Training Deltav 16 9 Es 42932

DeltaV
David Ascarza
Responsable Comercial IBS
24-02-2016
Agenda
• Arquitectura DeltaV
• Alta eficiencia en proyectos. Marshalling Electrónico
• Herramientas de Ingeniería y Operación
• Ciclo de Vida
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 3/3/2016 • Slide 2

DeltaV Architecture
Same Platform
ICSS (Integrated Control and

Safety System)
Asset Management Integrated
SIS BPCS
Plant Management

Flexibility and adaptability
I/O on Demand
Wired ( Classic I/O + EM)
Bussed
Wireless

DeltaV Suite

Leverage your investment as your system grows
From small to From 25 to 32.000 TAGs

large
128 nodes
Interzone Connection
From large to very

large
Inherent functionality regardless of size.

Agenda
• Ciclo de Vida

Traditional Practice
Multi-cores from
field
Field Technician
Cabinet
Technician
Terminal
blocks
Traditional Practice
1914, Switchboard Operator
Cabinet
Technician

Electronic Marshalling (Centralized Solution)
24V DC Field Power Injection
Hidden digital bus provides electronic
marshalling
A/D converter with character

(CHARM - characterization module)

Electronic Marshalling (Junction box Solution)
A/D converter with character

(CHARM - characterization module)

Electronic Marshalling Details
Redundant Ethernet (Copper or fiber*)
Redundant 24V DC Power Supply
(for CHARMS, CIOC and field
devices)
Redundant CHARM IO Card

(CIOC )
CHARM shown partially

removed

Electronic Marshalling Details
CHARM Types:
Ground bottom of rail for shields o AI 4-20mA 2/4W
o RTD
o Thermocouple/mV
o AI 0-10V isolated
o AO 4-20mA
Two or four wire devices supported o DI Namur
o DI 24VDC dry contact
Wire banks in pairs for easy wiring o DI 24VDC isolated
o DO 24VDC High Side
o DO 100mA Energy Limited
o DO 24VDC Isolated
o 24VDC Power
o DI 120VAC Isolated
o DI 230VAC Isolated
o DO VAC Isolated
I/O Terminal Blocks:
o Standard Terminal Block
“No tool” easy eject o Fused Injected Power TB
mechanism to “No tool” easy eject One HART v7 o 3-wire DI Fused Injected Power TB
release CHARM mechanism to release modem per o Relay Output TB

o Thermocouple mV TB
terminal block CHARM for hot work channel for fast
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 3/3/2016 • Slide 13 communications
Instrument Loop Diagram Examples
Classic AI ILD Template
System Cabinet Marshalling Cabinet Field Junction Box
DeltaV AI 8 Ch Card TP/FTA IS Isolator JB-xxxxx JB-xxxxx Instrument

Channel 1
1 4 2 23 23 5
2 5 3 24 24 6
System Cabinet Electronic Marshalling Cabinet Field Junction Box
JB-xxxxx JB-xxxxx Instrument
23 23 5
No need to wire IO to specific
Controller
IS CHARM AI 4-20mA
DDBB Configuration Task 24 24 6

Classic AI ILD Template
DeltaV AI 8 Ch Card IS Isolator JB-xxxxx JB-xxxxx Instrument
1 4 2 23 23 5
2 5 3 24 24 6
JB-xxxxx Instrument
23 5
No need to wire IO to specific No need Marshalling Cabinet
Controller
IS CHARM AI 4-20mA
DDBB Configuration Task 24 6

I.S. Charms and I.S. Terminal Block
• IS CHARMS:
– Hart Analog Input
– Hart Analog Output
– Discrete Input
– Discrete Output
– Thermocouple / mv IS Terminal Block Will Only Accept IS

CHARMS!
– RTD

Classic DO ILD Template
24VDC
DeltaV DO 32Ch Card Relay
1 A1 13 JB-xxxxx JB-xxxxx Solenoid
2 23 23 5
A2 14
24 24 6
0VDC
JB-xxxxx JB-xxxxx Solenoid
DO HSS 23 23 5
No need to wire IO to specific
Controller
+
DDBB Configuration Task RELAY TERMINAL BLOCK 24 24 6

Classic DO ILD Template
24VDC
DeltaV DO 32Ch Card Relay
1 A1 13 JB-xxxxx JB-xxxxx Solenoid
2 23 23 5
A2 14
24 24 6
0VDC
JB-xxxxx Solenoid
DO HSS 23 5
No need to wire IO to specific No need Marshalling Cabinet
Controller
+
DDBB Configuration Task RELAY BASEPLATE 24 6

Relay Output Terminal Block
• Relay is operated by
standard DO 24 VDC
High Side CHARM
• Provides Normally
Open/Normally Closed
contacts
Embedded Relay Provides Up to 6 A
Continuous Power at Up to 250 VAC!
• Field circuit power is
provided separately

Electronic Marshalling Footprint
320 Classic Card IO with Wired Marshalling 600 Electronic Marshalled IO
BEFORE AFTER
Project Task Analysis - BEFORE
Controller I/O Marshalling JB
Work Work Work
 Cabinet  JB design
I/O lists &
  Conduit & design  Jumpers &
controller sizing cable layout
 Jumpers & terminations
 Power,  P&IDs terminations  Wiring
grounding &  Process  Wiring diagrams
fusing design narratives diagrams  Cable layout
 I/O design
 Installation  Cable layout
 Spares sizing package
 Cabinet design
Project Task Analysis - NOW!
Controller I/O Marshalling JB
Work Work Work
 Cabinet  JB design
I/O lists &
  Conduit & design  Jumpers &
controller sizing cable layout
 Jumpers & terminations
 Power,  P&IDs terminations  Wiring
grounding &  Process  Wiring diagrams
fusing design narratives diagrams  Cable layout
 I/O design
 Installation  Cable layout
 Spares sizing package
 Cabinet design
Cabinet Design Configured To Order Cabinets
Fast Delivery Different World Areas standards and regulations

Reduce Footprint (CE)
PreDesigned From 288 to 576 I/O (Charms)
Fully Documented
CTO
FIELD ENCLOSURES
Double 220VAC or 24VDC Power Supply
Cabinet Specifications ready for Ordering Non IS or IS
Drawings and Engineering Predesigned Grounding Bars
FO Patch Panels

Summary
• All cards are redundant
• Redundant Power Supply
HW • HART integrated as default
Availability
• Reducing Costs and Complexity (HW design and tasks)

• Increase Flexibility on changes, delivering CTO Cabinets
CAPEX when you need  Better Project Change Management
Projects
• Assigning signal typology for each Multicore pair as you

need (AI, AO, DI, DO). Up to 27 different typologies
OPEX • Investing money granulary. Just buy what you need
Expansions

Agenda
• Ciclo de Vida

DeltaV Configuration - Ease of Deployment
 Single, Integrated
Automation System
(ICSS)
 Single Database
 Object Oriented
Configuration –
Device to Display
 ISA S88 Standard
 Drag and Drop
Engineering
 Standard or customized
format file to import –
export massive system
information
DeltaV Configuration – DeltaV Explorer

DeltaV Configuration – DeltaV Explorer
Logical
Physical

Standard Operator Layout -Main display
Toolbar
HCD Dynamos
faceplates
Trending
Main Display
Alarm Banner

Different Profiles (Themes) Are Available

Alarms ( Classic or Mosaic View)

Best Operator Experience
Alarm Help
• Alarm lists and

faceplates indicate
if help exists
• Alarm help is in-

context and
persistent
“One click access to

recommended
action!
Easy To Engineer And Maintain
• Alarm properties include
essentials for an ISA-18.2
compliant master alarm
database
• Provides ISA-18.2 alarm

rationalization,
documentation and
management of change.
No special tools or
applications required!

Operators Can Add Knowledge
Authorized Operators can

modify the alarm help at
the operator station!

DeltaV Continuous Historian
Trends seamlessly
combine Real-time and
Historical date
Events are stored to

within 1ms time stamped
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 3/3/2016 • Slide 35 at the source
User Security
• Define your own security philosophy
– New operators? Minimize what they can do
– Experienced operators? Give them more
responsibility
User defined security

DeltaV InSight
Poor control costs your company money. DeltaV InSight provides a
cost effective way to improve control performance:
• Easily identify control problems

– Performance monitoring and reporting
– Device diagnostics
• Quickly tune loops for improved control
– On-demand and adaptive tuning
– Test tuning with simulation
– Closed loop adaptive control
• Gain insight with embedded learning
• Easy to Use – Out of the Box
– No Configuration Required
– Adapts to system configuration changes
Benefits:
 Better control can increase plant profitability up to 5%
 Predictive intelligence can decrease maintenance costs by
up to 20%
DeltaV InSight – A Control Performance Suite
Intelligent
Controller Tuning
“Tune with InSight”
Adaptive Control (Adapt)

“Control with InSight”
DeltaV
InSight
Intelligent
Performance Monitoring
“Inspect with InSight”
Advanced Control
Process Model Calculations Predict / Neural / Fuzzy

DeltaV InSight – Integrated User Interface

Control Performance Monitoring
“Inspect with InSight”
• Explorer tree allows easy navigation of control
hierarchy
• Overview display summarizes performance for
System, Area, Units and Modules
• Abnormal Control Conditions indicated for
Problem Loops:
– Control Service Status:
• Incorrect mode
• Limited control output
• Bad/Uncertain input
– Control Performance Status:
• Standard Deviation
• Variability Index
• Oscillation Index
• Tuning Index
– Device and Valve Diagnostics

On-Demand Tuning - Options for the Expert
Power for the

Advanced User !

DeltaV InSight - Model Analysis
Gain Process Insight with Model Analysis
• Models automatically
stored in a model
database
• Various plot options
to analyze impact of
operating conditions
on process models
• Average of selected
models may be
utilized to establish
the recommended
tuning

DeltaV InSight - Control Simulation
Test your tuning with Dynamic Simulation
 Closed loop simulation

of setpoint and
disturbance changes
for recommended
View Dynamic tuning
Response  Simulation for both
Adaptive and On-
demand Tuning
Select New Tuning

Speed vs Robustness

Agenda
• Ciclo de Vida

Life Cycle Care

Guardian Support
Real-time visualization and proactive management
of lifecycle requirements
 User-personalized, actionable
information enables better decision
making
 Improved staff productivity through
global collaboration
 Shift to predictive and proactive
maintenance results in lower costs
 Access to experts and remote
system diagnosis increases
operating performance
 Increased investment life means
improved capital efficiency
Guardian Support
 Guardian Support Key Features
 Remote System Diagnosis
 Services Engineers Onsite presence
 DeltaV Suite Updated
 Dedicated Website
 Software Update Delivery Service
 Automated E-mail Service Notification
 System Analysis Report
 Local 24x7x365 Expert Technical Phone Support
 Assistance 24 hours after problem detected
 Preventive Maintenance
 Hours Bank for Services
 Evergreen Program
 Spare Stock
 Total Cost OwnerShip
Guardian Support
System Health Monitoring: Tool Example
 System Health
Monitoring
– Key Performance Indicators for
system management
– SHM Events are presented (like
CTS Calls)
– Automated Notification and SHM
Section in SAR

Life Cycle Care Services:
Alarm Management
ALARM
EEMUA 191 ISA 18.2 RATIONALIZATION
Master Alarm
SIL ALARM Database
ALARM
MANAGEMENT
RUNTIME ALARM ALARM ANALYTICS AND

OPERATORS HELP METRICS
ALARM HELP DELTAV ANALYZE
DeltaV Analyze
Runtime Alarm
System with Alarm Analytics
Alarm Help and Metrics

Backup and Recovery
SINGLE SOLUTION FOR DATA

STANDARDIZATION BACKUP
PROTECTION AND DISASTER
PROCESS
RECOVERY
BAKCUP
&
RECOVERY
BASED ON ACRONIX-
THIRD PARTY SYSTEM EMERSON PARTENRING
INTEGRATION PERSONALIZED SOLUTION
FOR ECAH CUSTOMER

More…
 Patch Management:
– Automatic Software Updates
– Applied right updates
 Cyber Security:
– Capable to define ICSS connection between different layers
and IT Dpt.
– Capable to install and maintain FireWalls
– DeltaV guarentees itself
 Advanced Process Control:
– Improving existing Control Strategy making an holistic
approach
– Defining APC Applications totally system integrated

Embedded APC Tools – What’s new?
• NO extra databases
Traditional Advanced Control
• NO database
synchronization issues
• NO watchdog timers
• NO fail/shed logic design Embedded APC:
• NO custom DCS • Can run in DCS controllers
programming
• Redundant and fast (1/sec)
• NO interface
programming • Integrated operator user
interface
• NO operator interface
development • Configuration through standard
Control Studio
• Automated step testing and
Model ID
• Off-line simulation and training

More…
• Site Support Services:

• Ensure SIS is up to date
• Provide verification for all modification keeping SIL assigned
• Project and System audited trail
• Comply with IEC65511 requirements

More…
• Big portfolio
• Global Consistency
• Local Presence and Flexible Programs

Simulate for Operational Excellence
REDUCE COSTS: IMPROVE QUALITY:

ENGINEERING DESIGN CHECKOUT CONTROL CONF.
SYSTEM CONF. VERIFY DISPLAY IMPLEMENTATION
MAINTENANCE TEST CONTROL APP
EQUIPMENT TEST SIS
DYNAMIC
SIMULATION
INCREASE SAFETY:
DYNAMIC MODEL SIMULATION:
REDUCING INCIDENTS
BASED ON MARKET STANDARDS
INCREASE AVAILABILITY
DESIGNING CONSIDERATION
OPERATORS TRAINIGN SYSTEM
Simulation
Impact

LogBooks, Operations and Production Management
Tasks
 Tasks Management
 Shift Changes
Improvements
Production
Management
Shifts
 Electronic LogBook
Reporting and improvements
LobBook

David.ascarza@emerson.com

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DeltaV

Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 3/3/2016 • Slide 2

ICSS (Integrated Control and

Asset Management Integrated

Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 3/3/2016 • Slide 3

Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 3/3/2016 • Slide 4

Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 3/3/2016 • Slide 5

From small to From 25 to 32.000 TAGs

From large to very

Inherent functionality regardless of size.

Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 3/3/2016 • Slide 7

1914, Switchboard Operator

Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 3/3/2016 • Slide 9

A/D converter with character

Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 3/3/2016 • Slide 10

A/D converter with character

Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 3/3/2016 • Slide 11

Redundant CHARM IO Card

CHARM shown partially

Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 3/3/2016 • Slide 12

release CHARM mechanism to release modem per o Relay Output TB

DeltaV AI 8 Ch Card TP/FTA IS Isolator JB-xxxxx JB-xxxxx Instrument

System Cabinet Electronic Marshalling Cabinet Field Junction Box

JB-xxxxx JB-xxxxx Instrument

Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 3/3/2016 • Slide 14

DeltaV AI 8 Ch Card IS Isolator JB-xxxxx JB-xxxxx Instrument

System Cabinet Electronic Marshalling Cabinet Field Junction Box

Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 3/3/2016 • Slide 15

– Hart Analog Input

– Hart Analog Output

– Thermocouple / mv IS Terminal Block Will Only Accept IS

Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 3/3/2016 • Slide 16

1 A1 13 JB-xxxxx JB-xxxxx Solenoid

System Cabinet Electronic Marshalling Cabinet Field Junction Box

JB-xxxxx JB-xxxxx Solenoid

Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 3/3/2016 • Slide 17

1 A1 13 JB-xxxxx JB-xxxxx Solenoid

System Cabinet Electronic Marshalling Cabinet Field Junction Box

Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 3/3/2016 • Slide 18

Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 3/3/2016 • Slide 19

320 Classic Card IO with Wired Marshalling 600 Electronic Marshalled IO

Controller I/O Marshalling JB

Work Work Work

Controller I/O Marshalling JB

Work Work Work

Fast Delivery Different World Areas standards and regulations

Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 3/3/2016 • Slide 23

• Reducing Costs and Complexity (HW design and tasks)

• Assigning signal typology for each Multicore pair as you

Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 3/3/2016 • Slide 24

Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 3/3/2016 • Slide 25

Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 3/3/2016 • Slide 27

Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 3/3/2016 • Slide 28

Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 3/3/2016 • Slide 29

Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 3/3/2016 • Slide 30

Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 3/3/2016 • Slide 31

• Alarm lists and

• Alarm help is in-

“One click access to

• Provides ISA-18.2 alarm

Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 3/3/2016 • Slide 33

Authorized Operators can

Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 3/3/2016 • Slide 34

Events are stored to