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42PG20R
42PG20R
website:http://biz.LGservice.com
PLASMA TV
MANUAL DE SERVICIO
CHASIS : PP81A
CONTENIDO ............................................................................................................................ 2
DIAGRAMA ESQUEMÁTICO......................................................................................................
Copyright©2007 LG Electronics. Inc. All right reserved. - 2 - LGE Internal Use Only
Only for training and service purposes
PRECAUCIONES DE SEGURIDAD
ADVERTENCIA: Antes de dar servicio a este chasis, lea "PRECAUCIONES RESPECTO A RADIACION POR RAYOS X",
"INSTRUCCIONES DE SEGURIDAD" y "AVISO SOBRE SEGURIDAD DE PRODUCTOS"
INSTRUCCIONES DE SEGURIDAD
1. Cuando el receptor está en operación, se producen voltajes No utilice una línea aislada de transformador durante esta
potencialmente tan altos como 25,000-29,000 voltios. Operar verificación. Use un voltímetro de 1000 Ohmios por voltio
el receptor fuera de su gabinete o con la tapa trasera de sensibilidad o más, en la forma que se describe a
removida puede causar peligro de choque eléctrico. continuación.
(1) Nadie debe intentar dar servicio si no está debidamente Cuando la unidad está ya conectada a la AC, pulse el
familiarizado con las precauciones que son necesarias conmutador primero poniéndolo en "ON" (encendiendo) y
cuando se trabaja con un equipo de alto voltaje. luego en "OFF" (apagando), mida desde un punto de tierra
(2) Siempre descargue el ánodo del tubo de la imagen a tierra conocido, tal como una (cañería de metal, una manija
para evitar el riesgo de choque eléctrico antes de remover metálica, una tubería etc.) a todas las partes metálicas
la tapa del ánodo. expuestas del receptor de televisión (antenas, manijas de
(3) Descargue completamente el alto potencial del tubo de metal, gabinetes de metal, cubiertas de metal, palancas de
imagen antes de manipularlo. El tubo de la imagen es de control etc.,) especialmente cualquiera de las partes
alto vacío y, si se rompe, los fragmentos de vidrio salen metálicas expuestas que puedan ofrecer un camino hacia el
despedidos violentamente. chasis. Ninguna medición de corriente eléctrica debe exceder
2. Si se quemara algún fusible de este receptor de televisión, de 0.5 miliamperios. Repita la prueba cambiando la posición
reemplácelo con otro especificado en la lista de partes. del enchufe en el tomacorriente. Cualquier medición que no
3. Cuando reemplace tableros o plaquetas de circuitos, esté dentro de los límites especificados aquí representan un
cuidadosamente enrolle sus alambres alrededor de las riesgo potencial de choque eléctrico que debe ser eliminado
terminales antes de soldar. antes de devolver el equipo al cliente.
4. Cuando reemplace un resistencia de vataje (resistor de
película de óxido metálico) en el Tablero o Plaqueta de La lectura SHOULD
no debe
(READING
circuitos, mantenga la resistencia a un mínimo de 10mm de exceder
NOT BEde 0.5mA
ABOVE
0.5mA)
distancia.
LEAKAGE
Probador
5. Mantenga los alambres lejos de componentes de alto voltaje Aparato
DEVICE CURRENT
de fuga de
bajo
UNDER TESTER
corriente
o de alta temperatura. TEST
examen
6. Este receptor de televisión debe conectarse a una fuente de +-
Pruebe todas
TEST ALL
100 a 240 V AC. lasEXPOSED METAL
superficies
7. Antes de devolver este aparato al cliente, haga una SURFACES
metálicas
verificación de fuga de corriente sobre las partes metálicas 2-WIRE CORD
del gabinete expuestas, tales como antenas, terminales, Tambien pruebe cón Tierra
cabezas de tornillos, tapas de metal, palancas de control etc., ALSO TEST WITH
los enchufes al reves EARTH
suelo
PLUG REVERSED GROUND
para estar seguro de que el equipo funciona sin peligro de (utilizando
(USING adaptador
AC ADAPTER
en caso
PLUG ASnecesario)
REQUIRED)
choque eléctrico. Enchufe el cordón directamente al
tomacorriente de la línea de AC 100-240V.
Muchas de las partes, electricas y mecánicas en este chasis tienen caracteristicas relacionadas con la seguridad. Estas
caracteristicas frecuentemente pasan desapercibidas en las inspecciones visuales y la proteccion que proporcionan contra la
RADIACION DE RAYOS-X no siempre necesariamente se obtiene al mismo grado cuando se reemplazan piezas o componentes
diseñados para voltajes o vatajes mayores, etc. Las piezas que tienen estas caracteristicas de seguridad se identifican por la
marca impresa sobre el diagrama esquematico. Antes de reemplazar alguno de esos componente, lea cuidadosamente la
lista de este manual. El uso de partes de reemplazo que no tengan las mismas caracteristicas de seguridad, como se especifica
en la lista de partes, puede crear Radiacion de Rayos-X.
Copyright©2007 LG Electronics. Inc. All right reserved. - 3 - LGE Internal Use Only
Only for training and service purposes
INSTRUCCIONES DE AJUSTE
<Fig. 1>
3) Adjust by commanding AUTO_COLOR_ADJUST(0xF1)
0x00 0x02 instruction.
Copyright©2007 LG Electronics. Inc. All right reserved. - 4 - LGE Internal Use Only
Only for training and service purposes
4. PCB Assembly Adjustment Items 5. S/W Program Download
4-1. Option Adjustment Following BOM 5-1. Profile
Tool Option1 This is for downloading the s/w to the flash memory of the
Tool Option2 IC803
Area Option
5-2. Equipment
(1) PC
(2) ISP_tool program
(3) Download jig
<Fig. 2>
* Profile: Must be changed the option value because being
different with some setting value depend on module, inch
and market
* Equipment : Adjustment Remote Controller
5-4. Connection Condition
(1) Push the IN-START key in the Adjust R/C. (1) IC name and circuit number : Flash Memory and IC803
(2) Input the Option Number that was specified in the BOM, (2) Use voltage : 3.3V (5 pin)
into the Shipping area. (3) SCL : 15 pin
(3) Select “Tool Option1/ Tool Option2/ Area Option” by using (4) SDA : 12 pin
D / E (CH+/-) key, and press the number key(0~9) (5) Tact time : about 2min and 30seconds
consecutively
ex) If the value of Tool Option1 is 7, input the data using
number key “7” (Fig. 2)
6. Download Method (PCB Ass’y)
Caution: Don’t Push “IN-STOP” key after PCB assembly
adjustment. 6-1. Preliminary Steps
(4) Adjustment method
Before PCBA check, have to change the Tool option and
Area option
[ About PDP
After done all adjustments, Press IN-START button and
compare Tool option and Area option value with its BOM, if it
is correctly same then Change “RF mode” and then unplug
the AC cable.
If it is not same, then correct it same with BOM and unplug AC
cable.
For correct it to the model°Øs module from factory JIG model.
[ Don’t push The IN-STOP KEY after completing the function (1) Connect the download jig to D-sub jack
inspection.
Copyright©2007 LG Electronics. Inc. All right reserved. - 5 - LGE Internal Use Only
Only for training and service purposes
6-2. Download Steps 7. EDID(The Extended Display
(1) Execute ‘ISP Tool’ program in PC, then a main window will
be opened Identification Data) / DDC
(Display Data Channel) Download
[ Caution
- Use the proper signal cable for EDID Download
- Never connect HDMI & D-SUB Cable at the same time.
- Use the proper cables below for EDID Writing
Caution: Never connect HDMI & D-SUB Cable at the same time.
Copyright©2007 LG Electronics. Inc. All right reserved. - 6 - LGE Internal Use Only
Only for training and service purposes
<HDMI 1 : 256bytes> O Detail EDID Options are below (ⓐ, ⓑ, ⓒ, ⓓ, ⓔ)
ⓐ Product ID
ⓑ Serial No
=> Controlled on production line
ⓒ Month, Year
=> Controlled on production line:
<HDMI 2 : 256bytes> ex) Monthly: ‘11’ -> ‘0B’
Year: ‘2007’ -> ‘11’
ⓓ Model Name(Hex)
ⓔ Checksum
=> Changeable by total EDID data
1) 42inch Model
2) 50/60inch Model
<HDMI 3 : 256bytes>
Copyright©2007 LG Electronics. Inc. All right reserved. - 7 - LGE Internal Use Only
Only for training and service purposes
7-5. Preparation for Adjustment (4) Push the “Write Data & Verify” button. And confirm “Yes”.
(1) As above Fig. 3, Connect the Set, EDID Download Jig,,
PC & Cable
(2) Turn on the PC & EDID Download Jig. And Execute the
S/W : EDID TESTER Ver.2.5
(3) Set up the S/W option
Repeat Number : 5
Device Address : A0
PageByte : 8
(5) If the writing is finished, you will see the “OK” message.
1) Sequence of Adjustment
Copyright©2007 LG Electronics. Inc. All right reserved. - 8 - LGE Internal Use Only
Only for training and service purposes
9. Adjustment of White Balance (1) Enter the adjustment mode of the white balance
- Enter the white balance adjustment mode at the same time
9-1. Purpose and Principle for Adjustment heat-run mode when pushing the power on by power only
key
of the Color Temperature - Maintain the white balance adjustment mode with same
(1) Purpose: Adjust the color temperature to reduce the condition of Heat-run
deviation of the module color temperature. - Maintain after AC off/on in status of Heat-run pattern display
(2) Principle : To adjust the white balance without the
saturation, Fix the one of R/G/B gain to C0 and decrease (2) Release the white balance adjustment mode
the others. - Release the adjust mode after AC off/on or std-by off/on in
(3) Adjustment mode: Two modes of Cool and Warm status of finishing the Hear-run mode
(Cool data is automatically calibrated by the Medium data) - Release the Adjust mode when receiving the aging off
command(F3 00 00) from adjustment equipment)
9-2. Required Equipment
(1) Remote controller for adjustment (3) Enter the adjust mode of white balance
(2) Color Analyzer : CA-100+ or CA-210 or same product - Enter the white balance adjustment mode with aging
- PLASMA TV(ch : 10) command(F3, 00, FF)
(3) Auto W/B adjustment instrument(only for Auto adjustment) O Color Temperature & Color Coordinates Setting
- Do the white balance adjustment under the 10LUX - When adjusting the Color Temperature, Color Analyzer CA-
210(Matrix should be corrected through CH10 of CS-1000)
[ Notice: When using the Color Analyzer with PDP, should be used. When CA-210 have used, it don’t need to fit
recommend the CA-100 more than CA-210. the CH10.
If CA-100 can not available, it is also good to use the CA-210. - Adjust the Color Temperature based below adjustment color
coordinates.
(4) PC (for communication through RGB)
(5) Pattern Generator (MSPG-925FA etc.) O Target Value CA-210(LCD : CH 9, PDP : CH10), CA-100(PDP)
-Before white balance, press the ADJ key 2times and do (Standard color coordinate and temperature when using the
the reset like Fig. 4 CA-100+ or CA210 equipment)
-To enter White-balance mode, press the ADJ key 2times.
PSM CSM
Vivid Cool
Mild Warm
<Fig. 4>
Copyright©2007 LG Electronics. Inc. All right reserved. - 9 - LGE Internal Use Only
Only for training and service purposes
O DDC Adjustment Command Set
Adjustment
Adjustment
Adjustment
Copyright©2007 LG Electronics. Inc. All right reserved. - 10 - LGE Internal Use Only
Only for training and service purposes
9-4. Adjustment of White Balance for Caution: Each PCB assembly must be checked by check JIG set.
(Because power PCB Assembly damages to PDP
Manual Adjustment Module, especially be careful)
Adjustment mode: Two modes of Medium(Vivid) and Warm
(Cool data is automatically calibrated by the Medium data)
[CASE]
First adjust the coordinate much away from the target value(x, y).
1. x, y > target
1) Decrease the R, G.
2. x, y < target
1) First decrease the B gain,
2) Decrease the one of the others. <Fig. 7> Connection Diagram of Power Adjustment for Measuring
- In case of decreasing the x, decreasing the R : fix G
- In case of decreasing the y , decreasing the G : fix R
Copyright©2007 LG Electronics. Inc. All right reserved. - 11 - LGE Internal Use Only
Only for training and service purposes
Block Diagram (In/Out)
TUNER_I2C
RF CVBS IN
(Tuner) LINE IN DDR MEM
SIF IN MAIN NVM
CVBS IN
AV1 in LINE IN x0.55
SERIAL
- 12 -
in x0.55 LINE IN
DDC
PART_I2C
TMDS(HDMI in) EDID NVM
HDMI3 SW_RESET
DDC/HPD/CEC 656 IN TW9910
DDC Sub Decoder
x4
EDID NVM CVBS OUT
TUNER_I2C
RF CVBS IN
(Tuner) LINE DDR MEM
IN SIF IN MAIN NVM
CVBS IN
AV1 in x0.55
- 13 -
EDID NVM
PC Audio
in x0.55
LINE
IN
RS-232C Rx/ Tx MX3232 UART_Rx/Tx
TMDS(HDMI in) PART_I2C
HDMI_SEL NTP3000A
HDMI1 DDC/HDP/CEC SW_RESET Digital
EDID NVM DDC TMDS351PAG
HDMI MUX TMDS(HDMI in) I2S OUT Audio AMP
TMDS(HDMI in)
HDMI2 DDC/HPD/CEC
[CEC not through HDMI MUX, direct JACK to MAIN IC]
DDC/HPD/CEC DDC
PART_I2C
TMDS(HDMI in) EDID NVM
HDMI3 SW_RESET TW9910
DDC/HPD/CEC DDC 656 IN
x4 Sub Decoder
EDID NVM CVBS
OUT
USB(AV I/O, Data I/O) MPEG RX/TX
Zoran
USB VADDIS-966XD MPEG RESET
BD2041 MPEG Decoder I2S IN
+5V
Protect IC 656 IN
DDR MEM SERIAL
FLASH
305
302
306
200
602
250
202 520
204
240
205 203
601
260
270 603
A2
900
Copyright©2007 LG Electronics. Inc. All right reserved. - 14 - LGE Internal Use Only
Only for training and service purposes
LISTA DE VISTA EN DESPIECE
120 EAB42609901 Speaker,Full Range G1640501 FERRITE 10W 8OHM 82DB 100HZ 150X40 TRACK LUG EMSONIC
200 EAJ41970710 PDP,Module-XGA PDP42G10001.ADLGB XGA 42INCH 1024X768 16/9 PDP DIVISION
302 AJJ35122402 Supporter Assembly,42PG2 Supp. Filter Top Assy WITH PACKING
303 AJJ35122502 Supporter Assembly,42PG2 Supp. Filter Bottom Assy With Packing
304 AJJ35122602 Supporter Assembly,42PG2 Supp. Filter Right Side Assy With Packing
305 MDJ42350902 Filter,CUTTING ACRYL GLASS FILTER PDP 42 SSC NORMAL (SPUTTER)
306 AJJ35122702 Supporter Assembly,42PG2 Supp. Filter Left Side Assy with packing
501 MJH40272402 Supporter,PRESS EGI 1.6 GUIDE EGI 42PG6 Supp_module_guide, SKD, With Pemnut
520 EBR42642003 PCB Assembly,Main PP81A 42PG20R-MA H5(NO USB_NO SIDE HDMI) SKD
560 EBR43074901 PCB Assembly,Sub PP81A 42/50PG20R H5 LOCAL KEY HAND INSERT
561 MBG41119901 Button,Control MOLD HIPS 7 keys hips . 42_50PG2 CONTROL BUTTON 7KEYS
571 ABA36967701 Bracket Assembly,POWER 42PG6 NON 42PG2/3/6/7 POWER BUTTON ASSY
580 EAY41360401 SMPS,AC/DC LPX54 100VTO240V 420W 50Hz TO 60Hz UL/CSA/TUV PDP 42INCH HD-class CI Model
602 MGJ41163806 Plate,PRESS SBHG 0.8 AV SPTE PLATE MAIN CHASSIS CENTER(MIDDLE) 121.5, H5, CSKD
603 MGJ41164510 Plate,PRESS SBHG 0.8 AV SPTE 42 SUPPORTER MAIN CHASSIS COMMON(SIDE A/V) 121.5 FOR
900 AAN36825103 Base Assembly,STAND 42PG2 PP81A SWIVEL STAND ASSY SKD
Copyright©2007 LG Electronics. Inc. All right reserved. - 15 - LGE Internal Use Only
Only for training and service purposes
Copyright © 2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Copyright © 2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Copyright © 2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
MAIN(TOP) CONTROL(TOP)
CONTROL(BOTTOM)
PRE-AMP(TOP)
MAIN(BOTTOM)
PRE-AMP(BOTTOM)
Copyright © 2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Jan., 2008
P/NO : MFL41859302 Printed in Korea