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MS 3000

Sistema Experto de Monitoreo en Línea


para Transformadores de Potencia
Raimund Skrzypek & Marta Moreno
Octubre 2014
Centro de Competencias de Sistemas de Monitoreo

• 100 años de experiencia y especialización


en transformadores de potencia
• 20 años de conocimiento experto en
sistemas de monitoreo
• Tecnología punta y soluciones innovadoras
• Marca consolidada con referencia mundial
• Plataforma global de Alstom Grid

© ALSTOM 2013. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or
correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without
notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Referencias del MS 3000 alrededor del mundo:
Más de 1000 transformadores de potencia monitoreados

>50 Países >100 Clientes >1000 Transformadores


varias zonas climáticas varias aplicaciones varias marcas

Offshore Substation Nuclear Power Plant


Tennet, North Sea E.ON, Germany

Transmission Substation Gas Power Plant


SONELGAZ, Algeria MoE, Iraq

Distribution Substation HVDC Substation Oil & Gas Refinery Steel Plant Thermal Power Plant Hydro Power Plant
ENELVEN, Venezuela PGCIL, India ARAMCO, Saudi Arabia BMZ, Belarus Malakoff, Malaysia Chan Xia, China

© ALSTOM 2013. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or
correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without
notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Ventajas de una solución completa e integral

Fuerte demanda global de sistemas de monitoreo


• Detección temprana de fallas
• Evitar fallos, paradas imprevistas y daños colaterales
• Supervisión continua y declaraciones precisas sobre
las condiciones de operación
• Gestión optimizada del funcionamiento,
mantenimiento y vida del transformador
• Conocimiento de la vida del transformador y su
consumo
• Aumento de la vida útil
• Reducción de los costes del ciclo de vida

© ALSTOM 2013. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or
correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without
notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Ventajas de una solución completa

Diagnóstico de falla Diagnóstico de estado

Saving > € 100 k

Falla Monitoreo
On-line
Localización de la falla
Tiempo de parada: 1 día…3 semanas Valoración del
estado
Sustitución
Tiempo de parada: 1 ...12 meses Mantenimiento basado
en el estado

Consume
Loss oftiempo y costes
Production of Coste efectivo y fiable
144GWh … > 5000GWh
© ALSTOM 2013. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or
correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without
notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
MS 3000: For
Distribución Reduced
de Fallas Failure Probability
en Transformadores de Potencia

Importancia de una solución integral


Transformadores de subestación (>100kV) Transformadores elevadores (>100kV)

Devanados
Devanados
7% 3% 1% 7% 5%
Bushing
1% 45% 19%
Bushings
49%
26% OLTC
OLTC
Lead Exit 11% Lead exit
17% 9%
Núcleo/circuito magnético Núcleo/circuito magnético
Aislamiento Otros
Otros

© ALSTOM 2013. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or
correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without
notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Recomendaciones de CIGRE para Sistemas de Monitoreo

Level 3: Set de sensores recomendables para monitoreo de transformadores


© ALSTOM 2013. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or
correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without
notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
MS 3000: Diseño Flexible para Soluciones a Medida

Bushing/Tanque
Gas & humedad

Resistor Wheel

Sensor de Fibra
Convertidor de

Bobinas/núcleo
Corriente de

Sensor de gas

Buchholz Relé
cambiador de
Temperatura

Humedad del
TC Bushing
Bushing Tap

Temperatura
superior del

Motor OLTC

Temperatura
refrigeración

Presión del
Sensor de

Respirador
Sensor de

Motor del

Contactos
ambiente

potencia

Buchholz
tensión

UHF PD
carga

Tanque
PT100

Tanque
Control

Sensor
aceite

PT100

aceite
tomas

Óptica
aire
Conservador
Bushings
Parte activa
Cambiador de tomas

Refrigeración

© ALSTOM 2013. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or
correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without
notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Interfaces de Entrada y Salida Estandarizados

• Alta flexibilidad en la adquisición de


datos
− Los terminales de buses son
compatibles con cualquier tipo de señal
de entrada analógica o digital
− Dispositivos inteligentes pueden
conectarse a través de los terminales
bus RS232 o RS485

• Alta flexibilidad en la interoperabilidad


con las diferentes plataformas y
aplicaciones
− Protocolos de comunicación
disponibles: IEC 60870-5-101 (RS232),
IEC 60870-5-104 (TCP/IP), DNP3.0
(RS232 y TCP/IP), Modbus (RS232 y
TCP/IP), Profibus-DP, IEC 61850
(TCP/IP)
© ALSTOM 2013. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or
correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without
notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
MS 3000: Solución completa para todos los componentes

Bushings Cambiador de tomas


- Tensiones y sobretensiones - Posición del cambiador de tomas
- Cambio de capacitancia - Número total de cambios de tomas
- Factor de potencia - Suma de corrientes conmutadas
- Corrientes de carga, sobreintensidades - Consumo de potencia del motor
y corrientes de cortocircuito - Evaluación de las condiciones mecánicas
- Potencia actual - Erosión en los contactos
- Factor de carga - Humedad en el aceite
- Descargas parciales - Aceleración
- Presión del aceite y gradiente de - Temperatura del aceite
presión - Gradiente de temperaturas entre el tanque y
el cambiador de tomas
Parte activa
- Temperatura del aceite (superior Sistema de refrigeración
e inferior) - Estado de ventiladores y bombas
- Contenido de gas-en-aceite - Tiempo de servicio de ventiladores y bombas
- Gradiente de gas-en-aceite - Eficiencia de refrigeración (Rth)
- Humedad del aceite - Potencia de refrigeración
- Humedad del papel aislante - Temperaturas de entrada y salida al sistema
- Capacidad de sobrecarga de refrigeración
- Tiempo de sobrecarga de emergencia - Gradiente de temperaturas de entrada y salida
- Temperatura de punto caliente - Temperatura ambiente
- Temperatura de ebullición y margen de seguridad
- Tasa de envejecimiento Tanque conservador
- Tiempo de vida útil consumido - Nivel del aceite en la cuba
- Pérdidas actuales - Nivel de aceite en el tanque conservador
- Tensión de ruptura - Humedad del aire en el interior del conservador
- Cantidad de gases en el relé Buchholz
© ALSTOM 2013. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or
correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without
notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Red de comunicación en subestaciones

Ejemplo de arquitectura

© ALSTOM 2013. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or
correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without
notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
MS 3000: Arquitectura flexible

Oficina Intranet/Internet
ALARMA
VIA EMAIL/SMS

Transformador Protocolos, p.ej. Protección&Control/SCADA


IEC 60870-5-101, -104, DNP3.0,
IEC61850, Modbus
Point to Point, p.ej.
0/4 .. 20 mA, Dig.

Ordenador

Módulo Maestro MS 3000 Módulo MS 3000


incl. Webserver (Transformadores adicionales sin IED)
(Maestro) (Esclavo)

© ALSTOM 2013. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or
correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without
notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
MS 3000: Arquitectura Hecha a Medida

© ALSTOM 2013. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or
correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without
notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
MS 3000: Solución Integrada

Operadores Gestión de activos Mantenimiento

Red corporativa

Site A Site B Site C

© ALSTOM 2013. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or
correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without
notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Software y Visualización: Modelos Sofisticados

© ALSTOM 2013. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or
correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without
notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Software y Visualización: Sistema Experto

Emergency
Loading

© ALSTOM 2013. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or
correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without
notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Software y Visualización: Gestión de Alarmas

Emergency
Loading

© ALSTOM 2013. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or
correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without
notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Software y Visualización: Herramienta DGA

© ALSTOM 2013. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or
correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without
notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Software y Visualización: Generador de Informes

© ALSTOM 2013. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or
correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without
notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Software y Visualización: Simulador

© ALSTOM 2013. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or
correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without
notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Amplia Gama de Aplicación para el MS 3000

 Compatible con cualquier transformador,


independientemente del fabricante

 Solución para  Solución para


transformadores transformadores
existentes nuevos

 Desde la generación a la transmisión de


energía – para servicios públicos e industria

© ALSTOM 2013. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or
correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without
notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
MS 3000: Para transformadores inteligentes

• El sistema de monitoreo On-line se


convierte en un componente estándar
para transformadores de potencia
como OTI/WTI, relé Buchholz,
indicador nivel de aceite, etc.

• El sistema de monitoreo On-line


como elemento imprescindible
en las subestacioned digitales y
Smart Grid

© ALSTOM 2013. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or
correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without
notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Caso Práctico: Correlación del Contenido de Gas en Aceite, la
Temperatura y el Factor de Carga

Operación Normal del Transformador


Temperatura superior
del aceite

Contenido de
gas en aceite

Factor de carga
250 MVA
220 kV
Transformadores
acoplados

Almacenamiento de datos en tiempo real y diagnóstico de estado (ejemplo con 7 ½ años de


operación): Correlación de la temperatura, el factor de carga y el contenido de gas en aceite
© ALSTOM 2013. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or
correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without
notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Caso Práctico: Correlación de Datos de Dos Transformadores

Indicación de Anomalía
Gas en
aceite T1

Gas en 2 x 300 MVA, 400 kV


aceite T2 Transformadores acoplados

Factor de carga T1 = Factor de carga T2

Análisis: Hot-Spot, p.ej. Problema de conexión o de contacto en el cambiador de tomas

© ALSTOM 2013. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or
correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without
notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Caso Práctico: Correlación de Datos de Dos Transformadores

DGA On-Line

© ALSTOM 2013. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or
correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without
notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Caso Práctico: Correlación del Monitoreo de la Parte Activa y
Cambiador de Tomas

Detección fiable de fallas en el cambiador de tomas


Diagnóstico y Análisis
Daño colateral en el transformador

Tratamiento de aceite en línea

Nivel de alarma
Hot-Spot Aceite-metal

75 MVA, 33 kV Transformadores de horno


Detección temprana de la falla hasta que se produce el daño colateral: El monitoreo de la
parte activa y el cambiador de tomas señalaron la causa por adelantado
© ALSTOM 2013. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or
correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without
notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Caso Práctico: Monitoreo de los Bushings y Sobretensiones

Detección de Falla, Diagnóstico y Análisis Exhaustivo

Detección de un incremento
de capacidad del 3.6%

Nivel de Impregnados en aceite


aislamiento [kV]
N° láminas  C[%]
123 28 3.6
Advertencia
245 42 2.4
420 60 1.7
550 70 1.4

350 MVA, 420 kV Autotransformador

Correlación de sobretensiones y monitoreo de bushings:


Detección de un flameo parcial en los bushings
© ALSTOM 2013. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or
correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without
notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Caso Práctico: Monitoreo de Bushings y Sobretensiones

Adaptador en
Técnica de Medida
tap de tensión Peak sampler
Sensor de tensión

Carcasa

0.. 20mA Terminal de bus

Características
Medida de tensiones de operación
Detección de sobretensiones Bushing
(1.2/50µs)
Detección fiable del cambio de
capacidad

© ALSTOM 2013. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or
correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without
notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
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