29/04/2008 ‘oze70181 Cylinder Head SMCS - 1100 S/N - BYII-UP S/N-BYKI-UP S/N - BZF1-UP S/N - CINI-UP S/N-CLAL-UP S/N-DAYI-UP S/N-DDWI-UP S/N-EAWI-UP S/N-FMHI-UP SIN-HCWL-UP S/N - JBC1-UP S/N -KBD1-UP S/N-NCMI-UP SIN - PDP1-UP S/N - SBPI-UP S/N - TGY1-UPlustration 1 (J) Dimension for the cylinder head Use a straightedge and a feeler gauge to check the cylinder head for warpage. Flatness of the cylinder head over total span... 0.05 mm (0.002 inch) Resurface the cylinder head if the warpage exceeds the following value. ... 0.20 mm (0.008 inch) Gasket thickness of cylinder head ... 1.70 + 0.05 mm (0.06' 0.002 inch) Note: The repair limit of the contact surface of the gasket and the repair limit of the eylinder block surface is 0.20 uu (0.008 inch). lustration 2 200527556Note Put clean engine oil on the threads of the cylinder head bolts. Tighten the bolt 1 through bolt 17 in the numerical sequence that is shown in Illustration 2 to 137+ 5 Nem (100 +4 Ib ft) Dito Autres 1993 2017 Cater in Wed Feb 8 16:00:10 UTC-0200 2017 ‘Rede Particular Para Licenciados SIS.[SSN EX] Service tntormation systom Tela anterior_| « predutos: EXCAVAT Modelo: 3150 L Exc Configuracio: 31 4.2 Enaine VATOR CN :xcavator CINO0001-UP (MACHINE) Especificacées C4.2 and C6, Engines for Caterpillar Built Machines Namere de Mth Deva de Publicacae 01/08/2008 Data de Atualizacto 29/04/2008 ‘oze70181 Cylinder Head SMCS - 1100 S/N - BYII-UP S/N-BYKI-UP S/N - BZF1-UP S/N - CINI-UP S/N-CLAL-UP S/N-DAYI-UP S/N-DDWI-UP S/N-EAWI-UP S/N-FMHI-UP SIN-HCWL-UP S/N - JBC1-UP S/N -KBD1-UP S/N-NCMI-UP SIN - PDP1-UP S/N - SBPI-UP S/N - TGY1-UPlustration 1 (J) Dimension for the cylinder head Use a straightedge and a feeler gauge to check the cylinder head for warpage. Flatness of the cylinder head over total span... 0.05 mm (0.002 inch) Resurface the cylinder head if the warpage exceeds the following value. ... 0.20 mm (0.008 inch) Gasket thickness of cylinder head ... 1.70 + 0.05 mm (0.06' 0.002 inch) Note: The repair limit of the contact surface of the gasket and the repair limit of the eylinder block surface is 0.20 uu (0.008 inch). lustration 2 200527556Note Put clean engine oil on the threads of the cylinder head bolts. Tighten the bolt 1 through bolt 17 in the numerical sequence that is shown in Illustration 2 to 137+ 5 Nem (100 +4 Ib ft) Dueltos Autres 1993-2017 Caterpillar Inc Wea Feb 8 14:29:12 UTC-0200 2017 ‘Rede Particular Para Licenciados SIS.[SSN EX] Service tntormation systom Tela anterior_| « predutos: EXCAVAT Modelo: 3150 L Exc Configuracio: 31 4.2 Enaine VATOR CN :xcavator CINO0001-UP (MACHINE) Especificacées C4.2 and C6, Engines for Caterpillar Built Machines Namere de Mth Data de Publicacae 01/08/2008 Engine Oil Pan SMCS - 1302 S/N - BYII-UP S/N-BYKI-UP S/N - BZHI-UP S/N - CINI-UP S/N-CLAL-UP S/N-DAYI-UP S/N-DDWI-UP S/N-EAWI-UP S/N-FMHI-UP SIN-HCWL-UP S/N - JBC1-UP S/N -KBD1-UP S/N-NCMI-UP SIN - PDP1-UP S/N - SBPI-UP S/N - TGY1-UP Data de Atualizacao -29/04/2008 102972801,Mlustration 1 201501738 (1) Torque for 28 bolts ... 18 + 2 Num (13 + 1 Ib ft) Diteitos autorais 1993 - 2017 Caterpillar Inc Todos 05 Direitos Resorvados, ede Particular Para Licenclados SIS. Wed Feb 8 14:32:51 UTC-0200 2017[SSN EX] Service tntormation systom Tela anterior_| « predutos: EXCAVAT Modelo: 3150 L Exc Configuracio: 31 4.2 Enaine VATOR CN :xcavator CINO0001-UP (MACHINE) Especificacées C4.2 and C6, Engines for Caterpillar Built Machines Namere de Mth Deva de Publicacae 01/08/2008 Data de Atualizacto 29/04/2008 02070240 Exhaust Manifold SMCS - 1059 S/N - BYII-UP S/N-BYKI-UP S/N - BZHI-UP S/N - CINI-UP S/N-CLAL-UP S/N-DAYI-UP S/N-DDWI-UP S/N-EAWI-UP S/N-FMHI-UP SIN-HCWL-UP S/N - JBC1-UP S/N -KBD1-UP S/N-NCMI-UP SIN - PDP1-UP S/N - SBPI-UP S/N - TGY1-UPlustration 1 201494653, (J) Torque for nine nuts ... 18 +2 N-m (13 + 1 Ib ft) Diteltos Autorals 1993 - 2017 Caterpillar Inc, Wed Feb 8 14:29:52 UTC-0200 2017 Todos os Direttos Reservados[SSN EX] Service tntormation systom Tela anterior_| « predutos: EXCAVAT Modelo: 3150 L Exc Configuracio: 31 4.2 Enaine VATOR CN :xcavator CINO0001-UP (MACHINE) Especificacées C4.2 and C6, Engines for Caterpillar Built Machines Namere de Mth Data de Publicacae 01/08/2008 Crankshaft SMCS - 1202 S/N - BYII-UP S/N-BYKI-UP S/N - BZHI-UP S/N - CINI-UP S/N-CLAL-UP S/N-DAYI-UP S/N-DDWI-UP S/N-EAWI-UP S/N-FMHI-UP SIN-HCWL-UP S/N - JBC1-UP S/N -KBD1-UP S/N-NCMI-UP SIN - PDP1-UP S/N - SBPI-UP S/N - TGY1-UP Data de Atualizacao -29/04/2008 02080079lustration 1 (1) Crankshaft main bearing journal lustration 2 01357462 (2) Support the crankshaft in a set of vee blocks. Measure the runout dimension at the center journal. Maximum runout ... 0.07 + 0.03 mm (0.003 + 0.001 inch)lustration 3 201356072 (3) Crankshaft end play ... 0.100 to 0.264 mm (0.0039 to 0.0104 ineh) Note: The maximum repair limit is 0.300 mm (0.0118 inch) Replace the standard thuust plates if the end play exceeds the standard clearance. Tluee oversize thrust plates are available as replacements if the end play still exceeds the maximum limit. Generally, the rear joumal is likely to be worn more rapidly than the front journal. Ifnecessary, replace the rear thrust plate. Refer to Table I for oversize thrust plates. Table 1 Dimensions for Grinding of Crankshaft Oversize Thrust Plates Oversize Thrust Plate Oversize (front or rear) Oversize (front or rear) Tolerance 0.15 mm (0.006 inch) 33.15 mm (1.305 inch) 33.30 mm (1.311 inch) 0.039 mm (0.0015 inch) 0.30 mm (0.012 inch) |] 33.30 mm (1.311 inch) |] 33.45 mm (1.317 ineh) | 0.039 mm (0.0015 inch) 0.45 mm (0.018 inch) |} 33.45 mm (1.317 inch) |] 33.60 mm (1 0.039 mm (0.0015 inch) Torque for the crankshaft pulley nut 706 + 59 Nm (520 = 4 Ib ft) ‘The maximum temperature for installing the crankshaft gear is the following value. ... 250 °C (482 ° F)Dicctos utrais 1993 — 2017 Wed Feb 8 16:04:41 UTC-0200 2017 Rede Particular Para Licenclados SIS.[SSN EX] Service tntormation systom Tela anterior_| < produtos:_ EXCAV) foie 3130.0 SxenvaTOR oN CetSfragdo: i501 becasue Cownoo0t-UP (NACHE) eo emi Especificacées C4.2 and C6, Engines for Caterpillar Built Machines Namere de Mth Deva de Publicacae 01/08/2008 Data de Atualizacto 29/04/2008 07759138 Connecting Rod Bearing Journal SMCS - 1202; 1219; 1225 SIN - AGF1-UP SIN - ASFI-UP SIN - AOFI-UP S/N- BWWI-UP S/N - BYSI-UP S/N-BYKI-UP S/N-BYMI-UP S/N -BZF1-UP S/N -BZHI-UP SIN - CINI-UP S/N-CLAL-UP SN - DAY1-UP S/N-DDWI-UP S/N-EAWL-UP S/N-EAXI-UP SIN - FALI-UP S/N - FMHI-UP S/N - GKS1-UPS/N -HCWIL-UP SN - JBC1-UP SIN - JLG1-UP S/N -KBDI-UP S/N - KGF1-UP S/N -LFLI-UP S/N - MCH1-UP S/N - MDTL-UP S/N - NASI-UP S/N - NCML-UP S/N - PBD1-UP S/N - PBE1-UP S/N - PDP1-UP S/N - PHX1-UP S/N -RACL-UP SIN - SBP1-UP S/N - SBZ1-UP S/N - SED1-UP S/N - TAEL-UP S/N - TGY1-UP S/N - WED1-UP S/N - WGCI-UP SIN - XCK1-UP S/N - YDSI-UP S/N - YSDI-UP SIN - ZGBI-UP Table 1Conne. 1g Rod Bearing Journal Original size journal |] 64.945 to 64.965 mm (2.5569 to 2.5577 inch) Undersize journal 0.25 mm (0.010 inch) | ©4695 to 64.715 mm (2.5470 to 2.5478 inch) Undersize journal A 5 5 mm (2.5372 to 2.53: 0.50 mm (0.020 inchy | ©4445 to 64.465 mm (2.5372 to 2.5380 inch) Undersize journal 64.195 to 64.215 mum (2.5274 to 2.5281 inch) 0.75 mm (0.030 inch) The clearance between a new bearing and a new journal is the following value. .. 0,035 to 0.100 mm. (0.0014 to 0.0039 inch) An undersized bearing is requized if the clearance between the connecting rod joumal and the bearing is in excess of the service limit of 0.200 mm (0,0079 inch). If the crankshaft is worn excessively, or if the crankshaft is uneven, an undersized bearing is required. If an undersized bearing is required, grind the crankshaft to a dimension listed in Table 2 Note: The allowable tolerance for rod bearing journals that are out of round is 0.010 mm (0.0004 inch). The maximum repair limit is 0.030 mm (0.0012 inch). Ifthe repair limit is exceeded, regrind the bearing journals to the specified dimension Diteitos autorals 1993 - 2017 Caterpillar Inc ‘Todos 08 Diratos Resenvacos Rede Particular Para Licenciados SIS. Wed Feb 8 14:36:38 UTC-0200 2017[SSN EX] Service tntormation systom Tela anterior_| « produtos:_ EXCAVATOR Modelo: 3150 L EXCAVATOR CIN CConfiguraco: 3150 | Excavator CINO0001-UP (MACHINE 4.2 Enaine 4.2 and C6.4 Engines for Caterpillar Built Machines Namero de Midia -KENR6740-04 Data de Publicagao -01/04/2008 Data de Atualizacao -29/04/2008 voze7e1aa Connecting Rod SMCS - 1218 lustration 1 201411338) (1) Matching marks that are used to align the cap to the connecting rodIlustration 2 901411339 (A) The upper oil hole is 40 degrees above the horizoutal centerline. (B) The lower oil hole is 30 degrees below the horizontal centerline (C) The end of the piston pin bearing is 30 degrees below the lower oil hole. lustration 3 01505976 (D) Bore of piston pin bearing ... 34.020 to 34.045 mm (1.3394 to 1.3404 inch) ‘The clearance between the piston pin bearing and the piston pin is 0.023 to 0.054 mm (0.0009 to 0.0021 inch),Note: A clearance for the piston pin to the piston pin bearing over 0.080 mm (0.0031 inch) is excessive, Replace the piston pin or replace the bearing if the clearance is excessive Note: Before assembly, put clean engine oil on the bolt threads and all surfaces that make contact between the bolt and connecting rod caps. (2) Torque for nuts ... 103 = 5 N-m (75 +4 Ib ft) Note: Measure the bores of each of the comnecting rods and record the dimension of the bores. (©) Bore in connecting rod ... 64.000 mm to 64.019 mm (2.5197 inch to 2.5204 inch) ‘ustration + 201373137 (3) Use a feeler gauge to measure the end play, End play of the connecting rod should be within 0.15 t0 0.35 mm (0.006 to 0.014 inch). Note: Replace the connecting 10d if the end play exceeds 0.50 mun (0.020 inch).Esa) Oo @} It y oS lustration 5 201373146 Assemble the piston (4) and connecting rods. Ensure that the markings (5) ou the piston and the marks (1) on the connecting rod are on the same side lustration 6 201373183) ustall the piston assembly with the marks (1) ou the connecting rod toward the camshaft (6)1 | Illustration 7 201411344 (F) Piston projection Use the following procedure to measure the height of each piston above the cylinder block. If clearances are not in the acceptable range, inspect the components for wear or damage. 1, Determine the top center position of the piston with a dial indicator assembly. 2. Install the dial indicator assembly on the top of the block. Set the needle of the dial indicator to zero. Measure projection (F) at three places on the top of the piston. Take an average of the three measurements in order to determine the projection. Subtract the projection from the installed thickness of the cylinder head gasket in order to determine the clearance between the top of the piston and the cylinder head. Installed thickness of the cylinder head gasket .. 1.70 + 0.10 mm (0.067 + 0.004 inch) Piston projection ... 0.55 to 1.15 mm (0.022 to 0.045 inch) Direitos Autorals 1993 - 2017 Caterpillar Inc. Wed Feb 8 14 Todos os Diretos Reservaos Rede Particular Para Licenclados SIS. 38:31 UTC-0200 2017[SSN EX] Service tntormation systom Tela anterior_| < produtos:_ EXCAV) foie 3130.0 SxenvaTOR oN CetSfragdo: i501 becasue Cownoo0t-UP (NACHE) eo emi Especificacées 4.2 and C6.4 Engines for Caterpillar Built Machines Namero de Midi Data de Publicacao -01/04/2008 Main Bearing Journal SMCS - 1202; 1203 SIN - AGF1-UP SIN - ASFI-UP SIN - AOFI-UP S/N- BWWI-UP S/N - BYSI-UP S/N-BYKI-UP S/N-BYMI-UP S/N -BZF1-UP S/N -BZHI-UP SIN - CINI-UP S/N-CLAL-UP SN - DAY1-UP S/N-DDWI-UP S/N-EAWL-UP S/N-EAXI-UP SIN - FALI-UP S/N - FMHI-UP S/N - GKS1-UP Data de Atualizacao -29/04/2008 \o28768a7S/N - HCWI-UP SN - JBC1-UP S/N - JLGI-UP S/N -KBDI-UP S/N - KGF1-UP S/N -LFLI-UP S/N - MCHL-UP S/N - MDTI-UP S/N - NASI-UP S/N - NCML-UP S/N - PBDI-UP S/N - PBE1-UP SIN - PDP1-UP S/N - PHXI-UP SIN -RACL-UP SIN - SBPI-UP SIN - SBZ1-UP S/N - SEDI-UP SIN - TAEL-UP S/N - TGY1-UP S/N - WED1-UP /N - WGCI-UP SIN - XCK1-UP S/N - YDSI-UP S/N - YSD1-UP S/N - ZGBI-UPlustration 1 201358113 (1) Main bearing cap (2) Dial indicator Procedure to measure the bore of main bearing joumal 1, Put the main bearing caps in position in the cylinder block. Apply clean engine oil on the main bearing bolts, Install the main bearing bolts and tighten the main bearing bolts to a torque of 1375 Nm (100+ 4 Ib fi) ‘Measure the main bearing bores with a dial indicator. Subtract the diameter of the crankshaft journal from the inside diameter of the main bearing in order to determine the bearing clearance on the main journal, Clearance between the crankshaft journal and the main bearing is 0.050 to 0.118 mm (0.0020 to 0.0047 inch). Note: Replace the bearings or refinish the crankshaft to the next undersize bearing if the main bearing clearance exceeds 0.20 mm (0,008 inch) Note: The allowable tolerance for main bearing journals that are out of round is 0.010 mm (0.0004 inch). The maximum repair limit is 0.030 mm (0.0012 inch). Ifthe repair limit is exceeded, regrind the bearing journals to the specified dimensionM M T 1 Not Tou Thickness for Crankshaft Main Bearing Size of Crankshaft Main Bearing Journal Bearing Thickness U 1 1 I U 1 I U 1 u T T T Main Bearing JournalDireitos Autorals 1993 - 2017 Caterpillar Inc, Todos 05 Direttos Reservacos, Rede Particular Para Licenciados SIS. Wed Feb 8 14 37:31 UTC-0200 2017[SSN EX] Service tntormation systom Tela anterior_| « predutos: EXCAVAT Modelo: 3150 L Exc Configuracio: 31 4.2 Enaine VATOR CN :xcavator CINO0001-UP (MACHINE) Especificacées C4.2 and C6, Engines for Caterpillar Built Machines mere de Mh Data de Publicacae 01/08/2008 Rocker Shaft SMCS - 1102 S/N - BYII-UP S/N-BYKI-UP S/N - BZHI-UP S/N - CINI-UP S/N-CLAL-UP S/N-DAYI-UP S/N-DDWI-UP S/N-EAWI-UP S/N-FMHI-UP SIN-HCWL-UP S/N - JBC1-UP S/N -KBD1-UP S/N-NCMI-UP SIN - PDP1-UP S/N - SBPI-UP S/N - TGY1-UP Data de Atualizacao -29/04/2008 102970360Ulustration 1 201411580 (1) Bore in rocker anm bushing for shaft... 24.949 to 24.975 num (0.9822 to 0.9833 inch) (2) Diameter of rocker arm shaft... 24.915 to 24.928 mm (0.9809 to 0.9814 inch) Clearance of rocker arm bushing and shaft Minimum... 0.021 mm (0.0008 inch) ‘Maximum ... 0.060 mm (0.0024 inch) lustration 2 01411576(3) Align the oil holes in rocker arm bushing (4) with the oil holes in the rocker arm when the rocker arm bushing is replaced. station 3 01526063, (5) Torque for four bolts ... 18 + 2N-m (13 + 1 Ib fi) (6) Torque for four bolts ... 18 = 2.N-m (13 = 1 Ib f) (7) Torque for bolt ... 74 + 5 N-m (55 +4 Ib ft)lustration 4 01411582 Valve lash adjustment Tum the crankshaft until the timing mark on the crankshaft pulley is aligned with the pointer on the timing gear housing in order to adjust the valve lash. Both the No. | inlet valve and the No. 1 exhaust valve pushrods must not be in tension against the rocker arms. Inlet valve lash ... 0.25 mi (0.010 inch) Exhaust valve lash ... 0.40 mm (0.016 inch)[SSN EX] Service tntormation systom Tela anterior_| < produtos:_ EXCAV) foie 3130.0 SxenvaTOR oN CetSfragdo: i501 becasue Cownoo0t-UP (NACHE) eo emi Especificacées 4.2 and C6.4 Engines for Caterpillar Built Machines Namero de Midi Data de Publicacao -01/04/2008 Camshaft SMCS - 1210 SIN - AGF1-UP SIN - ASFI-UP SIN - AOFI-UP S/N- BWWI-UP S/N - BYSI-UP S/N-BYKI-UP S/N-BYMI-UP S/N -BZF1-UP S/N -BZHI-UP SIN - CINI-UP S/N-CLAL-UP SN - DAY1-UP S/N-DDWI-UP S/N-EAWL-UP S/N-EAXI-UP SIN - FALI-UP S/N - FMHI-UP S/N - GKS1-UP Data de Atualizacao -29/04/2008 102972601,S/N -HCWIL-UP SN - JBC1-UP SIN - JLG1-UP S/N -KBDI-UP S/N - KGF1-UP S/N -LFLI-UP S/N - MCH1-UP S/N - MDTL-UP S/N - NASI-UP S/N - NCML-UP S/N - PBD1-UP S/N - PBE1-UP S/N - PDP1-UP S/N - PHX1-UP S/N -RACL-UP SIN - SBP1-UP S/N - SBZ1-UP S/N - SED1-UP S/N - TAEL-UP S/N - TGY1-UP S/N - WED1-UP S/N - WGCI-UP SIN - XCK1-UP S/N - YDSI-UP S/N - YSDI-UP S/N - ZGBI-UPlustration 1 201411978, (1) Maximum permissible temperature of the camshaft gear for installation on the camshaft... 250° C 480°F) NOTICE ‘Do not use a torch to heat the gear, A torch can unevenly heat the gear causing warpage. The hardness of the gear may also be changed with the use of a torch. (A) Diameters of camshaft journals Table 1 Number of Journal Standard Diameter Service Limit ® 2 123 53.94 to 53.96 mm (2.124 to 2.124 inch) _ |] 3.90 mm (2.122 inch) 4 52.94 to 52.96 mm (2.084 to 2.085 inch) _ |} $2.90 mm (2.083 inch) (1 The service limit is the maximom dimension or the service limit is the minimum dimension that is specified for a ppart. Replace the part if the service limit is reached. (2) Torque for two bolts ... 12 + 2 N-m (105 + 18 Ib in)M Note: R u 1Tlustration 3 201357419 Note: Use a dial indicator and blocks in order to determine the runout of the camshaft. Take one half of the dial indicator reading as the runout. (3) Maximum permissible runout for camshaft ... 0.04 mm (0.002 inch) lustration 4 201357422, (4) Measure the camshaft bearing with a dial indicator. Subtract the diameter of the camshaft journal in order to give bearing clearances. Refer to Table 4 for the clearance between the camshaft journals and the bushings.Table 2 Number of Journal Standard Diameter Repair Limit ® 1,23 0.04 to 0.09 mm (0,002 to 0.004 inch) 0.15 mm (0.006 inch) 4 0,040 to 0.119 mm (0.0016 to 0,0047 inch) _ |) 0.15 mm (0,006 inch) (2) The repair limit is the maximum dimension or the repair limit is the minimum dimension that is specified for a part. Repair the part ifthe repair limit is reached, Wed Feb 8 14:30:28 UTC-0200 2017[SSN EX] Service tntormation systom Tela anterior_| « predutos: EXCAVAT Modelo: 3150 L Exc Configuracio: 31 4.2 Enaine VATOR CN :xcavator CINO0001-UP (MACHINE) Especificacées C4.2 and C6, Engines for Caterpillar Built Machines Namere de Mth Data de Publicacae 01/08/2008 Rocker Shaft SMCS - 1102 S/N - BYII-UP S/N-BYKI-UP S/N - BZHI-UP S/N - CINI-UP S/N-CLAL-UP S/N-DAYI-UP S/N-DDWI-UP S/N-EAWI-UP S/N-FMHI-UP SIN-HCWL-UP S/N - JBC1-UP S/N -KBD1-UP S/N-NCMI-UP SIN - PDP1-UP S/N - SBPI-UP S/N - TGY1-UP Data de Atualizacao -29/04/2008 102970360Ulustration 1 201411580 (1) Bore in rocker anm bushing for shaft... 24.949 to 24.975 num (0.9822 to 0.9833 inch) (2) Diameter of rocker arm shaft... 24.915 to 24.928 mm (0.9809 to 0.9814 inch) Clearance of rocker arm bushing and shaft Minimum... 0.021 mm (0.0008 inch) ‘Maximum ... 0.060 mm (0.0024 inch) lustration 2 01411576(3) Align the oil holes in rocker arm bushing (4) with the oil holes in the rocker arm when the rocker arm bushing is replaced. station 3 01526063, (5) Torque for four bolts ... 18 + 2N-m (13 + 1 Ib fi) (6) Torque for four bolts ... 18 = 2.N-m (13 = 1 Ib f) (7) Torque for bolt ... 74 + 5 N-m (55 +4 Ib ft)01411582 lustration 4 Valve lash adjustment Tum the crankshaft until the timing mark on the crankshaft pulley is aligned with the pointer on the timing gear housing in order to adjust the valve lash. Both the No. | inlet valve and the No. 1 exhaust valve pushrods must not be in tension against the rocker arms. Inlet valve lash ... 0.25 mi (0.010 inch) Exhaust valve lash ... 0.40 mm (0.016 inch)[SSN EX] Service tntormation systom Tela anterior_| « produtos:_ EXCAVATOR Modelo: 3150 L EXCAVATOR CIN CConfiguraco: 3150 | Excavator CINO0001-UP (MACHINE 4.2 Enaine 4.2 and C6.4 Engines for Caterpillar Built Machines Namero de Midia -KENR6740-04 Data de Publicagao -01/04/2008 Data de Atualizacao -29/04/2008 voze7e1aa Connecting Rod SMCS - 1218 lustration 1 201411338) (1) Matching marks that are used to align the cap to the connecting rodIlustration 2 901411339 (A) The upper oil hole is 40 degrees above the horizoutal centerline. (B) The lower oil hole is 30 degrees below the horizontal centerline (C) The end of the piston pin bearing is 30 degrees below the lower oil hole. lustration 3 01505976 (D) Bore of piston pin bearing ... 34.020 to 34.045 mm (1.3394 to 1.3404 inch) ‘The clearance between the piston pin bearing and the piston pin is 0.023 to 0.054 mm (0.0009 to 0.0021 inch),Note: A clearance for the piston pin to the piston pin bearing over 0.080 mm (0.0031 inch) is excessive, Replace the piston pin or replace the bearing if the clearance is excessive Note: Before assembly, put clean engine oil on the bolt threads and all surfaces that make contact between the bolt and connecting rod caps. (2) Torque for nuts ... 103 = 5 N-m (75 +4 Ib ft) Note: Measure the bores of each of the comnecting rods and record the dimension of the bores. (©) Bore in connecting rod ... 64.000 mm to 64.019 mm (2.5197 inch to 2.5204 inch) ‘ustration + 201373137 (3) Use a feeler gauge to measure the end play, End play of the connecting rod should be within 0.15 t0 0.35 mm (0.006 to 0.014 inch). Note: Replace the connecting 10d if the end play exceeds 0.50 mun (0.020 inch).Esa) Oo @} It y oS lustration 5 201373146 Assemble the piston (4) and connecting rods. Ensure that the markings (5) ou the piston and the marks (1) on the connecting rod are on the same side lustration 6 201373183) ustall the piston assembly with the marks (1) ou the connecting rod toward the camshaft (6)1 | Illustration 7 201411344 (F) Piston projection Use the following procedure to measure the height of each piston above the cylinder block. If clearances are not in the acceptable range, inspect the components for wear or damage. 1, Determine the top center position of the piston with a dial indicator assembly. 2. Install the dial indicator assembly on the top of the block. Set the needle of the dial indicator to zero. Measure projection (F) at three places on the top of the piston. Take an average of the three measurements in order to determine the projection. Subtract the projection from the installed thickness of the cylinder head gasket in order to determine the clearance between the top of the piston and the cylinder head. Installed thickness of the cylinder head gasket .. 1.70 + 0.10 mm (0.067 + 0.004 inch) Piston projection ... 0.55 to 1.15 mm (0.022 to 0.045 inch) Direttos Autores 1993 2017 CaterpilrInc Wed Feb 8 16:08:10 UTC-0200 2017 Rede Particular Para Licenclados SIS.[SSN EX] Service tntormation systom Tela anterior_| < produtos:_ EXCAV) foie 3130.0 SxenvaTOR oN CetSfragdo: i501 becasue Cownoo0t-UP (NACHE) eo emi Especificacées C4.2 and C6, Engines for Caterpillar Built Machines Namere de Mth Deva de Publicacae 01/08/2008 Data de Atualizacto 29/04/2008 07759138 Connecting Rod Bearing Journal SMCS - 1202; 1219; 1225 SIN - AGF1-UP SIN - ASFI-UP SIN - AOFI-UP S/N- BWWI-UP S/N - BYSI-UP S/N-BYKI-UP S/N-BYMI-UP S/N -BZF1-UP S/N -BZHI-UP SIN - CINI-UP S/N-CLAL-UP SN - DAY1-UP S/N-DDWI-UP S/N-EAWL-UP S/N-EAXI-UP SIN - FALI-UP S/N - FMHI-UP S/N - GKS1-UPS/N -HCWIL-UP SN - JBC1-UP SIN - JLG1-UP S/N -KBDI-UP S/N - KGF1-UP S/N -LFLI-UP S/N - MCH1-UP S/N - MDTL-UP S/N - NASI-UP S/N - NCML-UP S/N - PBD1-UP S/N - PBE1-UP S/N - PDP1-UP S/N - PHX1-UP S/N -RACL-UP SIN - SBP1-UP S/N - SBZ1-UP S/N - SED1-UP S/N - TAEL-UP S/N - TGY1-UP S/N - WED1-UP S/N - WGCI-UP SIN - XCK1-UP S/N - YDSI-UP S/N - YSDI-UP SIN - ZGBI-UP Table 1Conne. 1g Rod Bearing Journal Original size journal |] 64.945 to 64.965 mm (2.5569 to 2.5577 inch) Undersize journal 0.25 mm (0.010 inch) | ©4695 to 64.715 mm (2.5470 to 2.5478 inch) Undersize journal A 5 5 mm (2.5372 to 2.53: 0.50 mm (0.020 inchy | ©4445 to 64.465 mm (2.5372 to 2.5380 inch) Undersize journal 64.195 to 64.215 mum (2.5274 to 2.5281 inch) 0.75 mm (0.030 inch) The clearance between a new bearing and a new journal is the following value. .. 0,035 to 0.100 mm. (0.0014 to 0.0039 inch) An undersized bearing is requized if the clearance between the connecting rod joumal and the bearing is in excess of the service limit of 0.200 mm (0,0079 inch). If the crankshaft is worn excessively, or if the crankshaft is uneven, an undersized bearing is required. If an undersized bearing is required, grind the crankshaft to a dimension listed in Table 2 Note: The allowable tolerance for rod bearing journals that are out of round is 0.010 mm (0.0004 inch). The maximum repair limit is 0.030 mm (0.0012 inch). Ifthe repair limit is exceeded, regrind the bearing journals to the specified dimension Diteitos autorals 1993 - 2017 Caterpillar Inc ‘Todos 08 Diratos Resenvacos Rede Particular Para Licenciados SIS. Wed Feb 8 16:05:41 UTC-0200 2017[SSN EX] Service tntormation systom Tela anterior_| « predutos: EXCAVAT Modelo: 3150 L Exc Configuracio: 31 4.2 Enaine VATOR CN :xcavator CINO0001-UP (MACHINE) Especificacées C4.2 and C6, Engines for Caterpillar Built Machines mere de Mh Deva de Publicacae 01/08/2008 Data de Atualizacto 29/04/2008 ozeg0088 Cylinder Block SMCS - 1201 S/N - BYII-UP S/N-BYKI-UP S/N - BZHI-UP S/N - CINI-UP S/N-CLAL-UP S/N-DAYI-UP S/N-DDWI-UP S/N-EAWI-UP S/N-FMHI-UP SIN-HCWL-UP S/N - JBC1-UP S/N -KBD1-UP S/N-NCMI-UP SIN - PDP1-UP S/N - SBPI-UP S/N - TGY1-UPlustration 1 201507813) (J) Torque for four bolts ... 108 + 5 N-m (80+ 4 Ib ft) (2) Torque for the bolt... $8 = 6 N-m (43 = 4 Ib ft) lustration 2 201507808, (3) Measure the amount of the warpage of the cylinder block with a straightedge and feeler gauge Maximum allowable clearance ... 0.05 mm (0.002 inch)Repair limit ... 0.20 mm (0.008 inch) Resurface the top of the block if the repair limit is reached. ‘Mustration 3 201507814 (4) Measure the inside diameter of the cylinder sleeve that is parallel to the crankshaft. Measure the inside diameter of the cylinder liner that is in a perpendicular position to the crankshaft. Measure the top, the middle and the bottom of the cylinder liner. Refer to Table 2 for tolerances of the cylinder liner Table 1 Tolerances of Cylinder Sleeves Standard at Assembly Repair Limit — || Service Limit Inside 102.010 to 102.0. 4.016. 02.200 0236 |] 102.700 0433 Diameter )2.010 to 102.045 mm (4.0161 to }] 1 mum (4.0236 |] 102.700 mm (4.0433 4.0175 inch) inch) inch) Out of Round NIA WA 0.010 mm (0.0004 inch) Taper 0.015 mm (0.0006 inch) NA NA (2) The repair limit is the maximum dimension or the repair limit is the minimum dimension that is specified for a part. Repair a part if the repair limit is reached. (2) The service limit is the maximum dimension or the service limit is the minimum dimension that is specified for a part. Replace the part ifthe service limit is reached. Bore the cylinder to the specified oversize dimension if the inside diameter reaches the repair limit but the inside diameter does not reach the service limit. Refer to Table 3.Hone the liner to +0.25 mm (+0.010 inch) or +0.50 mm (+0.020 inch) oversize. Hone the liner to an accuracy within 0.010 to 0.045 mm (0.0004 to 0.0018 inch) Determine the oversize dimension that is necessary in order to clean up the cylinder if any liner has uneven wear Replace all cylinder liners that are in excess of the service limit. Note: Refinish all liners to the same oversize dimension. Use a ridge reamer in order to cut the ridge of the cylinder if the liner is in good condition. Hone the cylinder bore Table 2 Oversize Bore Cylinder Bore Size 102.260 mum (4.0260 inch) 0.250 mm (0.0098 inch 102.295 mm (4.0274 inch) 102.510 mm (4.0358 inch) 0.500 mm (0.0197 inch) 102.545 mm (4.0372 inch) lustration 4 201507815 (5) Service limit of cylinder liner ... 102.700 mm (4.0433 inch) Note: Replace all cylinder liners that exceed the service limit. Use the following procedure in order to replace the cylinder liners,1, Setup a boring machine on the cylinder block. Align the boring machine with the center of the bottom of the cylinder liner with the least worn area 2. Bore the liner until the thickness is 0.50 mm (0.020 inch) 3. Remove the remainder of the liner. Be carefial not to damage the eylinder block 4. Install a new liner. Align the liner with the top of the cylinder block The bore of the cylinder must be 102.000 to 102.035 mm (4.0157 to 4.0171 inch). Diameter for the main bearing bores ... 95.000 mm (3.7402 inch) Maximum diameter of the main bearing bores ... 95.022 mm (3.7410 inch) New height of deck from centerline of crankshaft to deck ... 307.00 + 0.05 mm (12.086 + 0.002 inch) Minimum height fiom the centerline of crankshaft to deck ... 306.70 mum (12.075 inch) Wed Feb 8 16:03:58 UTC-0200 2017[SSN EX] Service tntormation systom Tela anterior_| < produtos:_ EXCAV) foie 3130.0 SxenvaTOR oN CetSfragdo: i501 becasue Cownoo0t-UP (NACHE) eo emi Especificacées 4.2 and C6.4 Engines for Caterpillar Built Machines Namero de Midi Data de Publicacao -01/04/2008 Main Bearing Journal SMCS - 1202; 1203 SIN - AGF1-UP SIN - ASFI-UP SIN - AOFI-UP S/N- BWWI-UP S/N - BYSI-UP S/N-BYKI-UP S/N-BYMI-UP S/N -BZF1-UP S/N -BZHI-UP SIN - CINI-UP S/N-CLAL-UP SN - DAY1-UP S/N-DDWI-UP S/N-EAWL-UP S/N-EAXI-UP SIN - FALI-UP S/N - FMHI-UP S/N - GKS1-UP Data de Atualizacao -29/04/2008 \o28768a7S/N -HCWIL-UP SN - JBC1-UP SIN - JLG1-UP S/N -KBDI-UP S/N - KGF1-UP S/N -LFLI-UP S/N - MCH1-UP S/N - MDTL-UP S/N - NASI-UP S/N - NCML-UP S/N - PBD1-UP S/N - PBE1-UP S/N - PDP1-UP S/N - PHX1-UP S/N -RACL-UP SIN - SBP1-UP S/N - SBZ1-UP S/N - SED1-UP S/N - TAEL-UP S/N - TGY1-UP S/N - WED1-UP S/N - WGCI-UP SIN - XCK1-UP S/N - YDSI-UP S/N - YSDI-UP S/N - ZGBI-UPlustration 1 201358113 (1) Main bearing cap (2) Dial indicator Procedure to measure the bore of main bearing joumal 1, Put the main bearing caps in position in the cylinder block. Apply clean engine oil on the main bearing bolts, Install the main bearing bolts and tighten the main bearing bolts to a torque of 1375 Nm (100+ 4 Ib fi) ‘Measure the main bearing bores with a dial indicator. Subtract the diameter of the crankshaft journal from the inside diameter of the main bearing in order to determine the bearing clearance on the main journal, Clearance between the crankshaft journal and the main bearing is 0.050 to 0.118 mm (0.0020 to 0.0047 inch). Note: Replace the bearings or refinish the crankshaft to the next undersize bearing if the main bearing clearance exceeds 0.20 mm (0,008 inch) Note: The allowable tolerance for main bearing journals that are out of round is 0.010 mm (0.0004 inch). The maximum repair limit is 0.030 mm (0.0012 inch). Ifthe repair limit is exceeded, regrind the bearing journals to the specified dimensionUlustration 2 201358114 (2) Main bearing cap 2) Bolts (4) Main bearing (5) Main bearing journal (3) Torque for bolts ... 137 = $ N-m (100 + 4 Ib ft) Table 1 T M B sc M B J B T Original size journal 2.477 to 2.490 mm (0.0975 to 0.0980 inch) Undersize 0.25 mm (0.010 inch) 2.602 to 2.615 mm (0.1024 to 0.1030 inch) Undersize 0.50 mm (0.020 inch) 2.727 to 2.740 mm (0.1074 to 0.1079 inch) Undersize 0.75 mm (0.030 inch) 2.852 to 2.865 mm (0.1123 to 0.1128 inch) Table 2 ‘The diameter of the crankshaft main bearing journal is given in Table 3.® Original size journal 89.95 to 89.97 mm (3.541 to 3.542 inch) Undersize joumal 2mm (3.5 5 6.25 mm (0.010 inch) 89-70 to $9.72 mm (3.531 to 3.532 inch) Undersize joumnal 0.50 mm (0.020 inch) 8245 t0 89.47 mm (3.521 to 3.522 inch) Undersize jounal 89.20 to 89.22 mm (3.512 to 3.513 inch) 0.75 mm (0.030 ine) (1 Regaind the main bearing joumals to the next undersize dimension ifthe repair lint of 89.85 mm (3.537 inch) is exceeded, Direitos Autorals 1993 - 2017 Caterpillar Inc, Wed Feb 8 16:07:13 UTC-0200 2017 Todos 05 Direttos Reservacos, Rede Particular Para Licenciados SIS.[SSN EX] Service tntormation systom Tela anterior_| < produtos:_ EXCAV) foie 3130.0 SxenvaTOR oN CetSfragdo: i501 becasue Cownoo0t-UP (NACHE) eo emi Especificacées 4.2 and C6.4 Engines for Caterpillar Built Machines Namero de Midi Data de Publicacao -01/04/2008 Piston and Rings SMCS - 1214; 1215 SIN - AGF1-UP SIN - ASFI-UP SIN - AOFI-UP S/N- BWWI-UP S/N - BYSI-UP S/N-BYKI-UP S/N-BYMI-UP S/N -BZF1-UP S/N -BZHI-UP SIN - CINI-UP S/N-CLAL-UP SN - DAY1-UP S/N-DDWI-UP S/N-EAWL-UP S/N-EAXI-UP SIN - FALI-UP S/N - FMHI-UP S/N - GKS1-UP Data de Atualizacao -29/04/2008 102978080S/N - HCWI-UP SN - JBC1-UP S/N - JLGI-UP S/N -KBDI-UP S/N - KGF1-UP S/N -LFLI-UP S/N - MCHL-UP S/N - MDTI-UP S/N - NASI-UP S/N - NCML-UP S/N - PBDI-UP S/N - PBE1-UP SIN - PDP1-UP S/N - PHXI-UP SIN -RACL-UP SIN - SBPI-UP SIN - SBZ1-UP S/N - SEDI-UP SIN - TAEL-UP S/N - TGY1-UP S/N - WED1-UP /N - WGCI-UP SIN - XCK1-UP S/N - YDSI-UP S/N - YSD1-UP S/N - ZGBI-UPlustration 1 (A) Piston diameter 201411623 Each piston has markings (1) which are stamped ou top of the piston. The markings are used to align the piston assembly to the camshaft side of the cylinder block. Table 2 gives the dimensions for pistons that are standard, Table 2 also gives the dimensions for pistons that are oversize Note: Measure the piston cliameter along the perpendicular of the piston pin bore. Table 1 Dimensions for Piston Diameters Standard at Assembly Service Limit ® 0.25 mm (0.010 inch) 102.165 to 102.195 mm (4.0222 to 4.0234 inch) Bore Size Standard 101.915 to 101.945 mum (40124 fo 40130 101.730 mm (4.0081 me inch) Oversize 101.980 mm (4.0150 inch)| 1 o4ot 1 TA 1 BD cD IL 1 1 M s T Note: Tlustration 3 201526449 (2) Install the piston rings with the identification mark toward the top. Note: Each piston ring is marked with an "R" or "T" for an ideutification mark, 3) When the top piston ring is installed in a cylinder liner with a bore of 102 mm (4.0 inch), the clearance between the ends of the top piston ring is the following distance. ... 0.30 to 0.45 mm (0.012 10 0.018 inch) Note: Replace the top piston rings if the end gap exceeds the maximum tolerance of 1.50 mm (0.060 inch) (4) When the intermediate piston ring is installed in a cylinder liner with a bore size of 102 mum (4.0 inch), the clearance between the ends of the intermediate piston ring is the following distance. .. 0,30 to 0.45 mm (0.012 to 0.018 inc) Note: Replace the intermediate piston rings if the end gap exceeds the maximum tolerance of 1.50 mm (0.060 inch). Note: The position of the end gap of the oil control ring is 180 degrees fiom the ends of the ring expander (5) When the oil control piston ring is installed in a cylinder liner with a bore of 102 mm (4.0 inch), the clearance between the ends of the oil control piston ring is the following distance. ... 0.30 to 0.50 mm (0.012 to 0.020 inch)Note: Replace the oil control piston rings if the end gap exceeds the maximum tolerance of 1.50 mm (0.060 inch), lustration 4 e\ 201411650 Note: Install new piston rings in the ring grooves of the piston. Measure the side clearance of the ring groove (D) with a straight edge and feeler gauge. Table 3 gives acceptable clearances of the ring goove. Table 2 Clearances of the Piston Rings Piston Rings Width of Ring Side Clearance of Ring Groove Service Limit ® No. 1 Compression Ring 3.00 mm (0.118 inch) 0.080 to 0.120 mm (0.0031 to 0.0047 inch) 0.200 mm (0.0079 inch) No. 2 Compression Ring 2.00 mm (0.079 inch) 0,080 to 0.120 mm (0.0031 to 0.0047 inch) 0.150 mm (0.0060 inch) Oil Control Ring 4.00 mm (0.157 inch) 0.025 to 0.065 mm (0.0010 to 0.0026 inch) 0.150 mm (0.0060 inch) (2) The piston must be replaced if the piston rings exceed these clearances.lustration 5 201526453 (6) Camshaft side of engine block (7) End gap for no. 1 1g (lop compression ring) (8) End gap for no, 2 ring (intermediate compression ring) (9) End gap for oil control ring Note: Position the piston rings according to Illustration 5. Diteitos Autorals 1993 - 2017 Caterpillar In Todos 0s Diretos Reservados. Rede Particular Para Licenclad Wed Feb 8 16:09[SSN EX] Service tntormation systom Tela anterior_| « produtos:_ EXCAVATOR Modelo: 3150 L EXCAVATOR CIN Configuracdo: 315D L Excavator CINO0001-UP (MACHINE) POWERED BY 4.2 Enaine Especificacées C4.2 and C6.4 Engines for Caterpillar Built Machines Namero de Mi Data de Publicagao -01/04/2008 Cylinder Head Valves SMCS - 1105 wo lustration 1 (A) Diameter of the valve head Inlet ... 34.5 mm (1.36 ineh) Exhaust .. 27.5 mm (1.08 inch) (B) Diameter of the valve stem Inlet valve ... 6.6 mm (0.26 inch) Exhaust valve... 6.6 mm (0.26 inch) (C) Length of the valve Data de Atualizacao -29/04/2008 02957360 201491353)Inlet valve ... 144.0 mm (5.67 inch) Exhaust valve ... 144.0 mm (5.67 inch) ‘ustration 2 201491360 (D) Width of the valve seat Inlet ... 1.0 mm (0.039 inch) Exhaust... 1.2 mm (0.047 inch) (&) Angle of valve seat face Inlet ... 30 degrees Exhaust... 45 degrees Wed Feb 8 16:02:44 UTC-0200 2017[SSN EX] Service tntormation systom Tela anterior « predutos: EXCAVAT Modelo: 3150 L EXCAVATOR CIN CConfiguraco: 3150 | Excavator CINO0001-UP (MACHINE) 4.2 Engine Teste e Ajustes 4.2 and C6.4 Engine for Caterpillar Built Machines Namero de Midia -KENR6741-05 Data de Publicacao -01/04/2008 Piston Ring Groove - Inspect SMCS - 1214-040 Table 1 Required Tools Part Number || PartName || Qty SH-8581 Feeler Gauge |} 1 Inspect the Piston and the Piston Rings 1. Check the piston for wear and other damage. Data de Atualizacao -29/04/2008 ‘02707320 2. Cheek that the piston rings are free to move in the grooves and that the rings are not broken. Inspect the Clearance of the Piston Ring 1, Remove the piston rings and clean the grooves and the piston rings.Ilustration 1 201284934 (1) Feeler gange (@) Piston ring @) Piston grooves Fit new piston rings (2) in the piston grooves (3) Check the clearance for the piston ring by placing the 81-8581 Feeler Gauge (1) between piston groove (3) and the top of piston ring (2) . Refer to Specifications, "Piston and Rings" for the dimensions. Note: Some pistons have a tapered top groove and the piston ring is wedged. The clearance for the top piston ring cannot be checked by the above method when this occurs. Inspect the Piston Ring End GapLustration 2 201 582 5 1 iston ring 2 C linder ring ridge Feeler gauge 1. Clean all carbon from the top of the c linder bores. 2. lace each piston ring 1 in thee linder bore ust below the ¢ linder ring ridge 2 . se the 8H-8581 Feeler Gange _ to measure piston ring end gap. Refer to_pecifications iston and Rings for the dimensions, Note: The coil spring must be removed from the oil control ring before the gap of the oil control ring is measured Diroitos Autorais 1993 - 2017 Caterpillar Inc ‘Todos os Diretos Reservados Rede Particular Para Licenclados SIS. Wed Feb 8 15:48:33 UTC-0200 2017[SSN EX] Service tntormation systom Tela anterior_| < produtos: EXC Modelo: 3150 Configuracao: 3 4.2 Enaine OR CAVATOR CIN ‘LExcavator CINOD001-UP (MACHINE) POWERED BY Teste e Ajustes C4,2 and C6.4 Engine for Caterpillar Built Machines Namero de Midia -KENR6741-05 Data de Publicacao -01/04/2008 Data de Atualizacao -29/04/2008 102877995, Engine Oil Pump - Inspect SMCS - 1304-040 If any part of the oil pump is wom enough in order to affect performance of the oil pump, the oil pump must be replaced Perform the following procedures in order to inspect the oil pump. Refer to Specifications, "Engine Oil Pump" for clearances and torques. 1, Remove the cover for the engine oil pump. Refer to the Disassembly and Assembly, "Engine Oil Pump - Remove" Clean all of the parts, Look for cracks in the metal or other damage. lustration 1 201432433 Engine oil pump(1) Driven gear assembly (2) Drive gear assembly (3) Oil pump gear (4) Idler gear assembly (5) Spindle NOTICE Before operation, the pump must be lubricated with clean engine oil and the pump must turn freely by hand or damage to parts can be the result. Note: The minimum acceptable oil pressure at low idle is 48 kPa (7 psi). Measure the backlash between the oil pump gear aud the idler gear Note: Replace the gears if the backlash exceeds 0.35 mm (0.014 inch). Note: The oil pump gear and the drive gear assembly are not serviceable if the oil pump gear is removedlustration 2 01432436 (3) Oil pump gear Note: Do not use a torch, Heat the oil pump gear to 180 °C to 220 °C (356 °F to 428 °F) and support the end of the drive gear shaft in order to install the oil pump gear. Press the oil pump gear until the oil pump gear is flush with the end of the shaft. lustration 3 201432439 (6) Housing for oil pump gear Measure the difference in the length of the assembly for the oil pump gear. Measure the depth in the oil pump housing Note: Replace the oil pump gear assembly if the clearance exceeds the service limit of 0.150 mm (0.0059 ineh), Measure the clearance between the oil pump gears and the oil pump housing with a feeler gauge. Note: Replace the oil pump gear assembly if the clearance exceeds the service limit of 0.100 mm (0.0039 ineh),lustration 4 901432441 (6) Housing for oil pump gear (7) Cover Measure the inside diameters of the bores of the shafts in the cover (7) and the oil pump housing (6) Measure the bores of the shafts, Note: Replace the oil pump gear assembly, the cover, or the oil pump housing if the clearance exceeds the service limit of 0.150 mum (0.0059 ine), Note: Replace the drive gear and driven gear as an assembly‘Mustration $ 01432444 (5) Spindle (8) Idler gear bushit Measure the inside diameter of the idler gear bushing. Measure the diameter of the spindle Clean the surface of the oil pump cover (7) . Install the cover to the oil pump housing (6) . Install bolts for the oil pump cover. Diteitos Autorais 1903 - 2017 Caterpillar Inc ed Fel 7 Dielos Autor ais 199 2017 Wed Feb 8 15:46:09 UTC-0200 2017 Rede Particular Para Licenclados SIS.[SSN EX] Service tntormation systom Tela anterior_| < produtos:_ EXCAVATOR Modelo: 3150 L EXCAVATOR CIN Configuracdo: 315D L Excavator CINO0001-UP (MACHINE) POWERED BY 4.2 Enaine Teste e Ajustes C4,2 and C6.4 Engine for Caterpillar Built Machines Namero de Midia -KENR6741-05 Data de Publicacao -01/04/2008 Data de Atualizacao -29/04/2008 102725180 Cylinder Head - Inspect SMCS - 1100-040 Table 1 Required Tools Part Number Part Name 88-6691 || Cylinder Head Repair Stand 1 Feeler Gauge 1 201355662 1. Remove the cylinder head bolts in the reverse sequence that is shown in Illustration 1 Clean the cylinder head thoroughly. Make sure that the contact surfaces of the cylinder head and the eylinder block are clean, smooth and flat Inspect the bottom surface of the cylinder head for pitting, corrosion, and cracks. Inspect the area around the valve seat inserts and the holes for the fuel injection nozzlesIllustration 2 1200876690 (2) Cylinder head (2) Cylinder head repair stand 4, Put the cylinder head (1) on the 85-6691 Cylinder Head Stand Set (2) Ilustration 3 201367177 5. Measure the flatness of the cylinder head with a straight edge (1) and with a feeler gauge (2)Dicctos utrais 1993 — 2017 Wed Feb 8 15:51:28 UTC-0200 2017 Rede Particular Para Licenclados SIS.[SSN EX] Service tntormation systom Tela anterior_| « predutos: EXCAVAT Modelo: 3150 L Exc Configuracio: 31 4.2 Enaine VATOR CN :xcavator CINO0001-UP (MACHINE) Teste e Ajustes 4.2 and C6.4 Engine for Caterpillar Built Machines Namero de Midia -KENR6741-05 Data de Publicacao -01/04/2008 Cylinder Block - Inspect SMCS - 1201-040 Table 1 Required Tools Part Number Part Name Qty 1D-3537 Dial Bore Gauge Group || 1 Data de Atualizacao -29/04/2008 01209662 lustration 1 200285686 Inspect the top of the cylinder block for cracks and warpage. Refer to the Specifications Module, "Cylinder Block" topic for the tolerances. Inspect each cylinder bore. There should be no scoring, mst or corrosion. Use a 1P-3537 Dial BoreGauge Group in order to measure each cylinder bore, Each cylinder bore should be measured at the top, middle and bottom. Refer to Special Instruction, GMG0098 | for the instructions that are needed to use the dial bore gauge. If the cylinder bores are out of the service limit, the cylinder block must be bored oversize. Refer to the Specifications Module, "Cylinder Block" topie for the tolerances. fos Resnivacor Wed Feb 8 15:50:34 UTC-0200 2017 Rede Particular Para Licenclados SIS.[SESE] Service ntormation systom Tela ant ior < produtos:, EXCAVATOR Modelo: 3150 | EXCAVATOR CIN Cenfiguragie: 2150 | Pxcavater CIN00001-UP (MACHINE) POWERED BY Caz Engine Teste e Ajustes C4.2 and C6.4 Engine for Caterpillar Built Machines Nimero de Midia-KENR6741-05, Data de Publicacio “01/04/2008 Data de Atvalizacso -29/04/2008 102878008 Engine Oil Cooler - Inspect SMCS - 1378-040 lustation 1 201432449 (1) Element (2) Gaskets (3) Oilcooler cover Check the element (1) for eracks or other defects. If the element is damaged replace the element. Replace all gaskets (2) and check the oil cooler cover (3) for cracks. If the oil cooler cover is damaged, replace the cover. Diveitos Autorais 1903 - 2017 Caterpillar Inc Wed Feb 8 15:47:38 UTC-0200 2017 Todos os Diretos Reservadas, Rede Particular Para Licenciados[SSN EX] Service tntormation systom Tela anterior_| « predutos: EXCAVAT Modelo: 3150 L Exc Configuracio: 31 4.2 Enaine VATOR CN :xcavator CINO0001-UP (MACHINE) Teste e Ajustes 4.2 and C6.4 Engine for Caterpillar Built Machines Namero de Midia -KENR6741-05 Data de Publicacao -01/04/2008 Data de Atualizacao -29/04/2008 ioz725199 Flywheel - Inspect SMCS - 1156-040 Face Runout (Axial Eccentricity) of the Flywheel Table 1 Required Tools Part Number Part Name Qty 81-5096 Dial Indicator Gp | 1lustration 1 200295955 Checking face minout of the flywheel 1. Refer to Illustration | and install the dial indicator. Always put a force on the crankshaft in the same dizection before the dial indicator is read. This will remove any crankshaft end clearance. 2. Set the dial indicator to read 0.0 mm (0.00 inch), Turn the flywheel at intervals of 25 mm (1.00 inch) along the outer circumference of the flywheel face, and record measurements at each point. 4, The difference between two consecutive measurements must not be more than 0.03 mm (0.001 inch), which is the maximum permissible flywheel face runout Flywheel Runout Note: The flywheel hosing must be removed in order to perform this rmout checkI tration 00 95956 ecin 1 elrnot 1 eertolll tation and in tallt e dial indicator ett edial indicator to read 0.00 0.000 ine Tmtel celatinter al 0 90de ree andreadt e dial indicator 4 ale latet edi erencebet eentelo et ea re entandte i et ea re entote © rlocation Ti di erence —tnotbe reatert an050 0019 ine Ti di enioni te ai per i ibleditauce ort eo t idedia eterr no to te 1 eal Direitos Autorais 1903 - 2017 Caterpillar Inc bs Todos os Direitos Reservados. af Rede Particular Para U[SSN EX] Service tntormation systom Tela anterior_| < produtos:_ EXCAV) foie 3130.0 SxenvaTOR oN CetSfragdo: i501 becasue Cownoo0t-UP (NACHE) eo emi Especificacées 4.2 and C6.4 Engines for Caterpillar Built Machines Namero de Midi Data de Publicacao -01/04/2008 Fuel Injection Lines SMCS - 1252 S/N - BYII-UP S/N-BYKI-UP S/N - BZHI-UP S/N - CINI-UP S/N-CLAL-UP S/N-DAYI-UP S/N-DDWI-UP S/N-EAWI-UP S/N-FMHI-UP SIN-HCWL-UP S/N - JBC1-UP S/N -KBD1-UP S/N-NCMI-UP SIN - PDP1-UP S/N - SBPI-UP S/N - TGY1-UP Data de Atualizacao -29/04/2008 02055663,Contact with high pressure fuel may cause fluid penetration and burn hazards. High pressure fuel spray may cause a fire hazard, Failure to follow these inspection, maintenance and service instructions may cause personal injury or death. og lustration 1 201488042 (4) Torque for five bolts ... 17 + 2 N-m (150 = 18 Ib in) (2) Torque for two bolts .... 9 + 1 N-m (80 + 9 Ib in) (3) Torque for three bolts ... 34 + 4 N-m (300 + 35 Ib in) (4) Torque for four bolts ... 15 +2 N-m (130+ 18 Ib in) (5) Torque for four bolts... 17 + 2 N-m (150+ 18 Ib in)Dicctos utrais 1993 — 2017 Wed Feb 8 14:20:32 UTC-0200 2017 Rede Particular Para Licenclados SIS.[SRNL] service tntormation system < produtos:, EXCAVATOR Modelo: 3151 Cenfiguragd: 2150 | Pxeavator CINO000-UP (MACHINE) POWERED BY Teste e Ajustes C4.2 and C6.4 Engine for Caterpillar Built Machines Nimero de Midia-KENR6741-05, Data de Publicacio “01/04/2008 Data de Atvalizacso -29/04/2008 103082703 Finding Top Center Position for No. 1 Piston SMCS - 1105-531 Note: Refer to the Disassembly and Assembly for your machine for the removal of components, 1. Remove the valve mechanism cover. Rotate the crankshaft in the normal direction of the engine rotation until the inlet valve of the rear cylinder has just opened and the exhaust valve of the rear cylinder has not completely closed. lustration 1 200565561 ‘Typical example 2. Align the TC mark on the crankshaft pulley with the pointer on the timing ease Dicetos Autorais 1993 - 2017 Caterpillar Ins, Wed Feb ® 15:35:21 Ure-o200 2007 5 os Dirt Reservado Rede Parucular Para Uicerciados SIS.[SSN EX] Service tntormation systom Tela anterior_| « predutos: EXCAVAT Modelo: 3150 L Exc Configuracio: 31 4.2 Enaine VATOR CN :xcavator CINO0001-UP (MACHINE) Especificacées C4.2 and C6, Engines for Caterpillar Built Machines Namere de Mth Deva de Publicacae 01/08/2008 Data de Atualizacto 29/04/2008 102966780 Valve Mechanism Cover SMCS - 1107 S/N - BYII-UP S/N-BYKI-UP S/N - BZHI-UP S/N - CINI-UP S/N-CLAL-UP S/N-DAYI-UP S/N-DDWI-UP S/N-EAWI-UP S/N-FMHI-UP SIN-HCWL-UP S/N - JBC1-UP S/N -KBD1-UP S/N-NCMI-UP SIN - PDP1-UP S/N - SBPI-UP S/N - TGY1-UPMlustration 1 201490773 (1) Torque for 19 bolts ... 17 + 2 Num (150+ 18 Ib in) (2) Torque for 12 bolts ... 18 + 2 Num (160+ 18 Ib in) (3) Torque for six bolts .. 8.8 + 1.0 N-m (80 9 Ib in) Direltos Autorais 1993 - 2017 Caterpillar Inc Todos 05 D Wed Feb 8 14:27:47 UTC-0200 2017[SSN EX] Service tntormation systom « produtos:_ EXCAVATOR Modelo: 3150 L EXCAVATOR CIN CConfiguracao: 315D | Excavator CINO0001-UP (MACHINE) POY 4.2 Engine /ERED BY Teste e Ajustes C4,2 and C6.4 Engine for Caterpillar Built Machines Namero de Midia -KENR6741-05 Data de Publicacao -01/04/2008 Data de Atualizacao -29/04/2008 ‘02878012 Piston Height - Inspect SMCS - 1214-040 If the height of the piston above the cylinder block is not within the tolerance that is given in the Specifications Module, "Piston and Rings", the piston and the bearing for the piston pin must be replaced. If any of the following components are replaced or remachined, the piston height above the cylinder block must be measured: © Crankshaft « Cylinder head « Connecting rod « Bearing for the piston pin « Piston, The correct piston height must be maintained in order to ensure that the engine conforms to the standards for emissions. Note: The top of the piston should not be machined. If the original piston is installed, be sure that the original piston is assembled to the correct connecting rod and installed in the original eylinderlustration 1 201432459) 81-0455 Liner Projection Tool Group (1) 1P-2403 Dial indicator (2) 1P-2402 Gauge body (3) 12-5507 Gauge block 1. Use the 81-0455 Liner Projection Tool Group in order to measure the piston height above the cylinder block. Use the gauge block (3) to zero the dial indicator (1) on the face of the cylinder block. 2. Position the gauge block (3) on the cylinder block. Rotate the crankshaft until the piston is at the approximate top center. Ensure that the flame ring of the cylinder liner does not interfere with the gauge block or the dial indicator.Illustration 2 201432465 ‘Measurement of the piston height (2) 1.2408 Dial indicator (2) 1P-2402 Gauge body Position the gauge body (2) and dial indicator (1) in order to measure the piston height above the eylinder block. Slowly rotate the crankshaft in order to determine when the piston is at the highest position. Record this dimension, Compare this dimension with the dimensions that are given in Specifications, "Piston and Rings” Ditetos Autorats 1993 - 2017 Caterpillar I fed Feb 8 15:5: 7 Todos os Direitos Reservados. Wed Fab 6 45:52:45 UTC-0200 2017 Rede Particular Para Licenclados SIS.[SSN EX] Service tntormation systom Tela anterior_| < produtos:_ EXCAV) foie 3130.0 SxenvaTOR oN CetSfragdo: i501 becasue Cownoo0t-UP (NACHE) eo emi Especificacées 4.2 and C6.4 Engines for Caterpillar Built Machines Namero de Midi Data de Publicacao -01/04/2008 Piston and Rings SMCS - 1214; 1215 SIN - AGF1-UP SIN - ASFI-UP SIN - AOFI-UP S/N- BWWI-UP S/N - BYSI-UP S/N-BYKI-UP S/N-BYMI-UP S/N -BZF1-UP S/N -BZHI-UP SIN - CINI-UP S/N-CLAL-UP SN - DAY1-UP S/N-DDWI-UP S/N-EAWL-UP S/N-EAXI-UP SIN - FALI-UP S/N - FMHI-UP S/N - GKS1-UP Data de Atualizacao -29/04/2008 102978080S/N - HCWI-UP SN - JBC1-UP S/N - JLGI-UP S/N -KBDI-UP S/N - KGF1-UP S/N -LFLI-UP S/N - MCHL-UP S/N - MDTI-UP S/N - NASI-UP S/N - NCML-UP S/N - PBDI-UP S/N - PBE1-UP SIN - PDP1-UP S/N - PHXI-UP SIN -RACL-UP SIN - SBPI-UP SIN - SBZ1-UP S/N - SEDI-UP SIN - TAEL-UP S/N - TGY1-UP S/N - WED1-UP /N - WGCI-UP SIN - XCK1-UP S/N - YDSI-UP S/N - YSD1-UP S/N - ZGBI-UPlustration 1 (A) Piston diameter 201411623 Each piston has markings (1) which are stamped ou top of the piston. The markings are used to align the piston assembly to the camshaft side of the cylinder block. Table 2 gives the dimensions for pistons that are standard, Table 2 also gives the dimensions for pistons that are oversize Note: Measure the piston cliameter along the perpendicular of the piston pin bore. Table 1 Dimensions for Piston Diameters Standard at Assembly Service Limit ® 0.25 mm (0.010 inch) 102.165 to 102.195 mm (4.0222 to 4.0234 inch) Bore Size Standard 101.915 to 101.945 mum (40124 fo 40130 101.730 mm (4.0081 me inch) Oversize 101.980 mm (4.0150 inch)| 1 o4ot 1 TA 1 BD cD IL 1 1 M s T Note: Tlustration 3 201526449 (2) Install the piston rings with the identification mark toward the top. Note: Each piston ring is marked with an "R" or "T" for an ideutification mark, 3) When the top piston ring is installed in a cylinder liner with a bore of 102 mm (4.0 inch), the clearance between the ends of the top piston ring is the following distance. ... 0.30 to 0.45 mm (0.012 10 0.018 inch) Note: Replace the top piston rings if the end gap exceeds the maximum tolerance of 1.50 mm (0.060 inch) (4) When the intermediate piston ring is installed in a cylinder liner with a bore size of 102 mum (4.0 inch), the clearance between the ends of the intermediate piston ring is the following distance. .. 0,30 to 0.45 mm (0.012 to 0.018 inc) Note: Replace the intermediate piston rings if the end gap exceeds the maximum tolerance of 1.50 mm (0.060 inch). Note: The position of the end gap of the oil control ring is 180 degrees fiom the ends of the ring expander (5) When the oil control piston ring is installed in a cylinder liner with a bore of 102 mm (4.0 inch), the clearance between the ends of the oil control piston ring is the following distance. ... 0.30 to 0.50 mm (0.012 to 0.020 inch)Note: Replace the oil control piston rings if the end gap exceeds the maximum tolerance of 1.50 mm (0.060 inch), lustration 4 e\ 201411650 Note: Install new piston rings in the ring grooves of the piston. Measure the side clearance of the ring groove (D) with a straight edge and feeler gauge. Table 3 gives acceptable clearances of the ring goove. Table 2 Clearances of the Piston Rings Piston Rings Width of Ring Side Clearance of Ring Groove Service Limit ® No. 1 Compression Ring 3.00 mm (0.118 inch) 0.080 to 0.120 mm (0.0031 to 0.0047 inch) 0.200 mm (0.0079 inch) No. 2 Compression Ring 2.00 mm (0.079 inch) 0,080 to 0.120 mm (0.0031 to 0.0047 inch) 0.150 mm (0.0060 inch) Oil Control Ring 4.00 mm (0.157 inch) 0.025 to 0.065 mm (0.0010 to 0.0026 inch) 0.150 mm (0.0060 inch) (2) The piston must be replaced if the piston rings exceed these clearances.lustration 5 201526453 (6) Camshaft side of engine block (7) End gap for no. 1 1g (lop compression ring) (8) End gap for no, 2 ring (intermediate compression ring) (9) End gap for oil control ring Note: Position the piston rings according to Illustration 5. Diteitos Autorals 1993 - 2017 Caterpillar In Todos 0s Diretos Reservados. Rede Particular Para Licenclad Wed Feb 8 14:39:23 UTC-0200 2017,[SSN EX] Service tntormation systom Tela anterior_| « predutos: EXCAVAT Modelo: 3150 L Exc Configuracio: 31 4.2 Enaine VATOR CN :xcavator CINO0001-UP (MACHINE) Especificacées C4.2 and C6, Engines for Caterpillar Built Machines Namere de Mth Deva de Publicacae 01/08/2008 Data de Atualizacto 29/04/2008 02086420 Crankshaft Pulley SMCS - 1205 S/N - BYII-UP S/N-BYKI-UP S/N - BZHI-UP S/N - CINI-UP S/N-CLAL-UP S/N-DAYI-UP S/N-DDWI-UP S/N-EAWI-UP S/N-FMHI-UP SIN-HCWL-UP S/N - JBC1-UP S/N -KBD1-UP S/N-NCMI-UP SIN - PDP1-UP S/N - SBPI-UP S/N - TGY1-UPlustration 1 201513051 (1) Torque for the crankshaft pulley nut ... 706 + 59 Nm (520 + 45 Ib ft) icgltos Avorels 1993 2017 Caterpillar in, Wed Feb 8 14:41:44 UTC-0200 2017 Rede Particular Para Lcenclados SIS.[SSN EX] Service tntormation systom Tela anterior_| < produtos:_ EXCAV) foie 3130.0 SxenvaTOR oN CetSfragdo: i501 becasue Cownoo0t-UP (NACHE) eo emi Especificacées 4.2 and C6.4 Engines for Caterpillar Built Machines Namero de Midi Data de Publicacao -01/04/2008 Fan Drive SMCS - 1359 S/N - BYK1-UP SN - CINI-UP S/N - DAYI-UP S/N -EAWI-UP S/N - FMHI-UP S/N-NCMI-UP S/N -TGYL-UP Data de Atualizacao -29/04/2008 102976008lustration 1 201504021 (J) Torque for four bolts. ... $8 + 6 N-m (43 + 4 Ib f) Diteltos Autorals 1993 - 2017 Caterpillar Inc, Wed Feb 8 14:42:24 UTC-0200 2017 ‘Todos os Diretos Reservado[SSN EX] Service tntormation systom Tela anterior_| « produtos:_ EXCAVATOR Modelo: 3150 L EXCAVATOR CIN CConfiguraco: 3150 | Excavator CINO0001-UP (MACHINE 4.2 Enaine C4,2 and C6.4 Engines for Caterpillar Built Machines Namero de Midia -KENR6740-04 Data de Publicagao -01/04/2008 Data de Atualizacao -29/04/2008 vozo7area Engine Oil Pressure Sensor SMCS - 1924 Llustation 1 ois (1) Final installation torque for the pressure seusor group ... 10 +2 Num (90 = 18 Ib in) Operating temperature ... -40 to 125 °C (-40 to 257 °F) Operating voltage ... 5.0 + 0.5 VDC Wed Feb 8 14:50:03 UTC-0200 2017[SSN EX] Service tntormation systom Tela anterior_| « produtos:_ EXCAVATOR Modelo: 3150 L EXCAVATOR CIN Configuracdo: 315D L Excavator CINO0001-UP (MACHINE) POWERED BY eo emi Especificacées C4.2 and C6.4 Engines for Caterpillar Built Machines Namere de i Deva de Publicacae 01/08/2008 Data de Atualizacto 29/04/2008 ioz974301 Boost Pressure Sensor SMCS - 1917 lustration 1 201502191 (1) Final installation torque for the pressure seusor group ... 12 N-m (105 Ib in) Operating temperature ... 40 to 125 °C (40 to 257 °F) Operating voltage ... 5.00 + 0.25 VDC 17 Caterpillar Inc Wed Feb 8 14:52:46 UTC-0200 2017[SSN EX] Service tntormation systom Tela anterior_| « produtos:_ EXCAVATOR Modelo: 3150 L EXCAVATOR CIN CConfiguraco: 3150 | Excavator CINO0001-UP (MACHINE 4.2 Enaine C4,2 and C6.4 Engines for Caterpillar Built Machines Numero de Miia -KENR6740-04 Data de Publicagao -01/04/2008 Data de Atualizacao -29/04/2008 102073715 Fuel Pressure Sensor SMCS - 1718 WARNING Contact with high pressure fuel may cause fluid penetration and burn hazards. High pressure fuel spray may cause a fire hazard. Failure to follow these inspection, maintenance and service instructions may cause personal injury or death. Refer to Operation and Maintenance Manual, "General Hazard Information and High Pressure Fuel Lines" before adjustments and repairs are performed Note: Refer to Systems Operation, Testing and Adjusting, "Cleanliness of Fuel System Components" for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system. Ensure that all adjustments and repairs are performed by personnel that have had the correct training.lustration 1 (1) Final installation torque for the pressure sensor group Operating voltage ... 5.00 + 0.25 VDC Operating temperature ... -40 to 125 °C (-40 to 257 °F) Direitos Autorais 1993 - 2017 Caterpillor Inc Todos 08 Diretos Reservados, Rede Particular Para Licenciados SIS. 201502187 3446 Nm (25 +4 Ib ft) Wed Feb @ 14247241 UTC-0200 2017[SSN EX] Service tntormation systom Tela anterior_| < produtos: EXC OR foie 3130.0 SxenvaTOR oN Cefragso® 21501 Becton Cownpo0-UP (MACHINE) POWERED By eo emi Especificacées C4.2 and C6.4 Engines for Caterpillar Built Machines Namere de i Deva de Publicacae 01/08/2008 Data de Atualizacto 29/04/2008 02974360 Speed/Timing Sensor SMCS - 1907; 1912 Llustration 1 201502615 (1) Final installation torque for the speed sensor group ... 18 N-m (13 Ib ft) Operating temperature ... -40 to 125 °C (-40 to 257 °F) Operating voltage ... 4 t0 24 VDC 1903 17 Caterpillar Inc Wed Feb 8 14:53:49 UTC-0200 2017[SSN EX] Service tntormation systom Tela anterior_| < produtos:_ EXCAVATOR foie 3130.0 SxenvaTOR oN Cefragso® 21501 Becton Cownpo0-UP (MACHINE) POWERED By eo emi Especificacées C4.2 and C6.4 Engines for Caterpillar Built Machines Namere de i Deva de Publicacae 01/08/2008 Data de Atualizacto 29/04/2008 102074222 Boost Pressure Sensor SMCS - 1917 (1) Final installation torque for the pressure sensor group ... 344 6 N-m (25 +4 Ib ft) Operating temperature ... ~40 to 125 °C (-40 to 257 °F)Operating voltage ... 5.00 + 0.25 VDC Direltos Autorals 1993 - 2017 Caterpillar Inc. Wed Feb 8 14:51:51 UTC-0200 2017 ‘Todos os Direitos Reservados, Rede Particular Para Licenclados SI[SSN EX] Service tntormation systom Tela anterior_| « produtos:_ EXCAVATOR Modelo: 3150 L EXCAVATOR CIN CConfiguraco: 3150 | Excavator CINO0001-UP (MACHINE 4.2 Enaine C4,2 and C6.4 Engines for Caterpillar Built Machines Numero de Miia -KENR6740-04 Data de Publicagao -01/04/2008 Data de Atualizacao -29/04/2008 102074280 Boost Pressure Sensor SMCS - 1917 Llustation 1 ois (1) Final installation torque for the pressure seusor group ... 10 +2 Num (90 = 18 Ib in) Operating temperature ... -40 to 125 °C (-40 to 257 °F) Operating voltage ... 5.0 + 0.5 VDC Wed Feb 8 14:51:17 UTC-0200 2017[SSN EX] Service tntormation systom Tela anterior_| « produtos:_ EXCAVATOR Modelo: 3150 L EXCAVATOR CIN CConfiguraco: 3150 | Excavator CINO0001-UP (MACHINE 4.2 Enaine C4,2 and C6.4 Engines for Caterpillar Built Machines Namero de Midia -KENR6740-04 Data de Publicagao -01/04/2008 Fuel Pressure Sensor SMCS - 1718 lustration 1 Data de Atualizacao -29/04/2008 102974120 (1) Final installation torque for the pressure seusor group ... 10 +2 Num (90 = 18 Ib in) Operating voltage Operating temperature ... -40 to 125 °C (-40 to 257 °F) Wed Feb 8 14:46:33 UTC-0200 2017[SSN EX] Service tntormation systom Tela anterior_| « produtos:_ EXCAVATOR Modelo: 3150 L EXCAVATOR CIN Configuracdo: 315D L Excavator CINO0001-UP (MACHINE) POWERED BY eo emi Especificacées C4.2 and C6.4 Engines for Caterpillar Built Machines Namere de i Deva de Publicacae 01/08/2008 Data de Atualizacto 29/04/2008 iozs7a719 Fuel Pressure Sensor SMCS - 1718 lustration 1 201502191 (1) Final installation torque for the pressure seusor group ... 12 Nun (105 Ib in) Operating voltage ... 5.00 + 0.25 VDC Operating temperature ... ~40 to 125 °C (-40 to 257 °F) 17 Caterpillar Inc Wed Feb 8 14:45:30 UTC-0200 2017[SSN EX] Service tntormation systom Tela anterior_| < produtos:_ EXCAVATOR foie 3130.0 SxenvaTOR oN Cefragso® 21501 Becton Cownpo0-UP (MACHINE) POWERED By eo emi Especificacées C4.2 and C6.4 Engines for Caterpillar Built Machines Namere de i Deva de Publicacae 01/08/2008 Data de Atualizacto 29/04/2008 102074240 Engine Oil Pressure Sensor SMCS - 1924 (1) Final installation torque for the pressure sensor group ... 344 6 N-m (25 +4 Ib ft) Operating voltage ... 5.00 + 0.25 VDCOperating temperature... -40 to 125 °C (-40 to 257 °F) Direltos Autorals 1993 - 2017 Caterpillar Inc, Wed Feb 8 14:48:26 UTC-0200 2017 Rede Particular Para Licenclados SIS.[SSN EX] Service tntormation systom Tela anterior_| « produtos:_ EXCAVATOR Modelo: 3150 L EXCAVATOR CIN Configuracdo: 315D L Excavator CINO0001-UP (MACHINE) POWERED BY eo emi Especificacées C4.2 and C6.4 Engines for Caterpillar Built Machines Namere de i Deva de Publicacae 01/08/2008 Data de Atualizacto 29/04/2008 io2974220 Engine Oil Pressure Sensor SMCS - 1924 lustration 1 201502191 (1) Final installation torque for the pressure seusor group ... 12 N-m (105 Ib in) Operating temperature ... 40 to 125 °C (40 to 257 °F) Operating voltage ... 5.00 + 0.25 VDC 17 Caterpillar Inc Wed Feb 8 14:49:22 UTC-0200 2017[SSN EX] Service tntormation systom « produtos:_ EXCAVATOR Modelo: 3150 L EXCAVATOR CIN CConfiguracao: 3150 | Excavator CINO0001-UP (MACHINE) POWERED BY ch enaine Especificacées C4,2 and C6.4 Engines for Caterpillar Built Ma es Namere de i Deva de Publicacae 01/08/2008 Data de Atualizacto 29/04/2008 102973698 Coolant Temperature Sensor SMCS - 1906 lustation 1 01502163, (1) Final installation torque for the temperature sensor group ... 20 + 3 Nem (15 +2 Ib ft) Output type ... Passive Operating temperature ... -40 to 150 °C (-40 to 302 °F) Diteitos Autorais 1903 - 2017 Caterpillar Inc, Wed Feb 8 14:43:14 UTC-0200 2017[SSN EX] Service tntormation systom « produtos:_ EXCAVATOR Modelo: 3150 L EXCAVATOR CIN CConfiguracao: 3150 | Excavator CINO0001-UP (MACHINE) POWERED BY ch enaine Especificacées C4,2 and C6.4 Engines for Caterpillar Built Ma es Namere de i Deva de Publicacae 01/08/2008 Data de Atualizacto 29/04/2008 102973698 Coolant Temperature Sensor SMCS - 1906 lustation 1 01502163, (1) Final installation torque for the temperature sensor group ... 20 + 3 Nem (15 +2 Ib ft) Output type ... Passive Operating temperature ... -40 to 150 °C (-40 to 302 °F) Diteitos Autorais 1903 - 2017 Caterpillar Inc, Wed Feb 8 16:25:47 UTC-0200 2017[SSN EX] Service tntormation systom « produtos:_ EXCAVATOR Modelo: 3150 L EXCAVATOR CIN CConfiguracao: 3150 | Excavator CINO0001-UP (MACHINE) POWERED BY ch enaine Especificacées C4,2 and C6.4 Engines for Caterpillar Built Ma es Namere de i Deva de Publicacae 01/08/2008 Data de Atualizacto 29/04/2008 02973702 Fuel Temperature Sensor SMCS - 1922 lustation 1 01502163, (1) Final installation torque for the temperature sensor group ... 20 + 3 Nem (15 +2 Ib ft) Output type ... Passive Operating temperature ... -40 to 150 °C (-40 to 302 °F) Diteitos Autorais 1903 - 2017 Caterpillar Inc, Wed Feb 8 14:44:40 UTC-0200 2017SSN E]=—_Fervice tntormation system Tela anterior | produtos: EXCAVATOR Madela: 2450 L EXCAVATOR CIN ‘Configuracéo: 315D L Excavator CINOUOOI-UP (MACHINE) POWERED BY G2 Engine Teste e Ajustes ¢4.2 and C6.4 Engine for Caterpillar Built Machines Namero de Midia -KENRG741-05 Data de Publicacao -01/04/2008 Data de Atualizacso -29/04/2008 02867135 Fuel Injection Timing - Check ICS - 1251-036 01428333 stration 1 (2) Fuel injection pump drive gear (2) ler gear (3) Camshatt gear (2) Crankshatt gear 1, Set the number one piston at the top center on the compression stroke, Refer to Testing and Adjusting, "Finding Top Center Position for the No. | Piston" for the correct procedure. 2, Align the marks of each geat to the idler gear. Direitos Autorais 1993 - 2017 Caterpillar Ine wos Fe Ted 08 Diratos heeervade fee Ree Povilla Pra Liesncaios St 41:31 UTC-0200 2017[SSN EX] Service tntormation systom Tela anterior_| « predutos: EXCAVAT Modelo: 3150 L Exc Configuracio: 31 4.2 Enaine VATOR CN :xcavator CINO0001-UP (MACHINE) Especificacées C4.2 and C6, Engines for Caterpillar Built Machines Namere de Mth Deva de Publicacae 01/08/2008 Data de Atualizacto 29/04/2008 102966780 Valve Mechanism Cover SMCS - 1107 S/N - BYII-UP S/N-BYKI-UP S/N - BZHI-UP S/N - CINI-UP S/N-CLAL-UP S/N-DAYI-UP S/N-DDWI-UP S/N-EAWI-UP S/N-FMHI-UP SIN-HCWL-UP S/N - JBC1-UP S/N -KBD1-UP S/N-NCMI-UP SIN - PDP1-UP S/N - SBPI-UP S/N - TGY1-UPMlustration 1 201490773 (1) Torque for 19 bolts ... 17 + 2 Num (150+ 18 Ib in) (2) Torque for 12 bolts ... 18 + 2 Num (160+ 18 Ib in) (3) Torque for six bolts .. 8.8 + 1.0 N-m (80 9 Ib in) Direltos Autorais 1993 - 2017 Caterpillar Inc Todos 05 D Wed Feb 8 16:01:52 UTC-0200 2017