Boxerct100s1d PDF

CATÁLOGO DE PARTES
PREFACIO
Es nuestro placer presentarles a ustedes el Catálogo de Partes.
Este Catálogo ha sido especialmente diseñado para ayudarle en la selección de las partes correctas con el fin de mantener el
vehículo en las mejores condiciones.
Los repuestos originales están sujetos a un exigente estándar de control de calidad, por lo tanto es necesario que usted sólo
use repuestos originales.
En nuestro constante esfuerzo para mejorar la eficiencia y desempeño de su vehículo, las especificaciones, diagramas y
número de partes pueden cambiar sin previo aviso. Consecuentemente las descripciones de los repuestos en este Catálogo
pueden no ser las finales y definitivas.
Las alteraciones y modificaciones que ocurren en la impresión de este Catálogo, serán informadas a nuestra red, a través de
circulares de Servicio. Es requisito que usted actualice su Catálogo y haga las correcciones necesarias, una vez reciba dichas
circulares. Lo anterior le asegurará un rápido y adecuado despacho de sus partes, pues las órdenes están siendo
diligenciadas con las referencias más actualizadas.
En caso de necesitar asistencia técnica, comunicarse con el Distribuidor Autorizado o llamar al Departamento de Servicios
Auteco-Kawasaki.
Todos los derechos reservados, No se permite la

reproducción total o parcial de este libro, en ninguna forma o
por ningún medio, ya sea electrónico o mecánico, incluido
fotocopiado, sin permiso escrito de Autotecnica Colombiana
S.A. “AUTECO S.A.” REVISADO AGOSTO DE 2005 (Edicion No. 3)
INDEX
PLATE PAGE PLATE PAGE

DESCRIPTION DESCRIPTION
N° N° N° N°
1 Cylinder Head 1 24 Fender - Front & Rear 24
2 Valve 2 25 Wheel Rim / Spokes/ Tyre/ Tube 25
3 Camshaft / Tensioner 3 26 Front Hub 26
4 Cylinder And Piston 4 27 Rear Hub 27
5 Crank Shaft 5 28 Brake Pedal 28
6 Transmission 6 29 Handle Bar 29
7 Change Drum / Shift Fork 7 30 Fork Front 30
8 Gear Change Mechanism 8 31 Painted Parts 31-32
9 Crankcase Rh / Engine Assly 9 33 Fuel Tank Cap.tap Assly. & Fuel Gauge 33
10 Crankcase - L.h. 10 34 Chain Case 34
11 Pipe Oil 11 35 Fittings -petrol Tank & Side Cover 35
12 Cover Generator & Cover Chain 12 36 Meter Assembly 36
13 Clutch Cover 13 37 Control Cables 37
14 Clutch 14 39 Head Lamp Assly. / Fairing 38
15 Kick Starter Mechanism 15 40 Turn Signal Lamp 39
16 Carburettor 16 41 Front And Rear Number Plate 40
17 Air Filter Assly And Battery Box 17 42 Tail Lamp Assly 41
18 Muffler 18 43 Electric Equipment 42
19 Oil Pump 19 44 Tool Kit 43
20 Magneto Assembly 20 45 Seat Assly 44
21 Frame 21 46 Accessories (leg Guard,saree Guard & Mirrors) 45
22 Swing Arm/rear Shock Absorber 22 Kits List For Boxer Ct 100 Thl 46-49
23 Stand,step And Stay Lh / Rh 23 Parts Index 50-54
PICTORIAL INDEX
2
3
4 3
6 8 5 5
13
3 2 4
9 12
18
7 10 6
7 1
6
4 5
2 11
5
3 8 1
10 7
10
11
14 8
15
1 11
12 14
2
12 16 7
3
13 14
9
17
9
PAGE No. PAGE No. PAGE No.

PLATE No. 1 : CYLINDER HEAD 1 PLATE No. 2 : VALVE 2 PLATE No. 3 : CAMSHAFT / TENSIONER 3
4 6
17 16
2
5
3 4
7
3
2
8
1
1
16
9 4
1
2
1 5
6 10 14
13
7 4 15 17
3
11
13
6
7 12
5 15
5 14
11
10 9
12

PLATE No. 4 : CYLINDER AND PISTON PLATE No. 5 : CRANK SHAFT PLATE No. 6 : TRANSMISSION
4 5 6
PICTORIAL INDEX
2
1
1 2 7
8
7 3
7
1
2
1 6
4 8
5 13
13 1
11 11
9
3
4 3
8 2
2 4
6
12
9 2 9
10 3
12 10
5
PAGE No. PAGE No. PLATE No. 9 : CRANKCASE RH PAGE No.

PLATE No. 7 : CHANGE DRUM / SHIFT FORK 7 PLATE No. 8 : GEAR CHANGE MECHANISM 8 / ENGINE ASSLY 9
6
3 4
15 5
11 2 4
14
1 2
2
12 8
10
9 1 1
3
8 3 7
2 2
7 2
7
5
10
6
9
4 13
PAGE No. PAGE No. PLATE No. 12 : COVER GENERATOR PAGE No.
PLATE No. 10 : CRANKCASE - L.H. PLATE No. 11 : PIPE OIL
10 11 & COVER CHAIN 12
PICTORIAL INDEX
1
7 1
9 11
8 4
2 4
10 14
3 14
10
13
7 12
9 6
1 6
4 5 15
13
11 14
3 14
6 10
5
8 16
9 9 14
7
13 8
12
11 2
2
3

PLATE No. 13 : CLUTH COVER 13 PLATE No. 14 : CLUTCH 14 PLATE No. 15 : KICK STARTER MECHANISM 15
9 1
2 1
10
8
9
3 4
8 3
2
12 6
10 7
7 5
5 13
15
4
11 14
PAGE No. PLATE No. 17 : AIR FILER ASSLY AND PAGE No. PAGE No.
PLATE No. 16 : CARBURETTOR PLATE No. 18 : MUFFLER
16 BATTERY BOX 17 18
PICTORIAL INDEX
3
1 6 4
2 5
4
5 6
3
1 2 17 18
3
16 11
1
6
7 9
1
8 8
11 7
10
15
12
13 14 13
5 10 14 14
11 19 13
18
15/16 9
12
12 2
4 17
5

PLATE No. 19 : OIL PUMP PLATE No. 20 : MAGNETO ASSEMBLY PLATE No. 21 : FRAME
19 20 21
3 2
1 2 3 3
16
1 1
18 16
17
4 5
5 5
2
16 10
8 6 3
9 4
9 5 4
6 8 10
7
11 4
8 3
14 7
6
15 1
8 9
3 11 7
13 12/13
2 13 14 7 10
1 14
14 9 10
12 14
15 6 4
PLATE No. 22 : SWING ARM / REAR SHOCK PAGE No. PLATE No. 23 : STAND, STEP AND PAGE No. PAGE No.
PLATE No. 24 : FENDER - FRONT & REAR
ABSORBER 22 STAY LH / RH 23 24
PICTORIAL INDEX
7
1
6 5 2
3
2
9
3
8 27
2 26
1 3
1
4
5
25
17 7
6
4 15 11
14
10
13 18
12 17 6
4 18
8 14
10 19 19
24 23
7 15
6 11 9
16
16 5 13
21 22
4
3
1
12 20
2
PLATE No. 25 : WHEEL RIM / SPOKES / TYRE PAGE No. PAGE No. PAGE No.
/ TUBE 25 PLATE No. 26 : FRONT HUB 26 PLATE No. 27 : REAR HUB 27
3
5 7 4
10
2 9
17 6 1 11
6
9 12
21/22
4 17
19
3 18 13
2
19 20
1 21
8 1
8 22 26 27
5 20
2 23 12 7 22
15
11 12 11 8
10 8 21
15 16
25 2/3
9 13 16 14
9
24
13
7
10 25 4
16 14 6 24
28 16
5
9
17
18
10
15 12 11

PLATE No. 28 : BRAKE PEDAL PLATE No. 29 : HANDLE BAR PLATE No. 30 : FORK FRONT
28 29 30
PICTORIAL INDEX
7
8 3
4 10
1
6
4
1 2
6
5
3 3
14
9
5 5 6 11
2 2
10
1 13
6
12
4
PAGE No. PAGE No. PLATE No. 33 : FUEL TANK CAP.TAP ASSLY. PAGE No.
PLATE No. 31 : PAINTED PARTS (CT100RHL) 31 PLATE No. 32 : PAINTED PARTS (CT100THL) 32 AND FUEL GAUGE 33
7
8 4
1
5
3
2
6 8
7 9
3 2
8 3
5 4
11
6
7 2
10
1 1
4 4
6
PAGE No. PLATE No. 35 : FITTINGS - PETROL TANK PAGE No. PAGE No.
PLATE No. 34 : CHAIN CASE PLATE No. 36 : METER ASSEMBLY
34 AND SIDE COVER 35 36
PICTORIAL INDEX
20 21
1 19
2 2
16
3
17
4 7 15
5
6 1
4 1
6
5
7 8
13 7
2 3 4
18
9 11 6 6
17 12
10 8 9
5 5
10
11 14 3
PAGE No. PLATE No. 39 : HEAD LAMP ASSLY. / FAIRING PAGE No. PAGE No.
PLATE No. 37 : CONTROL CABLES 37 (FOR CT 100 THL) 38 PLATE No. 40 : TURN SIGNAL LAMP 39
1 2
8
7 10
6 11
2 5 3
7 3 4
3
5 4
5
6
4
1 2 6
8
7
PLATE No. 41 : FRONT AND REAR PAGE No. PAGE No. PAGE No.
NUMBER PLATE 40 PLATE No. 42 : TAIL LAMP ASSLY 41 PLATE No. 43 : ELECTRIC EQUIPMENT 42
PICTORIAL INDEX
5 5
2
1 1
2
7
3
3 4 2
4 6
PAGE No. PAGE No. PLATE No. 46 : ACCESSORIES (LEG GUARD, PAGE No.
PLATE No. 44 : TOOL KIT 43 PLATE No. 45 : SEAT ASSLY 44 SAREE GUARD AND MIRRORS) 45
PLATE No. 1 : CYLINDER HEAD
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 36-DU10-01 O Ring Kit 1
2 31-1010-06 Cap 2
3 39-1673-04 Flanged bolt 6
4 31-1010-08 Guide Valve 2
5 39-1021-21 O Ring 2
6 DD-1013-47 Bolt 2
7 DD-1013-50 Stud 2
6 8 DD-1013-49
8 Bolt 4
9 DU-1010-69 Head Comp. Cylinder 1
3 2
9 10 31-1010-07 Cover (OHC) 1
18
7
7 11 DD-1013-51 Bolt 2
4 12 39-1000-06 Hollow Dowel Pin 2
2
5 13 DD-1013-43 Gasket head 1
3
10 14 39-1017-21 O Ring 2
15 DD-1014-81 Damper Cylinder Head 4
16 31-1011-75 Insulator (Head Side) 1

14 17 DU-1010-58 Pipe Intake 1
15
1 11 DU-1011-08 Pipe Intake 1 Upto August 2004. For Spares Only
12 14
12 16 18 39-1612-11 Plain washer 4
3
13
17
BOXER CT-100 S1D 1

PLATE No. 2 : VALVE
QTY/
VEH.
1 DU-1010-65 Shaft Rocker 2
2 DF-1010-55 Screw 2
3 DU-1010-60 Rocker arm assembly 2
4 31-1011-04 Stopper 1
5 39-0702-01 Screw Pan Cros 2
6 31-1010-18 Retainer Valve Spring 2

2
3 7 DD-1014-40 Spring Stiffer 2
8 36-3110-08 Collet Seal Oil Kit 1 Ref. Page No.46
4
5 9 36-3110-28 Valve Kit 1 Ref. Page No.46
6
5
8 1
7
BOXER CT-100 S1D 2

PLATE No. 3 : CAMSHAFT / TENSIONER
FIG. QTY/
No. VEH.
1 36-3110-06 Chain Guide Kit 1 Ref. Page No.46
2 39-2040-21 O Ring 1
3 DU-1010-96 Hex. Soc.HD Screw 1
4 DU-1010-56 Sprocket (28 T) 1
5 DU-1010-78 Camshaft assly. 1
3
5 6 31-1010-33 Chain 1
13 7 DD-1014-07 Tensioner Assly./O ring 1 Advik make
4 DD-1014-87 Tensioner Assly./O ring 1 Pricol make
12
8 39-1959-04 Bolt Flanged Small 2
10 6 9 DD-1010-62 Bolt 1
1
10 39-0748-01 Screw Pan Cross 2

11 11 Hollow Dowel Pin 2
39-0999-06
12 DU-1010-66 Washer Spl. Cam Shaft 1
13 DU-1010-67 Collar Cam 1
10
14 39-1790-21 O Ring 1
11
2
7
14
9
BOXER CT-100 S1D 3

PLATE No. 4 : CYLINDER AND PISTON
FIG. QTY/
No. VEH.
1 39-1000-06 Hollow dowel Pin 2
2 DD-1010-07 Gasket 1
3 DU-1010-94 Cylinder Bolck Piston assly 1
4 DD-1010-14 Piston ring set std 1
5 39-0985-17 Ring Snap 2
6 DU-1010-42 Piston Assly. 1

3 7 DH-1014-30 Damper 3
1
2
1
7 4
5
5
BOXER CT-100 S1D 4

PLATE No. 5 : CRANK SHAFT
FIG. QTY/
No. VEH.
1 39-1055-15 Nut 1
2 01-1006-10 Woodruff Key 1
3 DU-1010-05 Crankshaft Assly. 1
4 31-1011-73 Key Woodruff 2
5 31-1010-76 Gear Primary, Helical (23 T) 1
6 FA-1013-34 Gear 1
4
16
7 DU-1010-09 Cover 1
17
2 8 39-1699-01 Countersunk Screw 3
9 DH-1011-95 Nut 1
10 DU-1011-03 Body Centrifugal Oil Filter(C.I.) 1 Alt. DU-1010-08
11 DU-1010-10 Gasket Central Oil Filter 1

1
12 39-2200-11 Washer 1
13 DH-1010-66 Joint Oil Delivery 1
14 39-2199-08 Pin Snap 1
5
6 15 DH-1010-67 Spring Oil Delivery 1
3 15 16 28-1011-07 Key Woodruff 1

8
17 36-DF10-04 Connecting Rod
13
14
11
10 9
12
BOXER CT-100 S1D 5

PLATE No. 6 : TRANSMISSION
FIG. QTY/
No. VEH.
1 DD-1013-09 Bushing Floating 1
2 DU-1010-97 Gear 2nd Input 1
3 DU-1010-53 Gear Transmission Spur(3rd) 1
4 39-0987-17 Ring Snap (16 mm) 2
5 DU-1010-36 Gear 4th Input 1
6 6 DU-1010-11 Shaft Transmission Input 1

7 DU-1010-80 Gear 1st Output 1
5 8 DU-1010-37 Gear 4th Output 1
4 9 31-1010-83 Gear Transmission Spur(3rd) 1
7
3 10 DU-1010-12 Shaft Transmission Output 1
2
8 11 DM-1011-15 Plate For Sprocket Output 1
1
12 36-DU15-05 Chain Sprocket Kit 1 Ref. page No. 49
16
9 4 13 31-1012-16 Collar (Sintered) 1
14 39-1018-21 ‘O’ Ring 1
15 39-1981-04 Bolt 2
10 14
13 16 DD-1014-75 Washer Special 1

17 17 DM-1011-14 Sprocket Output 1
11
12
15
BOXER CT-100 S1D 6

PLATE No. 7 : CHANGE DRUM / SHIFT FORK
FIG. QTY/
No. VEH.
1 31-1011-91 Fork Shift 1
2 31-1010-51 Rod shift 2
3 DU-1010-81 Drum assly. change 1
4 DM-1010-98 Cup Stopper 1
5 31-1011-92 Fork shift 1
2
6 39-0992-06 Pin Dowel 5
7 DP-1013-40 Bolt Soc. Head 1
8 DM-1010-99 Plate Spacer 1
1 9 DU-1010-83 Cam Drum Change 1
8
9
3
2
6
BOXER CT-100 S1D 7

PLATE No. 8 : GEAR CHANGE MECHANISM
FIG. QTY/
No. VEH.
1 DU-1010-73 Stopper Comp.Gear Shifter 1
2 39-1994-04 Bolt 1
3 36-DU10-04 Gear Lever Spring Kit 1 Ref. Page No.46
4 DU-1010-74 Plate Position 1
6 DD-1013-36 Lever Comp. Change Shaft 1

7 DD-1011-06 Bolt 1
8 39-2474-04 Flanged bolt 1
9 DD-1014-95 Lever Change / Damper 1
10 31-1011-08 Damper 1
7 11 31-1011-09 Collar 1
2 12 39-2704-01 Washer Spring Steel 1
1 6
13 DU-1010-92 Spacer 1
13
11
4 3
8
9
10
12
5
BOXER CT-100 S1D 8

PLATE No. 9 : CRANKCASE RH / ENGINE ASSLY
FIG. QTY/
No. VEH.
1 39-1225-15 Nut 3
2 39-0248-11 Plain Washer 3
3 39-1068-04 Bolt 2
4 39-1056-04 Bolt 1
5 39-1864-20 Bearing Ball 1 Alt. To 39-2293-20
6 39-1050-06 Dowel Pin 1

1 7 01-1701-11 Bearing 1
8 31-1211-00 Oil Strainer 1
6
9 DG-1014-98 Gasket 1
2 7 10 DD-1012-75 Plug (Drain) 1
3
1 11 01-1701-10 Bearing 1
8 12 DU-1010-75 Crankcase Comp. RH 1
5 13 13 DU-1010-85 Bushing 1
1 14 DU-1010-01 Engine Assembly 1 N.I.
11
2
4
12
2 9
3
10
BOXER CT-100 S1D 9

PLATE No. 10 : CRANKCASE - L.H.
FIG. QTY/
No. VEH.
1 01-1701-11 Ball Bearing 1
2 39-0999-06 Dowel Pin 5
4 39-1043-19 Oil Seal 1
5 39-1080-19 Seal Oil 1
6 39-1008-20 Bearing Needle 1

8 31-1010-56 Guide 1
15
11 9 31-2010-81 Switch Comp. (Neutral) 1
14
10 39-0703-11 Plain Washer * as required
12
10
9
1
12 30-1010-15 Gasket 1
13 DD-1011-01 Crankcase LH 1
8 14 DD-1012-19 Tube rubber 1
2 15 30-1410-15 Clamp 2
7
7
5
4 13
BOXER CT-100 S1D 10

PLATE No. 11 : PIPE OIL
FIG. QTY/
No. VEH.
1 DU-1210-05 Pipe Oil 1 Use with Bkt.Engine Front RH DU161094
DU-1210-10 Pipe Oil 1 Use with Bkt.Engine Front DD161052
2 31-1210-06 Gasket 4
3 39-1023-04 Bolt 2
4 39-1062-04 Bolt flanged small 2
2 4
3
2
2
BOXER CT-100 S1D 11

PLATE No. 12 : COVER GENERATOR & COVER CHAIN
FIG. QTY/
No. VEH.
1 31-1010-62 Bolt 1
2 39-1019-21 Ring O 1
3 31-1012-95 Cover Generator 1
4 31-1010-61 Plug 1
5 31-1011-13 Gasket 1
6 6 DD-1010-58 Gasket - Generator Cover 1

4 7 39-1074-04 Bolt Flanged Small 5
5 8 39-0999-06 Pin 2
9 DM-1010-56 Cover Chain (Engine) 1
1 2 10 39-2147-04 Bolt Flanged Small 3
10
BOXER CT-100 S1D 12

PLATE No. 13 : CLUTCH COVER
FIG. QTY/
No. VEH.
1 DU-1010-13 Clutch cover/ Graphics/Gauge 1
2 DF-1010-71 Label clutch cover “Bajaj” 1
3 39-0999-06 Dowel Pin 2
4 31-1010-67 Guage 1
5 39-1041-19 Seal oil 1
6 30-1011-42 Seal oil 1

7 DD-1013-25 Cap oil filler 1
8 39-2134-21 O ring 1
9 DD-1010-60 Gasket (Clutch cover) 1
7 10 39-1075-04 Bolt flanged small 10
9 3 8
2
10
1
4
3
6
5
BOXER CT-100 S1D 13

PLATE No. 14 : CLUTCH
FIG. QTY/
No. VEH.
1 DU-1011-15 Housing Comp. clutch 1
2 28-1011-95 Holder 1
4 DU-1011-09 Collar 1
5 DD-1014-92 Wheel Clutch 1
6 DD-1014-80 Plate Friction 5

7 30-1010-96 Plate Clutch 4
8 DD-1014-93 Hub Clutch 1
9 28-1012-14 Spring 6
1 10 39-0980-04 Hex. Bolt 6
4
11 39-1053-15 Hex.Nut/Flange 1
3
12 39-2403-20 Bearing 1
10
9 13 31-1011-48 Rod Push 1
6 14 31-1011-44 Lever Assly. Complete 1
5
14
8
9
7
13
12
11 2
BOXER CT-100 S1D 14

PLATE No. 15 : KICK STARTER MECHANISM
FIG. QTY/
No. VEH.
1 DP-1510-18 Flanged bolt 1
2 DD-1012-64 Screw Pan Cross 2
3 DD-1012-54 Guide Kick 1
4 DU-1010-50 Lever Assly Kick Comp. 1
5 30-1011-54 Bush(Damper) 1
6 36-DU10-07 Boss Kick Set 1 Ref. Page No.46

8 31-1010-41 Spring 1
5
10 31-1010-39 Coil Spring 1
1 17
11 31-1010-38 Ratchet 1
4
14 12 DU-1010-38 Gear Spur Kick Start 1
14 13 39-0995-11 Plain Washer 2
13
7 12 14 39-0738-17 External Circlip Type C 4
6
15 15 DU-1010-45 Shaft Kick 1
13
11 14
16 31-1010-40 Guide 1
10
17 DD-1010-95 Lever Kick 1
9 14 16
8
2
3
BOXER CT-100 S1D 15

PLATE No. 16 : CARBURETTOR
FIG. QTY/
No. VEH.
1 DU-1210-09 Carburettor Assly. (PB-16) 1
2 DU-1010-57 Insulator (Carburettor / Intake) 1
DU-1011-07 Insulator (Carburettor / Intake) 1 Upto August 2004. For Spares Only
3 39-1283-21 O ring 1
4 36-DU12-06 Carburettor Holder / Jet Kit 1 Ref. Page No.47
5 36-DU12-04 Gasket O ring Kit for Carb. 1 Ref. Page No.47
9 1 6 36-DU12-05 Carburettor Float pin Kit 1 Ref. Page No.47

2 7 36-DU12-02 Idling Screw kit 1 Ref. Page No.47
8 36-DU12-03 Air Control Screw Kit 1 Ref. Page No.47
9 39-1675-04 Flanged bolt 2 For mounting Carburettor
8
10 DU-1210-28 Seat for Jet Needle 1
3
11 DD-1211-71 Screw with washer 2
12 DU-1210-17 Valve throttle 1
13 DH-1211-01 Magnet Assly. 1 TPS Assly.
14 DH-1211-02 Reed Switch Assly. 1 Parts
12 6
10 7 15 39-1062-04 Bolt Flanged Small 1 TPS Mounting
5 13
15
4
11 14
BOXER CT-100 S1D 16

PLATE No. 17 : AIR FILTER ASSLY AND BATTERY BOX
FIG. QTY/
No. VEH.
1 DU-1210-01 Filter assly air 1
2 DU-1210-04 Case air filter 1
3 39-0986-08 Pin Cotter 1
4 DU-1210-08 Duct (A/F to Carburettor) 1
5 31-1210-29 Element air filter 1
6 36-DU12-01 Air filter Kit 1 Ref. Page No.46

7 DH-1211-03 Duct (Inlet) 1
8 DM-2210-01 Band - Tool kit 1
4
9 39-1680-04 Flanged bolt (Battery) 1
10 39-2407-01 Screw (Mounting air filter) 2
7
11 39-1789-24 Washer (Nylon) 2
12 DM-1210-10 Band (Battery) 1
2 13 31-1610-07 Damper battery 2
14 DM-1210-14 Tube oil drain 1
15 DM-1210-26 Clamp 1
3
12 /13 5 6
9 15
10 1
11 14
8
BOXER CT-100 S1D 17

PLATE No. 18 : MUFFLER
FIG. QTY/
No. VEH.
1 31-1010-14 Gasket 1
3 39-0732-12 Spring washer 2
4 39-2145-15 Nut 2
5 DU-1010-70 Muffler 1
6 DD-1013-66 Flanged Bolt 1

7 DF-1010-19 Shield - silencer 1
8 39-0197-11 Washer A 2
1 9 39-0790-12 Spring washer 2
10
10 39-2345-01 Hex screw 2
9
4
8 3
2
7 5
BOXER CT-100 S1D 18

PLATE No. 19 : OIL PUMP
FIG. QTY/
No. VEH.
3 DF-1210-03 Pump Assly. Oil 1
4 39-0999-06 Pin dowel 1
5 39-1013-21 Ring O 2
1 2
4
5
BOXER CT-100 S1D 19

PLATE No. 20 : MAGNETO ASSEMBLY
FIG. QTY/
No. VEH.
1 DF-1110-15 Magneto assly/Brg. & Oil Seal 1
2 DD-1110-48 Cap Spark plug (R) 1
3 DF-1110-20 Stator assly 1
4 39-1042-19 Seal Oil (HTA make) 1
5 39-1003-20 Bearing ball 1
6 39-1028-21 Ring O 1
6
4 5 7 39-1659-11 Plain washer 3
3 8 DF-1110-17 Ignitor assly (C.D.I.) / Damper 1
9 31-1110-58 Pulser Coil 1
10 39-1553-04 Flanged Bolt 2
1 16
11 DU-2010-62 Regulator/Rectifier (R/R) unit 1

7 9
8 12 DD-1110-18 Plug Spark (P-RZ9HC) 1 Alt. DD-1110-36
13 DF-1110-33 H. T. Coil 1
15 14 39-0745-01 Screw pan cross 1
15 DD-1013-18 Bolt 3
13 14
10
18 11 16 31-1110-56 Exciter coil 1
17 DD-1110-11 Grommet Spark plug Cap 1
18 DD-1110-12 Grommet H.T.Cable 1
12 2
17
BOXER CT-100 S1D 20

PLATE No. 21 : FRAME
FIG. QTY/
No. VEH.
1 39-2473-04 Flanged Bolt 1
2 31-1910-02 Clamp 1
3 DF-1810-90 Nut 1
4 DF-1810-52 Cap Steering 1
5 36-3118-03 Bearing cone kit 1 Ref. Page No.46
6 30-1810-06 Ball Steel 46

3
4 7 DU-1610-30 Frame Comp./Brg.races 1
6 8 39-2222-04 Flange Bolt 4
5
9 39-1068-04 Hex.Bolt 1 Engine Mounting Rubber
1 2 17 18
10 39-2469-04 Flanged Bolt 1
11
11 39-2479-15 Flange Nut 5
6 12 DU-2210-01 Grip frame(Die Cast) 1
DU-2210-04 Grip frame(Tubular) 1 OPTIONAL
8
13 DU-2210-07 Flanged bolt 2 Grip Frame Rear Mounting
11 7
10 14 DD-1610-52 Bracket Engine Front 2
15 DU-1610-93 Bracket Engine Front/Bush LH 1
12
13
14 14
16 DU-1610-94 Bracket Engine Front/Bush RH 1
19 13
15/16
17 DD-1612-03 Bracket Engine Upper LH 1
9
18 DD-1612-04 Bracket Engine Upper RH 1
19 39-2700-04 Flange Bolt 1
12
BOXER CT-100 S1D 21

PLATE No. 22 : SWING ARM / REAR SHOCK ABSORBER
FIG. QTY/
No. VEH.
1 39-0712-15 Domed Cap Nut 4
2 39-0737-12 Washer Spring 4
3 39-0714-11 Washer Plain 8
4 DU-1710-08 Rear Shock Absorber 2
5 36-DF17-01 Rubber Inner Bush kit 1 Ref. Page No.46

7 31-1710-06 Shaft Swing Arm 1
3 9 30-1710-18 Bushing Rubber 2
1 2 3 3 10 39-1225-15 Nut Hex./ flange 1
16
18 11 31-1710-01 Arm Comp. Swing / Bush 1

17
4 12 15-1510-61 Adjuster Chain (RH) 1
5 5 13 39-0711-11 Washer Plain 2
16 10 14 39-0292-15 Hex Nut 4
8 6
9
9 15 15-1510-62 Adjuster Chain (LH) 1
6 8
7
11
16 31-1710-12 Damper for Swing arm 1
17 39-0454-11 Plain washer 2
15 18 39-0553-02 Self tapping Screw 2
19 DU-1710-04 Spring - Rear Shock Absorber 2 Endurance (N.I.)
3 13
14
DU-1710-06 Spring - Rear Shock Absorber 2 Gabriel (N.I.)
1 2 13 14
14 20 DU-1710-05 Damper Assly. Re. Shock Abs. 2 Endurance (N.I.)
12 14
DU-1710-07 Damper Assly. Re. Shock Abs. 2 Gabriel (N.I.)
BOXER CT-100 S1D 22

PLATE No. 23 : STAND, STEP AND STAY LH / RH
FIG. QTY/
No. VEH.
1 DF-1614-13 Damper (PVC) 2 Alt. DF-1610-96
2 DD-1614-17 Holder Step/Damper/Kick Stopper 1
4 DF-1611-02 Bolt 1
5 39-0422-15 Nyloc Nut 1
6 DL-1610-48 Stand Side 1

7 30-1611-58 Spring 2
2 8 30-1611-57 Shaft Stand 1
9 DU-1610-32 Stand Centre/Damper 1
1 1
10 39-0787-08 Pin Cotter 1
16
11 DG-1611-24 Damper 1
12 DU-1610-77 Stay LH / PVC Damper 1 Alt. DU-1610-26
3 13 DU-1610-78 Stay RH / PVC Damper 1 Alt. DU-1610-28
4
5
10 14 39-2481-04 Hex bolt flanged 2
15 DF-1614-14 Rubber Pillion Step (PVC) 2 Alt. DU-1610-27
8
14 7
16 DH-1611-94 Kick Stopper 1
6
11
12/13 7
9
15
BOXER CT-100 S1D 23

PLATE No. 24 : FENDER - FRONT & REAR
FIG. QTY/
No. VEH.
2 DD-1610-13 Grommet 1
3 DD-1610-11 Brace fender 1
5 DD-1610-38 Clamp for Front Fender 1
6 DD-1610-51 Flap 1
7 DU-1610-73 Fender Rear 1 For THL without Adopters. Ref. Page 39
DU-1610-08 Fender Rear 1 For THL alongwith Adopters. Ref. Page 39
8 DM-1610-09 Fender Rear Front 1
10 39-0817-15 Hex. Nut Flanged 4
5
2
4
3
1
8 9 7
10
10
6 4
BOXER CT-100 S1D 24

PLATE No. 25 : WHEEL RIM / SPOKES / TYRE / TUBE
FIG. QTY/
No. VEH.
1 16-1510-66 Nipple Spoke 72
2 DF-1510-05 Spoke Inner 36
3 DF-1510-06 Spoke Outer 36
4 DM-1510-08 Wheel Rim 2
1 5 30-1510-18 Tyre Front 1 Proprietory Part
3
2
6 30-1510-19 Tube 2 Not Serviced
7 31-1510-45 Tyre Rear 1
6
4
7
6
4
3
1
2
BOXER CT-100 S1D 25

PLATE No. 26 : FRONT HUB
FIG. QTY/
No. VEH.
1 36-DU15-02 Front Wheel Bearing Kit 1 Ref. Page No.49
2 DF-1510-03 Drum Front 1
3 31-1510-04 Collar 1
4 36-DU15-03 Gear Meter Screw Kit 1 Ref. Page No.49
23 5 36-DU15-04 Front Hub Bushing Kit 1 Ref. Page No.49
7 6 DU-1510-05 Collar Axle Assly. 1

6
22 7 39-0248-11 Plain Washer 1
21 8 DD-1510-09 Indicator Front 1
9 9 39-0981-15 Nut Hex. Slotted 1
3
10 39-0775-04 Bolt 1
2
1
11 DD-1510-08 Lever Brake Cam 1
12 31-1510-36 Axle 1
20 13 30-1510-38 Ring O 1
14 31-1510-39 Panel Front Brake 1
17 15 31-1510-11 Cam Brake 1
15
14
16 39-0798-15 Flange Nut 1
13 18 17 30-1510-37 Spring 2
4 24 18 31-1510-60 Shoe Brake Assly. 2
8 19 39-1013-21 Ring 'O' 1
27
10 19 26
20 39-2680-20 Ball Bearing 6300RS1/C3 1
11
28 21 39-2681-20 Ball Bearing 6200RS1/C3 1
16 5
22 14-1510-21 Oil Seal 1
25 23 39-0990-08 Cotter Pin 1
29 12
24 31-1510-14 Oil Seal 1
25 30-1511-18 Stopper For Bushing 1
26 30-1511-19 Bushing 1
27 30-1510-42 Washer 2
28 39-0900-12 Spring Washer 1
BOXER CT-100 S1D 26
PLATE No. 27 : REAR HUB
FIG. QTY/
No. VEH.
1 36-DU15-05 Chain Sprocket Kit 1 Ref. Page No.49
2 39-1978-04 ‘D’ bolt 4
3 31-1510-29 Washer 2
4 39-0794-15 Nut Hex. Fine 4
5 39-2240-20 Bearing Ball 1
5 2 6 39-0798-15 Hex. nut 1

7 36-DU15-06 Rear Wheel Bearing Kit 1 Ref. Page No.49
8 39-0988-15 Nut Hex. 1
8 27 9 31-1510-26 Collar 1
26
1 3 10 31-1510-21 Shock Damper 4
4
25 11 DF-1510-09 Drum Rear 1
12 31-1510-18 Collar Assly. 1
13 30-1510-69 Spring 2
7 14 31-1510-60 Shoe Brake Assly. 1
11 15 31-1510-22 Brake Cam assly 1
10
12 17 16 31-1510-24 Panel Rear Brake 1
6
18 17 30-1510-38 Ring O 1
14 19 18 31-1510-37 Lever Brake 1
24 23 19 39-0775-04 Bolt 1
15
9
20 31-1510-01 Axle 1
16
13
21 22 21 39-0714-11 Washer Plain 1

20 22 39-0982-15 Nut Castle 1
23 39-0787-08 Pin Cotter 1
24 30-1510-05 Indicator 1
25 DU-1510-06 Collar 1
26 31-1510-27 Coupling 1
27 31-1510-28 Sleeve 1
BOXER CT-100 S1D 27

PLATE No. 28 : BRAKE PEDAL
FIG. QTY/
No. VEH.
1 39-0808-08 Split pin 1
3 31-1910-16 Rod Brake 1
4 30-1910-38 Pin 1
5 DU-1910-07 Lever Brake Tubular 1 Alt. DD191012
5 7 6 39-0805-11 Washer Plain 1

7 39-0797-08 Pin Cotter 1
17 6
8 30-1910-31 Spring 1
9 30-1910-35 Spring 1
4 10 39-0807-08 Pin Snap 2
3
2
11 39-0708-15 Nut Hex. 2
1
8 13 30-1910-37 Pin 1
14 30-1910-36 Brake adjusting 1
2
15 30-1510-95 Bolt 2
11 12
10
15 16 DF-1510-16 Torque rod 1
9
17 DD-1610-78 Damper 1
13
16 14
10
15 12 11
BOXER CT-100 S1D 28

PLATE No. 29 : HANDLE BAR
FIG. QTY/
No. VEH.
1 DU-1810-21 Handle 1
2 FD-1810-30 Holder Handle Upper 2
4 DU-2010-18 Control Switch RH 1
5 DD-2011-55 Control Switch LH 1
6 DL-1910-12 Holder Left hand 1

3
4 7 DL-1910-13 Lever grip - Left 1
2 8 DL-1910-14 Stud Lever handle 2
1 9 39-1184-15 Nylock nut 2
9
10 DU-1910-09 Grip - Left hand 1
17
18
11 DD-1911-41 Holder Right hand 1
19
21 12 DD-1911-42 Lever grip - Right 1
8
22 13 DD-2011-70 Front brake switch 1
26 27
5 20 14 DU-1910-03 Grip assly RH 1
23 12 15 DD-1911-44 Boot For Lever LH 1
15
11
8
16 16 36-DU19-01 Cable Adjuster kit 1 Ref. Page No.49
13 16 25 14
9 17 DU-2010-46 Plunger with Spring 1
24
7 18 FD-1810-31 Holder Handle Lower 2
10 25 19 DF-1810-91 Damper Handle Upper 2
6 24
28 20 DF-1810-92 Damper Handle Lower 2
9
21 FD-1810-19 Washer Plain Upper 2
22 FD-1810-20 Washer Plain Lower 2
23 39-2249-15 Nylock Nut 2
24 39-0725-04 Hex.Bolt 2
25 39-0198-11 Plain Washer 2
26 DD-1911-43 Boot For Lever RH 1

27 DD-1911-40 Lever Assly. Grip RH 1
28 DD-1911-48 Lever Assly. Grip 1
BOXER CT-100 S1D 29
PLATE No. 30 : FORK FRONT
FIG. QTY/
No. VEH.
1 DL-1810-80 Seal Oil 1
36-DF18-01 Seal Oil Kit (Items Nºs 1,19 , 20) 1
2 DD-1810-10 Pipe Left Fork Outer 1
3 DD-1810-14 Pipe Right Fork Outer 1
4 30-1810-26 Gasket 2
5 30-1810-25 Bolt 2
6 31-1810-15 Cyl. Complete Fork 2

10
9 7 DD-1810-29 Pipe Comp.Susp.Inner 2
6 11 8 DM-1810-08 Spring Front Fork 2
23/24 12
9 FD-1810-12 Cap Special Nut 1
19 10 30-1810-44 Bolt Fork 2
13
20
1 11 30-1810-29 Ring ‘O’ 2

12 DF-1810-85 Seat Fork Spring 2
7
13 DD-1812-05 Holder Fork Upper 1
22
8
21
2/3 16 DD-1812-07 Holder Fork Under 1
18 39-1813-04 Bolt Hex. 2
4 19 DD-1810-11 Dust seal 2
16 20 30-1810-23 Ring snap 2
5
17
18
21 DU-1810-14 Front Fork 1
22 36-3118-03 Bearing cone Kit 1 Ref.page No. 46
23 DU-1810-15 Damper Assly.LH 1
24 DU-1810-16 Damper Assly.RH 1
BOXER CT-100 S1D 30

PLATE No. 31 : PAINTED PARTS (FOR CT 100 RHL)
FIG. QTY/
No. VEH.
1 56-DU01-23 Tank fuel 1 (No Painted)
DU-7101-22 Tank fuel with Decal 1 Jet Black
DU-7101-X4 Tank fuel with Decal 1 Flame Red
DU-7101-Y7 Tank fuel with Decal 1 Star Blue
DU-7101-2R Tank fuel with Decal 1 Olive Green
DU-7101-2S Tank fuel with Decal 1 Brownish Grey
DU-7101-V0 Tank fuel with Decal 1 Silver
2 36-DU14-01 Decal Set 1 Jet Black - Ref. Page No.47

1
4 36-DU14-02 Decal Set 1 Flame Red
36-DU14-03 Decal Set 1 Star Blue
6
36-DU14-04 Decal Set 1 Olive Green Ref. Page No.48
36-DU14-05 Decal Set 1 Brownish Grey
36-DU14-06 Decal Set 1 Silver
3 52-DU00-16 Cover Side LH (No Painted)

3 DU-7301-22 Cover Side LH with Decal 1 Jet Black
DU-7301-X4 Cover Side LH with Decal 1 Flame Red
DU-7301-Y7 Cover Side LH with Decal 1 Star Blue
DU-7301-2R Cover Side LH with Decal 1 Olive Green
5 DU-7301-2S Cover Side LH with Decal 1 Brownish Grey
2 DU-7301-V0 Cover Side LH with Decal 1 Silver
4 52-DU00-17 Cover Side RH (No Painted)

DU-7302-22 Cover Side RH with Decal 1 Jet Black
DU-7302-X4 Cover Side RH with Decal 1 Flame Red
DU-7302-Y7 Cover Side RH with Decal 1 Star Blue
DU-7302-2R Cover Side RH with Decal 1 Olive Green
DU-7302-2S Cover Side RH with Decal Brownish Grey
DU-7302-V0 Cover Side RH with Decal Silver
BOXER CT-100 S1D 31

PLATE No. 32 : PAINTED PARTS (FOR CT 100 THL)
FIG. QTY/
No. VEH.
5 DU-1610-11 Cover Seat No Painted
DU-7303-22 Cover Seat with Decal Jet Black
DU-7303-X4 Cover Seat with Decal Flame Red
DU-7303-Y7 Cover Seat with Decal Star Blue
DU-7303-2R Cover Seat with Decal Olive Green
DU-7303-2S Cover Seat with Decal Brownish Grey
DU-7303-V0 Cover Seat with Decal Silver
4
6
6 DU-1810-30 Fairing No Painted
1 DU-7401-22 Fairing with Decal Jet Black
DU-7401-X4 Fairing with Decal Flame Red
7
DU-7401-Y7 Fairing with Decal Star Blue
DU-7401-2R Fairing with Decal Olive Green
DU-7401-2S Fairing with Decal Brownish Grey
DU-7401-V0 Fairing with Decal Silver
3 7 52-DD02-86 Fender Front No Painted

DD-1611-05 Fender Front Jet Black
DD-1613-69 Fender Front Flame Red
DD-7301-Y7 Fender Front Star Blue
DU-7304-2R Fender Front Olive Green
5 DU-7304-2S Fender Front Brownish Grey
2 DL-1611-17 Fender Front Silver
BOXER CT-100 S1D 32

PLATE N° 33 : FUEL TANK CAP.TAP ASSLY. & FUEL GAUGE
FIG. QTY/
No. VEH.
1 DD-1211-63 Tube Fuel 1
2 DU-1410-33 Rotor with Key 1
DU-1810-32 Lock Assly. 3 in 1 1 N.I. Alt. DU-1810-28
3 DU-1410-13 Cap Assly. Tank 1
4 DF-1411-66 Tap Assly. 1
5 30-1410-39 Packing For Tap 1
7
8 3 6 DD-1410-16 Clamp Tube 2
10 7 30-1410-52 Packing (For Cap) 1
2
9 DD-1412-27 Bolt Flanged 2
10 30-1410-31 O Ring 2
11 DD-2011-68 Gauge Fuel 1

12 DU-1410-25 Tube Rubber 1
13 30-1410-32 Bolt 4
14 DU-2010-59 Gasket For Gauge Fuel 1
5
14
9
6 11
10
1 13
6
12
4
BOXER CT-100 S1D 33

PLATE N° 34 : CHAIN CASE
FIG. QTY/
No. VEH.
1 30-1612-71 Rubber Pad 1
2 DM-1610-56 Case Chain Upper assly. 1
3 DF-1614-15 Trim case chain 1
4 DF-1614-16 Rubber Cap 1

7 DM-1610-59 Case Chain Lower assly. 1
8 36-DU16-01 Case Chain Kit 1
8
1
3 2
4
6
BOXER CT-100 S1D 34

PLATE N° 35 : FITTINGS -PETROL TANK & SIDE COVER
FIG. QTY/
No. VEH.
1 DG-1410-19 Damper 2
2 30-1611-69 Damper side cover mtg. 2
3 39-1789-24 Washer Nylon 1
4 DG-1611-21 Screw 1
5 31-1610-18 Damper 1
6 DD-1612-08 Lock For Side Cover With Keys 1

9 DU-1810-32 Lock Set Assly (3 in 1) 1 N.I. Alt. DU-1810-28
7 39-1553-04 Flange Bolt 2
8 DU-1410-27 Collar Assly 2
4
9 DD-1610-22 Damper - Cover Side 2
3
BOXER CT-100 S1D 35

PLATE N° 36 : METER ASSEMBLY
FIG. QTY/
No. VEH.
1 DU-1910-14 Meter Assly/ Lamp 1
2 DL-1910-20 Lamp 12V 3W (W/O Cap) 5
3 DU-1910-28 Bracket Speedo Mtg. 1 VDO make
DU-1910-29 Bracket Speedo Mtg. 1 Pricol make
4 DU-1910-17 Cover Meter Lower Black 1 VDO make
DU-1910-23 Cover Meter Lower Black 1 Pricol make
5 DU-2010-67 Ignition switch/ key 1 Alt. DF-2010-92
6 DU-1910-19 Speedometer 1 VDO make

DU-1910-25 Speedometer 1 Pricol make
7 7 DU-1910-20 Meter Fuel 1 VDO make
DU-1910-26 Meter Fuel 1 Pricol make
5 8 DU-1910-16 Cover case upper 1 VDO make
2
DU-1910-22 Cover case upper 1 Pricol make
8
9 DU-1910-18 Cover (white) / Support Plate 1 VDO make
DU-1910-24 Cover (white) W/o Support Plate 1 Pricol make
10 39-0798-15 Hex. Nut / Flange 2
9
3
4 11 39-1943-04 Bolt Flanged 2
11
6
10
1
BOXER CT-100 S1D 36

PLATE N° 37 : CONTROL CABLES
FIG. QTY/
No. VEH.
1 DU-1910-08 Cable Brake (FR) 1
2 30-1910-70 Spring 1
3 30-1910-69 Dust Seal 1
4 30-1910-71 Rod End 1
5 30-1910-72 Adjusting Nut 1
6 DU-1910-06 Cable Clutch 1

1
7 DU-1910-13 Cable Speedometer 1
2
3 8 30-1910-67 Oil Seal 1
4 9 31-1910-04 Inner Cable Speedo 1
5
6
10 DU-1910-05 Cable Throttle 1
11 DD-1911-25 Cable starter 1

7
9 11
10 8
BOXER CT-100 S1D 37

PLATE N° 39 : HEAD LAMP ASSLY. / FAIRING (FOR CT 100 THL)
FIG. QTY/
No. VEH.
1 DU-2010-47 Head Light Assy./Lamp 1
2 CL-2010-23 Lamp 12V-35/35W 1
3 30-2010-29 Lamp 12V-4W 1
4 DU-1810-29 Flap Cowling 1
5 DL-1810-10 Nut Well 4
6 39-2587-01 Screw SS 5
20 21
19 7 39-2141-24 Washer (Non metallic) 9
16 8 35-1610-60 Clip Nut 5
17 9 DD-1811-83 Bracket Cowling Lower 1
7 15
10 DD-1811-84 Bracket Fork Lower 1
1
4
6 11 39-1961-04 Bolt Flanged Small 1
5 12 39-0817-15 Hex.Nut/Flange 1
8
14 39-2473-04 Hex.Bolt/Flange 2
13 15 DU-1810-47 Bracket Cowling Upper 1 Pricol / VDO
2 DD-1811-85 Bracket Cowling Upper 1 VDO
18
17 16 DD-1811-86 Collar 2
12
9 17 39-2585-01 Screw 2
18 39-0813-02 Cross Rec.Pan Hd. Tp Screw 4
10
19 DU-1810-31 Wind Shield/Label 1
11 14 20 DF-1810-98 Screw SS 4
3
21 DD-1812-52 Label “BAJAJ” 1
BOXER CT-100 S1D 38

PLATE N° 40 : TURN SIGNAL LAMP
FIG. QTY/
No. VEH.
1 DU-2010-32 Dir. ind. Front LH with Lamp 1 Alt. DD-2011-46
2 DU-2010-37 Dir. ind. Front RH with Lamp 1 Alt. DD-2011-48
3 DU-2010-50 Dir. ind. Rear LH with Lamp 1 Alt. FD-2010-08
4 DU-2010-52 Dir. ind. Rear RH with Lamp 1 Alt. FD-2010-09
5 06-2010-83 Lamp 12 V 10 W 4
6 FD-2010-33 Lens 4
7 DD-1811-92 Bracket Signal 1
2
8 39-1225-15 Hex. Nut 4
9 DU-2010-42 Adopter LH 1 N.I.
10 DU-2010-43 Adopter RH 1 N.I.
1
4 7
3
6 6
5 5
BOXER CT-100 S1D 39

PLATE N° 41 : FRONT AND REAR NUMBER PLATE
FIG. QTY/
No. VEH.
1 DP-1611-45 Number Plate Rear 1
2 DP-1611-01 Bracket N° Plate 1
3 39-2483-04 Hex head bolt / Flange 2
4 39-2407-01 Truss Screw 2
5 DP-1611-00 Bracket Fender Rear 1
6 DD-2010-02 Reflector Reflex 1

7 39-2484-15 Flanged Nut 1
7 3
6
4
1
BOXER CT-100 S1D 40

PLATE N° 42 : TAIL LAMP ASSLY
FIG. QTY/
No. VEH.
1 39-0817-15 Hex Nut / Flange 3
2 DU-2010-23 Tail Light Assly Lamp 1
3 DU-2010-66 Lens Tail Light 1
4 DD-2010-34 Screw For Lens 2
5 31-2010-01 Collar 3
6 30-2010-06 Lamp 12V 10/5W 1

7 DD-2010-11 Damper 3
1
8
7
6
5
3
4
BOXER CT-100 S1D 41

PLATE N° 43 : ELECTRIC EQUIPMENT
FIG. QTY/
No. VEH.
2 DF-2011-40 Horn 1
3 31-2010-79 Switch Rear Brake 1
4 30-2010-74 Spring Brake Switch 1
5 DU-2010-07 Wiring Harness 1
1
6 31-2010-27 Battery 1
7 DF-2011-29 Fuse - Assly 1
2 8 30-2010-85 Fuse , 15A 1
10 9 31-2010-03 Relay assly 1
10 31-2010-82 Capacitor Electrolytic 1
11
3 11 39-2473-04 Hex Head Bolt / Flange 1
8
7
BOXER CT-100 S1D 42

PLATE N° 44 : TOOL KIT
FIG. QTY/
No. VEH.
1 DF-2210-45 Tool Kit 1
* DF-2210-47 Tool Wrech 17 A/F 1
* DF-2210-43 Tool Driver 1 Not
* DF-2210-48 Box Spanner 16 x 14 1 Serviceable
* DF-2210-46 Tool Bag 1
* DF-2210-49 Tool Bar 1
BOXER CT-100 S1D 43

PLATE N° 45: SEAT ASSLY
FIG. QTY/
No. VEH.
1 DU-2110-01 Seat assly comp.with Damper 1
2 DP-2110-09 Damper 9 N.I.
4 39-1290-04 Hex. Bolt 2
3
4
BOXER CT-100 S1D 44

PLATE N° 46 : ACCESSORIES (LEG GUARD,SAREE GUARD & MIRRORS)
FIG. QTY/
No. VEH.
1 DU-2210-03 Leg guarf 1
2 39-1814-04 Bolt Flanged 1
3 DD-2210-08 Mirror assly RH 1
4 DD-2210-07 Mirror assly LH 1
5 39-1940-04 Flanged Bolt 2 For Mounting Leg Guard
6 DU-2210-02 Saree Guard 1 (Optional )

7 39-1608-04 Hex.soc.hd.bolt 2
5 5
2
7
3
4 2
6
BOXER CT-100 S1D 45

KITS LIST FOR BOXER S1-D
Consisting of Following Parts

SN° Kit Part N° Kit Description
Part N° Description Qty/Kit
31-1010-26 Guide Chain RH 1
1 36-3110-06 Chain Guide Kit
31-1010-25 Guide Chain LH 1
31-1010-19 Collet 4
2 36-3110-08 Collet Seal Oil Kit 39-1035-19 Oil Seal 2
31-1010-45 Seat Spring 2
DD-1011-34 Valve Intake 1
3 36-3110-28 Valve Kit
DD-1011-35 Valve Exhaust 1
30-1810-07 Bearing Cone 1
30-1810-08 Bearing race 1
4 36-3118-03 Bearing Cone kit
30-1810-74 Upper Bearing Race 1
30-1810-09 Bearing Cone 1
30-1710-30 Rubber Bush 4
5 36-DF17-01 Rubber - Inner Bush Kit
30-1710-31 Inner Bush 4
39-1020-21 O Ring 2
6 36-DU10-01 O Ring Kit
39-2569-21 O Ring 1
31-1010-55 Spring 1
7 36-DU10-04 Gear Lever Spring Kit 31-1010-54 Spring 1
DU-1010-84 Spring 1
30-1012-33 Boss Kick 1
30-1012-34 Spring 1
8 36-DU10-07 Boss Kick Kit 30-1012-36 Ball Steel 1
30-1012-35 Pin 1
39-0855-17 E - Type Circlip 1
DM-1210-07 O Ring for Air Filter 1
DM-1210-04 Cap 1
9 36-DU12-01 Air Filter Kit 01-1106-09 Plain Washer 4
39-0830-01 Screw Pan cross 4
DF-1614-26 Bolt Steeped Flanged 2
46

DU-1210-24 Screw Idling (Stop Screw) 1
10 36-DU12-02 Idling Screw Kit
DD-1211-76 Spring - Idling Screw 1
DU-1210-25 Screw - Air (Adjust) 1
11 36-DU12-03 Air Control Screw Kit
DD-1211-78 Spring - Screw Air 1
DD-1211-70 Gasket - Float Chamber 1
12 36-DU12-04 Gasket O ring Kit for Carb.
DU-1210-23 Gasket Top 1
DD-1211-68 Valve complete Float 1
13 36-DU12-05 Carburettor Float Pin Kit
DU-1210-15 Float Complete 1
DU-1210-18 Needle Jet 1
DU-1210-12 Holder - Needle Jet 1
14 36-DU12-06 Carburettor Holder/Jet DU-1210-13 Main Jet 1
DU-1210-14 Slow Jet complete 1
DU-1210-21 Spring - Valve throttle 1
DU-1410-15 Tank Decal - LH 1
DU-1410-16 Tank Decal - RH 1
DU-1610-49 Cover Side Decal - LH 1
DU-1610-50 Cover Side Decal - RH 1
15 36-DU14-01 Decal Set - Jet Black
DU-1610-35 Cover Seat Decal - LH 1
DU-1610-36 Cover Seat Decal - RH 1
DU-1810-33 Cowling Decal - LH 1
DU-1810-34 Cowling Decal - RH 1
16 36-DU14-02 Decal Set - Flame Red
47
17 36-DU14-03 Decal Set - Star Blue
18 36-DU14-04 Decal Set - Olive Green
19 36-DU14-05 Decal Set - Brownish grey
20 36-DU14-06 Decal Set - Silver
48

39-2680-20 Ball Bearing (6300RS1/C3) 1
39-2681-20 Ball Bearing (6200RS1/C3) 1
21 36-DU15-02 Front Wheel Bearing kit 14-1510-21 Oil Seal 1
39-0990-08 Cotter Pin 1
31-1510-14 Oil Seal 1
DD-1510-05 Speedo Gear (22T) 1
22 36-DU15-03 Gear Meter Screw Kit
30-1510-41 Gear Meter Screw 1
30-1511-18 Stopper for Bushing 1
30-1511-19 Bushing 1
23 36-DU15-04 Front Hub Bushing kit 30-1510-42 Washer 2
39-0900-12 Spring washer 1
39-0840-01 Screw Pan Cross 1
DM-1510-05 Chain (114 Links) 1
24 36-DU15-05 Chain Sprocket Kit DM-1510-09 Sprocket (47 T) 1
DM-1011-14 Sprocket 0/P 1
39-2682-20 Ball Bearing (6301RS1/C3) 1
25 36-DU15-06 Rear Wheel Bearing Kit
39-1364-20 Ball Bearing (6201RS1/C3) 1
30-1910-17 Nut 2
26 36-DU19-01 Cable Adjuster Kit
DD-1911-47 Screw 2
49
PART INDEX
PART FIG. PAGE PART FIG. PAGE PART FIG. PAGE PART FIG. PAGE PART FIG. PAGE
No No No No No No No No No No No No No No No
01-1006-10 2 5 30-1510-19 6 25 30-1910-17 26 49 31-1010-54 7 46 31-1510-18 12 27
01-1106-09 9 46 30-1510-37 17 26 30-1910-31 8 28 31-1010-55 7 46 31-1510-21 10 27
01-1701-10 11 9 30-1510-38 13 26 30-1910-35 9 28 31-1010-56 8 10 31-1510-22 15 27
01-1701-11 7 9 30-1510-38 17 27 30-1910-36 14 28 31-1010-61 4 12 31-1510-24 16 27
01-1701-11 1 10 30-1510-41 22 49 30-1910-37 13 28 31-1010-62 1 12 31-1510-26 9 27
06-2010-83 5 39 30-1510-42 27 26 30-1910-38 4 28 31-1010-67 4 13 31-1510-27 26 27
14-1510-21 22 26 30-1510-42 23 49 30-1910-67 8 37 31-1010-76 5 5 31-1510-28 27 27
14-1510-21 21 49 30-1510-69 13 27 30-1910-69 3 37 31-1010-83 9 6 31-1510-29 3 27
15-1510-61 12 22 30-1510-95 15 28 30-1910-70 2 37 31-1011-04 4 2 31-1510-36 12 26
15-1510-62 15 22 30-1511-18 25 26 30-1910-71 4 37 31-1011-08 10 8 31-1510-37 18 27
16-1510-66 1 25 30-1511-18 23 49 30-1910-72 5 37 31-1011-09 11 8 31-1510-39 14 26
22-1502-41 7 15 30-1511-19 26 26 30-2010-06 6 41 31-1011-13 5 12 31-1510-45 7 25
28-1011-07 16 5 30-1511-19 23 49 30-2010-29 3 38 31-1011-44 14 14 31-1510-60 18 26
28-1011-95 2 14 30-1611-57 8 23 30-2010-74 4 42 31-1011-48 13 14 31-1510-60 14 27
28-1012-14 9 14 30-1611-58 7 23 30-2010-85 8 42 31-1011-73 4 5 31-1610-07 13 17
30-1010-15 12 10 30-1611-69 2 35 31-1010-06 2 1 31-1011-75 16 1 31-1610-18 5 35
30-1010-96 7 14 30-1612-71 1 34 31-1010-07 10 1 31-1011-91 1 7 31-1710-01 11 22
30-1011-42 6 13 30-1710-18 9 22 31-1010-08 4 1 31-1011-92 5 7 31-1710-06 7 22
30-1011-54 5 15 30-1710-30 5 46 31-1010-14 1 18 31-1012-16 13 6 31-1710-12 16 22
30-1012-33 8 46 30-1710-31 5 46 31-1010-18 6 2 31-1012-95 3 12 31-1810-15 6 30
30-1012-34 8 46 30-1810-06 6 21 31-1010-19 2 46 31-1110-56 16 20 31-1910-02 2 21
30-1012-35 8 46 30-1810-07 4 46 31-1010-25 1 46 31-1110-58 9 20 31-1910-04 9 37
30-1012-36 8 46 30-1810-08 4 46 31-1010-26 1 46 31-1210-06 2 11 31-1910-16 3 28
30-1410-15 15 10 30-1810-09 4 46 31-1010-33 6 3 31-1210-29 5 17 31-2010-01 5 41
30-1410-31 10 33 30-1810-23 20 30 31-1010-38 11 15 31-1211-00 8 9 31-2010-03 9 42
30-1410-32 13 33 30-1810-25 5 30 31-1010-39 10 15 31-1510-01 20 27 31-2010-27 6 42
30-1410-39 5 33 30-1810-26 4 30 31-1010-40 16 15 31-1510-04 3 26 31-2010-79 3 42
30-1410-52 7 33 30-1810-29 11 30 31-1010-41 8 15 31-1510-11 15 26 31-2010-81 9 10
30-1510-05 24 27 30-1810-44 10 30 31-1010-45 2 46 31-1510-14 24 26 31-2010-82 10 42
30-1510-18 5 25 30-1810-74 4 46 31-1010-51 2 7 31-1510-14 21 49 35-1610-60 8 38
50
PART INDEX
36-3110-06 1 3 36-DU19-01 16 29 39-0748-01 10 3 39-0982-15 22 27 39-1042-19 4 20
36-3110-08 8 2 39-0197-11 8 18 39-0753-01 2 19 39-0985-17 5 4 39-1043-19 4 10
36-3110-28 9 2 39-0198-11 2 18 39-0761-01 8 33 39-0986-08 3 17 39-1050-06 6 9
36-3118-03 5 21 39-0198-11 2 28 39-0775-04 10 26 39-0987-17 4 6 39-1053-15 11 14
36-3118-03 22 30 39-0198-11 25 29 39-0775-04 19 27 39-0988-15 8 27 39-1055-15 1 5
36-DF10-04 17 5 39-0201-11 8 22 39-0787-08 10 23 39-0990-08 23 26 39-1056-04 4 9
36-DF17-01 5 22 39-0211-11 8 41 39-0787-08 23 27 39-0990-08 21 49 39-1062-04 4 11
36-DF18-01 1 30 39-0248-11 2 9 39-0789-12 12 28 39-0992-06 6 7 39-1062-04 15 16
36-DU10-01 1 1 39-0248-11 6 22 39-0789-12 17 30 39-0993-11 9 15 39-1066-04 3 10
36-DU10-04 3 8 39-0248-11 7 26 39-0790-12 9 18 39-0995-11 13 15 39-1068-04 3 9
36-DU10-07 6 15 39-0292-15 14 22 39-0794-15 4 27 39-0999-06 11 3 39-1068-04 9 21
36-DU12-01 6 17 39-0422-15 5 23 39-0797-08 7 28 39-0999-06 2 10 39-1074-04 7 12
36-DU12-02 7 16 39-0454-11 17 22 39-0798-15 16 26 39-0999-06 8 12 39-1074-04 3 29
36-DU12-03 8 16 39-0553-02 18 22 39-0798-15 6 27 39-0999-06 3 13 39-1075-04 11 10
36-DU12-04 5 16 39-0702-01 5 2 39-0798-15 10 36 39-0999-06 4 19 39-1075-04 10 13
36-DU12-05 6 16 39-0702-01 7 10 39-0805-11 6 28 39-1000-06 12 1 39-1078-01 1 19
36-DU12-06 4 16 39-0703-11 10 10 39-0807-08 10 28 39-1000-06 1 4 39-1080-19 5 10
36-DU14-01 2 31 39-0708-15 11 28 39-0808-08 1 28 39-1003-20 5 20 39-1184-15 9 29
36-DU14-02 2 31 39-0711-11 13 22 39-0813-02 18 38 39-1008-20 6 10 39-1211-11 3 44
36-DU14-03 2 31 39-0711-11 9 24 39-0817-15 10 24 39-1013-21 5 19 39-1225-15 1 9
36-DU14-04 2 31 39-0712-15 1 22 39-0817-15 12 38 39-1013-21 19 26 39-1225-15 10 22
36-DU14-05 2 31 39-0714-11 3 22 39-0817-15 1 41 39-1017-21 14 1 39-1225-15 8 39
36-DU14-06 2 31 39-0714-11 21 27 39-0830-01 9 46 39-1018-21 14 6 39-1283-21 3 16
36-DU15-02 1 26 39-0725-04 24 29 39-0840-01 29 26 39-1019-21 2 12 39-1290-04 4 44
36-DU15-03 4 26 39-0732-12 3 18 39-0840-01 23 49 39-1020-21 6 46 39-1364-20 25 49
36-DU15-04 5 26 39-0737-12 2 22 39-0855-17 8 46 39-1021-21 5 1 39-1553-04 10 20
36-DU15-05 12 6 39-0738-17 14 15 39-0900-12 28 26 39-1023-04 3 11 39-1553-04 7 35
36-DU15-05 1 27 39-0745-01 14 20 39-0900-12 23 49 39-1028-21 6 20 39-1608-04 7 45
36-DU15-06 7 27 39-0745-01 13 38 39-0980-04 10 14 39-1035-19 2 46 39-1612-11 18 1
36-DU16-01 8 34 39-0746-01 5 8 39-0981-15 9 26 39-1041-19 5 13 39-1659-11 7 20
51
PART INDEX
39-1673-04 3 1 39-2345-01 10 18 56-DU01-23 1 31 DD-1014-81 15 1 DD-1612-08 6 35
39-1675-04 9 16 39-2403-20 12 14 CL-2010-23 2 38 DD-1014-87 7 3 DD-1613-69 7 32
39-1680-04 9 17 39-2407-01 10 17 DD-1010-07 2 4 DD-1014-92 5 14 DD-1614-17 2 23
39-1699-01 8 5 39-2407-01 4 40 DD-1010-14 4 4 DD-1014-93 8 14 DD-1810-10 2 30
39-1789-24 11 17 39-2469-04 10 21 DD-1010-58 6 12 DD-1014-95 9 8 DD-1810-11 19 30
39-1789-24 3 35 39-2473-04 1 21 DD-1010-60 9 13 DD-1110-11 17 20 DD-1810-14 3 30
39-1790-21 14 3 39-2473-04 6 34 DD-1010-62 9 3 DD-1110-12 18 20 DD-1810-29 7 30
39-1813-04 18 30 39-2473-04 14 38 DD-1010-95 17 15 DD-1110-18 12 20 DD-1811-83 9 38
39-1814-04 2 45 39-2473-04 11 42 DD-1011-01 13 10 DD-1110-48 2 20 DD-1811-84 10 38
39-1864-20 5 9 39-2474-04 8 8 DD-1011-06 7 8 DD-1211-63 1 33 DD-1811-85 15 38
39-1940-04 3 23 39-2475-04 5 34 DD-1011-34 3 46 DD-1211-68 13 47 DD-1811-86 16 38
39-1940-04 1 42 39-2479-15 11 21 DD-1011-35 3 46 DD-1211-70 12 47 DD-1811-92 7 39
39-1940-04 5 45 39-2481-04 14 23 DD-1012-19 14 10 DD-1211-71 11 16 DD-1812-05 13 30
39-1943-04 11 36 39-2483-04 4 24 DD-1012-54 3 15 DD-1211-76 10 47 DD-1812-07 16 30
39-1959-04 8 3 39-2483-04 3 40 DD-1012-64 2 15 DD-1211-78 11 47 DD-1812-52 21 38
39-1961-04 11 38 39-2484-15 7 40 DD-1012-75 10 9 DD-1410-16 6 33 DD-1911-25 11 37
39-1978-04 2 27 39-2569-21 6 46 DD-1013-09 1 6 DD-1412-27 9 33 DD-1911-40 27 29
39-1981-04 15 6 39-2585-01 17 38 DD-1013-18 15 20 DD-1510-05 22 49 DD-1911-41 11 29
39-1994-04 2 8 39-2587-01 6 38 DD-1013-25 7 13 DD-1510-08 11 26 DD-1911-42 12 29
39-2040-21 2 3 39-2600-11 3 14 DD-1013-36 6 8 DD-1510-09 8 26 DD-1911-43 26 29
39-2134-21 8 13 39-2680-20 20 26 DD-1013-43 13 1 DD-1610-11 3 24 DD-1911-44 15 29
39-2141-24 7 38 39-2680-20 21 49 DD-1013-47 6 1 DD-1610-13 2 24 DD-1911-47 26 49
39-2145-15 4 18 39-2681-20 21 26 DD-1013-49 8 1 DD-1610-22 9 35 DD-1911-48 28 29
39-2147-04 10 12 39-2681-20 21 49 DD-1013-50 7 1 DD-1610-38 5 24 DD-2010-02 6 40
39-2199-08 14 5 39-2682-20 25 49 DD-1013-51 11 1 DD-1610-51 6 24 DD-2010-11 7 41
39-2200-11 12 5 39-2700-04 19 21 DD-1013-66 6 18 DD-1610-52 14 21 DD-2010-34 4 41
39-2222-04 8 21 39-2704-01 12 8 DD-1014-07 7 3 DD-1610-78 17 28 DD-2011-55 5 29
39-2222-04 1 24 52-DD02-86 7 32 DD-1014-40 7 2 DD-1611-05 7 32 DD-2011-68 11 33
39-2240-20 5 27 52-DU00-16 3 31 DD-1014-75 16 6 DD-1612-03 17 21 DD-2011-70 13 29
39-2249-15 23 29 52-DU00-17 4 31 DD-1014-80 6 14 DD-1612-04 18 21 DD-2210-07 4 45
52
PART INDEX
DD-2210-08 3 45 DF-2210-45 1 43 DM-1210-14 14 17 DU-1010-56 4 3 DU-1210-08 4 17
DD-7301-Y7 7 32 DG-1014-98 9 9 DM-1210-26 15 17 DU-1010-57 2 16 DU-1210-09 1 16
DF-1010-19 7 18 DG-1410-19 1 35 DM-1510-05 24 49 DU-1010-58 17 1 DU-1210-10 1 11
DF-1010-55 2 2 DG-1611-21 4 35 DM-1510-08 4 25 DU-1010-60 3 2 DU-1210-12 14 47
DF-1010-71 2 13 DG-1611-24 11 23 DM-1510-09 24 49 DU-1010-65 1 2 DU-1210-13 14 47
DF-1110-15 1 20 DH-1010-66 13 5 DM-1610-09 8 24 DU-1010-66 12 3 DU-1210-14 14 47
DF-1110-17 8 20 DH-1010-67 15 5 DM-1610-56 2 34 DU-1010-67 13 3 DU-1210-15 13 47
DF-1110-20 3 20 DH-1011-95 9 5 DM-1610-59 7 34 DU-1010-69 9 1 DU-1210-17 12 16
DF-1110-33 13 20 DH-1014-30 7 4 DM-1810-08 8 30 DU-1010-70 5 18 DU-1210-18 14 47
DF-1210-03 3 19 DH-1211-01 13 16 DM-2210-01 8 17 DU-1010-73 1 8 DU-1210-21 14 47
DF-1411-66 4 33 DH-1211-02 14 16 DP-1013-40 7 7 DU-1010-74 4 8 DU-1210-23 12 47
DF-1510-03 2 26 DH-1211-03 7 17 DP-1510-18 1 15 DU-1010-75 12 9 DU-1210-24 10 47
DF-1510-05 2 25 DH-1611-94 16 23 DP-1611-00 5 40 DU-1010-78 5 3 DU-1210-25 11 47
DF-1510-06 3 25 DL-1610-48 6 23 DP-1611-01 2 40 DU-1010-80 7 6 DU-1210-28 10 16
DF-1510-09 11 27 DL-1611-17 7 32 DP-1611-45 1 40 DU-1010-81 3 7 DU-1410-13 3 33
DF-1510-16 16 28 DL-1810-10 5 38 DP-2110-09 2 44 DU-1010-83 9 7 DU-1410-15 15 47
DF-1611-02 4 23 DL-1810-80 1 30 DU-1010-01 14 9 DU-1010-84 7 46 DU-1410-16 15 47
DF-1614-13 1 23 DL-1910-12 6 29 DU-1010-05 3 5 DU-1010-85 13 9 DU-1410-17 16 47
DF-1614-14 15 23 DL-1910-13 7 29 DU-1010-09 7 5 DU-1010-92 13 8 DU-1410-18 16 47
DF-1614-15 3 34 DL-1910-14 8 29 DU-1010-10 11 5 DU-1010-94 3 4 DU-1410-19 17 48
DF-1614-16 4 34 DL-1910-20 2 36 DU-1010-11 6 6 DU-1010-96 3 3 DU-1410-20 17 48
DF-1614-26 9 46 DM-1010-56 9 12 DU-1010-12 10 6 DU-1010-97 2 6 DU-1410-21 20 48
DF-1810-52 4 21 DM-1010-98 4 7 DU-1010-13 1 13 DU-1011-03 10 5 DU-1410-22 20 48
DF-1810-85 12 30 DM-1010-99 8 7 DU-1010-36 5 6 DU-1011-07 2 16 DU-1410-25 12 33
DF-1810-90 3 21 DM-1011-14 17 6 DU-1010-37 8 6 DU-1011-08 17 1 DU-1410-27 8 35
DF-1810-91 19 29 DM-1011-14 24 49 DU-1010-38 12 15 DU-1011-09 4 14 DU-1410-28 19 48
DF-1810-92 20 29 DM-1011-15 11 6 DU-1010-42 6 4 DU-1011-15 1 14 DU-1410-29 19 48
DF-1810-98 20 38 DM-1210-04 9 46 DU-1010-45 15 15 DU-1210-01 1 17 DU-1410-30 18 48
DF-2011-29 7 42 DM-1210-07 9 46 DU-1010-50 4 15 DU-1210-04 2 17 DU-1410-31 18 48
DF-2011-40 2 42 DM-1210-10 12 17 DU-1010-53 3 6 DU-1210-05 1 11 DU-1410-33 2 33
53
PART INDEX
DU-1510-05 6 26 DU-1610-88 18 48 DU-1810-44 18 48 DU-2010-47 1 38 DU-7302-Y7 4 31
DU-1510-06 25 27 DU-1610-89 18 48 DU-1810-47 15 38 DU-2010-50 3 39 DU-7303-22 5 32
DU-1610-08 7 24 DU-1610-90 18 48 DU-1910-03 14 29 DU-2010-52 4 39 DU-7303-2R 5 32
DU-1610-11 5 32 DU-1610-93 15 21 DU-1910-05 10 37 DU-2010-59 14 33 DU-7303-2S 5 32
DU-1610-30 7 21 DU-1610-94 16 21 DU-1910-06 6 37 DU-2010-62 11 20 DU-7303-V0 5 32
DU-1610-32 9 23 DU-1710-04 19 22 DU-1910-07 5 28 DU-2010-66 3 41 DU-7303-X4 5 32
DU-1610-35 15 47 DU-1710-05 20 22 DU-1910-08 1 37 DU-2010-67 5 36 DU-7303-Y7 5 32
DU-1610-36 15 47 DU-1710-06 19 22 DU-1910-09 10 29 DU-2110-01 1 44 DU-7304-2R 7 32
DU-1610-39 16 47 DU-1710-07 20 22 DU-1910-13 7 37 DU-2210-01 12 21 DU-7304-2S 7 32
DU-1610-40 16 47 DU-1710-08 4 22 DU-1910-14 1 36 DU-2210-02 6 45 DU-7401-22 6 32
DU-1610-43 17 48 DU-1810-14 21 30 DU-1910-16 8 36 DU-2210-03 1 45 DU-7401-2R 6 32
DU-1610-44 17 48 DU-1810-15 23 30 DU-1910-17 4 36 DU-2210-04 12 21 DU-7401-2S 6 32
DU-1610-47 20 48 DU-1810-16 24 30 DU-1910-18 9 36 DU-2210-07 13 21 DU-7401-V0 6 32
DU-1610-48 20 48 DU-1810-21 1 29 DU-1910-19 6 36 DU-7101-22 1 31 DU-7401-X4 6 32
DU-1610-49 15 47 DU-1810-29 4 38 DU-1910-20 7 36 DU-7101-2R 1 31 DU-7401-Y7 6 32
DU-1610-50 15 47 DU-1810-30 6 32 DU-1910-22 8 36 DU-7101-2S 1 31 FA-1013-34 6 5
DU-1610-51 16 47 DU-1810-31 19 38 DU-1910-23 4 36 DU-7101-V0 1 31 FD-1810-12 9 30
DU-1610-52 16 47 DU-1810-32 2 33 DU-1910-24 9 36 DU-7101-X4 1 31 FD-1810-19 21 29
DU-1610-53 17 48 DU-1810-32 6 35 DU-1910-25 6 36 DU-7101-Y7 1 31 FD-1810-20 22 29
DU-1610-54 17 48 DU-1810-33 15 47 DU-1910-26 7 36 DU-7301-22 3 31 FD-1810-30 2 29
DU-1610-55 20 48 DU-1810-34 15 47 DU-1910-28 3 36 DU-7301-2R 3 31 FD-1810-31 18 29
DU-1610-56 20 48 DU-1810-35 16 47 DU-1910-29 3 36 DU-7301-2S 3 31 FD-2010-33 6 39
DU-1610-73 7 24 DU-1810-36 16 47 DU-2010-07 5 42 DU-7301-V0 3 31
DU-1610-77 12 23 DU-1810-37 17 48 DU-2010-18 4 29 DU-7301-X4 3 31
DU-1610-78 13 23 DU-1810-38 17 48 DU-2010-23 2 41 DU-7301-Y7 3 31
DU-1610-83 19 48 DU-1810-39 20 48 DU-2010-32 1 39 DU-7302-22 4 31
DU-1610-84 19 48 DU-1810-40 20 48 DU-2010-37 2 39 DU-7302-2R 4 31
DU-1610-85 19 48 DU-1810-41 19 48 DU-2010-42 9 39 DU-7302-2S 4 31
DU-1610-86 19 48 DU-1810-42 19 48 DU-2010-43 10 39 DU-7302-V0 4 31
DU-1610-87 18 48 DU-1810-43 18 48 DU-2010-46 17 29 DU-7302-X4 4 31
54

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CATÁLOGO DE PARTES

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PLATE PAGE PLATE PAGE

PAGE No. PAGE No. PAGE No.

PAGE No. PAGE No. PAGE No.

PAGE No. PAGE No. PLATE No. 9 : CRANKCASE RH PAGE No.

PAGE No. PAGE No. PAGE No.

PAGE No. PAGE No. PAGE No.

PAGE No. PAGE No. PAGE No.

16 31-1011-75 Insulator (Head Side) 1

BOXER CT-100 S1D 1

6 31-1010-18 Retainer Valve Spring 2

BOXER CT-100 S1D 2

10 39-0748-01 Screw Pan Cross 2

BOXER CT-100 S1D 3

6 DU-1010-42 Piston Assly. 1

BOXER CT-100 S1D 4

11 DU-1010-10 Gasket Central Oil Filter 1

3 15 16 28-1011-07 Key Woodruff 1

BOXER CT-100 S1D 5

6 6 DU-1010-11 Shaft Transmission Input 1

13 16 DD-1014-75 Washer Special 1

BOXER CT-100 S1D 6

BOXER CT-100 S1D 7

6 DD-1013-36 Lever Comp. Change Shaft 1

BOXER CT-100 S1D 8

6 39-1050-06 Dowel Pin 1

BOXER CT-100 S1D 9

6 39-1008-20 Bearing Needle 1

BOXER CT-100 S1D 10

BOXER CT-100 S1D 11

6 6 DD-1010-58 Gasket - Generator Cover 1

BOXER CT-100 S1D 12

6 30-1011-42 Seal oil 1

BOXER CT-100 S1D 13

6 DD-1014-80 Plate Friction 5

BOXER CT-100 S1D 14

6 36-DU10-07 Boss Kick Set 1 Ref. Page No.46

BOXER CT-100 S1D 15

9 1 6 36-DU12-05 Carburettor Float pin Kit 1 Ref. Page No.47

BOXER CT-100 S1D 16

6 36-DU12-01 Air filter Kit 1 Ref. Page No.46

BOXER CT-100 S1D 17

6 DD-1013-66 Flanged Bolt 1

BOXER CT-100 S1D 18

BOXER CT-100 S1D 19

11 DU-2010-62 Regulator/Rectifier (R/R) unit 1

BOXER CT-100 S1D 20

6 30-1810-06 Ball Steel 46

BOXER CT-100 S1D 21

6 39-0248-11 Plain Washer 2

18 11 31-1710-01 Arm Comp. Swing / Bush 1

BOXER CT-100 S1D 22

6 DL-1610-48 Stand Side 1

BOXER CT-100 S1D 23

BOXER CT-100 S1D 24

BOXER CT-100 S1D 25

7 6 DU-1510-05 Collar Axle Assly. 1

5 2 6 39-0798-15 Hex. nut 1

21 22 21 39-0714-11 Washer Plain 1

BOXER CT-100 S1D 27

5 7 6 39-0805-11 Washer Plain 1