Documentos de Académico
Documentos de Profesional
Documentos de Cultura
Layered Audit Procedure
Layered Audit Procedure
1. PURPOSE:
1.1 Politicas
Los cuestionarios debe ser llenados en su totalidad no se debe dejar espacios en
blanco.
Las auditoras deben cumplirse dentro del tiempo programado y en caso no
cumplirse debern reprogramarse y notificar al responsable de la coordinacin de
LPAs para re agendar dicha actividad y ejecutarse en la nueva fecha en un
periodo no mayor a una semana.
Las auditoras podrn ser realizadas por un auditor emergente designado por el
auditor programado en caso de que este se vea imposibilitado para desarrollar
dicha actividad por alguna causa extraordinaria.
Se dar prioridad, a las lneas de manufactura con mayor ndice de Scrap
Reclamos de clientes para ser programadas en las auditoras.
2. DEFINITIONS:
When printed, this document is uncontrolled unless properly identified as controlled. Revised 8/26/2016
Layered Audit Process Quality Control
dispositivos automticos que detectan las caractersticas que debido a un mal ajuste
o una descompensacin del proceso generan producto no conforme, impidiendo su
uso no intencionado. Dispositivos a prueba de errores son parte importante de las
auditoras por capas, llevando la inspeccin al 100% de manera automtica y
buscando procesos con cero defectos.
3. RESPONSIBILITIES:
Responsabilidades:
When printed, this document is uncontrolled unless properly identified as controlled. Revised 8/26/2016
Layered Audit Process Quality Control
mismo medio de comunicacin, derivado de los reportes semanales y mensuales
se desarrollarn
mapas de colores sobre el LAY-OUT para identificar las lneas de produccin con
mayores incidencias, como se describe a continuacin:
-Se etiquetarn con VERDE a las lneas auditadas que presenten hallazgos dentro
del siguiente rango (0-3) y estos sean clasificados como menores o de solucin
inmediata.
-Se etiquetarn con amarillo las lneas que presenten un nmero no mayor a 7 no
hallazgos y dentro de ellos no se registre ms de uno que requiera acciones
mayores o planes de accin.
-Se etiquetar con rojo a aquellas lneas que presenten ms de un hallazgos
mayores, que requiera planes de accin y/o ms de 7 hallazgos menores
4. PROCESS
When printed, this document is uncontrolled unless properly identified as controlled. Revised 8/26/2016
Layered Audit Process Quality Control
El Auditor programado deber realizar auditora basado en el Cuestionario de
LPAs y designar al responsable de dar respuesta inmediata o mediante un
PLAN de Accin.
Todos los niveles y todos los procesos de la Org. Deben participar en las
auditoras por capas ya que parte de la implementacin de este proceso es
buscar la realizacin de auditoras cruzadas y objetivas mediante el uso de las
guas adecuadas.
When printed, this document is uncontrolled unless properly identified as controlled. Revised 8/26/2016
Layered Audit Process Quality Control
FLOW CHART
When printed, this document is uncontrolled unless properly identified as controlled. Revised 8/26/2016
Layered Audit Process Quality Control
When printed, this document is uncontrolled unless properly identified as controlled. Revised 8/26/2016
Layered Audit Process Quality Control
DOCUMENTO DE REFENCIA
APPENDIX A LAYERED AUDIT CHECKLIST EXAMPLE
Process Element Y Corrective Action/Comments Date
N
Corrected
Communication
Are employees aware of any recent Formal Customer
Complaints (FCCs) / quality issues?
Workplace Organization & Environment
Is in-process & outgoing material properly identified
Is traceability in place where required?
Is FIFO used?
Is nonconforming or suspect product identified and placed
in a designated area?
Are proper containers used in production, including
outgoing material?
Is workplace clean and orderly?
Set-Up
Are Visual Aids (required by the Control Plan) available?
Are Change Over instructions followed?
Operator Certification/Standardized Work
Are Operators following standardized work?
Are Operators certified on the job?
Control Plan
Are control plan checks made at the proper
frequency, with the correct sample size and on the correct
form?
Are product/process checks within specification? If not,
are reaction plans being followed?
Are significant process events recorded?
First Time Quality
Are alarm limits being used?
Is a reaction plan available and being followed?
Measurement Systems
Are Error Proofing devices, gages and fixtures verified?
Are all gages (required by the Control Plan) available at
the workstation? Are the gages numbered, calibrated and
match the Control Plan?
Containment/Rework
When printed, this document is uncontrolled unless properly identified as controlled. Revised 8/26/2016
Layered Audit Process Quality Control
400 350
350 320
300
300 250
250
Items Audited
200
First Time Conforming
150
100
50
0
Jan 76% Feb 83% Mar 86% Apr 90%
When printed, this document is uncontrolled unless properly identified as controlled. Revised 8/26/2016