-1-

CONTROLES DE MOTOR 3408E/3412

HYDRAULIC ELECTRONIC UNIT INJECTION (HEUI)

1997 Caterpillar Inc.

-2-

-3-

SISTEMA DE COMBUSTIBLE HEUI 3408E/3412E

AL SISTEMA DE LUBRICACION HEUI SENSOR DE TEMPERATURA DE ACEITE RESERVORIO DE ACEITE ARRAQUE EN FRIO SENSOR DE PRESION DE ACEITE CIRCUITO COOL DOWN
FLUID MANIFOLD HYDRAULIC PASSAGE

FILTRO DE ACEITE

GRUPO DE BOMBA DE SUMINISTRO DE ACEITE

SENSOR TEMPERATURA DE COMBUST.

SENSOR DE PRESION DE ACEITE

FLUID MANIFOLD HYDRAULIC PASSAGE

ENFRIADOR DE ACEITE

VALVULA DE CONTROL DE BOMBA BOMBA DE TRANSFERENCIA DE COMBUST. FILTRO PRIMARIO Y SEPARADOR DE AGUA DE PETROLEO SUMIDERO DE ACEITE

ECM

HEUI

BOMBA DE LUBRICACION

FILTRO SECUNDARIO DE COMBUST.

VALVULA REGULADORA DE PRESION

TANQUE DE COMBUSTIBLE

-4-

-5-

-6-

-7-

-8-

-9-

- 10 -

- 11 -

- 12 -

- 13 -

- 14 -

- 15 -

- 16 -

- 17 -

Material de Estudiante

8 O 12 INYECTORES

SISTEMA3408E/3412E HEUI
DIAGRAMA DE COMPONENTES
ADEM II MODULO DE CONTROL ELECTRONICO PERNO DE (ECM) TIERRA

HARNESS DE MOTOR

SWITCH DE DESCONEXION 24 V KEY SWITCH

HARNESS DE MAQUINA VALVULA DE CONTROL DE LA BOMBA SENSOR DE PRESION DE ACEITE SENSOR PRIMARIO DE SPEED/TIMING SENSOR SECUNDARIO DE SPEED/TIMING SENSOR DE TEMP DE REFRIGERANTE CONECTOR DE INTERFACE A LA MAQUINA ACCESO AL SENSOR DE SERVICIO TDC SENSOR DE ACELERADOR

15 AMP BREAKER

RELE PRINCIPAL

PEDAL DE ACELERADOR SWITCHESS DE ACELERADOR DE RESPALDO, DE HABILITACION DE BAJA EN VACIO ELEVADO,Y SWITCH DE APAGADO A NIVEL DE PISO SENSOR DE PRESION INGRESO AL TURBO VALVVULA DE CONTROL DE VENTILADOR

SENSOR DE PRESION A LA SALIDA DEL TURBO FAN SPEED SENSOR SENSOR DE PRESION ATMOSF. CAT DATA LINK SENSOR DE PRESION DE ACEITE HERRAMIENTA DE SERV. ELECTRONICO CONTROL DE TRANSMISION EPTC II SENSOR DE TEMPERATURA DE ACEITE CONTROL DE AUTO RETARDADOR VENTILADOR

SENSOR DE TEMP.DE COMBUSTIBLE PANELDE INSTRUMENTOS SWITCH DE FLUJO DE REFRIGERANTE

- 19 -

SISTEMA DE CONTROL ELECTRONICO

- 20 -

- 21 -

- 22 -

- 23 -

METODOS PARA PROBAR INYECTORES HEUI

PRUEBA DE SOLENOIDES DE INYECTOR CORTE DE CILINDROS PRUEBA AUTOMATICA DE INYECTORES

- 24 -

LOGICA DE CONTROL HEUI

CONTROL DE SINCRONIZACION
VELOCIDAD DE MOTOR CANTIDAD DE COMB.

SINCRONIZ. COMB. RPM

GRADOS BTDC SELECC. SINCRONIZ.

SINCRONIZ. DESEADA BTDC CONVIERTE A SINCRONIZ. DESEADA

FORMA DE ONDA DE LA SINCRONIZ. DE LA INYECCION

TEMPERATURA ACEITE

MODO FRIO

Material del Estudiante

GOBERNADOR ELECTRONICO 3408E/3412E

SENSORES DE PRESION Y DE TEMP. DE ACEITE ECM GOBERNADOR ELECTRONICO MAPAS FRC MAPAS TORQUE

SHUTDOWNS A LA VALVULA DE CONTROL DE BOMBA

CONTROL DE ACTUACION DE INYECCION

8 7 SEALES A LOS INYECTORES 6 DE COMBUSTIBLE 5 4 3 2 1 SEAL DE SPEED/TIMING

CONTROL INYECCION COMBUST.

RPM DE MOTOR

LOGICA DE CONTROL DE MOTOR

ACELERADOR

TDC RPM DE MOTOR

SENSORES DE PRESION ATMOSFERICA Y DE SALIDA DEL TURBO

RPM DE MOTOR

RUEDA DE SINCRONIZACION

SENSORES DE SPEED/TIMING

Material del Estudiante

8 O 12 INYECTORES

SISTEMA3408E/3412E HEUI
DIAGRAMA DE COMPONENTES
ADEM II MODULO DE CONTROL ELECTRONICO PERNO DE (ECM) TIERRA

HARNESS DE MOTOR

SWITCH DE DESCONEXION 24 V KEY SWITCH

HARNESS DE MAQUINA VALVULA DE CONTROL DE LA BOMBA SENSOR DE PRESION DE ACEITE SENSOR PRIMARIO DE SPEED/TIMING SENSOR SECUNDARIO DE SPEED/TIMING SENSOR DE TEMP DE REFRIGERANTE CONECTOR DE INTERFACE A LA MAQUINA TDC SERVICE PROBE ACCESS SENSOR DE ACELERADOR

15 AMP BREAKER

RELE PRINCIPAL

PEDAL DE ACELERADOR SWITCHESS DE ACELERADOR DE RESPALDO, DE HABILITACION DE BAJA EN VACIO ELEVADO,Y SWITCH DE APAGADO A NIVEL DE PISO SENSOR DE PRESION INGRESO AL TURBO VALVVULA DE CONTROL DE VENTILADOR

SENSOR DE PRESION A LA SALIDA DEL TURBO FAN SPEED SENSOR SENSOR DE PRESION ATMOSF. CAT DATA LINK SENSOR DE PRESION DE ACEITE HERRAMIENTA DE SERV. ELECTRONICO CONTROL DE TRANSMISION EPTC II SENSOR DE TEMPERATURA DE ACEITE CONTROL DE AUTO RETARDADOR VENTILADOR

SENSOR DE TEMP.DE COMBUSTIBLE PANELDE INSTRUMENTOS SWITCH DE FLUJO DE REFRIGERANTE

- 27 -

SENSOR SPEED/TIMING SECUNDARIO

SENSORES DE SPEED/TIMING
P44 J44 OR BK WH A B C P2 J2

SENSOR SPEED/TIMING PRIMARIO

ECM (3408E/3412 E) P20 J20 OR BK WH A B C 732-PK 996-GN 998-BR 999-WH F723-PK F724-PU 39 32 29 38 18 12 P1 J1 VELOCIDAD SECUNDARIA DE MOTOR +V SINCRONIZACION RETORNO DIGITAL VELOCIDAD PRIMARIA DE MOTOR CAL DE TIMING + CAL DE TIMING -

CONECTOR DE CALIBRACION DE SINCRONIZACION

P26 1 2

- 28 -

- 29 RUEDA DE SINCRONIZACION
TDC SENSOR SPEED/TIMING SECUNDARIO 3 REF 4 REF TDC DIENTE 50/50 TDC CILINDRO No. 1 REF TDC REF RANGO DE CALIBRACION DE SINCRONIZACION RANGO 10 SENSOR SPEED/TIMING PRIMARIO

1 6

TDC ROTACION DE LA RUEDA DE SINCRONIZACION REF 5 2

REF

TDC

TDC REF

7 TDC

REF

- 30 ARRANQUE
TABLA DE DIENTES DE ENGRANAJE DE SINCRONIZACION
ENTRADA PORCENTAJE A TABLA PWM A B C D E F G H 80 % 80 % 80 % 80 % 80 % 80 % 80 % 50 % CILINDRO DE REFERENCIA NINGUNO IDENTIFICADO

80/20 %

80/20 %

80/20 %

80/20 %

80/20 %

80/20 %

50/50%

ROTACION DE LA RUEDA DE SINCRONIZACION

- 31 DESPUES DE RECONOCER EL PATRON

TABLA DE DIENTES DE ENGRANAJE DE SINCRONIZACION
ENTRADA PORCENTAJE CILINDRO A TABLA DE REFERENCIA PWM A B C D E F G H 80 % 80 % 80 % 80 % 80 % 80 % 80 % 50 % NO CIL NO. 3 NO NO CIL NO. 4 NO NO CIL NO. 8 ROTACION DE LA RUEDA DE SINCRONIZACION

CIL NO. 3 BORDE DE REFERENCIA

CIL NO. 3 TDC

CIL NO. 4 BORDE DE REFERENCIA

CIL NO. 4 TDC

CIL NO. 8 BORDE DE REFERENCIA

- 32 TABLA DE DIENTES DE ENGRANAJE DE SINCRONIZACION

ENTRADA PORCENTAJE CILINDRO A TABLA PWM DE REFERENCIA A B C D E F G H 80 % 80 % 80 % 80 % 80 % 80 % 80 % 50 % NO CIL NO. 3 NO NO CIL NO. 4 NO NO CIL NO. 8 RUEDA DE SINCRONIZACION

OPERACION NORMAL

ROTACION DE LA

62 BTDC (EEPROM) SINC. DESEADA DEMORA NO 3 INYECCION

62 BTDC (EEPROM) SINC. DESEADA DEMORA NO. 4 INYECCION

TDC ASUMIDO CIL NO. 4 (REFERENCIA)

TDC ASUMIDO CIL NO. 4 ACTUAL TDC (CALIBRATO)

CIL NO. 3 (REFERENCIA)

CIL NO. 3 ACTUAL TDC (CALIBRADO)

- 33 -

SENSOR DE CALIBRACION DE SINCRONIZACION

SECONDARY SPEED/TIMING SENSOR P44 J44 OR BK WH A B C P2 J2 PRIMARY SPEED/TIMING SENSOR ECM (3408E/3412E) P20 J20 OR BK WH A B C 732-PK 996-GN 998-BR 999-WH F723-PK F724-PU 39 32 29 38 18 12 P1 J1 P26 1 2 TIMING CALIBRATION CONNECTOR SECONDARY ENGINE SPEED +V TIMING DIGITAL RETURN PRIMARY ENGINE SPEED TIMING CAL + TIMING CAL -

SENSOR DE CALIBRACION DE SINCRONIZACION

- 34 -

CALIBRACION DE SINCRONIZACION
RUEDA DE SINCRONIZACION

DISTANCIA DE BORDE DE REFERENCIA AL TDC BORDE DE REFERENCIA CIL. NO. 1 TDC ASUMIDO

CIL. NO. 1 TDC ACTUAL

-10 SEAL DEL SENSOR DE CALIBRACION DE SINCRONIZACION 10

+10

TIMING REFERENCE OFFSET

MAXIMUM TIMING REFERENCE OFFSET 10 DEGREES

- 35 FORMA DE ONDA DE LA CORRIENTE DE INYECCION

UN CICLO

CURRENT FLOW

CORRIENTE PICO DE ACCIONAMIENTO

CORRIENTE PICO DE SOSTENIMIENTO

TIEMPO (MILISEGUNDOS)

- 36 MOVIMIENTO DE LA VALVULA POPPET

POPPET LIFT
CURRENT FLOW

CORRIENTE

TIEMPO (MILISEGUNDOS)

- 37 FORMA DE ONDA Y CARACTERISTICAS DE RESPUESTA

RAPIDEZ DE INYECCION POPPET LIFT
CURRENT FLOW

CORRIENTE

FIN DE INYECCION INICIO DE LA INYECCION

DURACION

TIEMPO (MILISEGUNDOS)

- 38 -

LIMITES DEL SISTEMA DE COMBUSTIBLE

Potencia Maxima MaximoTorque Relacion aire/combustible Limite de modo en frio Combustible en el arranque

- 39 -

MODOS EN FRIO DEL SISTEMA DE COMBUSTIBLE

Control de velocidad Limitacion de combustible Sincronizacion de la inyeccion Presion de actuacion de inyeccion Inyeccion de eter

- 40 -

DERATEOS DEL SISTEMA DE COMBUSTIBLE

Compensacion automatica por altura Compensacion automatica por filtro Advertencia de derateo de motor

- 41 -

SISTEMA DE INYECCION DE COMBUSTIBLE

-42-

SISTEMA DE COMBUSTIBLE HEUI 3408E/3412E

AL SISTEMA DE LUBRICACION HEUI SENSOR DE TEMPERATURA DE ACEITE RESERVORIO DE ACEITE ARRANQUE EN FRIO SENSOR DE PRESION DE ACEITE CIRCUITO COOL DOWN
FLUID MANIFOLD HYDRAULIC PASSAGE

FILTRO DE ACEITE

GRUPO DE BOMBA DE SUMINISTRO DE ACEITE

SENSOR TEMPERATURA DE COMBUST.

SENSOR DE PRESION DE ACEITE

FLUID MANIFOLD HYDRAULIC PASSAGE

ENFRIADOR DE ACEITE

VALVULA DE CONTROL DE BOMBA BOMBA DE TRANSFERENCIA DE COMBUST. FILTRO PRIMARIO Y SEPARADOR DE AGUA DE PETROLEO SUMIDERO DE ACEITE

ECM

HEUI

BOMBA DE LUBRICACION

FILTRO SECUNDARIO DE COMBUST.

VALVULA REGULADORA DE PRESION

TANQUE DE COMBUSTIBLE

- 43 -

- 44 -

- 45 SISTEMA DE COMBUSTIBLE HEUI 3408E/3412E

AL SISTEMA DE LUBRICACION

SUMINISTRO DE BAJA PRESION DE ACEITE

HEUI SENSOR DE TEMPERATURA DE ACEITE

RESERVORIO DE ACEITE ARRANQUE EN FRIO

SENSOR DE PRESION DE ACEITE COOL DOWN CIRCUIT

FLUID MANIFOLD HYDRAULIC PASSAGE SENSOR TEMPERATURA DE COMBUST. SENSOR DE PRESION DE ACEITE

FILTRO DE ACEITE

GRUPO DE BOMBA DE SUMINISTRO DE ACEITE

FLUID MANIFOLD HYDRAULIC PASSAGE

VALVULA DE CONTROL DE BOMBA ENFRIADOR DE ACEITE BOMBA DE TRANSFERENCIA DE COMBUST. FILTRO PRIMARIO Y SEPARADOR DE AGUA DE PETROLEO OIL SUMP

HEUI ECM

BOMBA DE LUBRICACION

FILTRO SECUNDARIO DE COMBUST.

VALVULA REGULADORA DE PRESION

TANQUE DE COMBUSTIBLE

- 46 SISTEMA DE COMBUSTIBLE HEUI 3408E/3412E

AL SISTEMA DE LUBRICACION

ACEITE A ALTA PRESION

HEUI SENSOR DE TEMPERATURA DE ACEITE

RESERVORIO DE ACEITE ARRANQUE EN FRIO

SENSOR DE PRESION DE ACEITE COOL DOWN CIRCUIT

FLUID MANIFOLD HYDRAULIC PASSAGE SENSOR TEMPERATURA DE COMBUST. SENSOR DE PRESION DE ACEITE

FILTRO DE ACEITE

GRUPO DE BOMBA DE SUMINISTRO DE ACEITE

FLUID MANIFOLD HYDRAULIC PASSAGE

VALVULA DE CONTROL DE BOMBA ENFRIADOR DE ACEITE BOMBA DE TRANSFERENCIA DE COMBUST. BOMBA DE LUBRICACION FILTRO PRIMARIO Y SEPARADOR DE AGUA DE PETROLEO SUMIDERO DE ACEITE

HEUI ECM

FILTRO SECUNDARIO DE COMBUST.

VALVULA REGULADORA DE PRESION

TANQUE DE COMBUSTIBLE

- 47 3408E/3412E HEUI FUEL SYSTEM

AL SISTEMA SUMINISTRO DE PETROLEO A BAJA PRESION DE LUBRICACION
HYDRAULIC TEMPERATURE SENSOR COLD START OIL RESERVOIR FLUID MANIFOLD HYDRAULIC PASSAGE SENSOR TEMPERATURA DE COMBUST. SENSOR DE PRESION DE ACEITE HEUI

OIL PRESSURE SENSOR COOL DOWN CIRCUIT

FILTRO DE ACEITE

HYDRAULIC SUPPLY PUMP GROUP

FLUID MANIFOLD HYDRAULIC PASSAGE

VALVULA DE CONTROL DE BOMBA ENFRIADOR DE ACEITE BOMBA DE TRANSFERENCIA DE COMBUST. FILTRO PRIMARIO Y SEPARADOR DE AGUA DE PETROLEO SUMIDERO DE ACEITE

HEUI ECM

BOMBA DE LUBRICACION

FILTRO SECUNDARIO (2 MICRON)

VALVULA REGULADORA DE PRESION

TANQUE DE COMBUSTIBLE

FLUJO DE FLUIDO POR LOS INYECTORES

ADAPTADOR PARA INYECCION DE ACEITE

ACEITE A ALTA PRESION ABRAZADERA DEL INYECTOR JUMPER

ROCKER ARM BASE INYECTOR PASAJE DE ACEITE DE LUBRICACION PASAJE DE ACEITE A ALTA PRESION

MANIFOLD DE SUMINISTRO DE FLUIDO MANGUITO DE INYECTOR EN LA CULATA CULATA SUMINISTRO DE COMBUSTIBLE A BAJA PRESION

REFRIGERANTE BLOQUE DE CILINDROS ARANDELA DE METAL

- 49 SUMINISTRO DE COMBUSTIBLE AL INYECTOR

INYECTOR SELLO ORING SUPERIOR DEL INYECTOR SELLO ORING SUPERIOR DEL MANGUITO CAMISETA DEL INYECTOR LADO DE CULATA

MANIFOLD DE SUMINISTRO DE FLUIDO

SELLO ORING INFERIOR DE MANGUITO

SUMINISTRO DE COMBUSTIBLE A BAJA PRESION

CULATA

SELLO ORING INFERIOR DEL INYECTOR

CONTACTO METAL A METAL

- 50 -

- 51 -

MANIFOLD DE SUMINISTRO DE COMBUSTIBLE

SELLOS DE COMBUSTIBLE

MANGUITO DE INYECTOR, CULATA

BASE DE BALANCIN

RANURAS DE PASAJE DE ACEITE DE PASAJE DE SUMINISTRO LUBRICACION DE COMBUSTIBLE A BAJA PRESION EXTRACCION

PASAJE HIDRAULICO DE ALTA PRESION

- 52 -

- 53 FORMA DE ONDA DE LA CORRIENTE DE INYECCION

UN CICLO

CURRENT FLOW

CORRIENTE PICO INICIAL

CORRIENTE DE SOSTENIMIENTO

TIEMPO (MILSEGUNDOS

- 54 CARACTERISTICAS DE LA ONDA Y RESPUESTA

INYECCION RATE APERTURA DE VALVULA

CURRENT FLOW

CORRIENTE

DURACION

1
INICIO DE INYECCION

5
FIN DE INYECCION

TIME (MILLISECONDS)

- 55 -

GRUPO DE CUERPO DE VALVULA

GRUPO DE BARRIL

UNIDAD INYECTORA HEUI 3 GRUPOS PRINCIPALES

GRUPO DE BOQUILLA

- 57 -

3408E/3412E HEUI INJECTOR

COMPONENTS

BODY

VALVE BODY GROUP

ADAPTER BOLT ARMATURE

SOLENOID ASSEMBLY

POPPET SEAL

SPRING SLEEVE SHIM SEAL

SPACER

SCREW

SCREW

INTENSIFIER PISTON RETAINER RING WASHER DOWEL BALL

BARREL GROUP NOZZLE GROUP

DOWEL LIFT SPACER DOWEL TIP CASE

PLUNGER

SPRING

SEAL

BARREL

BALL

STOP CHECK PLATE PLATE

STOP

STOP SPRING SLEEVE CHECK PIN

MANGUITO VALVULA CUERPO DE VALVULA SOLENOIDE LAINA BARRIL ADAPTADOR ESPACIADOR ARMADURA

PISTON

ARANDELA

UNIT INJECTOR COMPONENTS

SELLO SUPERIOR DE COMBUSTIBLE

VARILLA (PLUNGER) VALVULA CHECK DE INGRESO DE COMBUSTIBLE

PIN MANGUITO ESPACIADOR SELLO INFERIOR DE COMBUSTIBLE CHECK BOQUILLA

- 59 -

INJECTOR INSTALLATION
ALLEN SCREWS HORIZONTAL BOLTS INJECTOR CLAMP

JUMPER TUBE INJECTOR OIL ADAPTOR VERTICAL BOLTS

- 60 -

VALVE BODY GROUP

SOLENOID DE-ENERGIZED
POPPET VALVE CLOSED

SOLENOID ENERGIZED
POPPET VALVE OPEN

POPPET VALVE

SOLENOID

ARMATURE

INLET VALVE SEAT

EXHAUST VALVE SEAT

POPPET SPRING

ARMATURE SCREW

- 61 SUPPLY OIL

INTENSIFIER PISTON

BARREL GROUP
FUEL PRESSURE INCREASE
BARREL

PLUNGER

FUEL INLET CHECK VALVE REVERSE FLOW CHECK VALVE FUEL TO NOZZLE

FUEL FROM TRANSFER PUMP

- 62 -

NOZZLE GROUP

REVERSE FLOW CHECK VALVE

VIEW OF STOP PLATE & REVERSE FLOW CHECK VALVE

CHECK VALVE FUEL ATOMIZATION

- 63 -

VALVE BODY GROUP

SOLENOID DE-ENERGIZED
POPPET VALVE

SOLENOID

ARMATURE

INLET VALVE SEAT EXHAUST VALVE SEAT

- 64 -

SLEEVE VALVE

SPACER

ARMATURE SOLENOID BODY SHIM BARREL ADAPTER

PISTON

WASHER

UNIT INJECTOR
END OF INJECTION

PLUNGER BALL

PIN SLEEVE SPACER

CHECK NOZZLE

- 65 BARREL

PISTON

WASHER

BARREL GROUP
REFILLING THE BARREL
PLUNGER FUEL INLET CHECK VALVE FUEL EDGE FILTER SPACER

PIN SLEEVE

NOZZLE CHECK VALVE

NOZZLE

- 66 EDGE FILTER
FUEL INLET CHECK VALVE REVERSE FLOW CHECK VALVE FUEL INLET FUEL INLET

EDGE FILTER

- 67 PRIME INJECTION RATE SHAPING

PRIME = PRE-INJECTION METERING

INJECTION RATE

START OF INJECTION

DURATION

TIME (MILLISECONDS)

- 68 -

BARREL GROUP
OIL FLOW

PRIME RATE SHAPING

BARREL

PLUNGER

PRIME RATE SHAPING PASSAGE

SPILL PORT

CROSS SECTION OF PLUNGER

FUEL TO NOZZLE GROUP

START OF INJECTION

PRESSURE DROP

FINAL PRESSURE INCREASE

- 69 -

INTENSIFIER PISTON INTENSIFIER PISTON SEAL BARREL

BARREL GROUP
VENTING INTERNAL LEAKS

VENTING CHECK VALVE

- 70 INJECTOR CHECK VALVES

FUEL INLET CHECK VALVE

BARREL GROUP
VENTING CHECK VALVE

NOZZLE GROUP

REVERSE FLOW CHECK VALVE

NOZZLE CHECK VALVE

FUEL ATOMIZATION

CONTROL DE PRESION HIDRAULICA DE INYECCION

INJECTION PRESSURE

HEUI

SISTEMA DE COMBUSTIBLE ACCIONADO MECANICAMENTE

VACIO

TORQUE PICO

RATEADO

VELOCIDAD DE MOTOR

- 72 -

- 73 -

PUERTO DE CEBADO

VALVULA COMPENSADORA

BOMBA HEUI

ORIFICIO AL DRENAJE RESERVORIO

BASE DE LA VALVULA BOMBA DE TRANSFERENCIA

PLATO BASCULANTE

- 75 -

- 76 -

- 77 COOL DOWN BYPASS CIRCUIT

TO LUBE SYSTEM DRAIN COLD START OIL RESERVOIR .020 IN. ORIFICE HYDRAULIC TEMPERATURE SENSOR HEUI

OIL PRESSURE SENSOR COOL DOWN CIRCUIT

FLUID MANIFOLD HYDRAULIC PASSAGE

FUEL TEMPERATURE SENSOR HYDRAULIC PRESSURE SENSOR

OIL FILTER

HYDRAULIC SUPPLY PUMP GROUP

FLUID MANIFOLD HYDRAULIC PASSAGE

PUMP CONTROL VALVE OIL COOLER FUEL TRANSFER PUMP PRIMARY FUEL FILTER WATER SEPARATOR OIL SUMP FUEL TANK

HEUI ECM

LUBE OIL PUMP

SECONDARY FUEL FILTER

PRESSURE REGULATING VALVE

- 78 -

- 79 -

REVERSE FLOW CHECK VALVE

SEAT
(END VIEW)

TO INJECTORS

FROM PUMP

FITTING

VALVE BLOCK

SPRING

CHECK

SEAT

- 80 -

- 81 -

- 82 3408E/3412E HEUI FUEL SYSTEM

TO LUBE SYSTEM

HYDRAULIC SYSTEM OPERATION

HEUI HYDRAULIC TEMPERATURE SENSOR OIL PRESSURE SENSOR COOL DOWN CIRCUIT FLUID MANIFOLD HYDRAULIC PASSAGE FUEL TEMPERATURE SENSOR HYDRAULIC PRESSURE SENSOR

COLD START OIL RESERVOIR

OIL FILTER

HYDRAULIC SUPPLY PUMP GROUP

FLUID MANIFOLD HYDRAULIC PASSAGE PUMP CONTROL VALVE FUEL TRANSFER PUMP

ECM

HEUI

OIL COOLER

LUBE OIL PUMP

SECONDARY FUEL FILTER

PRESSURE REGULATING VALVE

PRIMARY FUEL FILTER OIL SUMP FUEL TANK

SISTEMA DE CONTROL HIDRAULICO HEUI

ARRANQUE
AL SISTEMA LUBRICACION DE RESERVORIO DE ARRANQUE EN FRIO AL MANIFOLD IZQUIERDO AL MANIFOLD DERECHO

PISTON DE CONTROL DE DESPLAZAMIENTO

VALVULA CHECK
BOMBA DE SUMINISTRO
CARRETE SENSADO DE CARGA

CARRETE LIMITADOR DE PRESION

SOLENOID (ENERGIZED)

SUMIDERO DE ACEITE VALVULA DE CONTROL DE BOMBA DRENAJE DE CARCAZA DE BOMBA

CONJUNTO DE COMPENSADOR
ARRANQUE
CARRETE LIMITADOR DE PRESION ORIFICIO VALVULA DE CONTROL DE BOMBA CARRETE DE SENSADO DE CARGA

VALVULA CHECK

DEL PISTON DE CONTROL DE DESPLAZAMIENTO

ORIFICIO DE DRENAJE AL DRENAJE DE LA CARCAZA AL DRENAJE DE CARCAZA VALVULAS CHECK DE FLUJO EN REVERSA

- 85 HEUI HYDRAULIC CONTROL SYSTEM

DESTROKE
TO LUBE SYSTEM COLD START RESERVIOR TO LEFT OIL MANIFOLD DISPLACEMENT CONTROL PISTON TO RIGHT OIL MANIFOLD

CHECK VALVE SUPPLY PUMP LOAD SENSING SPOOL

PRESSURE LIMITER SPOOL

SOLENOID (DE-ENERGIZED)

OIL SUMP

PUMP CONTROL VALVE PUMP CASE DRAIN

- 86 -

COMPENSATOR ASSEMBLY
DESTROKE PRESSURE LIMITER SPOOL ORIFICE

PUMP CONTROL VALVE

LOAD SENSING SPOOL CHECK VALVE

DRAIN ORIFICE

TO DISPLACEMENT CONTROL PISTON TO CASE DRAIN

- 87 HEUI HYDRAULIC CONTROL SYSTEM

UPSTROKE
TO LUBE SYSTEM COLD START RESERVIOR TO LEFT OIL MANIFOLD TO RIGHT OIL MANIFOLD

DISPLACEMENT CONTROL PISTON

CHECK VALVE SUPPLY PUMP LOAD SENSING SPOOL

PRESSURE LIMITER SPOOL

SOLENOID (ENERGIZED)

OIL SUMP PUMP CONTROL VALVE PUMP CASE DRAIN

- 88 -

COMPENSATOR ASSEMBLY
UPSTROKE PRESSURE LIMITER SPOOL

PUMP CONTROL VALVE

ORIFICE LOAD SENSING SPOOL CHECK VALVE

DRAIN ORIFICE

FROM DISPLACEMENT CONTROL PISTON TO CASE DRAIN

- 89 HEUI HYDRAULIC CONTROL SYSTEM

PRESSURE LIMITER OPERATION
TO LUBE SYSTEM COLD START RESERVIOR TO LEFT OIL MANIFOLD DISPLACEMENT CONTROL PISTON TO RIGHT OIL MANIFOLD

SUPPLY PUMP SOLENOID (DE-ENERGIZED) PLUGGED ORIFICE LOAD SENSING SPOOL

PRESSURE LIMITER SPOOL

OIL SUMP PUMP CONTROL VALVE PUMP CASE DRAIN

- 90 COMPENSATOR ASSEMBLY
PRESSURE LIMITER OPERATION PRESSURE LIMITER SPOOL PUMP CONTROL VALVE ORIFICE

LOAD SENSING SPOOL CHECK VALVE

PLUGGED ORIFICE DRAIN ORIFICE

TO DISPLACEMENT CONTROL PISTON TO CASE DRAIN

- 91 -

PUMP CONTROL VALVE

NO CURRENT FLOW
COIL ASSEMBLY POPPET VALVE ADAPTER SEAL SEAT CAGE FROM LOAD SENSING SPOOL VALVE

STOP

STATOR EDGE FILTER

SPRING RETAINER TO CASE DRAIN VALVE BLOCK

ARMATURE

SOLENOID

PIN

SHELL

RING

- 92 -

VALVULA DE CONTROL DE BOMBA

FLUJO ALTO DE CORRIENTE
CONJUNTO DE BOBINA VALVULA POPPET ADAPTADOR SELLO ASIENTO DE LA VALVULA DE SENSADO DE JAULA CARGA

DETENCION

ESTATOR FILTRO DE BORDE

RESORTE DE RETENCION BLOQUE DE VALVULA

ARMADURA

SOLENOIDED PIN

CORAZA

ORING

G DRENAJE DE CARCAZA

- 93 -

HEUI SYSTEM POWER SUPPLIES

ECM: 24 VOLTS SPEED/TIMING SENSORS: 12.5 VOLTS INJECTORS: 105 VOLTS ANALOG SENSORS: 5 VOLTS DIGITAL SENSORS: 8 VOLTS PUMP CONTROL VALVE: 0 to 24 VOLTS

- 94 3408E/3412E HEUI SYSTEM

8 OR 12 INJECTORS

ECM POWER SUPPLY COMPONENTS

ADEM II ELECTRONIC CONTROL MODULE (ECM)

ENGINE HARNESS

GROUND BOLT

DISCONNECT SWITCH 24 V

MACHINE HARNESS PUMP CONTROL VALVE HYDRAULIC PRESSURE SENSOR PRIMARY SPEED/TIMING SENSOR SECONDARY SPEED/TIMING SENSOR COOLANT TEMP. SENSOR TDC SERVICE PROBE ACCESS MACHINE INTERFACE CONNECTOR THROTTLE SENSOR

15 AMP BREAKER

MAIN KEY POWER RELAY SWITCH

ACCELERATOR PEDAL THROTTLE BACK-UP, ELEVATED LOW IDLE ENABLE, AND GROUND LEVEL SHUTDOWN (2) SWITCHES TURBO INLET PRESSURE SENSOR FAN CONTROL VALVE

TURBO OUTLET PRESS. SENSOR FAN SPEED SENSOR ATMOSPHERIC PRESS. SENSOR CAT DATA LINK OIL PRESSURE SENSOR HYDRAULIC TEMP. SENSOR ELECTRONIC SERVICE TOOL EPTC II TRANSMISSION CONTROL AUTO RETARDER CONTROL FAN

FUEL TEMPERATURE SENSOR COOLANT FLOW SWITCH INSTRUMENT PANEL

CIRCUITO DE SUMINISTRO DE ENERGIA AL ECM

SWITCH DE DESCONEXION BATTERIA (-)

24 VOLTIOS DC

PERNO A TIERRA EN EL MOTOR P1 J1 229-BK-14 229-BK-14 150-RD-14 150-RD-14 113-OR ECM (3408E/3412E) (-) BATTERIA (-) BATTERIA (+) BATTERIA (+) BATTERIA KEY SWITCH ON

(+)

15 A CIRCUIT BREAKER 113-OR 10 AMP 112-PU

1 2 26
P3 J3

05 11 04 06 23

308-YL 117-RD 105-RD 200-BK

R C OFF S ON B ST SWITCH DE ARRANQUE

SUMINISTRO DEPOTENCIA A LOS SENSORES DE VELOCIDAD 12.5 1 VOLTS

SENSOR SPEED/TIMING SECUNDARIO (LH)

P44 J44 OR BK WH A B C P2 J2

SENSOR SPEED/TIMING PRIMARIO (RH)

ECM (3408E/3412E) P20 J20 OR BK WH A B C 732-PK 996-GN 998-BR 999-WH F723-PK F724-PU 39 32 29 38 18 12 P1 J1 VELOC. SEC. DE MOTOR +V TIMING DIGITAL RETURN VELOC.PRIM DE MOTOR TIMING CAL + TIMING CAL -

- 97 INJECTOR WIRING SCHEMATIC

J52/P52 SOLENOID 1 SOLENOID 3 1 2 3 4 J56/P56 SOLENOID 2 SOLENOID 4 1 2 3 4 J53/P53 SOLENOID 5 SOLENOID 7 1 2 3 4 J57/P57 SOLENOID 6 SOLENOID 8 1 2 3 4 J54/P54 SOLENOID 9 SOLENOID 11 1 2 3 4 J58/P58 SOLENOID 10 SOLENOID 12 1 2 3 4 A710-GY F731-OR A712-BR F731-OR 18 33 12 SOLENOID 10 POWER SOLENOID 10/12 RETURN SOLENOID 12 POWER A709-OR F730-GY A711-PU F730-GY 37 27 31 SOLENOID 9 POWER SOLENOID 9/11 RETURN SOLENOID 11 POWER A706-GY F729-GN A708-BR F729-GN 28 21 22 SOLENOID 6 POWER SOLENOID 6/8 RETURN SOLENOID 8 POWER A705-BU F728-BR A707-PU F728-BR 32 17 38 SOLENOID 5 POWER SOLENOID 5/7 RETURN SOLENOID 7 POWER A702-PU F727-BU A704-GN F727-BU 40 11 34 SOLENOID 2 POWER SOLENOID 2/4 RETURN SOLENOID 4 POWER A701-GY F726-YL A703-BR F726-YL P2 J2 16 05 32 ECM (3408/3412E) SOLENOID 1 POWER SOLENOID 1/3 RETURN SOLENOID 3 POWER

J21 P21 +V ANALOG SENSOR DE TEMPERATURA ANALOG RETURN REFRIGERANTE DE MOTOR SIGNAL A B C P22 J22 A B C P23 J23 A B C P25 J25 +V ANALOG ANALOG RETURN SIGNAL A B C P27 J27 A B C P45 J45 A B C P43 J43 A B C P51 J51

P1 J1 36 30

ECM (3408E/3412E HEUI) +V ANALOG SUPPLY ANALOG RETURN

+V ANALOG SENSOR DE PRESION ANALOG RETURN SIGNAL ACEITE DE MOTOR

SENSOR DE PRESION SALIDA DEL TURBO

+V ANALOG ANALOG RETURN SIGNAL

SENSOR DE PRESION ENTRADA DEL TURBO

SUMINBISTRO DE ENERGIA SENSORES ANALOGOS

5 0.2 VOLTS

+V ANALOG SENSOR DE ANALOG RETURN PRESION ATMOSFERICA SIGNAL

SENSOR DE PRESION DE ACEITE

+V ANALOG ANALOG RETURN SIGNAL

SENSOR DE TEMPERATURA +V ANALOG ANALOG RETURN COMBUSTIBLE SIGNAL

SENSOR DE TEMPERATURA +V ANALOG ANALOG RETURN DE ACEITE SIGNAL

A B C

- 99 -

THROTTLE POSITION SENSOR

+V DIGITAL DIGITAL RETURN SIGNAL

J35 P35 A B C

P1 J1 29 35

ECM (3408E/3412E HEUI) + V DIGITAL SUPPLY - V DIGITAL RETURN

FAN SPEED SENSOR

+V DIGITAL DIGITAL RETURN SIGNAL

DIGITAL SENSOR POWER SUPPLY

P84 J84 A B C

8 0.5 VOLTS

- 100

PUMP CONTROL VALVE POWER SUPPLY

0 to 24 VOLTS PWM 0 to 800 mAmps
PUMP CONTROL VALVE
SUPPLY RETURN

J46 P46 A B

P2 J2 29 35

ECM (3408E/3412E HEUI) + SUPPLY - RETURN

- 101

ELECTRONIC SENSORS AND SYSTEMS

- 102

8 OR 12 INJECTORS

HEUI SYSTEM
COMPONENT DIAGRAM
ADEM II ELECTRONIC CONTROL MODULE (ECM)

ENGINE HARNESS

GROUND BOLT

DISCONNECT SWITCH

24 V

MACHINE HARNESS

MAIN 15 AMP POWER RELAY BREAKER

KEY SWITCH

TDC SERVICE PROBE ACCESS PRIMARY SPEED/TIMING SENSOR SECONDARY SPEED/TIMING SENSOR

MACHINE INTERFACE CONNECTOR

- 103

ANALOG SENSORS

Hydraulic pressure Coolant temperature Atmospheric pressure Turbocharger inlet pressure Turbocharger outlet pressure Lubrication oil pressure Hydraulic temperature Fuel temperature

- 104

8 OR 12 INJECTORS

HEUI SYSTEM
COMPONENT DIAGRAM
ADEM II ELECTRONIC CONTROL MODULE (ECM)

ENGINE HARNESS

GROUND BOLT

DISCONNECT SWITCH

24 V

MACHINE HARNESS

MAIN 15 AMP POWER RELAY BREAKER

KEY SWITCH

HYDRAULIC PRESSURE SENSOR PRIMARY SPEED/TIMING SENSOR SECONDARY SPEED/TIMING SENSOR

TDC SERVICE PROBE ACCESS

MACHINE INTERFACE CONNECTOR

- 105

8 OR 12 INJECTORS

HEUI SYSTEM
COMPONENT DIAGRAM
ADEM II ELECTRONIC CONTROL MODULE (ECM)

ENGINE HARNESS

GROUND BOLT

DISCONNECT SWITCH

24 V

MACHINE HARNESS

MAIN 15 AMP POWER RELAY BREAKER

KEY SWITCH

HYDRAULIC PRESSURE SENSOR PRIMARY SPEED/TIMING SENSOR SECONDARY SPEED/TIMING SENSOR

TDC SERVICE PROBE ACCESS

MACHINE INTERFACE CONNECTOR

COOLANT TEMP. SENSOR

- 106

8 OR 12 INJECTORS ADEM II ELECTRONIC CONTROL MODULE (ECM)

HEUI SYSTEM
COMPONENT DIAGRAM

ENGINE HARNESS

GROUND BOLT

DISCONNECT SWITCH

24 V

MACHINE HARNESS

MAIN 15 AMP POWER RELAY BREAKER

KEY SWITCH

HYDRAULIC PRESSURE SENSOR PRIMARY SPEED/TIMING SENSOR SECONDARY SPEED/TIMING SENSOR

TDC SERVICE PROBE ACCESS

MACHINE INTERFACE CONNECTOR

COOLANT TEMP. SENSOR

ATMOSPHERIC PRESS. SENSOR

- 107
ENGINE POWER DERATING MAP
ACCORDING TO ATMOSPHERIC PRESSURE
100% 7,500 8,210 8,920 9,630

PERCENT OF FULL LOAD POWER

98% 96% 94%

ALTITUDE IN FEET
77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53

92% 90% 88% 86% 84% 82% 80% 78% 76% 74% 72%

10,340 11,050 11,760 12,470 13,180 13,890 14,600 15,310 16,020 16,730 17,440

ATMOSPHERIC PRESSURE IN kPa

- 108
HEUI SYSTEM
COMPONENT DIAGRAM
ADEM II ELECTRONIC CONTROL MODULE (ECM)

8 OR 12 INJECTORS

ENGINE HARNESS

GROUND BOLT

DISCONNECT SWITCH

24 V

MACHINE HARNESS

MAIN 15 AMP POWER RELAY BREAKER

KEY SWITCH

HYDRAULIC PRESSURE SENSOR PRIMARY SPEED/TIMING SENSOR SECONDARY SPEED/TIMING SENSOR

TDC SERVICE PROBE ACCESS

MACHINE INTERFACE CONNECTOR

COOLANT TEMP. SENSOR

TURBO INLET PRESSURE SENSOR

ATMOSPHERIC PRESS. SENSOR

- 109

AUTOMATIC AIR FILTER COMPENSATION

TURBOCHARGER INLET PRESSURE SENSOR ATMOSPHERIC PRESSURE SENSOR

CAT

Filter differential pressure calculated with formula: Atmospheric sensor pressure - Turbo sensor pressure = P Fuel limited 2% per 4 inches H20 to max 20%

- 110

8 OR 12 INJECTORS ADEM II ELECTRONIC CONTROL MODULE (ECM)

HEUI SYSTEM
COMPONENT DIAGRAM

ENGINE HARNESS

GROUND BOLT

DISCONNECT SWITCH

24 V

MACHINE HARNESS

MAIN 15 AMP POWER RELAY BREAKER

KEY SWITCH

HYDRAULIC PRESSURE SENSOR PRIMARY SPEED/TIMING SENSOR SECONDARY SPEED/TIMING SENSOR

TDC SERVICE PROBE ACCESS

MACHINE INTERFACE CONNECTOR

COOLANT TEMP. SENSOR

TURBO INLET PRESSURE SENSOR

TURBO OUTLET PRESS. SENSOR

ATMOSPHERIC PRESS. SENSOR

- 111

8 OR 12 INJECTORS ADEM II ELECTRONIC CONTROL MODULE (ECM)

HEUI SYSTEM
COMPONENT DIAGRAM

ENGINE HARNESS

GROUND BOLT

DISCONNECT SWITCH

24 V

MACHINE HARNESS

MAIN 15 AMP POWER RELAY BREAKER

KEY SWITCH

HYDRAULIC PRESSURE SENSOR PRIMARY SPEED/TIMING SENSOR SECONDARY SPEED/TIMING SENSOR

TDC SERVICE PROBE ACCESS

MACHINE INTERFACE CONNECTOR

COOLANT TEMP. SENSOR

TURBO INLET PRESSURE SENSOR

TURBO OUTLET PRESS. SENSOR

ATMOSPHERIC PRESS. SENSOR

OIL PRESSURE SENSOR

- 112

OIL PRESSURE MAP

340 320 300 280 49.3 46.4 43.5 40.6

OIL PRESSURE IN kPa

260 240 220 200 180 160 140 120 100 80 60 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900

OIL PRESSURE IN PSI

37.7 34.8 31.9 29 26.1 23.2 20.3 17.4 14.5 11.6

8.7 2000

ENGINE RPM
kPa x 0.145 = PSI

- 113
8 OR 12 INJECTORS ADEM II ELECTRONIC CONTROL MODULE (ECM)

HEUI SYSTEM
COMPONENT DIAGRAM

ENGINE HARNESS

GROUND BOLT

DISCONNECT SWITCH

24 V

MACHINE HARNESS

MAIN 15 AMP POWER RELAY BREAKER

KEY SWITCH

HYDRAULIC PRESSURE SENSOR PRIMARY SPEED/TIMING SENSOR SECONDARY SPEED/TIMING SENSOR

TDC SERVICE PROBE ACCESS

MACHINE INTERFACE CONNECTOR

COOLANT TEMP. SENSOR

TURBO INLET PRESSURE SENSOR

TURBO OUTLET (BOOST) PRESS. SENSOR ATMOSPHERIC PRESS. SENSOR

OIL PRESSURE SENSOR

HYDRAULIC TEMP. SENSOR

- 114
8 OR 12 INJECTORS ADEM II ELECTRONIC CONTROL MODULE (ECM)

HEUI SYSTEM
COMPONENT DIAGRAM

ENGINE HARNESS

GROUND BOLT

DISCONNECT SWITCH

24 V

MACHINE HARNESS

MAIN 15 AMP POWER RELAY BREAKER

KEY SWITCH

HYDRAULIC PRESSURE SENSOR PRIMARY CAM SPEED/TIMING SENSOR BACKUP CAM SPEED/TIMING SENSOR

TDC SERVICE PROBE ACCESS

MACHINE INTERFACE CONNECTOR

COOLANT TEMP. SENSOR

TURBO INLET PRESSURE SENSOR

TURBO OUTLET PRESS. SENSOR

ATMOSPHERIC PRESS. SENSOR

OIL PRESSURE SENSOR

HYDRAULIC TEMP SENSOR

FUEL TEMPERATURE SENSOR

- 115
8 OR 12 INJECTORS ADEM II ELECTRONIC CONTROL MODULE (ECM)

HEUI SYSTEM
COMPONENT DIAGRAM

ENGINE HARNESS

GROUND BOLT

DISCONNECT SWITCH

24 V

MACHINE HARNESS

MAIN 15 AMP POWER RELAY BREAKER

KEY SWITCH

HYDRAULIC PRESSURE SENSOR PRIMARY SPEED/TIMING SENSOR SECONDARY SPEED/TIMING SENSOR

TDC SERVICE PROBE ACCESS

MACHINE INTERFACE CONNECTOR

COOLANT TEMP. SENSOR

TURBO INLET PRESSURE SENSOR

TURBO OUTLET PRESS. SENSOR

ATMOSPHERIC PRESS. SENSOR

OIL PRESSURE SENSOR

HYDRAULIC TEMP. SENSOR

FUEL TEMPERATURE SENSOR

COOLANT FLOW SWITCH

- 116

DIGITAL SENSORS AND CIRCUITS Throttle Position Pump Control Valve Signal Exhaust Temperature

- 117
8 OR 12 INJECTORS ADEM II ELECTRONIC CONTROL MODULE (ECM)

HEUI SYSTEM
COMPONENT DIAGRAM

ENGINE HARNESS

GROUND BOLT

DISCONNECT SWITCH

24 V

MACHINE HARNESS

MAIN 15 AMP POWER RELAY BREAKER

KEY SWITCH

HYDRAULIC PRESSURE SENSOR PRIMARY SPEED/TIMING SENSOR SECONDARY SPEED/TIMING SENSOR

TDC SERVICE PROBE ACCESS

MACHINE INTERFACE CONNECTOR THROTTLE SENSOR ACCELERATOR PEDAL

COOLANT TEMP. SENSOR

TURBO INLET PRESSURE SENSOR

TURBO OUTLET PRESS. SENSOR

ATMOSPHERIC PRESS. SENSOR

OIL PRESSURE SENSOR

HYDRAULIC TEMP. SENSOR

FUEL TEMPERATURE SENSOR

COOLANT FLOW SWITCH

- 118
PULSE WIDTH MODULATED SIGNALS
10% ON DUTY = 10% CYCLE OFF 50% ON DUTY = 50% CYCLE OFF 1 CYCLE 90% ON DUTY = 90% CYCLE OFF DUTY CYCLE = PERCENT OF TIME ON VS PERCENT OF TIME OFF

- 119
8 OR 12 INJECTORS ADEM II ELECTRONIC CONTROL MODULE (ECM)

HEUI SYSTEM
COMPONENT DIAGRAM

ENGINE HARNESS

GROUND BOLT

DISCONNECT SWITCH

24 V

MACHINE HARNESS PUMP CONTROL VALVE MACHINE INTERFACE CONNECTOR THROTTLE SENSOR

MAIN 15 AMP POWER RELAY BREAKER

KEY SWITCH

HYDRAULIC PRESSURE SENSOR PRIMARY SPEED/TIMING SENSOR SECONDARY SPEED/TIMING SENSOR

TDC SERVICE PROBE ACCESS

ACCELERATOR PEDAL

COOLANT TEMP. SENSOR

TURBO INLET PRESSURE SENSOR

TURBO OUTLET PRESS. SENSOR

ATMOSPHERIC PRESS. SENSOR

OIL PRESSURE SENSOR

HYDRAULIC TEMP. SENSOR

FUEL TEMPERATURE SENSOR

COOLANT FLOW SWITCH

- 120
8 OR 12 INJECTORS ADEM II ELECTRONIC CONTROL MODULE (ECM)

HEUI SYSTEM
COMPONENT DIAGRAM

ENGINE HARNESS

GROUND BOLT

DISCONNECT SWITCH

24 V

MACHINE HARNESS PUMP CONTROL VALVE MACHINE INTERFACE CONNECTOR THROTTLE SENSOR

MAIN 15 AMP POWER RELAY BREAKER

KEY SWITCH

HYDRAULIC PRESSURE SENSOR PRIMARY SPEED/TIMING SENSOR SECONDARY SPEED/TIMING SENSOR

TDC SERVICE PROBE ACCESS

ACCELERATOR PEDAL THROTTLE BACK-UP, ELEVATED LOW IDLE ENABLE, AND GROUND LEVEL SHUTDOWN (2) SWITCHES TURBO INLET PRESSURE SENSOR

COOLANT TEMP. SENSOR

TURBO OUTLET PRESS. SENSOR

ATMOSPHERIC PRESS. SENSOR

OIL PRESSURE SENSOR

HYDRAULIC TEMP. SENSOR

FUEL TEMPERATURE SENSOR

COOLANT FLOW SWITCH

- 121

USER DEFINED SHUTDOWN

J3 USER SHUTDOWN DEVICE 12

P2 J2 1 ECM (3408E/3412E HEUI) USER SHUTDOWN

- 122
8 OR 12 INJECTORS ADEM II ELECTRONIC CONTROL MODULE (ECM)

HEUI SYSTEM
COMPONENT DIAGRAM

ENGINE HARNESS

GROUND BOLT

DISCONNECT SWITCH

24 V

MACHINE HARNESS PUMP CONTROL VALVE MACHINE INTERFACE CONNECTOR THROTTLE SENSOR

MAIN 15 AMP POWER RELAY BREAKER

KEY SWITCH

HYDRAULIC PRESSURE SENSOR PRIMARY SPEED/TIMING SENSOR SECONDARY SPEED/TIMING SENSOR

TDC SERVICE PROBE ACCESS

ACCELERATOR PEDAL THROTTLE BACK-UP, ELEVATED LOW IDLE ENABLE, AND GROUND LEVEL SHUTDOWN (2) SWITCHES TURBO INLET PRESSURE SENSOR FAN CONTROL VALVE

COOLANT TEMP. SENSOR

TURBO OUTLET PRESS. SENSOR FAN SPEED SENSOR FAN ATMOSPHERIC PRESS. SENSOR

OIL PRESSURE SENSOR

HYDRAULIC TEMP. SENSOR

FUEL TEMPERATURE SENSOR

COOLANT FLOW SWITCH

- 123

ETHER INJECTION SYSTEM

P2 J2

ECM (3408E/E3412E)

ETHER SWITCH

J3

P3 F708-YL 998-BR 721-GY 710-BR

P1 J1

23 9 39 21
200-BK 200-BK + 308-YL 310-PK

28 29 19 40

ETHER SW LAMP DIGITAL RETURN ETHER REQUEST ETHER CONTROL

P37 J37 1 2

FROM CYLINDER

+24V

RELAY

ETHER START VALVE

TO ENGINE

- 124
SERVICE TOOL CONNECTOR

CAT DATA LINK

LAPTOP COMPUTER

CONTROL

SERVICE TOOL

CAT ELECTRONIC TECHNICIAN

7X1701 COMMUNICATION ADAPTER

VIMS

MAIN MODULE

ADEM II ELECTRONIC CONTROL MODULE (ECM)

VIMS DISPLAY MODULES

- 125

988F/990 CAT DATA LINK CIRCUIT

POWERTRAIN CONTROL MODULE Cat Data Link + Cat Data Link 8 9 23 24

CMS Cat Data Link + Cat Data Link -

SERVICE TOOL CONNECTOR

J42 D E H J

P3 J3 7 6 31 32

893-GN 892-BR E794-YL E-793-BU

ECM P1 J1 9 Cat Data Link + 3 Cat Data Link 7 ATA Data Link + 1 ATA Data Link -

MACHINE INTERFACE CONNECTOR

- 126

LOGGED EVENTS

High coolant temperature Loss of coolant flow Low (lube) oil pressure Abnormal hydraulic pressure Hydraulic system pressure fault User defined shutdown Air inlet restriction Engine overspeed Low fuel pressure

- 127
HEUI SYSTEM
COMPONENT DIAGRAM
ADEM II ELECTRONIC CONTROL MODULE (ECM)

8 OR 12 INJECTORS

ENGINE HARNESS

GROUND BOLT

DISCONNECT SWITCH

24 V

MACHINE HARNESS PUMP CONTROL VALVE HYDRAULIC PRESSURE SENSOR PRIMARY SPEED/TIMING SENSOR SECONDARY SPEED/TIMING SENSOR MACHINE INTERFACE CONNECTOR THROTTLE SENSOR

MAIN 15 AMP POWER RELAY BREAKER

KEY SWITCH

TDC SERVICE PROBE ACCESS

ACCELERATOR PEDAL THROTTLE BACK-UP, ELEVATED LOW IDLE ENABLE, AND GROUND LEVEL SHUTDOWN (2) SWITCHES TURBO INLET PRESSURE SENSOR FAN CONTROL VALVE

COOLANT TEMP. SENSOR

TURBO OUTLET PRESS. SENSOR FAN SPEED SENSOR FAN ATMOSPHERIC PRESS. SENSOR CAT DATA LINK OIL PRESSURE SENSOR SERVICE TOOL CONNECTOR EPTC II TRANSMISSION CONTROL HYDRAULIC TEMP SENSOR AUTO RETARDER CONTROL

FUEL TEMPERATURE SENSOR INSTRUMENT PANEL COOLANT FLOW SWITCH

- 128

MACHINE APPLICATIONS

- 129

DECELERATION POSITION SENSOR CIRCUIT

P2 J2

ECM (3408E/3412E)
DECEL POSITION

F702-GN

24
P1 J1

DECELERATION POSITION SENSOR

+V DIGITAL DIGITAL RETURN SIGNAL

P38 J38

A B C

A700-OR 998-BR

35 29

+V DIGITAL SUPPLY DIGITAL RETURN

- 130

THROTTLE SWITCH CIRCUIT

THROTTLE SWITCH
P1 J1 F715-PU F718-BU F716-WH F717-YL 998-BR 2 20 8 14 29

ECM (3408E/3412E)

THROTTLE - LOW IDLE THROTTLE - H.I. PARITY THROTTLE - L.I. PARITY THROTTLE - HIGH IDLE DIGITAL RETURN

- 131

CRANK WITHOUT INJECTION PLUG CIRCUIT

ECM (3408E/3412E) CRANK WITHOUT INJECTION PLUG PLUG "HHH" J24 P24 BK 3 2 1 720-GN 719-BR 998-BR
P1 J1

25 24 29

CRANK W/O INJECT (NO) CRANK W/O INJECT (NC) DIGITAL RETURN

PLUG "JJJ" BK

- 132

MECHANICAL ENGINE FAN CONTROL CIRCUIT

ENGINE FAN SOLENOID VALVE
P41 J41 P2 J2

ECM (3408E/E3412E)
VARIABLE FAN CLUTCH PWM DR AND SOL RETURN ENGINE FAN SPEED

B C

F700-BU E799-BR F703-GY

19 7 25

ENGINE FAN SPEED SENSOR

+V DIGITAL DIGITAL RETURN SIGNAL

J84 P84

P1 J1

A B C

A700-OR 998-BR

35 29 13

+V DIGITAL SUPPLY DIGITAL RETURN A/C ON (INPUT FROM COMPRESSOR SWITCH)

- 133

THROTTLE LOCK CIRCUIT

RIGHT BRAKE PEDAL SWITCH 998-BR 998-BR
J3 P3 P1 J1

ECM Throttle Lock RH Brake (NO) Throttle Lock RH Brake (NC) Digital Return Throttle Lock ON Lamp Throttle Lock Set/Declerate Throttle Lock Resume/Accelerate Throttle Lock ON/OFF

F722-OR F721-GY 998-BR F706-PU F717-YL F718-BU F719-BR

THROTTLE LOCK LAMP 998-BR

2 113-OR BATT+

13 19 29 27 14 20 24

THROTTLE LOCK SET/DECLERATION SW 998-BR THROTTLE LOCK RESUME/ACCLERATION SW 998-BR THROTTLE LOCK SW

- 134

HYDRAULIC ENGINE FAN CONTROL CIRCUIT

HYDRAULIC FAN SOLENOID VALVE

P86 J86 2 1 F700-BU E799-BR P2 J2 19 07

ECM (3408E/E3412E)
HYDRAULIC FAN PWM DRIVE AND SOL RETURN

SISTEMA DE MONITOREO CATERPILLAR

15 10 5 20 25 X100 0 MPH km/h 30

P
AUT

R
24 V

44

- 136

- 137
8 OR 12 INJECTORS

ADEM II ELECTRONIC CONTROL MODULE (ECM)

INDUSTRIAL 3408E/3412E HEUI SYSTEM

COMPONENT DIAGRAM
GROUND BOLT DISCONNECT SWITCH 24 V KEY SWITCH

15 AMP BREAKER PUMP CONTROL VALVE HYDRAULIC PRESSURE SENSOR PRIMARY SPEED/TIMING SENSOR SECONDARY SPEED/TIMING SENSOR
MACHINE INTERFACE CONNECTOR

MAIN POWER RELAY

TDC SERVICE PROBE ACCESS ENGINE HARNESS

PTO ENABLE/PTO UP/DOWN SWITCHES ENGINE SHUTDOWN SWITCH ETHER ENABLE/OVERRIDE SWITCH EMERGENCY STOP/VERIFY SWITCH USER DEFINED SHUTDOWN THROTTLE POSITION SENSOR FUEL PRESS. SENSOR COOLANT LEVEL SWITCH INLET AIR TEMP. SENSOR

COOLANT TEMP. SENSOR

TURBO OUTLET PRESS. SENSOR

MACHINE HARNESS

ATMOSPHERIC PRESS. SENSOR TO AIR SHUTOFF SOLENOID OIL PRESSURE SENSOR TO ETHER SOLENOID RELAY ALARM /WARNING LAMP DIAGNOSTIC LAMP FUEL TEMPERATURE SENSOR MAINTENANCE INDICATOR LAMP EMS PANEL SERVICE TOOL CONNECTOR DATA LINK

HYDRAULIC TEMP. SENSOR

- 138

3408E/3412E HEUI FUEL SYSTEM

TO LUBE SYSTEM HYDRAULIC OIL TEMPERATURE SENSOR COLD START OIL RESERVOIR OIL PRESSURE SENSOR COOL DOWN CIRCUIT FLUID MANIFOLD HEUI

OIL FILTER

HYDRAULIC SUPPLY PUMP GROUP

FUEL TEMPERATURE SENSOR

HYDRAULIC PRESSURE SENSOR

FLUID MANIFOLD

OIL COOLER

PUMP CONTROL VALVE FUEL TRANSFER PUMP

PRIMARY FUEL FILTER WATER SEPARATOR

ECM

HEUI

LUBE OIL PUMP

SECONDARY FUEL FILTER

PRESSURE REGULATING VALVE

OIL SUMP

FUEL TANK