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PARTS BOOK 3412 Industrial Engine SERIAL NUMBER 3881 to 38$13235 (Engine) 5LA1-Up (Generator) 5MA1-Up (Generator) 5NA1-Up (Generator) REVISION PUBLISHED JANUARY 1987 CATERPILLAR INC. PUBLICATIONS DIV. - MARKETING SUPPORT DEPT. PEORIA, IL U.S.A. 2 fact index located in the front Retereno 3 y of th Captions The caption under each ust dentilies. the par and name of por assen fr more. that the caption identifies included for any a ach illustration me possible to determine the speaitic serdinumbers to which different ilustrations fre applicable. in those cases the caption identities. the lust Type", ete. Reference to the actua roup of assembly is necessary in those Bases to determine which lustration should pe used. ide additional intormation such Captor iD as page sumbers where llustrations assemblies are shown information regarding Quantities used and other information user in determining ist th jughout heir sechange)reme ‘parts availa cd pecify the quantity, part number HOW TO USE THE pillar P PARTS BOOK 8 ude in the engine ers to determine which 60 tmentin Catorp indented Part Names part ofthe iceable fare up to date When [Abbreviations and Symbols ‘a Used to call attention to addition @ information shown elsewhere inthe illustration. 0.0. Outside Diameter Wo. ws A 8 © _ Indicates Change Order by the Mete Order by the Centimeter F Not Shown 6 ;der by the Inch R ——_Remanutac e Avaliable, Cont Deale w These Pa ¥ oe Previc a Note: Cont S 2 vests, a requed. 10 publication, pl ba. acl cal dhs Hh fi cathe ht hile i: Sih A ENTIFICATION DU MOTEUR MODIF eas Oioves lors du emomage en usine et {FO ange cater ‘Certsins concession ik. ors des command COMMANDE Les concessionnaies ' DE PIECES ae de a2 ‘signation i modification nbles qui composon TILISATION DU ATALOGUE DE PIEC Le pondantes. T genes Chace ‘groupe donne correspon "Ras, les légendes comportent ‘ype’, "Deuxieme tY0% ia legend indi pat possible de ra le numéro Pour oétermine lavent égelement les numéro oes, les Ua ‘des sousensorn ; des in ilustrtion comporte 1a aque Yon peut s procu: Sesignation de chaque ERSION. Dans cortains co tn i a NUMERO DE SERIE et ert 6a ao pidees en échar oo Ke sposent également. timer de version ar figure réviations et symboles Migmenire figurant ailleurs dn Diam eu Ne fat ps porte ntation approximative de serious continvelles apportées au rat ‘Giteations gui r’apparsissent pas dans |e see publication, Les. éditions ultéri 1 un détail de votre M En eas de doute Caterpillar ou sur Ie naire Caterpillar MOTORES Los motores Caterpi 1. s@ identifican con NUMEROS DE SERIE y NUMEROS. DE DISPOSICION. En algunos casos, NUMEROS MODIFIGACION se usan también, Estos numeros estan en la placa de! Los dstribuidores Caterpillar necesitan estos numeros para determinar con qué componentes se identificacion exacta de los numeros de pieza de ca, Esto permite u COMO PEDIR Piezas de repuesto Catorpilar de calidad estan disponibles de los aistribuidores REPUESTOS Caterpillar en todo e! mundo ‘as. normalmente requerida Cater gunos_distribuidores pueden ‘isponibies como opcion. Al pedir piezas existencias actualizadas incluyen todas las para proteger su. inversion en motores tener plezas. reconstruidas de intercambo, esto, especsfique su pedi la cantidad, o lumero.de pieza, el nombre de la pieza, el numero de serie, el numero de disposiciony o nin de moditicacion del motor para el cual senec fanlas piezas, Si tiene duda del numero de pieza, ele al distribuidor una deseripcion completa de la misma, ‘Como USAR ESTE CATALOGO Los Catélogos de Plazas Caterpilla tienen llustraciones de 10s grupos © conjuntos que componen e! motor. Estas ilustraciones muestran los componentes estandar y muchos de ios ‘esorios disponiblas para el motor catélogo para determinar ® donde se encuentran lustraci 3. Dichas paginas identiican las piezas utlizables. Titulos lo debajo piezayel icado. Siseinciuy de una lustracion 8 de serie de los motores jondientes a cada ilustracion. 0 € posible determinar i espondientes a las diferentes stracion como "Primer tipo" 5 conjunto en si para determinar cual on se debe utizar oveen informacion adicional los que aparecen las ibeonjuntos. la utlizadas y demas informacion : a determinar as paginas: Nombres de pieza que identifica sangrados las piezas utlizables on la justracién, Cuando el nombre de una pieza esta sangrado en estalista, significa que Pieza forma parte de la pleza ullizable inmediatamente arriba Abreviaturas y simbolos Utiizado para indicar que hay infor ‘macién adicional al respecto en alguna otra parte de la lustracion. Diametro exterior Diametro interior No se le presta servicio No es pieza de este grupo Uslizedo segun la den Indica cambio € pide por metro Se pide por centimetro No se muestra Se pide por pulgada Puede estar disponible como pioza reconstruida, comuniquese con 2! distribuidor Caterpillar tas plezas no son exactame anterior arcade Cuando. tenga algun ta Producto Caterpitar IDENTIFICAGAO DO Os motores EROS. DE_ SER! MOTOR 1308, NUMERO: “Je serie montada No moto. recern na placa de namero 0s revendedores Cateril dentifieagdo precisa dos nome gr con qué.compone’ ‘como oBTER ‘As pecas de Reposiogo de PECAS peas 880 atuali manufaturadas dispon(vels ries de los dstribui pizadas incluyen tod: Su inversion en mot Sem ter pegas de trocalrer de pegas, e502 uanto 20 nomero d8 Pera uidas. de interca su pedido la cantidad, de disposicien ye! = duda del numero de jornega 0 $6 Govidas quar Os Catslogos dePe- vel ‘COMO USAR O cada iustracion hay GATALOGO DE cas Caterpillar in PEGAS oem llutracées dos grupos ou con: smpdem o motor. Essas ius Ge piezas que ide So creme une P= Ie cacao Ses pestalist, significa que = vont mee ean © prte de la preza utlizad rachot = a ‘ no inicio do catéloao, ‘minaro nomero da OD. © indice afb pagina em mitra determinada pian” onaultando tals paginas, vot .D. Irma das peas servicdvis .simbolos Bo para indicar que has p adicional al respec pa parte oe eat 0 exterior ice wis ietor - presta servicio Legendas dn A lepende de cade sre: B a de este grupe Legendas SS dentifiea 0 nmero da G cegun la deta sere de gupaou D -ambHO. ‘do conjunto mostrade. Se for inclu fda mais E bs por meto oni ee ora cualauer po. 2 per centnet a me, esas pameror oe secesome. e vesta legend indicat oF risa isons eR por pugada 1 com, no #, posal grees W ar disponible c idor Caterpila Se muestran elerencia a une espectfico # que 9s splicam. Em {315 © a ilustra 0 Tipo" no, necessario rete Se eee coniunto ou grupo real pars deter ar qual iustragdo devers sr useda legends identifica rancire Tipo”, "Segun- Y formanbes adicionais ‘As legendas fornecem in nas onde $803 sera a As tons eee tae cone tustragbes de. subconjuntos, most, aferenes as quontidades usadat a para actual ecu Sg unvsrio a determinar as pegas ne cane ‘cessérias. ee Nomesde Peas Cad istragSo_epresenta Inelutdos toma tsta de peeas que iden + Caterpillar s80 identificados pelos NOM Oe ate NUMEROS 00 ARRANO. Em sluns cata = SERIE ¢ IUMEROS. DE MODIFICAGAO. Esses nomeros Har necessitem desses nmeros par Mnrdos ne motor durante a montagem eros de peca de reposic. pee revendedores Caterpillar zados « incluer toda f motores Caterpillar. Agu ‘como uma opeo. Ao faz read quantidade, 0 namero ¢ © NOME Mic modiicaeso do motor a que as pecas Se Or atgedor uma descriefo completa do Nota: Os fvangos no projeto do produ aan? Tmodificagées em s2u motor, que & info estejam Fade publieacdo 6 reviseda © cor forme necessério, pare so ge cestinam = modi Sempr go seu produto Caterp 1 determinar quais compone a fdbrica Isso permite Ui Qualidade Caterpillar estdo disponiveis ay‘tnundo inteiro, Seus estoaues d ae pocas normaimente Ne ns revendedores e- or um pedo ra ilustragdo, Quendo um nome de pecs wee nclutdo na lista, significa que o stem eeeiqavel faz parte. do item servicével den fro do qual ele estdinclutdo, [Abreviaturas ¢ Simbolos Usodo para alertar sobre informs Soe” sdicionals mostradas em Soro lugar dentro da iustra¢So. (Dismetro Ex ‘Outside Diameter Made Diameter” (Didmetro In e¢n0) Not Serviced” (N&O servieada) Nao faz parte deste grupo Use conforme necesssro Indica modificago Vendide por metro Vendide por centimetro Nao mostrado Vendido por polegads sees Nemanutatureda. Pode ester sonivel, Conaulte 0 seu revende disp dor Cat Geis pecas no. s80 exatamente frustragio. separada. Agora Us para referéncia prévia" aperfeigoarnentos cont nuos to podem incluldas neste publica rualizare incl icacbes nas edigbes mais rec ingeriickte ite Teilbezeichnungen oe ager Uste ange ; as a "Jer 0s eingerUckt is Ein alphabe nalts peli” AbKUrZUN’ on die ae Oe Sei ° ‘anderen Stellen ng ng 22igh anme aut di © Recent Kennzeichnet ied wterpare T >. Aerrcressot Ns. A ser Gruppe ilduntersehriften pee ole bs fo n Me ten i ; E el . tu . fr Budunter % Seriennummern, o Snes rien . Bs Y emer goben dle Bigunterschritin 2US8IZ arner Gehintt Uber Seiten die UntergrUPPS MA er die verwendete AMzaN Und ze19°F mation, die dem Benutzer die E REMANUFACTURED COMPONENTS ‘hs an option when making repairs consider Caterpillar Remanufactured Components. Components"that are eaitable through the Caterpillar Remanufactured Program are noted three ways in the parts book: «with the letter R in the note field of the parts list with an R® at the beginning of the first line of the caption with an °R at the end of the first line of the caption Typical components included in the Remanufacturing Program include: ALTERNATORS CONNECTING RODS CRANKSHAFTS - UNDERSIZE CRANKSHAFTS ~ UPGRADE TO NEW CYLINDER HEADS FUEL NOZZLES FUEL PUMP AND GOVERNORS O1L PUMPS PISTONS SHORT BLOCKS STARTERS TURBOCHARGERS - COMPLETE TURBOCHARGER CARTRIDGES WATER PUMPS Caterpillar Remanufactured Engines for many engine arrangements are also available. Check with your local Caterpillar Dealer for the avail- ability of Remanufactured Components. Name Pose ‘necessory Plates and Decalcomania ...412 ‘Adepter Cylinder Head to Water ‘Temperature indicato ot thru 403 Adapter Flywheel Cr ‘Adepter—Fuel Lines— Direct injection 50 Nozzle 50 joy and Damper 62 ion Adapter 406A ‘Sea Water 04 Air Actuator. 25 AAleCleaner ‘7eiheu 77 Air Cleaner Adapter ye Heavy Duty 179 386 thru 388 388 “tercoo 0 AirLine ja7thau 188 Air Motor Lubrica 302 Ae silencer 04,308 AirTranste 2030 AirStarting Mote (7 thru 303 ‘Alarm Contactor 313 Alternator 398 thru 360 Aternator—Fire Pump 33088 Alternator Mounting 381 ‘Ammeter— me apore....-- 940,341, 248, 61 thru 353 Automatic Star Stop Ch Ba ‘aullary Oh ‘ss ‘Auxiliary Drive Pi 385 Auxillary Pur © ‘Auxillary Relay 350 B palfles — Radiator sy tneu 121 Band — Cylinder Line 43 Base — Engine Oil Filter 68, 69 Base — Fue! Filter 204 battery ‘328 thru 331 Battery Chargers 328 227 Battery Support INDEX Nene ‘Bearing Cap—Maln Crankshaft Besring—connecting Rods a Beeringe—crankshatt a Bell—Oil Pan, 70.71 Belt Guard—Dsmper and ‘Alternator 63 elt Guars—Aadiator iz8 Belt Gumtener Fan Drive ----- 128 thru 146 Blower Fan 1821 Brace—Radiaior framneu 115 Braces —AlrClesner ‘Support 75 thu 177 Bracket— an Driv 25 thru 145,147 theu 181 Brocket—Fusl Injection Lines Fasten! racket —Heat Exchanger Brackets —Engine Lifting Breather Engine Crankcase Oil cables —Battory ge thru 33 Camshaft Camshaft —Fuel injection 1227, 228,24 Pump ap Radiator s1gthu 117 Carridge— SN er aus, - 162, 168, 108 th 17 chamber Precombustion. 51 Sher Hydraulic Pump Drive & Oil Supply Lines: 34D hart Radiator Fan Drive Water Line & Fan Chart +2003 chreult Bresker—2Ampere— re-alarmm Module 381 reult Breaker—Prirme Powe 325 Gircult Breaker —Standdy Po 328 Sircutt Bresker—12.5 Ampere Starting Motor 268 Greuit Breaker Mounting 328 iuteh 382 Siete ot To Fuel Fier Base «-- 398. 9 262 Gornector—Fuel Ratio Control Sornector—Inetrument Pane! Sernegtor—Oll Junction Block 0 oll Pressure Switch Oarseter overapesd Contactor Connector Primary Fuel Filter to “Junction Block. ector —Wc Exhaust Manifold prtactor Mo Exhaust Pipe Contactor als jension Terminal 80x starting Motor... --- 904,905 20,190, 195 thru 198 ‘ 958, 359 HOF th 182 80 Goar—Fiywhes! Gear—Governor - ‘Gear—Governor and Fu arp Drive. Gear Hydraulic Pump Drive Gear—Idler Gear—Oll Pump Drive Gear—Reer—camshait ‘rarismission Adapter Water Pump Drive roa 226,228,291 Goara-—Fuel Transier Pump Gears—Oll Pump. Generator Generator Drive Coupiing Generator installation Glow Plug Glow Plug Mounting Governor Govern ‘sharin Governor Drive nor, Fusl injection and Fuel ranetor Pump Governor and Fuel Governor Servo Basi Governor Toraue SI Grommet—Contro Guard—Suction Fan Guards—Rediator and ‘Blower Fan Guards—Radiator and H Hand Too! Handle—Governor Control Hardware—Front and Re Engine Mounting 962 thn 373 236 the 246 250 thru 257 anei Mounting anger — Sea Water rmoressor Bracke Filter to rier Block to Ol 24, 35 23 coler inlet Bonnet Junction Block to Block Junetion” Block {0 a3 Ol Pan 50, 60 Pan to Ai J 289, 390 To Radiator 52 43a, 114 il Pressure Gauge er Block 300 hu 408 Filter Gase to Fuel 206 thry 208 ter ase to Fuel 206 the 208 ‘998 thru 403 Pump 2 fr Pump 225 63, 166 thru 173 102, 108 2908 8 384 Inctcator—Ai Filter 176 thru 178, 181, 182, 183 inleator— Water Temperature 40 thru 403 geris_—Intake and Exhaust Valve 52 322, 997 thru 403 = instrument Pane! Instrument Panel Box Instrument Pane! Cover 8 Instrument Panel Mounting. 598, 400 Instrument Panel — Fire Pump, ......403B 4 Jacket Water Heoters Jacket Water Heater Mounting Jar — Oiler Junction Box 405 Kit — Piston Ring Repair --» 388 Kit — Service Meter Repair 391 Kit — Starting Motor Repair. 270 thru 283, 284 thru 289, 291, Kit — Turbocharger Beoring Repair. ..171 Kit — Turbocharger Cortridge Repair 162, 163, 166 thro 169, 171 Kit— Weter Pump Rebuild eG Kit — Woodward Governor Repair 261 Kits — Air Compressor Repair 388 Kits — Ai Storting Motor Repair Kits — Alternator Repair Kits — Generator Repair... 962, 364, 366, 368, 370, 372 kits — Matine Society Spare Ports — Ausiliery 408 thew 411 Kits — Solenoid Switch Repair «..+++.294 i 299 thev 301 342,344 Levers — Governor Control 250 Page 178, 181, 182, 169 158 Mounting «2+. .157 304,305 323 406 1388 391 283, 264 thru 289, 271 ing Repair. ..171 idge 166 they 169, 171 Rebuild a nor Repair ..261 Repair 388 299 thew 301 AD, 344 36, 366, 368, 370, 372 fy Spore 408 thew 411 th Repair 294 L Control .-.250 thru 252 Pum 28, 20, 238, 204 Litting—Engino % iting —Pac 88 Lines--Awniiny Hycrautc Orive— Oil Supply eae Lings—Drain—Coolant 105 Lines —Drain—oit Tea Lnes—Fue! Filter 206 thes 208 Lines-—Fel Injection 209 ty 212 rocharger Cooling... 2 a Cinkage—Governor Control --...250 thru 252 Linkage—-Woodwers Fastenet 20 M Manifold Heat S 2002 Manifold Shiels 201 Manual Voltage 3508 Marine Generator Spare Parts Kit...» 408 Marine Society Spare Parts Kits—Auxiliary 408 thru 411 Meter—si 3908 Module—Auxilary Relay 359 Module—Gyele Cranking 360 Module—Pre-Alarm 361 Mounting—Tachometer 3048 Muttier 201 N a2 Name Plates and Transfers a2 Nezzle—Fuel Injection tines 209 thru 212 ° Oil Cooler — Engine 105 Oil Filter ~ Engine 68,69 Oil Fiter Arrangement a il Junetion Block 7 Oil Level Gouge a Oil Lines 70,7 Oil Pon 6“ Oil Pan Cover % Oil Pressure and Water Temperature Contactor. it Pump—Engine Cit Pump Mounting Fastener Git Supply Lines-—Hyd. Pump & Drive Overspeed Contactor P Panel—Instrument 308 Pick Up—Magnetio— Contactor 318 PickUp—Magnetic—Overspeed Contactor 312 Piston Ring 48 Plate—Contactor Mounting avetnmuste Plate—Gavernor Adapter. 246F Plug—Air Cleaner Drain 175,179 Plug— Cylinder Block Drain 45 Plug—To Gylinder Block ll Manifold 340,941, 348 Plug —Flywheel Housing Drain 6 Plug—vacket Water Drain 187 Plug—Oil Pan Drain 66 Plug—Radiator Drain. 25, 98 Plug—Water Aftercooier Drain 101 thru 103, Plug--Water ings Drain .....@5thru67,91 Plug—Watercooled Manifold Drain 200 lugs-Oil Cooler and Water Pump Lines Drain. 5 thru 87, 89,91 Plunger and Barrel—Fuel Injection Pump. 236 Power Take-Off Clutch 36 Pre-Alarm Contactor. 313 Pre-Alarm Module 36 Pre-Cieaner 203 Premium Instrument Panel, Mounting and Connections 306 Primary Fuel Filter Mounting 205 Pulley--Alr Compressor. 386, 287 Pulley—Alternator. 340, 341,368 Pulley—Alternator Mounting 951 thru 383 Pulley—Stub Shaft 382 Turbocharger 161 thru 164 Turbocharger—Watercooied 185 Turbocharger ll Lines 7 thru 78 Valve—Fust Filter By-Pass Cylinder Hea Tachometer: 305 Valve—Time Osi Tachometer Drive 384A Valve Mechanism Tachometer M 395 Vee. Belt—Air Compress rank & Bas ‘$280 Vee Bol —Allerat arminal, Dis and insulator Vee Belt alterna Electricals mayaat Mactan Terminal—Solenold Switch 2058 Sg Perea Thermostat .....85 thru 87,69, 01, 108, 110 ime Da sion 317.02 anemise 06a, 1068 Torque 108 w Cylinder BI Wat ‘Aftercooier ‘ube—Bonne Nater Lines Bypass ‘Tube—O In Naa Une Filter Base to 8) Wa Tube Primary Fuel Fi Junction Block Tubo—Turbocharger io 8H. Bypass Elbow ‘Tube—Turbocharger Suppiy and Drain Ta thru 76 ooling Tube—Watercooied Maniicid Lines Co 1001 Cooler Sonnet 2 Pur ‘Tube—Watercooied Manifold io 2 Elect Turbocharger 92 ingle ube—Water Purp to Radiator "95,96 Tubes—Attercooler to Cylinder Block .. 101 ‘Tubes Radiator to Manifola 04,95 Tubse—Radlator to Regulator Cover... 98 Tubes— Radiator to Regul Housing 96,97, 98 Tubos—Vaive Covert Oli Pan... 80,81 Water Lines — Heat Excha Water Lines — Torque INDEX ALPHABETIQUE PAR LES USINES SONT INDIQUEES PAGE Turbocomprossour ‘analisations d’huile Tuyauterie d’évacuation vapeurs Circuit de refroidissement (Page 82) Bouchon de tubulure ‘emplissage (réservoir ‘expansion. ‘pass de canalisation dea aferieur lis au Canalisations d'eau prequin ver sations d'eau (refroidis nage d'arbre & eames de turbocompresseur) te de distribution (avant) Canalisations eau ng de support moteur efroldisseur d'admission) et damper de vilebrequin Canalisations d'eau role refroidisseur de convertisseur Echangeur de temp marae) iliaire Radiateur Radiateur, ventilatour et entrainement, canalisations @'eau (tableat Réchauffeur Circuit de i cylindres graissage Réchauffeur d'eau de (Page 67) teylindres (montage Refroidisseur d‘admissi nt air (eau) Refroidisseur d'admission Refroidisseur d'hu' Refroidisseur d'hui de transmission Réservoir d'expansion Ventilateur aspirant Ventilateur souffant Admission et Schappement (Page 161) Page 202 Buse de raccordement de filtre 8 a 174 ons d 187 ur 8 eran de protection. . 201 Collecteur d’échappement. 199 Collecteur «’échappement fro 200 Filtre @ 3 175 Filtre & air pour conditions sélection) .. 179 178 203 203 61 165 202 Alimentation en carburant et réqulateur Page 204) Canalisations de filte ‘bea 06 Canalisationsflexibles ‘de carb 213 Entrainement et pompe o'injection) 2185 Filtre 8 carbura 204 Groupe de transformation Limiteur ‘in Pompe damorcage de carburant. Préfilte & carburent Préfiltre& carburant (groupe de montage) 205 Régulateur, injection et ‘alimentation de carburant. . ..217 Reégulateur (timonerie extérieure) . 260 Régulateur Woodward 259 Régulateur Woodward ‘groupe de montage) 259 Designation ‘Tuyeuterie d’injection Tuyauterie d'injection de” ‘carburant (fixation) Démarrage et installation électrique (Page 265) Alternateu (groupe de montage) Arrét a commande électrique. ‘commande manuelle Arrét & commande électrique. Arrét et départ Batterie Batterie (Supporti ite de jonction. Bougie de départ Bougies de départ Bougies de départ ‘oupe de montage) cablage CChargeurs de battr pneumatique préchautfage-démarre Contacteur Contacteur (groupe de montage) Contacteur d’alarme Contacteur aalarme temporisé Contacteur de survitesse Contacteur (manque de pression dhuile et surchauffe) Démarrage hydraulique Démarreur électrique Démarreur pneumetique Détendeurd'air Disjoncteurs Disioncteurs (groupe de montage) 226, stema de sion y escape Pagina 161) Sistema del combustible y,requlador (Pagina 204) ulador ombustible > de aire 174 203, 202 203 175 aire 178 de escapt 199 agua 200 ‘pesado 179 i 187 - 202 rador 161 fo por agua Tuberias de filtro ‘del combustible 206 del combustibie. Tuberiasflexibles el combustible. Sistema de 4 arranque eléctrico (Pagina 265) Atambrado Alternador Bateria Bujia incendescente falsa Bujias incandescentes Caja de empalmes Cargadores de baterias Contacto Contactor de alarma Contactor de exceso ‘de velocidad 312 Contactor de prealarms 313 Contactor de presion ‘dol aceite y ter: peratura dol aqua 307 Interruptor automatic. 324 Interruptor de ealen- 206 ramiento y atranque. Montaje de buitas incandescentes Montaje de contacto Montaje de interrup Montaje del alternador Motor de arranque eléctric. Motor de arranque por aire Parada de aire de admisin Parada eléctrica Parada eléctrica automética Parada manual Silenciador de aire Sistema de arran ‘que hidraulico Solenoide de parada Soporte de la bateria Tabla de arranque y pparada automaticos Tablaro 3 Vaivula de control de aire 302 Valvula de retardo. 323 de ctrico 65) 208 209 213 317 Nombre Pisin ctore de presi6n ay08 Generadores Pagina 36) rele auxiliar 9 de control ° 408 412 air 386 jerza delantera 379 : 377 416 Grupo de mandmetro del ‘aceite e indicador te temperatura del aque Indicador de temperatura Juegos de empaquetaduras Mando de a bombs hidraulica Mandmetro del combustible Medidor de servicio Montaje del tablero de instrumentos Montaje de tecbmetro Muon de eje Polea de mando auxiliar Proteccion de mufion de ej. Repuestos indicados por Gociedades maritimas Repuestos indicados por Sociedades mar itimas para el generador Tablero de instrumentos. « Tablero especial de tae y conexiones. Tachmerro eléetrico, Tapa del tablero ide instrument ‘Toma para tacbmetro Tuberias del com: presor de aire 397 y 401 sda maquina Sistema de arref ( 8 (Pai a de lubrificacdo Pagina 67) b g'agua do radiador sisterna de admis . Sistema elé ‘ede partida i {Pagina 265) Gerador: 356) slarme 361 Especificacdes. : 362 __Indicador de pressfo do dlea ioe partide 360 temperatura d’squa 359 Jogo de pocas para ° gerador recomendado por 357 Equips manutengdo ¢ diversos metro de combustivel (Pagina 377) Marcador de horas de servico Painel de instrumentos Painel de instrumentos especial suporte e conexSes erimetro 4 Poli do comando auxilar ta 3 Protetor da arvore curts io da bombs hidraulica, 385 Suporte do paine! ando do tacbmetro de instrumentos ssor de ar. Suporte do tacbmetro ‘eager dianteirs smpa do painel da tomada de forca de instrumentos eogem traseira Termametro. 2 tomada de forca 7 Tubos de ar do compressor INHALTSVERZEICHNIS RAUSFUHRUNGEN SIND AB SEITE 4 AUFGEFUHRT. Motor (Seite 43) Auflager ‘Auflagerschiene. Dimpferverkleidung Hinteres Nockenwellenzahnrad Hubose Kurbe Ersatziager Motorblocke Motorblockdeckel Motorunterbau Nockenwelle. Olwanne Plevel und Koil Riemensche! wibengehause | scheibengehausadeckei Schmiersystem ‘Seite 67, Entlifter Glleitungen Olmetstab Olverteiler ‘Schmierfiter Turboladerblleitungen Kiihisystem (Seite 82) ‘Ausgleichstank Drucklifter Einfillstutzen und Deckel des Ausgleichstanks Getriebedtkihler Kihlernetz Kihlernetz-, Lifterantrieb: ungs- und ‘iftertabelle Khlwasserheizung, Kiihhwasserheizung ‘und Anbau Ladeluftkihler, assorgekihit Lifterantrieb Nebenstromleitungen Olkiinier Sauglitter Verkieidung Kihileitungen Narmeaustauscher Vascerleitungen. Wasserieitungen far Turboladarkihlung Wasserleitungen 2um Ladeluftkitler Wesserleitungen zum Wandlerélkihler Wasserpumpe Zusatz-Ladeluftiiiter Zusatzpumpe Ansaug- und Abgasanlage (Seite 161) Ausputfflanse Auspufflrimme ‘Auspuffkrin assorgekihlt Balganschlu® Kraftstoffanlag lund Regler (Geite 204) Notas und otfentlifangspuripe ab eschitz Generatoren (Seite 356) ee 356 ‘anlage Kt Wartung . und Zubehor (Seite 377 Jeckzapfwellenkupplur 4 ydraulikpumpenantieb Kraftstoffdruckanzeige LLuftkompressor LLuftkompressorleitun Oldruck- un Wasser tomperaturanceige ffsgetriebe-Er Verkleidung Jer St Consists of: ZN1800 shit ‘Nige2 Grankshall Group ‘Nees Gamenaf Group 1, AMES Gotnocting Roa and Paton Sip gona saseea9 to 38812007 & 38812521 fo 985 12805 inclusive 2wisia Connecting Roa and Piston Group No 38912598 to 36912520 inclusive 2 awoose Gormecting Rod and Piston GrOUD: ‘eri No. 388'12508-—UP "ER STRUCTURE re SNOUT Valve Mechanism Cover Group vat No, 3555689 to 38512597 inclusive ‘wes08 Vane Mechaniom Cover GrouD Serato, 96512588 —UD T1750 Lifting Eye Group. 1 WNge22 Cylinder Head Group. 1 4N7359._ Valve Mechanism Group FRONT STRUCTURE ENGSTZ Pulley and Damper Grou? GNeroe Front cover Group }Ghew99 Support Group — Front Sie%e Front Housing Group \_ANSSat Front Timing Gear Group a STHUCTURE TE STINIBD0 Fiywheet Housing Group ANi8R2 Fijumeet Housing Cover Grou 4} ANge2s Rear Gear Group $N3060__Flywhes! GroUD ER STRUCTURE _ 1 aN2847 OllPan Group, | BNv409_ OiLPan Cover Group LUBRICATION SYSTEM, 7 BN6G38 Cl Level Gauge Group SNiov0 Ol Pump Group | SXiast_ Ol Pump Fastener Group {Naser Ol Filter Group Shao? Olt Lines Group ENro0s Fumes Disposal Grovs. $No220 Brestner Group Beso? Ol Flier Group. Serial No. 388 2888—Up TNGTI9 ENGINE ARRANGEMENT Par | Sindustrial—10 Percent Poet HEN ORDERING PARTS GIVE ARRANGEMENT .s0680 Up, Direct Injection Turbocharged NUMBER AND SERIAL NUMBER. CATERPILLAR 3442 INDUSTRIAL ENGINE Page 2 48a 480 ase ENGINE ARRANGEMENT consist of COOLING SYSTEM 4 4NI947 Water Lines Group 4} 4N2a88 Ol Cooler Group. }BN1857 Water Lines Group 1 4N5B37_ Water Pump Group: INTAKE AND EXHAUST SYSTEM, 4 1NS725 Exhaust Manifold Group ‘Serial No, 8856680 to 36812364 inclusive 8N8@25 Exhaust Manifold Group. ‘Serial NO. 38512365—Up 1N3579_ Turbocharger Group. \N3727 Turbocharger Ol Lines Group, 1N3726 AlrLines Group FUEL SYSTEM AND GOVERNOR. 4N2328 Service Meter Group 4Ne2a2 Governor and Fuel Injection Pump Group 4N6g25 Fuel Filter Group. 4N3287 Fuel Priming Purp Group “W286 Fuel Filer Lines Group. 4NB081 Manifold Shield Group. ENSTA0 Fuel Injection Lines Fastener Group, GNa198 Governor and Fuel Pump Drive Group. {N2507 Fuel Injection Lines Group. NOTE: REFER TO INDEX FOR PAGE LOCATION OF GASKET KITS (3770 ENGINE ARRANGEMENT Part? Soria! No.3898600—-Up, Direct Injection Turbocharged— Industrial 10 Percent SSevemor Regulation. NOTE: WHEN ORDERING PARTS GIVE ARRANGEMENT NUMBER AND SERIAL NUMBER. ENGINE ARRANGEMENT = ARRANGEMENT— Part SINE AR eive, Direct Injection, Turbochar once Governor Regulailon —G A rercer ARRANGEMENT NUMBER AND UMBER ENGINE ARRANGEMENT z 1Né754 ENGINE ARRANGEMENT Part 2 Seria No. 3858454 to 38812006 inclusive. Direct Injection, Turbocharger Afterco Low APM~-60 her's Percant Governor Regulation-—Generator Sets. NOT WHEN ORDERING PARTS GIVE ARRANGEMENT NUMBER AND SERIAL NUM CATERPILLAR 3412 INDUSTRIAL ENGINE ENGINE ARRANGEMENT RRANGEMENT— Pat RANGEMENT_ Pal Turbocharged an2246 ENGINE, ART ENGINE ARRANGEMENT RUCTURE AN COVER GROUP Tow syste PUMP NOUNTING FASTENER GROUP Powe GROU! BL NO. 2851-266 868-870,074-880, ‘Sizvai4 6 985815 INCLUSIVE AL NO. 389687,0731872.873,881,943 AL_NO. 3881 TO 3854399 INCLUSIVE NG. aeSee00-UP £"piSeosaL GROUP eR GROUP LNG. 38572888-UP Ne svsTeM LINES GROUP COOLER GROUP NES. GROUB-BYPASS. IND EXHAUST. SYSTEM AuAUST MANIFOLD. GROUP NO. 308i TO. 28542083. INGLUSTV MANIFOLD GROUP NO. ges12994-UP Cines Rou, ALN. 388 12884-U8 BOCHARGER. OIL LINES GROUP FOLD SHIELD GROUP “hi22a6 ENGINE ARRANGEMENT-PART 2 OF 3 Srect Injecuon Turbocharged Industria ENGINE ARRANGEMENT UEL SYSTEM AND GOV PaabGROvE Lusi ume GROUP —— Ghaz46 ENGINE ARRANGEMENT-PART 3 OF 3 AE Et injeciton Turbocharged- Industrial CATERPILLAR 3412 INDUSTRIAL ENGINE ‘ARRANGEMENT —Part Direct Injection Turbocharged 00 her ets — Dera RDERING ENGINE ARRANGEMENT ‘on eumb” anol? STENER GROUP ‘eRouP REFER TO INDEX FOR PAGE LOCATION ENGINE ARRANGEMENT {ONNECTING ROD SM COVER GROUP 94 $0 aes 125: ‘i 0 2880642 INC! ut a | ENGINE ARRANGEMENT { Pan COVER’ Gi ENER’ GROUP 'ST MANIFOLD GROUP ‘ab 12032-UP ¢ TURBOCHARGER GxOU GNTIS5, ENGINE ARRANGEMENT-PART 2 OF 3 Drect injection Turbocha'ged-Industriai~ 10 Percent Governor Regulatign=-Derated. Note. When Ordering Parts Gv ‘Arrangement And Serial Number ENGINE ARRANGEMENT { Pan COVER’ Gi ENER’ GROUP 'ST MANIFOLD GROUP ‘ab 12032-UP ¢ TURBOCHARGER GxOU GNTIS5, ENGINE ARRANGEMENT-PART 2 OF 3 Drect injection Turbocha'ged-Industriai~ 10 Percent Governor Regulatign=-Derated. Note. When Ordering Parts Gv ‘Arrangement And Serial Number CATERPILLAR 3412 INDUSTRIAL ENGINE Gu1S6 ENGINE ARRANGEMENT—Pavt 1 Fe eae Deel Injection Turvocharged—60 hertz S18 incuorator Sets. NOTE: WHEN ORDERING PARTS: S eea Te ENT NUMBER AND SERIAL NUMBER ‘Rogualton=Generator Seis, Ane Serial Number CATERPILLAR 3412 INDUSTRIAL ENGINE NE ARRANGEMENT—Part 1 ion Chambered Turbocharged Seis, NOTE: WHEN ent" Governor Regulation Generator NUMBER, REANGEMENT NUMBER AND SERIAL WHEN ENGINE ARRANGEMENT 1 6N2664 DUMMY GLow JOTE: REFER TO INDEX GNII67 ENGINE ARRANGEMENT — Part 2 ‘serial No. 3881 to 3881729 inclusive, Precombustion Chambered 7 Afaal lod = 80 hertz — 3 Percent Governor Regulation — Gener MMR ORDERING PARTS GIVE ARRANGEMENT NUMBER AND 15 1 1 | 1 anrzot 1 aNg22 N68 4 aNeo68 ye 4NI904 42, 7N9517 12 aN2eas 1 4No4s7 | 2we535 7NI750 1 INTIe7 + 4Nese 4 4N2430 1 7N9078 + anasgo en7788 + eNss72 1 4Ne798 4 4NS226 1 4Nz031 4N3825 eni807 | 6N7508 73079 CATERPILLAR 3442 INDUSTRIAL ENGINE Consists of CENTRAL STRUCTURE Cylinder Block Group Crankshatt Group Camshaft Group Gylinder Block Cover Group ‘Connecting Red and Piston Group. Serial No, 3881 to 3851426 & 3851435, 103851448 Inclusive Connecting Rod and Piston Group. ‘Serial No, 3881427 to 3881434 and 3851449 to 3856942 Inclusive Connecting Rod and Piston Group. Serial No, 3888843—Up UPPER STRUCTURE Valve Mechaniem Cover Group ‘Serial No. 3881 to 38812557 Inclusive Valve Mechanism Cover Group Serial No. 38512558—Up Lifting Eye Group. Serial No. 3881 10 3882384 inciusive Lifting Eye Group. ‘Serial No, 3882585 Up Cylinder Head Group. Valve Mechanism Group FRONT STRUCTURE Front Timing Gear Group Support Group—Front ‘Serial No, 2861 to 3886036 inclusive ‘Support Group— Front ‘Serial No, 3886038—Up Pulley and Damper Group ‘Serial No. 9851 to 3881764 inclusive Pulley and Damper Group. Serial No, 3851785 to 3886649 Inciusive Pulley and Damper Group Serial No. S886850—Up Front Cover Group Front Housing Group REAR STRUCTURE, Flywheel Housing Group. Rear Gear Group. Flywheel Housing Cover Group. Flywheel Group Serlal No, 3881 to 3881088 inciusive Flywhgel Group Serial No. 3881950—Up (N1156 ENGINE ARRAN |ENT—Part 1 of 3 Precombustlon Chambered Turbocharged Aflerccoled —Indust ‘ORDERING PARTS GIVE ARRANGEMENT NUMBER AND SERIAL NUMBER Page. ry 6 2 4 8 48a ac 7 584 8 628 55 64 a 6 6 63a, bal. NOTE: WHEN IAL NUMBER ENGINE ARRANGEMENT ____ENGINE_ARRANGEMENT ____> FagTenee GROUP aSedde' WWE USiVE Gaten LINES. oR INTAKE AND EXHAUST SYSTEM AHAUST MANIFOLD GROUP ro gesi2eai in enso2s Mater ROUP MER ees To aaSeiOS INCLUSIVE aNs085 ARGER’ GROUP No. 3es6104-UP enss08 hour mou a" aas 12087 INCLUSIVE 3es12332-05 eneese 0 GROUP 20 see ee nos ges! TO 286088 INCLUSIVE 6n9091 MANIFOLD SHIELD GROUP 201 Seatac No. 385854-UP GNI1S@ ENGINE ARRANGEMENT-PART 2,OF 3 Preconttition Chambered Turbocharged Aftercooled” Industri ote OS eee g Paris Gwe Arrangement Number And Seral Number CATERPILU Gonslate of \cL SYSTEM AND GOVERNOR, 4n3287 4anea25 eN1901, uel Priming Pump Grou. Fue! Filter Group Governor & FualInjaciion Pump Gro "Gori No. 2851 to 853,855 0 B96 10 877, 879 10885, 687, 890 t0 8 396,898, 899, 901 Governor & Fue! Injection Pump Gro Serial No, 388854, 8, 880, 899,89 3362044 Inclusive eernor & Fuel Injection Pump Gre ‘Serial No, 3882345—UP Fuel Filter Lines Group Governor and oe Injection Lines Group Service Meter Group mNiT 7N8299 enz021 “4N6T 4N2508 4N2328 ECTRICAL SYSTEM 4 eN2864 Dummy Glow Plug GrouP NOTE: REFERTO INDE “ant 758 ENGINE ARRANGEMENT Pi precombustion Chambered Turbocharged SO PARTS GIVE ARRANGEMENT NUMBER x FOR PAGE LOCATION. ‘atercooled— [AR 3442 INDUSTRIAL ENGINE ap 1857, 850,860,862, 2,894 10 * £0 805 & 985007 to 985535 uP 58, 861,883, 864,878, 86, 7,800, 906 8 385938 10 UP. jo Pump Drive Group orcasnerwrs __] (ett Nore WHEN seni ROMER MEMORANDA BASIC ENGINE BASIE ENGINE xo o 70 aesaaae incils L NO. 38s4849 ascose NN1J69 ENGINE ARRANGEMENT-PART 1 OF 3 Serial No, 3851 Te 38812396 Incksive BASIC ENGINE rou 66 L*ygUsTNG COVER’ GROUP NO. 9864 70° 3081958 INCLUSIVE | GROUP aa RIAL NO, 988 1389-08 86 CATION SYSTEM UGE GROUP 6 Utes cRour’ ee {BUMP MOUNTING FASTENER’ GROUP ie Fumes Diset BREATHER GROUP 8 COOLING sysTEM OIL COOLER GROUP R LINES GROUP-WATERCOOLED MANIFOLD ADIATOR es WATER PUMP” GROUP 82 ‘6N1J69 ENGINE ARRANGEMENT-PART 2 OF 3 Serial No, 38ST To 38512395 Inclusive BASIC ENGINE se 6N1169 ENGINE ARRANGEMENT-PART 3 OF 3 36512295 Inclusive CATERPILLAR 3412 INDUSTRIAL ENGINE IGEMENT ENGINE ARRAN | 1 inaase | NTAKE & EXHAUST SYSTEM | Titdust mano i sit ct Rrrencon. ee” oaou? 28 ; i ManSPoco sree xoue 20: ’ system 8 GoveRNoR - 7 FUEL ING PUMP GROUP. Dia : : FUEL PaLtenoRaue 358 : Yet FILTER CiNes, GRU ee : OEE CARTES GENE Geet y bomb RGU. 221 ’ oyETNe ue. Sust-eoe, 900-900. | GOVERNOR FUEL PUMP DRIVE GROUP 4 4no677 |} GN980a Fue INVECTION LINES GROUP 3 ELECTRICAL SYSTEM : eN2864 DUMMY GLOW PLUG GROUP--NITH HARNESS 396 : NOTE: REFER TO_INDEX FOR PAGE LOCATION : OF GASKET KITS: : s x | penbered Turbocharged GnN1170 ENGINE ARRANGEMENT-PART 2 OF 2 Fasor Sets. NOTE: WHEN Fo SE Rae asi 727 Inclusive iD SERIAL NUMBER precombustion Chembared Turbocharged Attercooled~50 HERTZ"3 Percen combustion Cron Genersior Sets. Note: When Ordering Paris Give "arrangement And Serial Number bocherged—50 hert2— N ORDERING PARTS, NUMBER, ENGINE ARRANGEMENT OLING SYSTEM GROUP ‘GROUP [ATER LINES. GROUP HAUST SYSTEM FOLD GROUP RGER GROUP ‘GROU NES GROUP ‘SLD SHIELD GROUP SYSTEM & GOVERNOR aRaue VICE METER GROUP REF INDEX FOR PAGE LOCATION GN1174 ENGINE ARRANGEMENT PART 2 OF 2 "inclusive Diretthjection Tertucher ped ercent Governor Regulstion~ Generator Sets Note’ When Ordering Parts Ge Arrangement ‘Ang Serial Number CATERPILLAR 3442 INDUSTRIAL ENGINE {GNOS76 ENGINE ARRANGEMENT —Part + Serial No. 388! to 388 12006 inclusive. Direct Injection Turbocharged— 60 hertz—3 Percent Governor Regulation Marine Version. NOTE: WHEN ORDERING PARTS (ENT NUMBER ANO SERIAL NUMBER bee = || —s0 hertz—3 DERING PARTS gER ENGINE ARRANGEMENT ci Paar J. sy Waren Lines Coven Gaour 1.2 09 409708 Wave Lines Grour--Tunaocwanaen Cootinas 92 1 JNSTO5 WaTER Lines Grour--Tunaockancer CooLiNa: 924 Aan Lines: : 19 Tursochancen Gnove--vaTeRcOoLeD s 165 Tursoenances O1L Lines Grou! ND_GOVERNOR Poet Peni Poke Gnour Fuet Fitter Lines Group 2 Governor & FUEL INJECTION Fuck Invection Lines Fasten! 14 DRIVE GROUP sassescesnns. 215 Fut IngeeTion Lines Grour + 0% Senvice METER GROUP sevsesee 391 0 INDEX FOR PAGE LOCATION OF GASKET KITS Lg tes = ea {NG576 ENGINE ARRANGEMENT Part 2 Serial No, 3851 t0 38512006 inclusive, Direct Injection Turbocharged —60 herts—3 Percent Governor Regulation —Marine Version. NOTE: WHEN ORDERING PARTS ‘GIVE ARRANGEMENT NUMBER AND SERIAL NUMBER ENGINE ARRANGEMENT Consists of: LUBRICATION SYSTEM 4 6N699B Olt Level Gauge Group 4 4N2387 Oil Filter Group. } 4N2481 Ol Pump Mounting Fastener Group, 4 4N@734 Cll Pump Group ‘Serial No, 3861 t0 801, 908 to 988826 Inclusive 6N1030 ll Pump Group Serial No, 388902 snd 368827—Up eN1114 Oil Lines Group. 6N7305 Fumes Disposai Group. 2Ne220 Breather Group, COOLING SYSTEM _ 4N5837__ Water Pump Group 4N1947 Water Lines Group. 4N2388 ll Cooler Group 8N1857 Water Lines Group—Bypass INTAKE AND EXHAUST SYSTEM 4N1973 Exhaust Manifole Group GN7408 Turbocharger Group Serial No, 3861 to 3650036 inclusive 8N9233 Turbocharger Group Serial No. 3889837—Up + 42064 AirLines Group, 442034 Turbocharger Oil Lines Group }6NOOB1 | Manifold Shield Group FUEL SYSTEM AND GOVERNOR 4N3267 Fuel Priming Pump Group. 4N6925 Fuel Filter Group 7N1252 Governor and Fuel injection Pump Group 4NZ021. Fuel Filter Lines Group 6N540 Fuel Injection Lines Fastener Group 8N3185 Governor and Fuel Pump Drive Group 4N2507 Fuel Injection Lines Group 4N2328 Service Meter Group GNG735. Woodward Governor Group ‘Serial No, 9881 to 3886543 inciusive {8N6961 Woodward Governor Group ‘Serial No. 3886644—Up NOTE: REFER TO INDEX FOR PAGE LOCATION’ ‘6N3786 ENGINE ARRANG™=N. Serial No, 9851 to 38512008 Inclusive, Direct I2°! ‘Hogulation—Generator Sets. NOTE:V! "ARRANGEMENT NUMBER, CENTRAL STRUCTUR! 1 4N1201 cylinder Block Group 4 4N922_ Crankshaft Group 1 4N965 Camshaft Group: 1, 4N08G6 Cylinder Block Gover Group | 1% A198 Conecting Red and Paton Group ‘Serial No, 4861 t0 3851428 & 38S 1456 to 3881448 inclusive 12 7N3517__ Connecting Rod and Piston Group ‘Sorlal No, 3881427 to 3881435 and 3881449 to 3856342 Inclusive 12 BN2443_ Connecting Rod and Piston Group Serial No, 888343—Up UPPER STRUCTURE 1 4NG457 Valve Mechanism Cover Group ‘Serial No, 3881 to 38812867 inciusive Valve Mechanism Cover Group Serial No. 38512558—Up | 4 7N1750 Lifting Eye Group: | ‘Serial No. 3881 to 3662364 inclusive 1 INTT87 1 2we8: 1 4N2623 4N7382 | saourstmvorune 4 4N6341__ Front Timing Gear Group. |} 4N2430 support Group—Front | ‘Serial No. 3881 to 3881519 inclusive 4N642_ Support Group— Front ‘Serial No. 2261620 to 4864848 inclusive pport Group—Fron 6 ‘Serial No, 9854849 —Up | 15225 1490 Pullay and Damper Group Serial No, 3881 10 3851765 inclusive SEAR STRUCTUG Pulley and Damper Group Serial No, 3851766—Up Front Cover Group. x Front Housing Group ya020 s Bear Group. “heel Housing Cover Group. sel Group ad No, 9881 10385138 Group 20 GRC9861360-—Up ON37S6 ENGINE XE ARAANG Seri No, 85110208 1208 nlusie Spear ‘Regulation Generator Seta NO“BNC pants “ARRANGEMENT NUMBENS, HUMBER Page 2 Pr 2 “ 48h 480 8A 58A 62a, 56 64 a 85 8 eS) pronous Regulation — BNGEMENT NUMBER — ENGINE ARRANGEMENT LOWER STRUCTURE anzea7 + @Nt400 aNe734 1080 eure 8N7305, 2NE220 2we5s7 COOLING sysTi + N28 4 4N2a62 4 aNses7 en1808 aNi073 aNza34 aN7e77 aNB098 6nv809 N28 eNo08! 4ns2e7 4Ne025 eN2021 6Ne064 “aNoT? 4N2508 4N2328 8N0735 aNe0s1 enz886 | Pan Group (11 Pan Gover Group LUBRICATION syst Oil Level Gauge Group (Ol Filter Group. Oil Pump Mounting Fastener Group. (| Pump Group ‘Serial No, 3891 16 886, 8 0 517 10 388626 inclusive Cll Pump Group Serial No, 388067, 018, 019 and 388827 —Up Olt Lines Group, Fumes Disposal Group Breather Group. OitFiller Group, Serial No, 38613886—Up M 11 Cooler Group Water Lines Group Wiater Pump Group (E AND EXHAUST SYSTEM Water Lines Group—Attercooler Exhaust Manifold Group Turbocharger Oli Lines Group AirLines Group Water attercooler Group ‘Turbocharger Group ‘Sorial No. 8ST to 36811468 inclusive Turbocharger Group Manifold Shield Group, FUEL SYSTEM AND GOVERNOR, Fuel Priming Pump Group. Fuel Filter Group Fuel Filter Lines Group Governor & Fuel Injection Pump Group. Governor and Fuel Purp Orive Group Fuel Injection Lines Group, Service Metor Group. Woodward PSG Governor Group. ‘3851 to 3850043 Inclusive Donner CATERPILLAR 3442 INDUSTRIAL ENGINE N75 ENGINE ARRANGEMENT—Pan 1 006 Incl ‘urbocharged erator Sets—Derated, NOTE: WHEN ORDERING PARTS ANGEMENT NUMBER AND SERIAL NUMBES ENGINE ARRANGEMENT | 13758 ENGINE ARRANGEMENT —Part 2 serial No. 381 to 98672008 Inclusive, Direct injetion Turbocharged Isoc ria Oijon Generator Sete—Derated, NOTE: WHEN ORDERING PAR STEN GEMENT NUMBER AND SERIAL NUMBER CATERPILLAR 3412 INDUSTRIAL ENGINE INE ARRANGEMENT —Part inclusive tion Turvocharged —50 hertz 1epulation--Generaiot (OTE: WHEN ORDERING peharged —50 hertz FE: WHEN ORDERING aL NUMBER enesae an23e7 aNzaet aNeTa4 @x1020 ‘aneo2s FUEL FILTER GROUP GNize4 GOVERNOR 6 FUEL ENES20 FUEL. INUECTION LINES FASTENER’ GROUP. ENGINE ARRANGEMENT OIL LEVEL Gaues GROUP 67 BIC FILTER GROUP: 63 BIL PUD MOUTNING FASTENER’ GROUP 58 iL PUMP GROUP, B SERIAL NO. 9851-920,922-e26 INCLUSIVE SERIAL NO.385921 6 925°UP Drseosal GROUP 80 wareR PUMP GROUP. 82 WiveR LINES geour 85 OIL. cooLee GROUP: 405 WATER LINES GROUP-BVPASS 100 XHAUST MANIFOLD GROUP 198 TOnedeaRGER GROUP te Lie. LINES. GROUP: tee TOpeSenaacen O10 Lines GROUP 3 MANIFOLD SHIELD GROUP 201 FUEL SYSTEM & GOVERNOR 7 FUEL PRIMING PUMP GROUP NUEETION PLS” GROUP: FUEL FILTER LINES GROUP 7 GovERNOR 6 FUEL PUME DRIVE GROUP 7 FUEL INJECTION LINES GROUP 2 SERVICE METER GROUP NOTE: REFER TO INDEX FOR PAGE LOCATION ‘OF GASKET KITS. GN3759 ENGINE ARRANGEMENT PART 2 OF 2 a No. 38S) To 3851975 inclusiv injection Terbocharged=50 HERTZ~3 Percent Gor and Seri Number N7404 ENGINE ARRANGEME! Serial No. 3881 1098S iv injection Turbocharged Isoohronous Regulation—Marine A WHEN ORDERING PARTS GI ARRANGEMENT NUMBER AND SERIAL NUMBER ENGINE ARRANGEMENT Serial No. 3881 10 3858125 inclusive. Direct Injection Tu Rogulation—Marine Auxiliary. NOTE: WHEN ORDERING. ARRANGEMENT NUMBER AND SERIAL NUME 3442 INDUSTRIAL ENGINE ENGINE ARRANGEMENT —— “EN74B5 ENGINE ARRANGEMENT —Part 2 Serial No, 9881 t0 36512160 Inclusive. Precombustion Chambe Allercooled—leochronous Regulat iharine AUxliary. NOTE: *SaAiS GIVE ARRANGEMENT NUMBER AND SERIAL NUMBER red Turbocharged WHEN OADERING CATERPILLAR 3412 INDUSTRIAL ENGINE 786 ENGINE ARRANGEMENT —Pa sf Gevernor Regulation—Marine Auxiliary CWE ARRANGEMENT NUMBER AND SERIAL NUMBER IGINE ARRANGEMENT charged ‘6N7486 ENGINE ARRANGEMENT—Part 2 NOTE: 10 3889125 inclusive. Precombustion Chi AL NUMBER GIVE ARRANGEME! Jered Turbocharg cent Governor Regulation—-Marine Auxiliary: NOTE: NUMBER AND SERIAL NUMBE! Percen ve. PF CATERPILLAR 3412 INDUSTRIAL ENGINE ENGINE ARRANGEMENT —Pa veror Regula NGEMENT NUMBER A ENGINE ARRANGEMENT NGINE ARRANGEMENT —Part2 wo. 2861728109851 nota, Precambuston Clay ered Turbocharged ‘afterooled —50 he ermor Reg erator Sets. NO vyaeracied Se es GIVE ARRANGEMENT NUMBE EAIAL NUMBER lonBEes ak hambered Turvocharge senerator Sets, NOTE: “AND SERIAL NUMBER TN7708 ENGINE ARRANGE! ‘procombustion ENGINE ARRANGEMENT swmy GLOW PLUG GROUP-WITH HARNESS INDEX FOR PAGE LOCATION 7N7708 ENGINE ARRANGEMENT-PART 2 OF 2 $1730 To. 38812169 Incl harged Aftercooled~60 (or Sets. Note” Whe CATERPILLAR 3412 INDUSTRIAL ENGINE 09 ENGINE ARRANGEMENT — Part Je. Direct inject ator Sets. NOTE: WH NUMBER AND SERIAL NUMBER gs19082 Ve ARRANGEMEN ENGINE ARRANGEME | ; ’ | : c 2 7N7709 ENGINE ARRANGEMENT Part 2 Seana 2251s Serial No, 2661982 to 38512006 inclusive. Direct injection Turbocharged 50 hertz 3 Percent Governor Regulation Generator Seta, NOTE: WHEN ORDERING PAI GIVE ARRANGEMENT NUMBER AND SERIAL NUMBER iGINE ARR GINE ARAL Nc Injection Turbocharges— 50 hertz— {OTe WHEN ORDERING PART (ENT NUMBER AND SERIAL NUMBER ‘of Reguiation—Generator Sets, N ‘GIVE ARRANGEMI ENGINE ARRANGEMENT COOLING SYSTEM + anyoe7 |} 4Nz388 O11 Cooler Group 1 GNies7 Water Lines Group— Bypass | NSS? Water Pump Group TAKE AND EXHAUST SYSTEM. + 4N1973. Exhaust Manifold Group }@N7408 Turbocharger Group geri wor 851982 to 3888868 Inclusive + 8Ne283. Turbocharger Group Serial No. 3889970—Up 44n2994 Turbocharger Oll Lines Group ‘4Nzee4 lr Lines Group. GNoveT Maniote Shield Group FUEL SYSTEM AND GOV INI244 Governor TNB2A1 Governor, Fu Pump Group ‘4nos25 Fuel Filter Group {No2e7 Fuel Priming Pump Group GN2021 Fuel Filter Lines Group ENBTa) Fuel Injection Lines Fastener Group CNSiG5 Governor and Fuel Pump Drive Group GN2s07 Fuel Injection Lines Group 6NZI95 Service Meter Group NOTE: REFER TO INDEX FOR PAGE LOCATION OF GASKET KITS TNTTIO ENGINE ARRANGEMENT —Patt 2 sora No, 92198210 38612006 nclusve Diecl mlecton jg Serial No. ‘Govemor Ragulation—Generator Sate ‘GIVE ARRANGEME! TRIAL ENGINE MENT NUMBER AND NGINE ARRANGEMENT 7N771) ENGINE ARRANGEMENT— Panta 38512008 inclusive, Direct injection Turbocharged—60 hertz— Regulation— Generator Sets Deratea. NOTE: WHEN IVE ARRANGEMENT NUMBER AND SERIAL NUMBER lal No. 388; SPercent G ORDERING Pat ENGINE ARRANGEMENT 39n ENGINE ARRANGEMENT (BNS291 ENGINE ARRAI ENGINE ARRANGEMENT RIVE GROUP LINES GROUP OF Gasket Kr | , | '8NS231 ENGINE ARRANGEMENT-PART 2 OF 2 Serial No, 3887 184-Up a Direct Injection Turbocharger Altercooled SAE No. 0 jo. 0 Housing Inaust ENGINE ARRANGEMENT ¢ 0, Pas! 54.04 | z | 2761 inclusive | 43227 iNGLUSiVE ‘ 506.0 j + N78 PULLEY AND DAMPER GROUP 28 } Nase? FRONT HOUSING COVER GROUP 56-02 NOO7E FRONT SUPPORT GROUP 57 } aNe341 FRONT TIMING GEAR GROUP REAR. STRUCTUE 4n2931 FLYWHEEL HOUSING GROUP. 6s 2N77a8 FLYWHEEL HOUSING COVER GROUP es } 9N3079 FLYWHEEL GROUP LOWER: STRUCTURE 4 anze47 OIL PAN GROUP 668 } eni400 GIL PAN COVER GROUP ee Cupercarson. sysTeW + qwo7z9 OIL PUMP GROUP 78.01 } ANBsas OFL PUMP MOUNTING FASTENER GROUP 78 ANZse7 O1L FILTER GROUP ee } ENaog7 GIL LINES. GROUP. Soe | @N7905 FUMES O1sPOsAL GROUP 80 2 duegzo BREATHER GROUP 78 206 LAFILLER GROUP: So | SearaL NO. 98612588-UP 1 enesge OIL LEVEL GAUGE GROUP: ca 700256, ENGINE ARRANGEMENT-PART 1 OF 2 wi No, SaveES5SUp, Direct injection Turbocharger Aftercooled- oes P Nowe: When Orderng Parts Ge Arrangement q : E : é = 3 3 ccc; = Sue ero = 638 6s 8e 78.01 3 6 Sos 80 73 é70 BART 1 OF 2 Eoenarger Aftercooled~ Be Arrangement oo Ee SE ENGINE ARRANGEMENT CONSISTS OF cooLING SYSTEM snae76 WATER LINES GROUP 2N35ae OIL. COOLER, GROUP. 4nzaee WATER LINES GROUP-AFT CNaess WATER PUMP GROUP eRcooi eR INTAKE AND EXHAUST SYSTEM aN1872 EAHAUST MANIFOLD GROUP : EEUIUST sol Spsanoo-ses 12169 INCLUSIVE sNeo2s EXHAUST MANIFOLD GROUP SteraL NO. 38512170-UP IN7546 TURBOCHARGER GROUP ZATSSE ToesocHARGER O2L LINES GROUP TUREOCHAD. seseeso To 9es12168 INCL *oR- onea77 TURBOCHARGER OIL LINES GROUP Senta NO. 38513170-UP 1we774 AITR_LINES GROUP iNepta WATER AFTERCOOLER GROUP ANS5S3 ate LINES. GROUP FUEL SYSTEM AND GOVERNOR jwo2S5 GOVERNOR, FUEL INJECTION & FUEL SRANSFER PUMP GROUP : TEAM Ror gasea90-28519227 INCLUSIVE: avne7o SouzAhOR FUEL INUECTION & FUEL TRANSFER ‘PUMP GROUP. searaL NO. 98819226-UP 4ne925 FUEL FILTER GROUP. 2 4NS2E5 FueL pRImiNs PUMP GROUP: <-—- 2N328) FUEL FILTER LINES GROUP: 2 coe AL NO, 98S8660-28513227 INCLUSIVE gwi077 EUEL FILTER. LINES GROUP. 00> SERIAL NO.” 385 19228-UP pnsose SovERNON & FUEL PUMP DRIVE GROUP. - aeere FUEL INJECTION LINES GROUP CURL NET Spsengo-268 19227 INCLUSIVE 4w9008 FUEL INJECTION LINES GROUP. SERIAL NO. 38519228-UP 1ne7s3 SERVICE METER GROUP. NOTE: REFER TO INDEX FOR PAGE LOCATION OF GASKET KITS. 39P.02 Ore 105 ac a ser 768, s980 yon 198. aoec 224c.02 208 gore 2078.01.01 216 2080 2080.02 3908 {wO256 ENGINE ARRANGEMENT-PART 2 OF 2 Seria! No. 3888890-Up, Direct injection atta Note When Ordering Parts ‘Number ‘Give. Arrangement Number Turbocharged Altercooles Seria sa902 ING PARTS GIVE ARRANG! ENGINE ARRANG 06 inclusive. Direct ine \—Watercooled Manifold and Turbocharger, NOTE. WHEN. CATERPILLAR 3442 INDUSTRIAL ENGIN NT NUMBER AND ENGINE ARRANGEMENT 1W2325 ENGINE ARRANGEMENT — ve. Direct Inject 's Regulation —Watercooled Manifold and Tu DADERING PARTS GIVE ARRANGEMENT NUMBER ANC CATERPILLAR 3442 INDUSTRIAL ENGIN' ENGINE ARRANGEMENT 32926 ENGINE ARRANGEMENT —Pan2 12 to 38S 12006 elusive. Direct Injector cent Governor Regulation Watercooled Manifold aad Ter TE: WHEN ORDERING PARTS GIVE ARRANGEMENT NUMBER AND SERIAL NUMBER Turbachargar Atte CATERPILLAR 3442 INDUSTRIAL ENGINE 2328 ENGINE ARRANGEMENT —Part¢ Serial No. 3888032 to 38512006 inlusive. Direct injection, Turbocharged Aftercooled— Isochronous Regulation. NOTE: WHEN ORDERING PARTS GIVE ARRANGEMENT NUMBER AND SERIAL NUMBER ENGINE ARRANGEMENT 1w2808 ENGINE ARRANGEMENT Par 2 rial No. 3888992 to 38812008 inclusive, Direct Injection, Turbocharged A isochronous Regulation, NOTE: WHEN ORDERING PARTS GIVE ARBANGEMEN’ NUMBER AND SERIAL NUMBER Lo Serial No. 38 {60 heriz—-3 Percent Governor Ret ARRANGEMENT NUMBER AND 5 | Part Turbocharged Aftercooled— ORDERING PARTS GIVE NUMBER ENGINE ARRANGEMENT 12328 ENGINE ARRANGEMENT—Part 2 ‘Serial No, 3889892 to 38812006 inclusive. Direct injection, Turbocharged ‘Se Roris-"3 Percent Governor Regulation. NOTE: WHEN ORDERING ARRANGEMENT NUMBER AND SERIAL NUMBER CATERPILLAR 3442 INDUSTRIAL ENGINE S30 ENGINE ARRANGEMENT—Part 1 = wocharged Attercooled 138812008 inclusive, Direct Injection, Tu Percent Governot Regulation. NOTE: WHEN ORDERING PARTS GIVE ‘ARRANGEMENT NUMBER AND SERIAL NUMBER, cooled ATS GIVE ENGINE ARRANGEMENT [aaa 72880 ENGINE ARRANGEMENT—Part 2 Serial No. 4888932 to 38512006 incisive. Dire injection, T So heria 3 Porcent Governor Regulation, NOTE. WHEN ORD! ARRANGEMENT NUMBER AND SERIAL NUMBER 39P-13 CATERPILLAR 3412 INDUSTRIAL ENGINE arged Aftercoole 2 NOTE: WHEN ADERING PARTS GIV SEMENT NUMBERA (ALNUMBER ENGINE ARRANGEMENT ——— 1Wi5200 ENGINE ARRANGEWENT—Pari 2 ed Attorcooled ‘Seria No, 9889112 1038812006 inclusive. Direct Injection, Turbocharged OTE: WHEN. —Low RPM—60 nertz—isochronous Regulation Generator Sets. Wi _ ORDERING PAATS GIVE ARRANGEMENT NUMBER AND SERIAL N 39°45 CATERPILLAR 3442 INDUSTRIAL ENGINE 3) ENGINE ARRANGEMENT—Part 200 inclusive. Direct Injection, Turbocharged Aftercooled fon-- Watercooled Manifold an JOTE. WHEN ORDERING PARTS GIVE QRAANGEMENT NUMBER AND SERIAL NUMBER harger—Mari ENGINE ARRANGEMENT 4 i i qW203 ENGINE ARRANGEMENT —Part 2 seri No. 9889112 to 36S 12008 Inclusive. Direct inection, Turbocharged Atercooled al No. 3859112 1c tz isochronous Reguiation--Watercooled Menifaldand RPM on hearing Version, NOTE: WHEN ORDERING PARTS GIVE Oe ANGEMENT NUMBER AND SERIAL NUMBER Consists of | cewrraL sreuctuRe 1 411980. cytingerBiock Cover Group 1 aNizor Shinde biock ooee 1 “Noee Santanan oc 1 aNOeS | Camenen Gores 2 TN95I8 Redana Beton aicop Sell No 585125280 385588 inclsio 12 2wo084 redane Pinon: Serial No 365 2566 UPPER STRUCTURE 1 4N9457 Valve Mechanism Cover Group 1 7NI748 Engine Lifting Group, 1 4N2622. Cylinder Head Group 1 4N7352__ Valve Mechanism Group FRONT STRUCTURE 1 N7788 Pulley and Damper Group 1 4N6708. Front Housing Cover Group, 1 7N8078 Engine Support Group—-Front 1 4N6341 Front Gear Group. 1 4N8226 Front Housing Group 1 4N2031__ Flywheel Housing Group, 1 4N77G8 Flywheel Housing Cover Group 1 4N3825 Rear Gear Group, 1 7N9078 Flywheel Group LOWER STRUCTURE 1 4N2647 O11 Pan Group 1 6N1400OllPan Cover Group 2W6068 ENGINE ARRANGEMENT—Part 1 Serial No. 98512528—Up, FOR FIRE PUMP APPLICATIONS. Provide (615 BHP) Direct Injection Turbocharged: Watercooled Manifole's Ta ‘AND SERIAL NUMBER Page a Pr «0 484 4 62a 5801 870 35 eo a 63a 6a, 86 KW bocharger NOTE: WHEN ORDERING PARTS GIVE ARRANGEMENT NUMGER ENGINE ARRANGEMENT 39P.48 Pave Consists ot Powe “ LUBRICATION SYSTEM & & 1646938 Ot Level Gauge Group @ s 1 Ghose Enareor pure ee 7 ae 1 Noa Otfump Moun abies isis 7 < 1 WNaser onrtor ore & sr BN14 Engine Ol Lins Gp * 2 2hezzd Broan n| ff COOLING SYSTEM 54 1 6N3539_ Water Lines Group. ac i 54a 1 4N2388 Engine Oli Cooler Gioup 105, i Es 1 iNsear Weterromosmer 2] | % |} INSI06 WaterLinee Group Furss Scag sani | | 1 GNtB87- Water Lines Groep Bee S | i INTAKE AND EXHAUST SYSTEM | 624 | i soot 1 4Nae49 Watercooid Exnavt Manifold Group . moor | sr 1 4Nz7e7 Torbocharger Group wrens "es 3 + aNS706 Tureochager ores i ; % 1 iNapes irtnos ue 1908 FUEL SYSTEM AND GOVERNOR | 64 1 8NB969 Governor & Fue! injection Pump Group. 2210.01 | & 1 aNeces Pict nararsemieton ‘ot ° 1 ANG? Fost pining Bnei i ean | 1 Shaner Fosremeraseurte ce ars 1 ENGI«D Fuel inection inet Ssisna Grav ae | | 1 ENGI8S Governor and Fuel pearance ne | ff 1 EN4200 Foetus se eae aa | 6A 1 4N2328 Service Meter Group. 301 i 2 NOTE: REFER TO INDEX FOR PAGE| LOCATION OF GASKET KITS 4 26088 ENGINE ARRANGEMENT —PaqZ 8481 Bako KW Sonal No 38612825 “Up. FOR Me PUMPAPSIGA ONS vides a 48 Brake ey uueeeaonr (18 BHE) Direct injection Turbocharged Watercculd Mano ¢ Tuteerenes NOTE: WHEN ORDERING PAHTS GIVE ARFANGEMENT NUMBER AND SERIAL NUMBER + anos? | 7NITAB + 4Nz022 4N7952 en7788 4N8798 7N0078 4N6341 4N5228 anzs1 aN7798 43825 7N3079 | 3 anpear } 1 eNt400 UPPER STRUCTUR! NT STRUCTURE CATERPILLAR 3442 INDUSTRIAL ENGINE — Consists of CENTRAL STRUCTURE 1 4N6868 Cylinder Block Cover Group 1 4N1201_Gylinder Block Group 4 4N@22 Crankshaft Group 4 4N965 Camshaft Group. 12 7N3B18 Rod and Piston Group. Serial No, 38512567 to 385 12868 inclusive 12 2W9054 lod and Piston Group. ‘Sertal No. 38512566—Up Valve Mechanism Cover Group Engine Lifting Group. Gylinger Head Group. Valve Mechanism Group Pulley and Damper Group Front Housing Cover Group Engine Support Group—Front. Front Gear Group Front Housing Group REAR STRUCTURE, Flywheel Housing Group. Flywheel Housing Cover Group. Rear Gear Group. Flywheel Group LOWER STRUCTURE ‘ll Pan Group Oil Pan Cover Group ‘2¥i6070 ENGINE ARRANGEMENT—Part 1 "AND SERIAL NUMBER Page 4“ 8 46 9 484 48 54 Sta 50c 62a 58.01 87 570 6 6 ° 63a 66a 88 ‘Serial No. 38512557—Up. FOR FIRE PUMP APPLICATIONS. Provides a512 Brake KW (698 BHP} Direct Injaction Turbocharged A\tercooled-Watercooled Manifold & ‘Turbocharger. NOTE: WHEN ORDERING PARTS GIVE ARRANGEMENT ENGINE ARRANGEMENT WATERCODLED EXMAUST MANIFOLD GROU! SOCHARGER GROUP-wat ERCDOLE iARGER OIL LINES 76a OL ER GROUP 1024.0: FUEL SYSTEM AND GOVERNOR GOVERNOR 8 FUEL INJECTION PUMP GROUP FUEL PRIMING PUMP’ GROUS FUEL FILTER LINES GROUP GOVERNOR 6 FUEL PUMP DRIVE’ GROUE FUEL INJECTION LINES GROUP SERVICE METER GROUP © INDEX FOR PAGE LocaTiON ae caw ‘26070 ENGINE ARRANGEMENT-PART 2 OF 2 get2 Brake prondeSite? Gent goB 08 ke, ign Pere Molen ans eMENT AttercooledWatercosied Manifold & Turbocharger: Neve. Whee O Parts Give Arrangement And Seri Number 370 1 enst69 1 6Ne208 1 8N8870 1 eN2e4s: 1 SNeaee 1 “ONee7 1 agit 1 eNouoe 1 enease 1 Buse42 1 4N«2e5 1 INeors 1 8Na765 1 SN6s38 1 7NOMs. 1 eNert 1 aH7z08 4 eNsei2 1 SNagat 4 BN4805, 4 5N4801 | BLaeag 1 sNItI9 4 3Ne5@ 1 eNa201 4 3N9802 1 SNBr25 5Ns367 N0605 5N3008 SNBEe sNe8e8 Snes SNe682 SRSB50 5N3014 L780 M508 96831 eNs642 4NB775 onze14 CATERPILLAR 3412 INDUSTRIAL ENGINE Consists ot: Engine Arrangement Go" snot Conversion Group Governor, Fuel injection & Fue! Transfer Pump Group Governor Control Group Governor Controt Group ‘lr Cleaner Group Al Cleaner Group Fumes Disposel Group Exhaust Elbow Group Exhaust Flange Group: Engine Support Group— Fear Engine Support Group— Front Inatrument Panel Group Stub Shalt Group— Rear Expansion Tank Group, Filler and Cap Group Primary Fuel Filter Group. Fuel Filter Mounting Group Balt Guard Group Alternator Group Electric Starting Motor Group. Wiring Group

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