Spec Tecnica Ventilador

PROYECTO
INGENIERA BSICA Y DETALLES

SISTEMA CAPTACIN Y LIMPIEZA DE
GASES FUGITIVOS
ESPECIFICACIN TCNICA
N ALTON08-540-D-ET-ME-01
INDUCED DRAFT FAN
NOMBRE
FIRMA
FECHA
PREPAR
JOS MIGUEL CEPPI S.
MAYO 2007
REVIS
SERGIO ZUBAREW.
MAYO 2007
APROB
JUAN C. FERNNDEZ R.
MAYO 2007
REV
N
APROBACIN INGENIERO
DESCRIPCIN
Jefe
Disc.
Jefe
Proy.
Fecha
EMITIDA PARA APROBACIN
J.M.C.
J.C.F.
MAY. 2007
EMITIDA PARA REQUISICIN DE

COMPRA.
J.M.C.
J.C.F.
MAY. 2007
EMITIDA PARA REQUISICIN DE

COMPRA.
J.M.C.
J.C.F.
JUN. 2007
PROYECTO N
ALTON08
APROBACIN CLIENTE
Jefe
Disc.
Jefe
Proy.
Fecha
ARCHIVO N
ALTON08-540-D-ET-ME-01
INGENIEROS CONSULTORES INCA S.A.
Especificacin Tcnica
For Induced Draft Fan
XSTRATA COPPER
ALTONORTE
Proyecto:Sistema Captacin y Limpieza

de Gases Fugitivos.
CONTENIDO
1.0
SCOPE ...................................................................................................................... 2
2.0
CODES, STANDARDS, SPECIFICATIONS AND REFERENCES............................ 4
3.0
OPERATING CONDITIONS ...................................................................................... 5
4.0
DESIGN CHARACTERISTICS .................................................................................. 7
5.0
ELECTRICAL CONTROL SYSTEM AND INSTRUMENTATION ........................... 11
6.0
DRAWINGS AND DOCUMENTS ............................................................................ 12
7.0
ENGINEERING SERVICES ..................................................................................... 16
8.0
DELIVERY TIME ..................................................................................................... 17
9.0
SHOP ASSEMBLY, TESTING AND INSPECTION ................................................. 17
10.0
GUARANTEES ........................................................................................................ 18
11.0
PREPARATION FOR SHIPMENT ........................................................................... 20
12.0
SPECIAL TOOLS AND SPARE PARTS ................................................................. 21
ATTACHMENTS
APPENDIX 1
INDUCED DRAFT FAN DATA SHEETS N 1.
APPENDIX 2
VENDOR DATA REQUIREMENTS.
APPENDIX 3
ELECTRICAL MOTOR SPECIFICATION.
APPENDIX 4
FRECUENCY CONVERTER SPECIFICATION.
INCA S.A.
Ingenieros Consultores

de Gases Fugitivos.
XSTRATA COPPER
ALTONORTE
1.0
SCOPE
1.1
This Specification covers the design, manufacture and supply of two Induced
Draft Fans, furnished complete to the extent indicated in this specification and
on the attached Data Sheets.
1.2
Compliance by the Manufacturer with the provisions of this specification does

not relieve him of the responsibility of furnishing equipment and operating
guarantees at the specified service condition.
1.3
Induced Draft Fans shall be complete with accessory equipment and shall
consist of, but not limited to, the following components, as required or specified
in the individual data sheets:
ITEM
N TAG
QTY
DESCRIPTION
Induced Draft Centrifugal fans, including: housing, wheel, shaft,
bearings, frame, flanges, couplings, vibration isolators, complete

lubrication and cooling system and safety guards.
High Efficiency squirrel cage electric motor 1.000 RPM. 4160 V. 50 Hz
with a complete Start-Stop-Speed control system. To be operated with
VSD. Reference Specification: ALTON08-D-ET-EL-05 Rev.A and 06Rev.B
Special tools and spare parts required for start up for item 1 and 2.
Services
4
of
qualified
personnel
for
supervision
of
erection,
commissioning and testing for all items supplied against this

specification.
INCA S.A.
ITEM

de Gases Fugitivos.
XSTRATA COPPER
ALTONORTE
N TAG
QTY
DESCRIPTION
Centrifugal Fan Vibration Monitor with local LCD Display; Digital local
configuration
monitor
pushbuttons;
Analogue
output
signal
independent each vibration and temperature channel per Fan (4);

5
4 set
Alarm and Trip (DPDT 120 VAC, 5 A Output Contact). For vibration
and temperature high limit.
Four (4) accelerometer transducer one (1) speed sensor; one (1) axial
displace per Fan.
Temperature monitor for centrifugal fan and motor bearings; including
936
4 set
RTD set (4) with RTD channel monitor 4-20 mA analog output signal,
for each channel.
Design drawings and other requested information according to section

6.0 of this specification for Item 1 and 2.
Engineering services for all items supplied against this specification.
(See Section 7.0).
Manuals, instructions, procedures and similar information for storage,
---
erection, start-up, maintenance, operation for all items against this

specification as indicated under "Vendor Drawings and Data
Commitments".
10
---
Spare parts required for two years operation.
11
---
Spare parts required for start up.
1.4
Battery limits of the supply
1.4.1
Battery limits for Induced Draft Fans
Between foundations and base plates.
Fan inlet.
Outlet flange.
Inlet flanges for utility supply and return pipes.
Electric connection boxes.
Instrumentation terminal strips in local panels.
INCA S.A.
1.5
XSTRATA COPPER
ALTONORTE

de Gases Fugitivos.
Work Excluded
Foundation, anchor bolts and embedded steels.
Cabling outside connection boxes.
Field erection and installation.
Process and utility piping outside battery limits.
Gas ducting.
Material for thermal insulation.
Earthing.
2.0
CODES, STANDARDS, SPECIFICATIONS AND REFERENCES
2.1
The equipment shall be designed, manufactured and tested in accordance with

the minimum applicable requirements of the latest edition of the following codes,
standards, specifications, references and practices:
AMCA
Air Movement and Control Association
ASME
American Society of Mechanical Engineers.
ISO
International Standard Organization.
ANSI
American National Standards Institute.
ASTM
American Society for Testing and Materials.
CGA
Compressed Gas Association
AWS
American Welding Society.
AGMA
American Gear Manufactures Association.
AFBMA
Antifriction Bearing Manufacturers Association.
ISA
Instrumentation Society of America.
NEMA
National Electrical Manufacturers Association.
NEC
National Electrical Code.
IEEE
Institute of Electrical an Electronics Engineers.
SEC
Superintendencia de Electricidad y Combustibles.
SSPC
Steel Structure Painting Council.

INCA S.A.
2.2

de Gases Fugitivos.
XSTRATA COPPER
ALTONORTE
OSHA
Occupational Safety and Health Administration.
MSHA
Mining Safety and Health Administration.
Should the Bidder be unable to comply with any of the Codes and Standards
above mentioned it shall so state in its proposal and shall provide copies in
English or Spanish, of alternate codes and standards it proposes to use. In
addition it shall provide proof that the applicable portion of the alternate code or
standard it proposes to use is equal, or superior, to the corresponding portions
of the listed codes and standards.
2.3
In the event that the Bidder should encounter a "deviation" between the listed
Codes and Standards (or his proposed Codes and Standards) and this
Specification, he shall attach to its proposal a description of the Codes and
Standards, which the Bidder considers to constitute a "deviation".
Notes Deviations shall be considered and the Buyer according to the merits and
applicability to the Project needs shall establish precedence of one document
over the other.
2.4
If
the
Manufacturer's
interpretations
suggest
conflict
between
this
specification, and or data sheets, the Manufacturer shall obtain written

clarification before proceeding with any work.
3.0
OPERATING CONDITIONS
3.1
Induced Draft Fans will be installed in the Altonorte Smelting Plant facilities of
XSTRATA COPPER CHILE S.A., located in Antofagasta, Chile, and are part of
Project Sistema de Captacin y Limpieza de Gases Fugitivos .
INCA S.A.
3.2
XSTRATA COPPER
ALTONORTE

de Gases Fugitivos.
The equipment will be installed outdoor, in a heavy dusty atmosphere and in

presence of SO2 gases, so that will be subjected to very hard ambient
conditions.
3.3
The manufacturer shall submit the basic calculations procedures used in the
determination of adequate size of fans for the specified operating conditions.
This information shall accompany the Manufacturer's proposal.
3.4
Equipment shall be capable of specified rating capacities when operating at the

inlet conditions, temperatures, densities and composition as listed in the data
sheets.
3.4.1
Fans will handle fugitives gases generated by a Noranda furnace and three
Peirce Smith Converters. Entrance gas volumes, pressure and temperature are
included in attached DATA SHEETS.
3.5
All the units and all other component parts of the same function shall be
interchangeable.
3.6
The equipment shall be designed for operation in Earthquake Zone according to

Chilean norm NCh 2369 of. 2003.
3.7
Surfaces requiring protection painting shall be cleaned, primed and finished in

accordance with Manufacturer's Standard, suitable for the intended service.
Manufacturer shall submit his paint specification and procedures for review by
Purchaser before any work be done. Unprotected surfaces shall be coated with
a corrosion preventive removable with commercial solvents. Stainless steel
components shall not be painted.
INCA S.A.
XSTRATA COPPER
ALTONORTE

de Gases Fugitivos.
4.0
DESIGN CHARACTERISTICS
4.1
General
4.1.1
The centrifugal fan shall be of the manufacturer's standard heavy duty design,
suitable for the service specified. All equipment and components included in the
supply must be of proven design, modern and reliable prototypes will not be
accepted. Standard replacement parts shall be readily available.
Bidders will provide a full list of similar supplies done for this type of projects, if
this requirement will not be done the quotation could be not considered.
4.1.2
The draft fans shall be a complete unit, ready for erection on foundations
provided by others.
4.1.3
Fans shall be of heavy construction suitable for continuous operation. Fan

mounted on extended motor shafts are not acceptable.
4.1.4
Fans shall be in accordance with the requirements of this specification and the
attached Data Sheet.
4.1.5
Fans shall be designed to minimize the generation of noise and shall comply
with the noise limits as specified in the AMCA Standards N 300-67 Test Code
for Sound Rating and in the data sheets.
4.1.6
Vibration severity shall be according to ISO 10816-1:1995. Fan is classified as

Class III and shall be evaluated in Zone A according to APPENDIX B Interim
broad-band vibration criteria for specific machine groups included in ISO
standard mentioned.
4.1.7
For each Centrifugal Fan the supplier shall provide a Vibration and Temperature
INCA S.A.
XSTRATA COPPER
ALTONORTE

de Gases Fugitivos.
Monitor with local LCD; Digital local configuration monitor pushbuttons;

Analogue output signal independent each channel (6) per Fan; Alarm and Trip
(DPDT 120 VAC, 5A Output Contact).
Four (4) accelerometer transducers per Fan shall be installed in bearing block in
manufacturer facility. Monitoring Modules shall be supply and output signal for
remote monitoring (DCS) (4-20mA) small be included.
4.1.8
For each centrifugal fan a RTD set for bearing block temperature shall be
installed in manufacturer facility. Each RTD shall be send to temperature
monitoring module, output signal 4-20 mA to remote monitoring (DCS) small be
provided.
4.2
Fan Housing
4.2.1
Fan housing shall be provided with standard threaded drain connection, with cap
or plug, in the bottom of the scroll.
4.2.2
Fan housing shall be carbon steel construction suitable to resist an upset

temperature of 220 C for 60 seconds.
4.2.3
A removable section shall be provided in the fan housing to facilitate

replacement of fan wheel without disturbing inlet or outlet duct work. Sectioning
of housing shall be coordinated with owner's general arrangement requirement.
4.2.4
A cleaning inspection door shall be provided on the fan housing. The door shall
be gasketed and held in place with quick-release latches.
4.2.5
Suction and discharge connection of the fan shall be flanged and drilled for
bolted connections. The suction shall be of the venturi bell type.
INCA S.A.
4.2.6

de Gases Fugitivos.
XSTRATA COPPER
ALTONORTE
Housing shall be provided with steel clips welded to the outside of the fan
housing and inlet boxes to support Owner's furnished insulation. Vendor shall
recommend non-asbestos type insulation and shall include installation
procedures and necessary drawings for that purpose.
4.3
Fan wheel
4.3.1
Fan shall be single wheel, single inlet design.
4.3.2
Fans shall be of the centrifugal backward wheel type, designed with deep radial
tip blades to insure maximum life due to the abrasive characteristics of the dust
in gases.
Side plates shall be parallel. Side plate inlet ring shall be machined in order to
contribute for high efficiency performance.
The wheel shall be designed for medium temperature operation. Upset

temperature is 220 C three or four times a day during one minute.
The process gas contains dust and there are possibilities of dust build up at the
wheel.
Therefore
it
is
mandatory
to
avoid
internally
and
externally
reinforcements that may induce dust build up.

Nevertheless, the type of fans wheel shall be selected and recommended by
the Bidder, considering the operation conditions.
4.3.3
Fan wheel shall be carbon steel fabrication with minimum thickness of 8 mm.
4.3.4
Fan shall be designed so that the first critical speed shall be at least 1,25 times
the maximum speed of the fan.
INCA S.A.
4.3.5
XSTRATA COPPER
ALTONORTE

de Gases Fugitivos.
The entire fan wheel assembly shall be statically and dynamically balanced at
full operating speed. The balance of the wheel shall be in accordance with the
standards of the Air Moving and Conditioning Association Inc., (AMCA).
4.4
Shafts and Bearings
4.4.1
Suitable shaft seals shall be used to prevent gas leakage around the fan shaft.
Seals shall be readily removable and replaceable labyrinth type.
4.4.2
Bearings shall be antifriction, self aligning type with high grade seals, rated for a
life of 100.000 hours as minimum. Bearings shall be full split housing for troublefree assembly and disassembly.
Shaft shall be mounted with at least two independent outboard bearings and
bearings supports.
4.4.3
Fans operating in hot service shall be provided with shaft coolers and
appropriate bearing lubrication systems to suit the specified conditions.
4.4.4
Shaft bearings and seals shall be accessible without dismantling duct-work or

fan housing.
4.4.5
Shaft couplings shall be capable of accepting shaft-end displacement caused by

thermal expansion.
4.4.6
Safety guards shall be supplied for moving parts, accessible to operating

personnel.
4.4.7
The bearings shall be equipped with temperature sensor-transmitter (4-20 mA).
INCA S.A.
10
XSTRATA COPPER
ALTONORTE

de Gases Fugitivos.
4.5
Drive
4.5.1
The fan shall be furnished with direct drive. Nominal fan motor speed is 1.000
rpm and will be with use AC frequency converter M.T.. Motor and AC frequency
converter shall be included.
4.5.2
Vendor shall be responsible for the compatibility of the complete drive train and
its components.
4.5.3
The Vendor shall furnish a common base plate with machine pads for the fan,
drive and pillow blocks. Provision shall be made for moving the shaft pillow
blocks to permit alignment of the wheel.
4.5.4
Each moving part shall be provided with a guard for covering and protecting.
The lubrication guard shall have inspection doors adequate for operation and
maintenance.
5.0
ELECTRICAL CONTROL SYSTEM AND INSTRUMENTATION
5.1
Motors
The motors shall be designed, manufactured and tested in accordance with the
especification N ALTON08-000-D-ET-EL-06 Rev A.
5.2
Start Stop and Speed Control System.
For start, stop and speed control are included a frecuency variable control drive,
will be in accordance with the specification N ALTON08-000-D-ET-EL-05-Rev
B.
INCA S.A.
11
5.3
XSTRATA COPPER
ALTONORTE

de Gases Fugitivos.
Vibration and Temperature Monitoring System:
A complete vibration and temperature monitoring system small be provide.
Monitoring system shall include field sensors for bearing vibration and
temperature sensors and:
Vibration modules with led local indication and analog output signal for
each channel.
Temperature modules with led local indication and analog output signal for
each channel.
Digital Output signal (contact voltage free) for alarm and trip for each channel
and general trip summary signal shall be included.
Electronics modules shall be mounteo in 19 rack that include power supply and
strip terminal block rack and output terminal block shall be mounte in a stand
alone panel nema 12 for local panel control and monitoring fuctions.
6.0
DRAWINGS AND DOCUMENTS
6.1
Information required with Bid
6.1.1
Vendor shall furnish general arrangement drawings and Catalogs showing the
equipment main components with all their technical characteristics and details.
6.1.2
An attachment to the inquiry requisitions will be "Vendor Data Requirements".

This document list the drawings and other data required, with quantities and
dates. Vendor shall review promise dates on this attachment and submit with the
proposal his agreement or proposed modifications.
INCA S.A.
12
6.1.3
XSTRATA COPPER
ALTONORTE

de Gases Fugitivos.
Vendor shall fill out all blank spaces on all Data Sheets attached hereto, as
applicable. Where requested data is inappropriate or inapplicable, or Vendor
cannot comply with it, suitable notations shall be made stating so.
6.1.4
The following information is OBLIGATORY and must be included with the

technical proposal.
GENERAL
Engineering Schedules
Inspection and Testing Procedures and Schedules
Fabrications and Delivery Schedules
Drawing Lists and other technical information lists
Sub suppliers List
Estimate and Schedule Time for equipment and accessories for erection
and estimated man-hours required for erection. Maximum dimensions and
loads for transporting and erection.
List of similar equipment operating in Chile and abroad.
PROCESS
Performance Curves
MECHANICAL
Catalogues, technical information and spare parts list for equipment.
Surface treatment and painting specifications.
General arrangement, main dimensions and loadings.
DRIVE
Torque - speed curves of fans with load

INCA S.A.
13
XSTRATA COPPER
ALTONORTE

de Gases Fugitivos.
Rotors inertia of fans and couplings
Power consumption at operating points and at minimun allowable speed
Recommended nominal power in the shaft of the electric motor
Maximum accelerating speed of the fan
Maximum torques allowed by the fan
Any driver requirerments
6.2
Information Required after Purchase
6.2.1
Successful Vendor shall furnish reproducible copies of general arrangement

drawings, assembly and subassembly drawings and all detail drawings of parts
of the Induced Draft Fan and accessory equipment.
The final certified drawing will be in Polyester. Cad drawings will be submitted in
CD.
6.2.2
All assembly instructions, critical dimensions clearances and assembly

procedures for equipment reassemble and maintenance have to be included in
the drawings.
6.2.3
The Manufacturer has to submit Operation Manuals, Maintenance Manuals

including spare parts list for standard item with identification diagrams and
catalogs. Also, a list of all recommended spare parts indicating item
identification number, drawing number and quantities of item installed (including
test certificates).
The following is a detailed list of drawing and document that shall be submitted
after purchase.
INCA S.A.
14
XSTRATA COPPER
ALTONORTE

de Gases Fugitivos.
GENERAL
Engineering Schedules
Inspection and Test Procedures and Schedules
Fabrications and Delivery Schedules
Drawing Lists and other technical information lists
Specification Lists
Equipment Data Sheets
Packaging Description
Testing and Inspection Procedures
Storage and Erection Procedures, and Start Up Instructions
Estimate and Schedule Time for equipment and accessories erection

and estimated man-hours required for erection
Operating and Maintenance Manuals.
Monthly Progress Reports.
PROCESS
Performance Curves.
Efficiency and Guarantee Test Procedures.
MECHANICAL
General arrangements.
Mounting Details.
Equipment Specifications including Catalogues.
Material lists.
Catalogues, technical information and spare parts list for equipment.
Surface treatment and painting specifications.
Testing procedures and program.
INCA S.A.
15
XSTRATA COPPER
ALTONORTE
STRUCTURAL
6.2.4

de Gases Fugitivos.
Support and foundation loading and anchor bolt information.
INSTRUMENT
Vibration Monitor Catalogues, technical information and spare parts list.
Schematic Wiring diagram for vibration switch.
ELECTRICAL
Schematic Wiring diagram frecuency variable M.T.
Catalogue frecuency variable M.T.
Fisical disposition of Compartiment of frecuency vaiable M.T.
All drawings and documents shall be in SI unit system. An authorization shall be

requested to use the unit system in practice on Manufacturer's origin country.
7.0
ENGINEERING SERVICES
7.1
Vendor shall provide all services to manage supervise and coordinate the
design, detailing, fabrication, procurement and supply of the draft fans and
accessory equipment.
Special attention shall be given to the services of a qualified Vendor's

representative to visit the offices of the Owner's engineers in Santiago Chile,
from time to time to ensure that the engineering services are well coordinated
and executed in accordance with the schedule. This Vendor's representative
shall be appointed and available to visit the Owner's engineers in Santiago,
Chile, immediately following receipt of notice to proceed.
INCA S.A.
16
8.0
XSTRATA COPPER
ALTONORTE

de Gases Fugitivos.
DELIVERY TIME
The Delivery Time must be five (5) months or less.
9.0
SHOP ASSEMBLY, TESTING AND INSPECTION
Vendor shall establish an inspection procedure for all items in order to assure
that quality meets standards.
9.1
Vendor shall advise procedures and testing programs to be followed to

guarantee the quality of all materials and a continuous control of the fabrication
of equipment.
Equipment, where feasible, shall be shop assembled prior to shipment. All

critical dimensions shall be verified and all motions checked and tested by
Vendor. Owner reserves the right to assure himself of the results through his
own inspection.
Prior to disassembly and shipping all parts shall be match-marked to facilitate

field erection. Sub-assemblies preferably shall be as large as transportation
and/or erection facilities will permit.
9.2
Owner reserves the right to have the equipment inspected at any time during the
course of fabrication or construction. Vendor shall notify the Owner at
designated times when inspections can be made.
9.3
Vendor shall advise procedures and testing program followed to guarantee

soundness and integrity of castings, forging, and other materials in this
equipment.
INCA S.A.
17
9.4
XSTRATA COPPER
ALTONORTE

de Gases Fugitivos.
All pieces of equipment shall be given manufacturer's standard shop tests and
inspections to assure that the product is free from structural and mechanical
defects and is in accordance with design specifications. The Owner shall have
the right to inspect the X-ray films of the welded joints where applicable and
witness other non destructive tests, as dye penetrating, magnetic particle,
ultrasonic, etc.
Vendor shall submit, immediately after his inspection has been performed, a
record of all test procedures and a test report.
9.5
The two weeks trial run after completed installation shall be performed under the
supervision of the Vendor. During the trial run the Vendor's representative shall
train the operating and maintenance personnel of the Purchaser. The number of
men to be provided and the basis of charges for their services shall be stated.
When the plant is in normal operating condition and the timing is agreeable to
both Purchaser and Vendor, a test run shall be performed. The guarantee run
shall be performed after the test run and shall meet the values guarantee on
data sheets.
Vendor representative shall check condition of equipment and make any

required adjustments. Vendor shall replace or alter equipment at its expense, in
the minimum time, as required, so that it will perform as specified.
10.0
GUARANTEES
10.1
All equipment shall be sized and constructed so that the draft fans shall be
capable of operating at full load as set out in this specification and attached Data
Sheets, without being overloaded.
INCA S.A.
18
10.2
XSTRATA COPPER
ALTONORTE

de Gases Fugitivos.
The material used and the quality of work must be first class and shall be
previously approved by the Owner. No re-used materials or components will be
allowed.
10.3
Notwithstanding paragraph 10.2, the Vendor shall guarantee all performance,

materials and workmanship supplied by him.
10.4
The Vendor is also responsible for the equipment and materials delivered by his
sub-suppliers.
10.5
The mechanical guarantee shall be 24 months from the approval of test run and
acceptance by the Owner.
10.6
The length of the performance guarantee test will be 48 hr. and following
performance shall be guaranteed:
During that time; the capacity, pressure, power, efficiency, velocity and sound
level of the fans will agree with those figures specified and offered by Vendor.
The Vendor shall decide in good cooperation with the owner the moment when
the 48 hr. performance guarantee test will begin after the Vendor has had the
opportunity to make pretest, which he considers necessary.
10.7
When the first performance guarantee test of 48 hr. does not succeed for
reasons under vendor responsibility, the vendor shall have the right to make
adjustments and start the test again during the one week test period, at his own
expenses.
If guaranteed figures have not been reached during one month test period due
to Vendor's reasons, the Vendor shall make the repairs and adjustments he
INCA S.A.
19
XSTRATA COPPER
ALTONORTE

de Gases Fugitivos.
considers necessary and the date of new capacity guarantee test of 48 hr. shall
be agreed together between vendor and Owner.
11.0
PREPARATION FOR SHIPMENT
11.1
Each major piece of equipment shall have a standard non-corrodible nameplate

securely affixed in a conspicuous place showing the name and address of the
Manufacturer, serial and model number, tag number, Purchase Order number
given by Purchaser and any other information the Manufacturer may consider
necessary to complete the identification of the item.
11.2
All openings in the equipment shall be sealed to exclude foreign matter during
shipment and storage. Pipe couplings shall be provided with pipe plugs or tight
metal caps to protect the threads, and flanges shall be provided with wooden
covers bolted in place to protect the flange face.
11.3
All items shall be provided with adequate lifting lugs to facilitate unloading and
handling prior to erection and shall be properly braced and supported during the
handling and the shipment.
11.4
Subassemblies shall be kept to a minimum. Disassembled units shall be matchmarked for ready reassemble, crated for protection against exposure of damage
in transit or storage, with markings for identification. Uncrating, inspection and
installation instructions shall be included with each crate. Special erection jigs,
or tools, fragile, vulnerable, loose or small parts shall be crated separately with
proper identification and instructions included.
11.5
Crates shall be strong enough to withstand rough handling and shall be in

accordance with the Purchaser Packing Instructions. All parts, which are not
painted, have to be covered with a special antirust coating and enclosed in
INCA S.A.
20
XSTRATA COPPER
ALTONORTE

de Gases Fugitivos.
sealed thick polyethylene aluminum coated foil bags and the moist air evacuated
and filled with dry air. Bags filled with hygroscopic substance have to be
included inside and a moisture indicator installed on the cover to show the
condition of the packing.
12.0
SPECIAL TOOLS AND SPARE PARTS
Vendor shall list and supply all special tools and spare parts required for
erection and start up.
The Vendor shall list spare parts one year operation. The manufacturers
numbers, not by Vendors Numbers, shall identify parts.
INCA S.A.
21
XSTRATA COPPER
ALTONORTE

de Gases Fugitivos.
ATTACHMENT
INCA S.A.
22
XSTRATA COPPER
ALTONORTE

de Gases Fugitivos.
APPENDIX 1
INDUCED DRAFT FAN DATA SHEETS N 1
INCA S.A.
23
XSTRATA COPPER
ALTONORTE

de Gases Fugitivos.
APPENDIX 2
VENDOR DATA REQUIREMENTS.
INCA S.A.
24
XSTRATA COPPER
ALTONORTE

de Gases Fugitivos.
APPENDIX 3
ELECTRICAL MOTOR SPECIFICATION.
INCA S.A.
25
XSTRATA COPPER
ALTONORTE

de Gases Fugitivos.
APPENDIX 4
FRECUENCY CONVERTER SPECIFICATION.
INCA S.A.
26

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Spec Tecnica Ventilador

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PROYECTO

INGENIERA BSICA Y DETALLES

JOS MIGUEL CEPPI S.

EMITIDA PARA APROBACIN

EMITIDA PARA REQUISICIN DE

EMITIDA PARA REQUISICIN DE

INGENIEROS CONSULTORES INCA S.A.

Proyecto:Sistema Captacin y Limpieza

CODES, STANDARDS, SPECIFICATIONS AND REFERENCES............................ 4

OPERATING CONDITIONS ...................................................................................... 5

DESIGN CHARACTERISTICS .................................................................................. 7

ELECTRICAL CONTROL SYSTEM AND INSTRUMENTATION ........................... 11

DRAWINGS AND DOCUMENTS ............................................................................ 12

ENGINEERING SERVICES ..................................................................................... 16

DELIVERY TIME ..................................................................................................... 17

SHOP ASSEMBLY, TESTING AND INSPECTION ................................................. 17

PREPARATION FOR SHIPMENT ........................................................................... 20

SPECIAL TOOLS AND SPARE PARTS ................................................................. 21

INDUCED DRAFT FAN DATA SHEETS N 1.

VENDOR DATA REQUIREMENTS.

ELECTRICAL MOTOR SPECIFICATION.

FRECUENCY CONVERTER SPECIFICATION.

Proyecto:Sistema Captacin y Limpieza

Compliance by the Manufacturer with the provisions of this specification does

bearings, frame, flanges, couplings, vibration isolators, complete

VSD. Reference Specification: ALTON08-D-ET-EL-05 Rev.A and 06Rev.B

commissioning and testing for all items supplied against this

Proyecto:Sistema Captacin y Limpieza

independent each vibration and temperature channel per Fan (4);

Design drawings and other requested information according to section

erection, start-up, maintenance, operation for all items against this

Spare parts required for two years operation.

Spare parts required for start up.

Battery limits of the supply

Battery limits for Induced Draft Fans

Between foundations and base plates.

Inlet flanges for utility supply and return pipes.

Electric connection boxes.

Instrumentation terminal strips in local panels.

Proyecto:Sistema Captacin y Limpieza

Foundation, anchor bolts and embedded steels.

Cabling outside connection boxes.

Field erection and installation.

Process and utility piping outside battery limits.

Material for thermal insulation.

CODES, STANDARDS, SPECIFICATIONS AND REFERENCES

The equipment shall be designed, manufactured and tested in accordance with

Air Movement and Control Association

American Society of Mechanical Engineers.

International Standard Organization.

American National Standards Institute.

American Society for Testing and Materials.

Compressed Gas Association

American Welding Society.

American Gear Manufactures Association.

Antifriction Bearing Manufacturers Association.

Instrumentation Society of America.

National Electrical Manufacturers Association.

National Electrical Code.

Institute of Electrical an Electronics Engineers.

Superintendencia de Electricidad y Combustibles.

Steel Structure Painting Council.

Proyecto:Sistema Captacin y Limpieza