Page 1 of 11

PROJECT : M/S HARE KRISHNA METTALICS

INSULATION THICKNESS CALCULATION
S.
NO

Description

Pipe Dia
in mm

Insulation
Thickness in mm

PIPE

219.1

175

PIPE

168.3

PIPE

33.4

PIPE

QTY
(BENDS)

Pipe Length in
mm / Arc length

INSULATION BREAKUP
Insulation Area
m2

100

75

50

MAIN STEAM LINE FROM BOILERS TO TURBINE INLET (DRAWING NO : PP 046 M 311 1)
45.904

82.07086092

60.43911055

82.07086092

175

0.400

0.651314989

0.46281943

0.651314989

125

16.094

14.3289285

114.3

150

9.104

11.84941896

8.989313007

PIPE

60.3

150

1.900

2.150640083

1.553737479

BW 90 ELBOW

219.1

175.00

13.000

0.926

21.522504

15.84973015

BW 90 ELBOW

33.4

125.00

6.000

0.262

1.399594607

BW 90 ELBOW

114.3

150.00

0.564

2.936323503

2.2275802

150.00

0.564

9.272849283

BW 45 ELBOW

0.367040438

0.367040438

BW RDC. TEE

219.1

175

5.363

3.949

11

SW EQL. TEE

33.4

125

0.24

TOTAL

0.367040438
5.363
0.22

2.5

2.5

147.879626

96.33833125

122.2178522

TURBINE BLEED TO DEARATOR

PIPE

168.3

75

20.000

19.99937883

19.99937883

PIPE

114.3

75

1.000

0.830322938

0.830322938

PIPE

88.9

75

0.500

0.375263242

0.375263242

PIPE

33.4

75

14.000

8.066353297

8.066353297

BW 90 ELBOW

168.3

75

5.000

0.769

3.844880581

3.844880581

SW 90 ELBOW

33.4

75

7.000

0.262

1.056692282

1.056692282

BW TEE

168.3

75

3 NOS

2.1

2.1

SW TEE

33.4

75

2 NOS

0.101

0.101

MISCELLANEOUS (FLANGE+EXPANDER+REDUCER+END CAP)

TOTAL

0.24

33.27194609

(DRAWING NO : PP 046 M 312 1 )

1.399594607
2.936323503

10

MISCELLANEOUS (FLANGE+EXPANDER+REDUCER+END CAP)

2.150640083
21.522504
0.617322956

114.3

12

14.3289285
11.84941896

39.37389117

39.37389117

MAIN STEAM LINE TO PRDS-I INLET PIPING & OUTLET PIPING TO DUMPING NOZZLE
1

PIPE

168.3

75

8.000

7.999751533

PIPE

60.33

150

16.000

18.11216129

(DRAWING NO : PP 046 M 313 1 )

7.999751533

13.08561305

18.11216129

25

Page 2 of 11

PIPE

BW 90 ELBOW

SW 90 ELBOW

SW 90 ELBOW

50

2.000

0.83817692

168.3

75

4.000

0.61

2.439924218

60.3

150

5.000

0.402

2.275150825

1.000

0.144

0.060348738

33.4

33.4

50

MISCELLANEOUS (FLANGE+EXPANDER+REDUCER+END CAP)

TOTAL

0.83817692
2.439924218
1.643690701

2.275150825
0.060348738

2.5
34.22551353

2.5
14.72930375

10.43967575

23.78583778

MAIN STEAM LINE TO PRDS-II & MOTIVE STEAM LINE TO ACC (DRAWING NO : PP 046 M 314 1 )
1

PIPE

PIPE

33.4

150

BW 90 ELBOW

88.9

75

SW 90 ELBOW

33.4

125

BW TEE

88.9

75

6
7

88.9

SW TEE

33.4

75

27.280

20.47436251

16.471

17.25184054

7.000
8.000

125

0.367

1.92810254

0.301

2.143908278

20.47436251
12.07732328

17.25184054
1.92810254

1.765660523

2.143908278

2.000

0.826

0.826

2.000

0.803

0.803

MISCELLANEOUS (FLANGE+EXPANDER+REDUCER+END CAP)

TOTAL

2
45.42721387

2
13.84298381

22.40246505

23.02474882

MAIN STEAM LINE TO PRDS-III & OUTLET TO DEARATOR INLET PIPING (DRAWING NO : PP 046 M 315 1 )
1

PIPE

168.3

75

1.000

PIPE

114.3

75

12.000

9.96387526

PIPE

48.36

150

1.000

1.094405217

PIPE

33.4

25

2.000

0.524017655

BW 90 ELBOW

114.3

75

0.446

1.481296122

SW 90 ELBOW

33.4

25

0.105

0.110043707

MISCELLANEOUS (FLANGE+EXPANDER+REDUCER+END CAP)

TOTAL

0.999968942

0.999968942
9.96387526
0.780245951

0.524017655
1.481296122
0.110043707

2
16.1736069

1.094405217

2
0.780245951

14.44514032

1.094405217

PRDS-II TO GLANDSTEAM (DRAWING NO : PP 046 M 316 2 )

1

PIPE

PIPE

33.4

75

SW 90 ELBOW

48.3

75

48.36

SW RED. TEE

48.3

75

75

13.000

8.101162144

8.101162144

0.500

0.288084046

0.288084046

0.245

0.763147833

0.763147833

0.23

0.23

5.000
1.000

MISCELLANEOUS (FLANGE+EXPANDER+REDUCER+END CAP)

TOTAL

10.38239402

10.38239402

WHRB-I&II TO AFBC STEAM LINE (DRAWING NO : PP 046 M 317 2 )

1

PIPE

114.3

150

88.000

114.5374416

86.89142625

114.5374416

0.634061362

Page 3 of 11

PIPE

PIPE

33.4

150

BW 90 ELBOW

114.3

150

SW 90 ELBOW

33.4

125

BW TEE

114.3

150

60.33

1.000

1.132010081

0.817850816

1.132010081

19.000

19.90073282

13.93170678

19.90073282

0.564

14.68161751

11.137901

0.262

1.399594607

150

20.000
6.000
3

MISCELLANEOUS (FLANGE+EXPANDER+REDUCER+END CAP)

TOTAL

14.68161751
0.905736242

1.399594607

0.147

0.103

0.147

2.5

2.5

156.7983966

115.3818848

0.905736242

154.2983966

SPRAY WATER PIPING FOR PRDS-I,II&II (DRAWING NO : PP 046 M 318 2 )

1

PIPE

33.4

50

SW 90 ELBOW

33.4

50

SW TEE

25

53.000

22.21168838

22.21168838

0.301

0.756873759

0.756873759

0.192

0.192

23.16056214

23.16056214

6.000

50
TOTAL

FINAL REQUIREMENT IN M2

1.000

473.6132043

241.0727496

236.1666578

258.6358967

0.634061362

PROJECT : M/S HARE KRISHNA METTALICS

S. NO

1
2
3
4
5
6
7
8
9
10
11

1
2
3
4
5
6
7
8

INSULATION THICKNESS CALCULATION

INSULATION BR
Pipe
Length in Insulatio
Descripti
Insulation
QTY
100
mm /
n Area
on
Thickness in mm (BENDS)
Arc
m2
length
MAIN STEAM LINE FROM BOILERS TO TURBINE INLET (DRAWING NO : PP 046 M 31
175
PIPE
45.904
82.07086 60.43911
175
PIPE
0.400
0.651315 0.462819
125
PIPE
16.094
14.32893
150
PIPE
9.104
11.84942 8.989313
150
PIPE
1.900
2.15064 1.553737
BW 90
175.00
13.000
0.926
21.5225 15.84973
ELBOW
BW 90
125.00
6.000
0.262
1.399595
ELBOW
BW 90
150.00
4
0.564
2.936324 2.22758
ELBOW
BW 45
150.00
1
0.564
0.36704
0.36704
ELBOW
BW RDC.
3
175
5.363
3.949
TEE
SW EQL.
2
125
0.24
TEE

PIPE
PIPE
PIPE
PIPE
BW 90 ELBOW
SW 90 ELBOW
BW TEE
SW TEE

TURBINE BLEED TO DEARATOR

75
20.000
75
1.000
75
0.500
75
14.000
75
5.000
0.769
75
7.000
0.262
3 NOS
75
2 NOS
75

(DRAWING NO : PP 046 M 312 1 )

19.99938
0.830323
0.375263
8.066353
3.844881
1.056692
2.1
0.101

MAIN STEAM LINE TO PRDS-I INLET PIPING & OUTLET PIPING TO DUMPING NOZZLE (DRAWING
1
PIPE
75
8.000
7.999752
2
PIPE
150
16.000
18.11216 13.08561
3
PIPE
50
2.000
0.838177
BW 90 ELBOW
75
4.000
4
0.61
2.439924
SW 90 ELBOW
150
5.000
5
0.402
2.275151 1.643691
SW 90 ELBOW
50
1.000
6
0.144
0.060349
MAIN STEAM LINE TO PRDS-II & MOTIVE STEAM LINE TO ACC (DRAWING NO : PP 046 M
75
27.280
1
PIPE
20.47436
150
16.471
2
PIPE
17.25184 12.07732
BW 90 ELBOW
75
7.000
0.367
3
1.928103
SW 90 ELBOW
125
8.000
0.301
4
2.143908 1.765661
BW TEE
75
2.000
5
0.826

6
1
2
3
4
5
6
1
2
3
4
1
2
3
4
5
6
1
2
3

SW TEE
125
2.000
0.803
MAIN STEAM LINE TO PRDS-III & OUTLET TO DEARATOR INLET PIPING (DRAWING NO : PP 0
75
1.000
PIPE
0.999969
75
12.000
PIPE
9.963875
150
1.000
PIPE
1.094405 0.780246
25
2.000
PIPE
0.524018
BW 90 ELBOW
75
4
0.446
1.481296
SW 90 ELBOW
25
4
0.105
0.110044
PRDS-II TO GLANDSTEAM (DRAWING NO : PP 046 M 316 2 )
75
13.000
PIPE
8.101162
75
0.500
PIPE
0.288084
SW 90 ELBOW
75
5.000
0.245
0.763148
SW RED. TEE
75
1.000
0.23
WHRB-I&II TO AFBC STEAM LINE (DRAWING NO : PP 046 M 317 2 )
150
88.000
PIPE
114.5374 86.89143
150
1.000
PIPE
1.13201 0.817851
150
19.000
PIPE
19.90073 13.93171
BW 90 ELBOW
150
20.000
0.564
14.68162 11.1379
SW 90 ELBOW
125
6.000
0.262
1.399595
BW TEE
150
3
0.147
0.103
WHRB-I&II TO AFBC STEAM LINE (DRAWING NO : PP 046 M 317 2 )
50
53.000
PIPE
22.21169
SW 90 ELBOW
50
6.000
0.301
0.756874
SW TEE
50
1.000
0.192

NA METTALICS
INSULATION BREAKUP

75

50

40

25

T (DRAWING NO : PP 046 M 311 1)

82.07086
0.651315
9.272849 14.32893
11.84942
2.15064
21.5225
0.617323 1.399595
2.936324
0.36704
5.363
0.22

0.24

G NO : PP 046 M 312 1 )
19.99938
0.830323
0.375263
8.066353
3.844881
1.056692
2.1
0.101

UMPING NOZZLE (DRAWING NO : PP 046 M 313 1

7.999752
18.11216
0.838177
2.439924
2.275151
0.060349
ACC (DRAWING NO : PP 046 M 314 1 )
20.47436
17.25184
1.928103
2.143908
0.826

0.803
T PIPING (DRAWING NO : PP 046 M 315 1 )
0.999969
9.963875
1.094405
0.524018
1.481296
0.110044
O : PP 046 M 316 2 )
8.101162
0.288084
0.763148
0.23
NG NO : PP 046 M 317 2 )
114.5374
1.13201
19.90073
14.68162
0.905736 1.399595
0.147
NG NO : PP 046 M 317 2 )
22.21169
0.756874
0.192

Page 8 of 8

PROJECT : M/S HARE KRISHNA METTALICS

INSULATION THICKNESS CALCULATION
Pipe Dia
in mm

Mean Radius
in mm

Insulation Thickness
in mm

No. of
Bend

1 BW 90 ELBOW

219.1

305

75

13

769

11591.8887

2 BW 90 ELBOW

33.4

25

50

144

482.930797

3 BW 90 ELBOW

114.3

152

75

446

1482.43126

4 BW 45 ELBOW

114.3

152

150

564

367.139032

168.3

229

75

610

1219.37132

60.3

76

150

402.35948

1138.59266

88.9

114

75

366.7024

48.8

57

75

245.67255

S. NO Description

Arc Length
Insulation
in mm
Area in mm2