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10 - Fundamentals 9
10 - Fundamentals 9
In SMAW the correct arc length is essential to good welding performance. Which
factors affect arc length?
(A) 73,125
(B) 65,000
(C) 56,000
(D) 6, 5000
(E) 9,140
The upper limits of preheat and interpass temperatures for quenched and tempered
steel are specified for what reason(s)?
. Which welding symbol in figure 1 represents the weld joint shown blow?
Which of the following processes can be used to join quenched and tempered
steels?
(A) SMAW
(B) SAW
(C) GMAW
(D) all of the above
(E) Only B and C above
What shade filter plate (or eye protection) is needed when observing submerged
arc welding at 1000 Amps?
. Plasma Arc cutting (PAC) is better suited than oxyfuel gas cutting (OFC) for
cutting which of the following materials?
(A) The welder has been checked out on the GMAW equipment, allowing him/her to
weld GMAW for production
(B) The welder s supervisor assigned him to the job, which qualifies him/her because
the supervisor knows the welder s ability
(C) The welder has welded with GMAW process in the past, qualifying him/her for
production welding with GMAW
(D) The welder is qualified to weld FCAW only and is not qualified to weld the
production parts
(E) If the welder is qualified with FCAW, he/she is qualified for GMAW short
circuiting transfer because FCAW is more difficult to process
. What are the principal advantages of ultrasonic testing compared to other NDT
methods for weldments?
. What characteristics can be expected when using gas metal arc welding with
short-circuiting transfer mode on heavy plate?
. A specification uses the term " caulk weld" according to AWS A3.0, standard
welding terms and definitions, it is a non standard term that is referring to a------.
. Which welding symbol in figure 4 represents the weld joint shown below?
(A) 1
(B) 2
(C) 3
(D) 4
(E) 5
Performing SMAW with too a high travel speed can result in which of the
following?
(A) Rockwell
(B) knoop
(C) vickers
(D) brinell
(E) all of the above
(A) Shade # 4 or 5
(B) The same lens shade as recommended for submerged arc welding
(C) Shade # 6 or 8
(D) Shade # 10 or 12
(E) Shade # 2
(A) 1112 C
(B) 1022 C
(C) 340 C
(D) 333 C
(E) 316 C
(A) 75,000
(B) 75,250
(C) 75,500
(D) 75,750
(E) 76,000
. 3.384 millimeters per second equals how many inch per minute?
(A) 7
(B) 7.5
(C) 8
(D) 8.5
(E) 9
. A 45 angle is about -------------.
(A) 78.5 rad
(B) 7.875 rad
(C) 1.745 rad
(D) 0.7875 rad
(E) 0.07875 rad
(A) Strength
(B) Toughness
(C) Ductility
(D) Corrosion resistance
(E) Impact resistance
. Figure 7 above shows -----------.
Assuming that the specimen fails at an ultimate load of 12,000 pounds, what is the
approximate ultimate tensile strength in MPa?
. If the prods shown in method # 2 of figure 10 are placed on the face (axis) of a
groove weld {as shown in figure 10 (2)}, which of the following flaws would cause
the clearest indication?
(A) Metallographic
(B) peet
(C) Tension
(D) all of the above
(E) None of the above
. Which of the symbols shown in figure 11 is used to indicate a field weld as noted
in the current edition of AWS A2.4 standard symbols for welding brazing and
nondestructive examination?
(A) 1
(B) 2
(C) 3
(D) 4
(E) Field welds are not shown on the drawings.
. Which welding symbol in figure 12 represents the weld joint shown below?
(A) 1
(B) 2
(C) 3
(D) 4
(E) 5
(A) Peening
(B) Preheating
(C) Fixtures and stress relief
(D) Back step welding
(E) all of the above
. An ultrasonic test of a plate shows a trace on the CRT with peaks as shown in
figure 13. If the sweep is from left to right, the peak at (2) may indicate ------.
. An unbroken tensile specimen has a thickness of 0.59 inch and a width of 0.73
inch. What is the cross sectional area in square inches?
(A) 0.39
(B) 0.40
(C) 0.41
(D) 0.43
(E) 0.44
(A) Beads
(B) Weld root
(C) Weld toe
(D) Face reinforcement
(E) Weld face
(A) Beads
(B) Weld root
(C) Weld toe
(D) Face reinforcement
(E) Weld face)
(A) Beads
(B) Weld root
(C) Weld toe
(D) Face reinforcement
(E) Weld face
(A) Beads
(B) Weld root
(C) Weld toe
(D) Face reinforcement
(E) Weld face
(A) Beads
(B) Weld root
(C) Weld toe
(D) Face reinforcement
(E) Weld face
. When other welding variables are held constant, increasing the welding current
during FCAW will do which of the following?
(A) SMAW
(B) GMAW
(C) ESW
(D) GTAW
(E) SW
. Which is the correct welding symbol for the desired weld in figure 16?
(A) A
(B) B
(C) C
(D) D
(E) E
(A) Ultrasonic
(B) Teak
(C) Torsion
(D) Any of the above
(E) Only A or C above
. Which one of the following conditions will affect the rate and extent to which a
liquid penetrant will enter crack, fissures, and other small openings?
. In film radiography, IQI s (pentameters) in most instances are placed to show the
quality of the radiograph for the least favorable geometry. Which of the following
answers would be correct for the placement of the IQI for least favorable geometry?
(A) SMAW
(B) GMAW
(C) GTAW
(D) SAW
(E) PAW
(A) All records are completed by the time hardware is shipped even though they may
not have been completed at the end of the operations.
(B) Record of qualification, certification, fabrication and testing are complete and
that they meet appropriate code and /or specification requirements specified for the
job.
(C) All the general points are covered in inspection, since detail is never allowed in
such reports
(D) The hardware was completed, and that the shop promises to complete the
records before shipment.
(E) That the quality manual meets the appropriate quality system national or
international standard for welding such as ISO 9000 or GS 9000.
(A) 9
(B) 4
(C) 7
(D) 3
(E) 8
. In figure 18A, a plug weld indicating depth of fill is shown at number ______.
(A) 6
(B) 3
(C) 7
(D) 5
(E) 8
Amps x volts x 60
Heat input (joule per inch) = ------------------------------
Travel speed (in/min)
(A) 2,400 joules per inch
(B) 1,152000 joules per inch
(C) 144,000 joules per inch
(D) 110,000 joules per inch
(E) 14,400 joules per inch
. The file of the fillet weld in figure 19 shows a discontinuity at No. 1 known as
what?
(A) a wagon track
(B) a toe crack
(C) under lap
(D) undercut
(E) under bead cracking
. The profile of the fillet weld in figure 19 shows discontinuity at No. 2 known as
what?
(A) overlap
(B) a toe crack
(C) overfill
(D) undercut
(E) toe lamination
(A) a macrofissure
(B) incomplete fusion
(C) piping porosity
(D) undercut
(E) an under bead crack
. The fillet weld break test is used to check for which of the following?