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Eta 13 0166 06 05 2013 Ingles PDF
Eta 13 0166 06 05 2013 Ingles PDF
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Nombre comercial: Kit Tempio FK-16
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Trade name: Tempio FK-16 kit
Área genérica y uso del Kit para revestimiento exterior de fachada ventilada
producto de construcción:
Generic type and use of Kit for ventilated external wall cladding
construction product:
Validez: de
06.05.2013
Validity: from
hasta
05.05.2018
to
Planta de fabricación: Cerámica Mayor SA
Manufacturing plant: Partida Planet s/n
ES-03510 Callosa d’en Sarrià
Alicante, España
El presente Documento de 28 páginas, incluyendo 2 anexos que forman parte del documento.
Idoneidad Técnica Europeo
contiene:
This European Technical 28 pages including 2 annexes which form an integral part of the
Approval contains: document.
1
Official Journal of the European Communities Nº L 40, 11.2.1989, p.12.
2
Official Journal of the European Communities Nº L 220, 30.8.1993, p.1.
3
Official Journal of the European Union Nº L 284, 31.10.2003, p.1.
4
Boletín Oficial del Estado nº 34 de 9 de febrero de 1993.
5
Official Journal of the European Communities Nº L 17, 20.1.1994, p.34.
Page 3 of 28 of ETA 13/0166, issued on 06.05.2013
2.3.4 Drainability
On the basis of the essential construction details (see Annex 2), the available technical knowledge and
experience and the installation criteria (see section 4.2.2), it is considered that the water which
penetrates into the air space or the condensation water can be drained out form the cladding without
accumulation or moisture damage or leakage into the substrate.
In other assembled system compositions, the characteristic wind load values must be calculated case
by case according to:
- Horizontal load characteristic resistance of the brackets for 1,0 mm residual distortion at the head of
wing, see section 2.4.2.7.
- Maximum deflection of the profiles, L/250.
- This calculated wind load characteristic should not be bigger than 2000 Pa.
At residual
At 1 mm of At 3 mm of
distortion At failure
Type displacement displacement
Type of bracket 0,2%·L
of load
Rmr Rcr Rmd1 Rcd1 Rmd2 Rcd2 Rms Rcs Displacement
(kN) (kN) (kN) (kN) (kN) (kN) (kN) (kN) (mm)
(*) 0,13 0,07 0,28 0,07 0,48 0,28 0,74 0,49
ML60/3.0
(**) 0,18 0,10 0,22 0,17 0,45 0,38 0,97 0,83
(*) 0,14 0,07 0,17 0,12 0,37 0,30 0,97 0,83
ML90/3.0
Vertical (**) 0,19 0,12 0,16 0,10 0,39 0,29 0,93 0,79
10
load (*) 0,19 0,10 0,12 0,05 0,29 0,18 0,74 0,41
ML120/3.5
(**) 0,26 0,11 0,15 0,08 0,38 0,21 0,95 0,75
(*) 0,17 0,10 0,05 0,02 0,22 0,15 0,55 0,49
ML140/3.5
(**) 0,16 0,12 0,05 0,03 0,20 0,11 0,52 0,35
Where: Rmr is the mean vertical load at 0,2% of the length of wing (L) of residual distortion at the head of wing.
Rmd1 is the mean vertical load at 1 mm of displacement at the head of wing.
Rmd3 is the mean vertical load at 3 mm of displacement at the head of wing.
Rms is the mean vertical load at failure load (a displacement ≥ 10 mm at the head of wing is considered failure).
Rcr is the characteristic vertical load at 0,2% of the length of wing of residual distortion at the head of wing.
Rcd1 is the characteristic vertical load at 1,0 mm of displacement at the head of wing.
Rcd2 is the characteristic vertical load at 3,0 mm of displacement at the head of wing.
Rcs is the characteristic vertical load at failure load (a displacement ≥ 10 mm at the head of wing is considered failure).
(*) With only one screw between the vertical profile and the bracket.
(**) With two screws between the vertical profile and the bracket.
Table 2.6: Brackets vertical load test results.
Page 8 of 28 of ETA 13/0166, issued on 06.05.2013
At 1 mm of residual
At failure
Type of Type of Bracket distortion
load bracket function Displacement
Rm (kN) Rc (kN) Rmt (kN) Rct (kN)
(mm)
Supporting (*) 1,08 0,93 1,58 1,42
Supporting (**) 1,30 1,19 1,63 1,51
ML60/3.0
Retaining (*) 1,15 1,01 1,56 1,22
Retaining (**) 1,20 1,01 1,72 1,57
Supporting (*) 1,45 1,35 1,96 1,85
Supporting (**) 1,49 1,14 1,98 1,85
ML90/3.0
Retaining (*) 1,43 1,15 1,80 1,71
Horizontal Retaining (**) 1,58 1,20 2,00 1,78
10
load Supporting (*) 1,87 1,32 2,32 2,03
Supporting (**) 1,89 1,55 2,39 2,03
ML120/3.5
Retaining (*) 1,74 1,58 2,17 1,68
Retaining (**) 2,00 1,60 2,51 2,05
Supporting (*) 1,46 1,27 2,43 2,26
Supporting (**) 1,39 1,22 2,40 2,32
ML140/3.5
Retaining (*) 1,63 1,27 2,06 1,73
Retaining (**) 1,60 1,37 2,66 2,34
Where: Rm is the mean horizontal load at 1,0 mm of residual distortion at the head of wing.
Rc is the characteristic horizontal load at 1,0 mm of residual distortion at the head of wing.
Rmt is the mean horizontal load at failure (a displacement ≥ 10 mm at the head of wing is considered failure).
Rct is the characteristic horizontal load at failure (a displacement ≥ 10 mm at the head of wing is considered failure).
(*) With only one screw between the vertical profile and the bracket.
(**) With two screws between the vertical profile and the bracket.
Table 2.7: Brackets horizontal load test results.
2.7.6 Corrosion
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The specification of materials and corrosion protection of Tempio FK-16 kit components are given in
the relevant sections of Annex 1.
Regarding profiles (horizontal profiles and T vertical profile) and brackets:
According to EN 573, EN 1999 and EN 755, the profiles and brackets are made of aluminium alloy
EN AW 6063 T5, the profiles and brackets durability is class B and the minimum thickness (according to
the geometrical characteristics indicated in Annex 1) is 1,5 mm for the horizontal profiles and 3,0 mm for
T vertical profile and brackets. Therefore, these components may be used in the following external
atmospheric exposure: rural environment, moderate industrial/urban environment, but excluding
industrial marine environment. These components may be used in other external atmospheric
conditions exposure if the components are protected as indicated in EN 1999-1-1.
Regarding fixings:
Drilling screw and ancillary spring material is stainless steel, therefore, these components may be used
in dry internal conditions or exposure in permanent damp internal conditions and also in external
atmospheric exposure with high category of corrosivity of the atmosphere (including industrial and
marine environment, C4 as defined in ISO 9223), if no particular aggressive conditions exist. Such
particular aggressive conditions are e.g. permanent or alternating immersion in seawater or the splash
zone of seawater, chloride atmosphere of indoor swimming pools or atmosphere with extreme chemical
pollution (e.g. in desulphurization plants or road tunnels where de-icing materials are used).
2.7.7 UV radiation
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This performance is not applicable to Tempio FK-16 kit.
Page 10 of 28 of ETA 13/0166, issued on 06.05.2013
3.2 Responsibilities
6
Official Journal of the European Communities L226/21 of 10/09/2003.
Page 11 of 28 of ETA 13/0166, issued on 06.05.2013
The factory production control shall be in accordance with the Control Plan relating to this ETA, which is
part of the technical documentation of this European technical approval. The Control Plan is laid down
in the context of the factory production control system operated by the manufacturer and deposited with
7
the ITeC.
The results of factory production control shall be recorded and evaluated in accordance with the
provisions of the Control Plan. On request they shall be presented to the ITeC.
The personnel involved in the production process shall be identified, sufficiently qualified and trained to
operate and maintain the production equipment. Machinery and equipment shall be regularly maintained
and this shall be documented. All processes and production procedures shall be recorded at regular
intervals.
All testing equipment is maintained, calibrated and/or verified against measurement standards traceable
to relevant international or national measurement standards.
The manufacturer shall ensure that handling, preservation and storage of test equipment is such that its
accuracy and fitness for purpose is maintained. The calibration of all test equipment shall be repeated if
any repair or failure occurs which could upset the calibration of the test equipment.
The manufacturer shall maintain a traceable documentation of the production process from purchasing
or delivery of raw or basic raw materials up to the storage and delivery of finished products.
Products that do not comply with requirements as specified in the ETA shall be separated from the
conforming products and marked as such. The manufacturer shall register non-compliant production
and action(s) taken to prevent further non-conformities. External complaints shall also be documented,
as well as actions taken.
7
The Control Plan is a confidential part of the European technical approval and only handed over to the approved body or bodies
involved in the procedure of attestation of conformity.
Page 12 of 28 of ETA 13/0166, issued on 06.05.2013
information. The approved body shall ensure that the manufacturer has acceptable premises, technical
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equipment and competent staff to produce the Tempio FK-16 kit as described in this European
Technical Approval.
3.2.2.3 Certification
Once the initial inspection and surveillance of the FPC have been performed and whether a favourable
conclusion can be drawn on the basis of available information, the certification body shall issue a
Certification of Factory Production Control, permitting the manufacturer to issue an EC Declaration of
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Conformity, enabling CE Marking of the Tempio FK-16 kit.
In cases where the provisions of this European Technical Approval and its Control Plan are no longer
fulfilled, the certification body shall withdraw the certificate and inform the Catalonia Institute of
Construction Technology (ITeC) without delay.
3.3 CE marking
3.3.1 General
The CE marking shall be affixed on the kit packaging or on the accompanying documents. The letters
“CE” shall be followed by the identification number of the approved certification body, where relevant,
and be accompanied by the following additional information:
• The name and address of the ETA holder.
• The last two digits of the year in which the CE marking was affixed.
• The number of the Certificate of Factory Production Control.
• The number of the European Technical Approval.
• The reference of ETA-Guideline 034 part 1 & part 2.
• Name of the product.
• Designation code for relevant performance characteristics, as far as they are not specified in the
ETA, for instance use categories, type, intended use, characteristics, declared values, etc. in
accordance with the provisions of the ETAG.
Letters "CE"
Cerámica Mayor SA
Partida Planet s/n Name and address of the producer (legal entity
E-03510
03510 Callosa d’en Sarrià responsible for the manufacture)
Alicante, España
YY Two last digits of year of affixing CE marking
nnnn-CPD-nnnn Number EC certificate for the FPC
ETA 13/0166 ETA number
ETAG 034 - Part 1 & Part 2 Number of guideline for European technical approval
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Tempio FK-16 kit Name of the product
Ventilated cladding kit Intended use
Euroclass A1 Reaction to fire
Impact: Category IV Impact category
4 Assumptions under which the fitness of the product(s) for the intended
use was favourably assessed
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The European Technical Approval is issued for the Tempio FK-16 16 kit on the basis of agreed
data/information deposited with the ITeC, which identifies the products that have been assessed and
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judged. Changes to the
he Tempio FK-16 16 kit or production processes, which could result in this deposited
data and information being incorrect, should be notified to ITeC before the changes are introduced.
ITeC will decide whether such changes affect the ETA and consequently the validity of the CE marking
on the basis of the ETA and, if so, whether further assessment or alterations to the ETA shall be
necessary.
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The detailed description and conditions of the manufacturing process of Tempio FK-16 kit components,
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and all the relevant
ant design and installation criteria of Tempio FK-16
16 kit are specified in the technical
documentation of the manufacturer deposited with the ITeC. The main aspects of this information are
specified in the following chapters.
4.1 Manufacturing
Ceramic tiles are manufactured in the factory by the ETA holder. Besides, the cutting and punching of
profiles and brackets are also carried out in the factory by the ETA holder.
Basic profiles (for horizontal profiles, T vertical profiles and brackets), the drilling screws
sc and ancillary
components (springs and adhesive) are bought on the open market by the ETA holder following the
agreed data/information deposited with the ITeC regarding suppliers, purchasing processes and
supplier production processes.
documentation available for the kit user. This information has been analyzed by ITeC and the main
aspects of this information are specified in the following sections.
The completed building (the works) must comply with the building regulations (regulations on the works)
applicable in the Member States in which the building is to be constructed. The procedures foreseen in
the Member State for demonstrating compliance with the building regulations must also be followed by
the entity held responsible for this act. An ETA for a kit does not amend this process in any way.
4.2.1 Design
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The design of the external wall cladding system for ventilated façades using the Tempio FK-16 kit
should observe the following criteria:
• The assembled system design must be checked by calculation taking into account the mechanical
characteristic values of kit components (tiles, profiles and brackets) in order to resist the actions
(dead loads, wind loads, etc.) applying on the specific works. National safety factors must be used.
• The design must also accommodate the movements of specified substrate or structural movements
without inducing damage to the assembled system or components.
• The assembled system design should be carried out following the essential construction details
indicated in Annex 2.
• Fixings between brackets and substrate must be chosen according to the substrate material and
minimum resistance required (pull-out and shear resistance) according to the envisaged actions.
Some specifications are given in section A1.3 of Annex 1.
• Because the joints are not watertight, the first layer behind ventilated air space must be composed
2
by materials with low water absorption (≤ 1 kg/m by partial immersion or ≤ 5% by total immersion),
e.g.: insulation layer made of EPS to EN 13163, XPS to EN 13164, PUR to EN13165, phenolic foam
to EN 13166 or mineral wool to EN 13162 (WS or WL(P)).
4.2.2 Installation
The fitness for use of the kits can be assumed only if the installation is carried out according to the
instructions stated in the technical documentation of the ETA holder, in particular taking into account the
following main points:
• The installation of the kit must be carried out in accordance with ETA holder instructions and the
design and drawings prepared for the specific works. It is the responsibility of the ETA holder to
ensure that the information on these provisions is given to those concerned.
• The installation of the kit must be carried out by installation companies and by installation staff which
have been trained and authorized by the ETA holder.
• Special attention is required for the fixing of the brackets on the substrate in order to avoid the spin
of the bracket around the fixing anchor due to vertical load.
• Dimension of joints between tiles must be approximately 8 to 12 mm for horizontal joints and 2 to 3
mm for vertical joints.
• Maximum distance between vertical profiles must be 1000 mm.
• Maximum distance between brackets in the same profile must be 1000 mm.
• The distance between horizontal profiles depends on the ceramic tiles dimensions (see Annex 1).
• Special attention is required for the execution of openings, base edges and roof edges.
• Horizontal profiles must be interrupted in the case of substrate movement joints or structural joints.
5 Recommendations
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Figure A1.1a: 3D view of the Tempio Figure A1.1b: Vertical section and details of the Tempio FK-16 kit.
FK-16 kit.
Legend:
1. Ceramic tile. 6. Fixing in oblong hole (bracket function of retaining).
2. T vertical profile. 7. Fixing in circular hole (bracket function of supporting).
3. Horizontal profile. 8. Termination horizontal profile.
4. Bracket. 9. Thermal insulation.
5. Fixing between bracket and 10. Substrate.
substrate.
Page 17 of 28 of ETA 13/0166, issued on 06.05.2013
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Figure A1.2: Tempio FK-16 tiles.
Page 18 of 28 of ETA 13/0166, issued on 06.05.2013
Figure A1.3a: Intermediate horizontal profile. Figure A1.3b: Termination horizontal profile section.
Page 19 of 28 of ETA 13/0166, issued on 06.05.2013
A1.2.4 – Brackets
Geometric characteristics and physical characteristics of brackets are included in table A1.5 and figure
A1.5.
A1.2.5 – Fixings
The fixings between horizontal and vertical profiles and between vertical profiles and brackets are
stainless steel drilling screws according to EN ISO 15480, EN ISO 10666 and EN ISO 3506-1.
Geometric characteristics and physical characteristics of drilling screw are included in figure A1.6 and
table A1.6.
Legend:
1. Ceramic tile.
2. T vertical profile.
3. Intermediate horizontal profile.
4. Bracket.
5. Fixing between bracket and
substrate.
6. Fixing in oblong hole.
7. Fixing in circular hole.
8. Termination horizontal profile.
9. Insulation layer.
10. Substrate.
11. Roof metal sheet.
12. Roof ceramic piece (coping).
13. Lintel metal sheet.
14. Sill metal sheet.
15. Mitre cut.
16. Perforated metal sheet.
17. Jamb Metal sheet.
18. Lateral metal sheet.
19. Elastic joint.
20. Clip.
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Figure A2.1: General view of Tempio FK-16 assembled system.
Page 24 of 28 of ETA 13/0166, issued on 06.05.2013
Figure A2.6a: Roof edge with metallic piece. Figure A2.6b: Roof edge with ceramic piece.
Figure A2.7a: Lintel with metallic piece (window in Figure A2.7b: Lintel with metallic piece (window in
the same plane of tiles). the same plane of substrate).
Page 26 of 28 of ETA 13/0166, issued on 06.05.2013
Figure A2.7c: Lintel with ceramic piece (window in Figure A2.8: Base edge.
the same plane of substrate).
Figure A2.9a: Jamb with metallic piece. Figure A2.9b: Jamb with ceramic piece.
Page 27 of 28 of ETA 13/0166, issued on 06.05.2013
Figure A2.10a: Sill with metallic piece. Figure A2.10b: Sill with ceramic piece.