Documentos de Académico
Documentos de Profesional
Documentos de Cultura
BAWER COMPANY
O.C.: 488
IND.: 047-14
Pág 1 de 141
CONTENIDO
Página
1. DATOS DE DISEÑO 3
2. DATOS DE CERTIFICACIÓN 19
2.1 Certificado de Conformidad 20
2.2 Certificado de Partes 21
2.3 Reporte de Prueba Hidrostática 22
2.4 Performance Test 23
3. DATOS DE INSTALACION 24
3.1 Términos de Garantía 25
3.2 Procedimiento de Almacenamiento 28
3.3 Manual del Acople 34
3.4 IOM Bomba 54
3.6 IOM Motor 126
3.7 Manual del Sello 134
Pág 2 de 141
1.
DATOS DE DISEÑO
Pág 3 de 141
Pagina Nro. Page 1 of 2
Lista de Materiales Impreso el 01/09/2014
a las 04:02:59PM
Nivel Ref Parte PCN Descripcion Parte Desc. Ingles UM C/F Cant Plano Descrip. Material Nota Assy Class
Part
1 603080614531 BOMBA CENTRIFUGA FLOWSERVE 3K 8*6-14 F 1.00
3K 8*6-14 OP M3 ST D4 316 S.S.
COMPLETE
2 426075700523 ESPARRAGO 1/2*3.1/2 INOX-304 STUD GLAND PZA C 4.00 STUD COVER / MECH SEAL
2 460113100500 TORNILLO CABEZA HEXAGONAL SCREW HEX PZA C 4.00 T.C.H. ANCLAJE DE BOMBA
G8 UNC 3/4*2 ACERO G8
2 460041100500 TORNILLO CABEZA HEXAGONAL SCREW HEX PZA C 4.00 T.C.H. ANCLAJE DE GUARDACOPLE
5/16*3/4 ACERO G8
Pág 4 de 141
Pagina Nro. Page 2 of 2
Lista de Materiales Impreso el 01/09/2014
a las 04:02:59PM
Nivel Ref Parte PCN Descripcion Parte Desc. Ingles UM C/F Cant Plano Descrip. Material Nota Assy Class
Part
2 D53857A BASEPLATE TYPE A 368 ESP BASEPLATE PZA C 1.00 D53857A
MACHINE
2 78970241 78970241 FOOT BHSG GP3 14.5"CL MK3A P/ N FOOT KIT PZA C 1.00 CY55738A
CY55738A-CI
2 78965530 ADAPTER BRG HSG KIT GP3 14 ADAPTER PZA C 1.00 DY28285A
MK3A P/N DY28285ACP-DCI2
2 C2CEX2625EGXVB MECHANICAL SEAL ISC2 2,625" SIL MECH SEAL PZA C 1.00
CAR VS SIL CAR - VITON METAL
PARTS 316SS
2 432000506523 RACOR 1/2" NPT 1/4" OD INOX INOX 304 PZA C 1.00
2 78924065 B22774A GASKET REAR COVER 3-14 / PN: GASKET REAR COV PZA C 1.00 B22774A TFM - Dyneon 1600
Y29838A-TM / DWG B22774A
2 78932316 3Z104-TFR GASKET IMPELLER GP3 ST/ PN: GASKET PZA C 1.00 Tefl+Si Oring (Durco TFR)
SA3687AA00-TFR/ BOMBA MK3
2 75669440 IMPELLER 8X6-14AOP IMPELLER PZA C 1.00 CY51276A DIAMETRO RATEADO 11,56"
CY51276A-D4 DIAMETRO DE PERFORMANCE 11,67"
CLEARANCE CASING - IMPELLER 0,060" &
0,070"
2 78965019 CASING 8X6-14A P/N CASING PZA C 1.00 DY32218AA FLANGES 150 # R.F.
DY32218AA-D4
2 821080251523 ESPARRAGO 3/4" x 3.1/2" NC INOX STUD PZA C 10.00 STUD CASING / ADAPTER
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Pág 7 de 141
Pump size & type : 3K10x8-16OP M3 ST
Based on curve no. : MIII8444V
Number of stages : 1
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Copyright © 2014 Flowserve. All rights reserved. Affinity v1.0
1 of 7
Hydraulic Datasheet
Customer : BAWER CO LTD Pump / Stages : 3K10x8-16OP M3 ST / 1
Customer reference : Based on curve no. : MIII8444V
Item number : ÍTEM 2 Flowserve reference : 233583538
Service : Agua de Retrolavado Date : July 21, 2014
Operating Conditions Materials / Specification
Capacity : 2200.0 USgpm Material column code : D4
Water capacity (CQ=1.00) : - Pump specification : ANSI B73.1
Normal capacity : - Other Requirements
Total Developed Head : 46.00 ft Hydraulic selection : No specification
Water head (CH=1.00) : - Construction : No specification
NPSH available (NPSHa) : Ample Test tolerance : Hydraulic Institute Level B
NPSHa less NPSH margin : - Driver Sizing : Max Power(MCSF to EOC)with SF
Maximum suction pressure : 0.0 psig Seal configuration : Single Seal
Liquid
Liquid type : Other
Temperature / Spec. Gravity : 200 F / 1.000
Solid Size - Actual / Limit : - / -
Viscosity / Vapor pressure : 1.0 cSt / -
Performance
Hydraulic power : 25.6 hp Impeller diameter
Pump speed : 880 rpm Rated : 15.06 in
Efficiency (CE=1.00) : 88.1 % Maximum : 16.00 in
Minimum : 14.00 in
NPSH required (NPSH3) : 8.1 ft Suction specific speed : 9220 US units
Rated power : 29.0 hp Minimum continuous flow : 216.7 USgpm
Maximum power : 32.5 hp Maximum head @ rated dia : 57.94 ft
Driver power : 30.0 hp / 22.4 kW Flow at BEP : 2108.7 USgpm
Casing working pressure : 25.1 psig Flow as % of BEP : 104.3 %
(based on shut off and Rated specific gravity @ Cut dia) Efficiency at normal flow : -
Maximum allowable : 235.0 psig Impeller dia ratio (rated/max) : 94.1 %
Hydrostatic test pressure : 413.0 psig Head rise to shut off : 26.0 %
Est. rated seal chamb. press. : - Total head ratio (rated/max) : 78.2 %
CURVES ARE APPROXIMATE, PUMP IS GUARANTEED FOR ONE SET OF CONDITIONS; CAPACITY, HEAD, AND EFFICIENCY.
MCSF PROVIDES MECHANICAL PROTECTION ONLY. MINIMUM THERMAL FLOW MUST BE CALCULATED FOR THE SPECIFIC FLUID AND OPERATING CONDITIONS.
Pág 9 de 141
Copyright © 2014 Flowserve. All rights reserved. Affinity v1.0
2 of 7
Construction Datasheet
-
-
Pág 10 de 141
Copyright © 2014 Flowserve. All rights reserved. Affinity v1.0
3 of 7
Full Page GA Drawing
Copyright © 2014 Flowserve. All rights reserved. Pág 11 de 141 Affinity v1.0
4 of 7
NIDEC MOTOR CORPORATION
8050 WEST FLORISSANT AVE.
ST. LOUIS, MO 63136
Nidec trademarks followed by the ® symbol are registered with the U.S. Patent and Trademark Office.
Pág 12 de 141
EFFECTIVE:
HORIZONTAL MOTORS PRINT:
04-MAY-12 TOTALLY ENCLOSED FAN COOLED 07-2781
SUPERSEDES: FRAME: 280T SHEET:
18-JAN-12 BASIC TYPE: CT 1 OF 1
C AB
N AC T
W
V
ES
O
AF
U D
BS EV J E G
2F BA
2E
B
A
N O
2
T U V W AA AB
P -.001 MIN
IN 5.00 14.31 14.63 2.06 1.875 4.38 .50 13.00
2.00
MM 127 363 372 52 47.63 111 13 330
AC AF BA BS ES EV SQ
MIN KEY
IN 9.69 3.25 4.75 5.50 3.28 1.00 .500
MM 246 83 121 140 83 25 12.70
FRAME 2F
±.03
IN 9.50
284T
MM 241
IN 11.00
286T
IHP_DP_NMCA (MAR-2011) SOLIDEDGE
MM 279
1. DIMENSIONS MAY VARY BY .25" DUE TO 4. CONDUIT BOX MAY BE LOCATED ON EITHER SIDE OF MOTOR
CASTING AND/OR FABRICATION VARIATIONS. CONDUIT OPENINGS MAY BE LOCATED IN STEPS OF 90 DEGREES
2. LARGEST MOTOR WIDTH. REGARDLESS OF LOCATION. STANDARD AS SHOWN WITH
3. TOLERANCES SHOWN ARE IN INCHES ONLY. CONDUIT OPENING DOWN.
07-2781/C ISSUED BY
K. FRIEDMAN
INFORMATION DISCLOSED ON THIS DOCUMENT APPROVED BY
Nidec Motor Corporation IS CONSIDERED PROPRIETARY AND SHALL NOT BE
J. O'BRIEN
St. Louis, Missouri Pág 13 de
REPRODUCED OR DISCLOSED 141
WITHOUT WRITTEN
CONSENT OF NIDEC MOTOR CORPORATION
CATALOG NUMBER: H20P3D NAMEPLATE PART #: 422697-002
MODEL DL28 FR 286T TYPE CTE ENCL TE
SHAFT 6310-2Z-J/C3 - QTY 1 OPP 6310-2Z-J/C3 - QTY 1
END BRG END BRG
PH 3 MAX 40 C ID#
AMB
INSUL F Asm. F1 DUTY CONT
CLASS Pos.
Pág 14 de 141
ADDITIONAL NAMEPLATE DATA:
Decal / Plate WD=137033 Customer PN
Notes Non Rev Ratchet
Max Temp Rise 80C RISE/RES@1.00SF OPP/Upper Oil Cap GREASE
Thermal (WDG) SHAFT/Lower Oil Cap GREASE
Altitude
Regulatory Notes Regulatory Compliance CC 030A
COS Marine Duty
Balance Arctic Duty
3/4 Load Eff. 92.8 Inrush Limit
Motor Weight (LBS) 410 Direction of Rotation
Sound Level Special Note 1
Vertical Thrust (LBS) Special Note 2
Thrust Percentage Special Note 3
Bearing Life Special Note 4
Starting Method Special Note 5
Number of Starts Special Note 6
200/208V 60Hz Max Amps 64.0 SH Max. Temp.
190V 50 hz Max Amps 61.0 SH Voltage
380V 50 Hz Max Amps 31.0 SH Watts
NEMA Inertia Load Inertia
Sumpheater Voltage Sumpheater Wattage
Special Accessory Note 1 Special Accessory Note 16
Special Accessory Note 2 Special Accessory Note 17
Special Accessory Note 3 Special Accessory Note 18
Special Accessory Note 4 Special Accessory Note 19
Special Accessory Note 5 Special Accessory Note 20
Special Accessory Note 6 Special Accessory Note 21
Special Accessory Note 7 Special Accessory Note 22
Special Accessory Note 8 Special Accessory Note 23
Special Accessory Note 9 Special Accessory Note 24
Special Accessory Note 10 Special Accessory Note 25
Special Accessory Note 11 Special Accessory Note 26
Special Accessory Note 12 Special Accessory Note 27
Special Accessory Note 13 Special Accessory Note 28
Special Accessory Note 14 Special Accessory Note 29
Special Accessory Note 15 Special Accessory Note 30
Pág 15 de 141
MODEL NO. CATALOG NO. PHASE TYPE FRAME
DL28 H20P3D 3 CTE 286T
Pág 16 de 141
Pág 17 de 141
FRAMES 254T THRU 447T - TOTALLY ENCLOSED AND EXPLOSIONPROOF MOTORS
TYPES: CE, CE1, CE4, CEF, CT, CT1, CT4, CTC, CTE, CTE1, CTE4, CTEF, CTEF1, CTEF4, CTEI, CTEN, CTF, CTF1, CTF4, CTFI, CTFI1, CTFI4, CTFN, CTI, CTI4,
CTN, CTNI, EC, ECEI, FCT, FCTF, FCTF1, FCTN, FD, FDF, FDF1, FL, FLC, FLCA, FLCF, FLF, FN, FNC, FTC, FTCF, JAD, JDE, L, L1, L4, LC, LC1, LCA, LCAE, LCE,
LCEF, LCEI, LCE1, , LCF, LCFI, LCI, LE, LE1, LE4, LEF, LF, LF1, LF4, LFC, LFI, LI, LN, N, NC, NCE, NCEF, NCF, NCFI, NCI, NE, NF, NN, T, T1, T4, TC, TC1, TC4,
TCA, TCE, TCE1, TCE4, TCEF, TCEF4, TCEI, TCEN, TCEP, TCF, TCF1, TCFI, TCI, TCI1, TCN, TE, TEF, TEN, TF, TFC, TFN, TN
ITEM ITEM
NO. QTY NAME OF PART NO. QTY NAME OF PART
1 1 Slotted Headless Pipe Plug 22 1 Slotted Headless Pipe Plug
2 1 Pipe Coupling 23 1 Pipe Plug
3 1 Pipe Nipple 24 2 Screw
4 1 Pipe Cap 25 4 Screw (Qty 8 on frames 286T & 326T)
5 1 Pipe Nipple 26 1 Bracket (Not used on types TF)
6 2 Cap and Jam Nut 27 4 Screw (Used only on frame 286T & 326T)
7 1 Fan Cover Guard 28 1 Air Deflector ((Used only on frame 286T & 326T)
8 3 Screw & Lockwasher 29 1 Ball Bearing
9 1 Grill 30 1 Bearing Cap
10 1 Vent Fan Assembly 31 1 Rotor Assembly (Includes items 31A & 31B)
11 1 Woodruff Key (Not used on frames 254T &256T 31A 1 Motor Shaft
12 2 Screw 31B 1 Rotor Core
13 2 Stud & Nut 32 4 Screw
14 2 Screw (Qty 6 on frames 254T & 256T) 33 1 Outlet Box Cover
15 1 Bracket 34 1 Gasket
16 4 Screw (Used only on frame 286T & 326T) 35 4 Screw (Qty 2 on frames 254T & 256T)
17 1 Air Deflector (Used only on frame 286T & 326T) 36 1 Outlet Box Base
18 1 Ball Bearing 37 1 Gasket (Outlet Box Base)
19 1 Bearing Cap 38 1 Eyebolt
20 1 Key
39 1 Wound Stator Assembly
21 1 Water Deflector
WARNING: BEARINGS: PRICES:
Any disassembly or repair work on explosionproof motors will void the Refer to motor nameplate for the bearing Parts stocking distributors: refer to renewal
Underwriters Laboratories, Inc. label unless done by the manufacturer, or a numbers. parts numerical index. All Others: refer to your
facility approved by the Underwriters Laboratories, Inc. Refer to your nearest parts distributor.
nearest sales office for assistance.
reference: Renewal Parts Section 700, Page 19
Copyright © 2010 Nidec Motor Corporation. All rights reserved.
Pág 18 de 141
2.
DATOS DE CERTIFICACIÓN
Pág 19 de 141
No.SC 1175-1
Certificate of Conformance
Item 02
Customer: BAWER COMPANY
Customer Order No: 488
Flowserve Order No: IND-047-14
Pump Type: DURCO 3K 8*6-14 OP M3 ST
Customer Tag No: N/A
Pump Serial No: IND04720140201
Quantity: 1
20 de Noviembre de 2014
JULIAN DAVID SANCHEZ Date
Quality Leader
Mosquera ‐ Colombia
Pág 20 de 141
Flowserve Colombia Ltda.
Cll. 3 No. 10-82, Mosquera
Cundinamarca – Colombia
Phone (57) (1) 893.1427
Fax (57) (1) 827.6078
_____________________________________________________________________________________________________________
This is to certify that the material delivered under the above order is
controlled to meet the properties shown below.
MATERIAL
PART TYPE QUANTITY PART NUMBER Flowserve ASTM/
Spec. AISI
CASING 8X6-14A 1 DY32218AA D4 A744
Pág 21 de 141
Formato de Registro -Flowserve Colombia Cod: FT-CC-08 N°
Rev: 2 Fecha:
01-04-13 Pag: 1
Titulo: Reporte Prueba Hidrostática
Fecha: 27-10-2014 OP: 8355 IND: 047-14
Resultado de Prueba
Aprobación final
Water Temp = Temperature fluid test record w = Velocity record PF = Power Factor Diver Corrected by speed S.G. WATER TEST: 0,9982
Lw= Wattmeter record Zd= Elevation of discharge gauge zero above TOF N in = Input power pump to SG water test Corrected by viscosity S.G. POWER TEST: 1,0000
V= Voltaje record Zs= Elevation of suction gauge zero above TOF N out = Output hydraulic power pump
Pd= Discharge pressure Ht= Total differential pressure EFF. (Vis) = Pump Efficiency
Ps= Suction pressure V1/2g= Velocity head suction BHP Visc= Hydraulic power corrected by viscosity
Q= Flowrate record V2/2g= Velocity head discharge N pump (Visc) = Input power pump corrected by viscosity
SINGLE 11,56
15
Flowserve Engineering.
UNDERFILE: NO Calle 3 # 10 - 82 | Mosquera |
BASED ON CURVE Cundinamarca | Colombia
No: MIII8322V 10 FLOWSERVE SOLUTIONS GROUP
0
0 200 400 600 800 1000 1200 1400 1600
CAPACITY [gpm]
Pág 23 de 141
3.
DATOS DE INSTALACIÓN, OPERACIÓN Y
MANTENIMIENTO
Pág 24 de 141
WORLDWIDE TERMS AND CONDITIONS OF SALE
1. Applicability:
Except for the application of overriding General Terms Agreements previously executed between Buyer and Seller, any purchase order covering the sale of
Seller’s equipment or services (“Order”) shall be governed solely by these Conditions of Sale and other written provisions mutually agreed upon. Any oral
understandings are expressly excluded. Seller shall not be deemed to have waived these Conditions of Sale if it fails to object to provisions appearing on,
incorporated by reference in, or attached to Buyer’s Purchase Order Form which provisions are hereby expressly rejected. Buyers’ silence or acceptance or
use of products constitutes its acceptance of these Conditions of Sale. No modification or addition to these Conditions of Sale shall be effective unless
agreed to in writing and signed by an authorized representative of Buyer and Seller. Seller reserves the right to reject any Order submitted for its
acceptance.
2. Definitions:
“Order” means any purchase order covering the sale of Seller’s equipment or services.
"Equipment" means all equipment and parts manufactured by Seller.
“Buyer” means the company who accepted Seller's offer or is named in the Purchase Order.
“Services" means work, direction of work, technical information or technical consulting and advice or other services furnished by Seller to Buyer and may support
such activities as the installation, testing, alignment, startup, operation, repair and maintenance of the Equipment.
“Seller" means the company named on the offer.
“Suppliers" means any of Seller's suppliers of material or services for the Equipment or Services, regardless of tier.
3. Delivery:
Delivery of the Equipment hereunder shall be made Ex-works (Incoterms 2000) Seller's plant. Shipping dates are approximate and are based on prompt
receipt of all necessary information at Seller's plant. In case of delay in furnishing complete information, dates of shipment may be extended for a reasonable
time based on conditions at Seller's plant. In the event Seller provides transport services these will be quoted as a lump sum price based on destination and
shipping mode.
Seller shall not be liable for delay in delivery due to causes beyond its reasonable control including but not limited to, acts of God, acts of government, acts of
Buyer, fires, labor disputes, boycotts, floods, epidemics, quarantine restrictions, war, insurrection, riot, civil or military authority, freight embargoes,
transportation shortages or delays, unusually severe weather or inability to obtain necessary labor, materials or manufacturing facilities due to such causes. In
the event of any such delay, the date of delivery shall be extended for a length of time equal to the period of the delay.
In the event Buyer requests a delay in completion and shipment of the Equipment or any part thereof for any reason, the parties shall agree upon any cost
and/or scheduling impact of such delay, with such costs to the account of Buyer. Any delay period beyond thirty (30) days after original scheduled shipment
date shall require Buyer to take title and risk of loss of such Equipment, thereafter to make arrangements for storage of such Equipment with the Seller or other
party. Seller's invoice, which is contractually based on shipment, shall be issued upon Seller's readiness to ship the original Equipment.
4. Warranty:
“Nonconformance” means failure to comply with, or failure to operate due to noncompliance with, applicable Seller drawings or having defects in workmanship or
material. Normal wear and tear, erosion, corrosion and the need for regular overhaul and periodic maintenance do not constitute a Nonconformance.
Seller warrants at time of shipment to Buyer its Equipment will comply with applicable Seller drawings and will be free from defects in workmanship and material.
Any equipment and parts supplied by Seller but manufactured by third parties carry the warranty that the manufacturer of such equipment and parts
conveyed to Seller which can be passed on to Buyer. These warranties run to the Buyer, its successors, assigns, and customers. Supplier’s obligations under
this warranty shall expire one (1) year from initial startup or use of the Equipment or eighteen (18) months after shipment, whichever occurs first. Seller warrants
that the Services shall be performed in accordance with industry practices. Seller’s warranty obligation for service work shall expire ninety (90) days from the
date of the initial start-up or six (6) months after completion of the service work, whichever occurs first.
Buyer must notify Seller in writing during the defects liability period of a Nonconformance and, within 30 calendar days of discovery of the Nonconformance.
Seller’s obligation and Buyer’s sole remedy under this defects liability period is repair or replacement, at Seller’s election, of any Equipment Nonconformance. All
Equipment repaired or replaced will be warranted only for the unexpired portion of the original defects liability period.
Seller agrees to repair or replace Ex-works Seller’s plant any Equipment or part thereof manufactured by Seller which does not conform to the warranty for
Equipment. Equipment claimed to be defective must be returned, freight prepaid and allowed by Buyer and in accordance with Seller’s instructions to the point of
manufacture, unless Seller directs otherwise. Title to and risk of loss of any equipment being repaired shall remain with Buyer at all times.
In connection with the performance of any corrective work, all removal and reinstallation of the Equipment shall be performed by Buyer at its expense. Buyer
shall, at its expense, be responsible for removing, reinstalling, replacing or supplying any equipment, materials or structures which are necessary to provide
reasonable access to the Equipment to be repaired or replaced. Any decontamination or radiation protection necessary in connection with the
removal/reinstallation or on-site repair of the Equipment shall be performed by Buyer without cost to Seller.
Seller will not be liable under this warranty if the Equipment has been exposed or subjected to any (1) maintenance, repair, installation, handling, packaging,
transportation, storage, operation or use which is improper or otherwise not in compliance with Seller’s instructions; (2) alteration, modification or repair by
anyone other than Seller or those specifically authorized by Seller, (3) accident, contamination, foreign object damage, abuse, neglect or negligence after
shipment to Buyer; (4) damage caused by failure of a Seller supplied Product not under warranty or by any hardware or software not supplied by Seller; (5) use
of counterfeit or replacement parts that are neither manufactured nor approved by Seller for use in the Equipment; or (6) Equipment which is normally consumed
in operation or which have normal life inherently shorter than the warranty period including, but not limited to, consumables (e.g. flashtubes, lamps, batteries,
storage capacitors).
THESE WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER WRITTEN, EXPRESS, IMPLIED, STATUTORY OR
OTHERWISE, INCLUDING BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY, AND FITNESS FOR PARTICULAR PURPOSE.
5. Payment:
All prices are net cash 30 days from date of invoice, unless otherwise stated in Seller’s proposal, quotation, or offer. Should Buyer for any reason default in the
payment of the contract of purchase, Buyer agrees to pay all collection costs, attorney fees and expenses incurred in collecting payment, including interest on the
amount due at the maximum legal rate. All transportation, insurance and similar charges incident to delivery shall be paid by Buyer. Seller shall issue its invoice
upon shipment, or upon notice to Buyer that Seller is ready to ship, whichever is earlier. Depending on the value of the order, Seller may at its sole discretion
require progress payments.
If Buyer’s financial condition is or becomes unsatisfactory to Seller, Seller reserves the right to: a) cancel shipment at any time prior to delivery of the
Equipment without further obligation or liability on the Seller's part (b) or require a letter of credit or other acceptable security before shipment.
WORLDWIDE TERMS AND CONDITIONS OF SALE Pág 25 de 141
Rev.4 January 11, 2008 Page 1 of 3
WORLDWIDE TERMS AND CONDITIONS OF SALE
6. Changes:
Buyer may request modifications as to the amount, scope and/or nature of the Equipment to be supplied by a written change request. Buyer may also
request modifications, including but not limited to drawings, models, instructions, specifications, quantities, method of shipment, packing, place of delivery or
delivery dates for the Equipment. If, in the opinion of Seller, any modification will affect the agreed fixed price and/or time of delivery, Seller will notify Buyer
thereof in writing and will not be obligated to perform any modification unless agreed to by Seller. Buyer shall confirm that such change is authorized and
accepted by issuing a Purchase Order revision.
7. Setoff:
All amounts that Buyer owes Seller under an Order shall be due and payable according to the terms of an Order. Buyer is prohibited from, and shall not set off
such amounts or any portion thereof, whether or not liquidated, against sums which Buyer asserts are due it, its parent affiliates, subsidiaries or other divisions
or units under other transactions with Seller, its parent affiliates, subsidiaries or other divisions or units.
8. Cancellation:
Buyer reserves the right to cancel any portion of an Order affected by a default of Seller or any insolvency or suspension of Seller’s operations or any
petition filed or proceeding commenced by or against Seller under any state or federal law relating to bankruptcy, arrangement, reorganization, receivership
or assignment for the benefit of creditors.
9. Non-Disclosure and Non-Use of Sellers’ Information:
Buyer agrees that it will not use Seller’s data for the manufacture or procurement of products which are the subject of an Order or any similar products, or
cause said products to be manufactured by, or procured from, any other source or reproduce said data and information or otherwise appropriate them
without the written authorization of the Seller. Buyer agrees that it will not disclose or make available to any third-party any of Seller’s data or other
information pertaining to this Order which is proprietary to Seller without obtaining Seller’s prior written consent.
10. Patent Indemnity:
Except insofar as an Order calls for equipment pursuant to Buyer’s designs, drawings or specifications, Seller agrees to pay the amount of any final
judgment against Buyer resulting from a suit claiming that any commercial equipment manufactured or furnished hereunder, by reason of their manufacture,
sale or use, infringes any United States patent which has issued at date of an Order, and Buyer’s reasonable costs and expenses in defense of such suit if
Seller does not undertake the defense thereof, provided Seller is promptly notified of the threat or commencement of such suit and is offered full and
exclusive control to conduct the defense or settlement thereof.
Seller’s indemnity shall not apply where infringement would not have occurred from the normal use for which the equipment was designed. Seller’s liability
for damages hereunder is limited to those computed solely on the value of any equipment sold to Buyer. In no event shall Seller be liable for consequential
damages or costs applicable thereto. In the event of any claim that equipment furnished hereunder infringes any United States patent, Seller may at its
option and expense (a) procure for Buyer the right to continue using the product, or (b) replace or modify the product so that it becomes non-infringing, or (c)
grant Buyer a credit for such product, less a reasonable depreciation for use, damage, and obsolescence upon its return to Seller. Buyer agrees to pay all
costs and expenses incurred by Seller in its defense and the amount of any judgment against Seller, in any suit or proceeding against Seller based upon a
claim of infringement, resulting solely from the Buyer combining any equipment furnished hereunder with any item not manufactured or furnished by Seller or
from the sale or use of any such combination by Buyer. Seller shall also indemnify Buyer’s customers and agents for such infringement if, and to the extent
that, Buyer has agreed so to indemnify them, but to no greater extent than Seller has indemnified Buyer herein and under the same conditions as set forth
herein. In the event any equipment to be furnished under this Order is to be made in accordance with drawings, samples or manufacturing specifications
designated by Buyer and is not the design of Seller, Buyer agrees to defend, indemnity and hold Seller harmless to the same extent and subject to the same
requirements as set forth in Seller’s obligation to Buyer as above. The above is in lieu of any other indemnity or warranty, express or implied by Seller, with
respect to intellectual property (patents, trade secret, mask works, trademarks, copyrights, or the like).
11. Special Tooling and Data:
Unless otherwise agreed in writing, all material, software, data processes, equipment, facilities and special tooling, which term includes but is not limited to
jigs, dies, fixtures, molds, patterns, special taps, special gages, special test equipment, other special equipment and manufacturing aids and replacements
thereof, used in the manufacture of products covered by an Order shall be and remains the property of Seller. Seller retains all rights, title and interest in
drawings, engineering instructions, specifications, and all other written data, if any, furnished with equipment.
12. Import Permit or License:
In the event an import permit or license is required by Buyer's or End User's authorities for the Equipment sold hereunder, performance is subject to Seller's
prior receipt of evidence satisfactory to Seller that an appropriate import permit or license has been granted. As to any such permit or license Buyer shall advise
Seller of the validity, number, date of issue and whether the expiration date refers to clearance from the port of departure or arrival at the port of destination. Buyer
assumes all responsibility for the procurement thereof and any expenses incurred therein related to any import permit or license. In the event currency
exchange controls exist in Buyer's country, Buyer shall so state.
13. Export License:
Unless otherwise agreed in writing, Buyer shall be responsible for compliance with the export control laws and regulations of the U.S. Government or the jurisdiction
where Seller’s manufacturing facility accepting the Order is located, and when required by such laws and regulations shall obtain export and re-export licenses
required for goods, services and technical data delivered under an Order. Seller shall not be liable to Buyer for any failure to provide goods, services or technical
data as a result of any of the following governmental actions: (1) refusal to grant export or re-export license; (2) cancellation of export or re-export license, or (3)
any subsequent interpretation of the export laws and regulations, after the date of an Order, that limits or has a material adverse effect on the cost of Seller’s
performance on an Order. Seller’s performance hereunder is subject to Seller’s prior receipt of evidence satisfactory to Seller that an appropriate export license has
been granted. If Seller assists in obtaining any export license, Buyer shall reimburse Seller for all expenses.
14. Taxes:
Seller’s price does not include, and Seller is not responsible for, payment of any tax levied for sales, use, excise, value-added, goods and services, business
(franchise or privilege) or any duties, charges or other such taxes. Seller is only responsible for any tax imposed on Seller, by taxing authorities in Seller’s
jurisdiction, which are based on Seller’s revenue, income, net income, net assets, net worth, or capital or any taxes imposed in lieu thereof. Seller accepts
sole responsibility and liability for the payment of any and all contributions or taxes for unemployment insurance, social security payments, or other
assessments for those persons performing work for Seller hereunder. If Seller is required to pay any taxes or other charges that are the responsibility of the
Buyer, then Buyer shall promptly reimburse Seller those amounts.
15. Assignment:
Neither party shall assign an Order or any portion thereof without the advance, written consent of the other party, which consent shall not be unreasonably
withheld. The non-assigning party shall not have any obligation to an assignee of the assigning party unless such consent is obtained.
16. Waiver:
Failure by Seller to assert all or any of its rights upon any breach of an Order shall not be deemed a waiver of such rights either with respect to such breach
or any subsequent breach, nor shall any waiver be implied from the acceptance of any payment of service. No waiver of any right shall extend to or affect
any other right Seller may possess, nor shall such waiver extend to any subsequent similar or dissimilar breach.
17. Severability:
If any portion of these Conditions of Sale is determined to be illegal, invalid, or unenforceable, for any reason, then such provision shall be deemed stricken
for purposes of the dispute in question and all other provisions shall remain in full force and effect.
18. Disputes:
Except as otherwise specifically agreed in writing by Buyer and Seller, any dispute relating to an Order placed by a Buyer incorporated in the United States
which is not resolved by the parties shall be adjudicated by a court of competent jurisdiction in the state of Texas. For Orders placed by a Buyer incorporated
outside the United States, the parties shall resort to binding arbitration under mutually agreed procedures.
19. Applicable Law:
This Agreement shall be interpreted in accordance with the laws of the jurisdiction in which the Seller’s facility accepting the Order hereunder is located,
exclusive of any choice of law provisions. The Seller and Buyer expressly agree to exclude from this Agreement the United Nations Convention on Contracts
for the International Sale of Goods, 1980, and any successor thereto.
20. Limitation of Liability:
The remedies set forth herein are exclusive, and the total liability of the Seller with respect to this Contract, or any breach thereof, whether based on contract,
warranty, tort (including negligence), indemnity, strict liability or otherwise, shall not exceed the Contract Price of the specific equipment or service which gives
rise to the claim except in the clause entitled “Patent Indemnity.” IN NO EVENT, WHETHER ARISING BEFORE OR AFTER COMPLETION OF ITS
OBLIGATIONS UNDER THE CONTRACT, SHALL SELLER BE LIABLE FOR SPECIAL, CONSEQUENTIAL, INCIDENTAL OR PENAL DAMAGES OF ANY
KIND (INCLUDING BUT NOT LIMITED TO LOSS OF USE, REVENUE OR PROFITS, INVENTORY OR USE CHARGES, COST OF CAPITAL, OR CLAIMS
OF CUSTOMERS) INCURRED BY BUYER OR ANY THIRD PARTY.
21. Translations; Governing Language:
English shall be the legal language of this Agreement, and all parties waive any right to use and/or rely upon any other language, translation or
interpretation. The parties specifically agree that in the case of any inconsistencies or interpretation disputes, the English language version shall control.
22. Entire Agreement:
The contract of purchase, consisting of these terms and conditions, Seller's quotation and Buyer's order if accepted in writing by Seller, constitutes the entire
agreement between Buyer and Seller. All other previous and collateral agreements (including letters of intent or purchase orders issued by Buyer),
representations, warranties, promises and conditions relating to the subject matter hereof are superseded by the contract of purchase. Any understanding,
promise, representation, warranty or condition not incorporated in the contract of purchase shall not be binding on either party.
Engineering
Policy & Procedure Number: N7-7
1.0 PURPOSE
This procedure describes the requirements for the preservation, packaging, storage, and handling of
Flowserve Pump Division (FPD) products that will be stored after manufacture for long periods of time (6+
months). It includes a definition of the actions and responsibilities required of Flowserve Pump Division
and storage site personnel to ensure a successful start-up after long term storage of the equipment.
2.0 SCOPE
This procedure applies to all FPD supplied equipment that does not solely utilize product lubricated
bearings.
3.0 PACKAGING and PREPARATION FOR SHIPMENT
3.1 Cleaning After Performance Test
3.1.1 All pump cavities must be thoroughly drained of water and dried.
3.1.1.1 Some disassembly of the pump may be required to properly drain, dry, and preserve
the pump cavities.
3.1.1.2 Apply rust preventative treatments to all internal pump surfaces. Examples of suitable
rust preventative treatments can be found in Table 1A.
3.1.1.3 Reassemble any pump parts removed to perform drying and rust preventative
treatment application.
3.1.1.4 Close and protect pump flanges per FPD Global Standard N7-4.
3.1.2 All bearing housings, lubrication piping, and oil reservoirs must be thoroughly drained
of lubricating oil.
3.1.3 Grease packed bearings may remain in place and undisturbed.
3.1.4 Shaft seal packing must be removed from the stuffing box.
3.1.5 Plug all pump openings (e.g. seal flush, interstage take-off, etc.) with suitable metal
plugs that seal the opening. Plastic plugs will not be used. Reference FPD Global
Standard J1-1000-010 or API 610 10th Edition paragraph 5.4.3.7.
3.1.6 Apply rust preventative treatments to all external unpainted pump surfaces. Examples
of suitable rust preventative treatments can be found in Table 1B.
3.2 Protecting ‘loose shipped’ items not assembled to pump unit.
3.2.1 Loose items shall be packed securely in a wooden box(es) and preserved in
accordance with manufacturer recommendations for each individual item. Examples:
Coupling hubs, bolts, spacers, etc. will be coated with a rust preventative oil
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(see Table 1A) and wrapped in wax paper.
Delicate instrumentation will be packed in accordance with the manufacturer’s
recommendations, including any requirements for desiccant application or inert
gas atmosphere.
4.0 EQUIPMENT STORAGE
4.1 Inspection after equipment receipt at storage site.
NOTE: Equipment that has been supplied in hermetically sealed plastic coverings
should be inspected with the plastic covering in place and unopened. Equipment
supplied with a plastic covering draped over the equipment (unsealed) should have
the plastic removed for inspection and then replaced after the inspection is complete.
Equipment supplied with VCI film applied to surfaces must have the VCI film replaced
as originally supplied after inspections are complete.
4.1.1 Immediately after equipment is received at the site where the long term storage will
take place, the equipment should be inspected for damaged caused by mishandling in
transit. Any damage found should be documented and reported to the transit company
and FPD.
4.1.2 Inspect the external preservative coatings (paint and temporary rust preventative) and
renew the preservative in areas where it has been removed or damaged.
4.1.3 Inspect all the pump flange covers, pipe plugs, etc. to verify that they remain tightly
sealed. If pump flange covers, pipe plugs, etc. are loose or have been removed, then
the equipment internals must be inspected to determine the extent of contamination
that has taken place. The results of any internal inspection performed should be
documented and reported to FPD.
4.1.4 Review the packing list for the ‘loose shipped’ items and verify that all boxes are
present. Special inspection requirements for sealed or controlled atmosphere
containers will be noted on the container. Report any damaged or missing boxes to
the transit carrier and FPD.
4.2 Preparation for long term storage.
NOTE: Equipment that has been supplied in hermetically sealed plastic coverings
should be inspected with the plastic covering in place and unopened. Equipment
supplied with a plastic covering draped over the equipment (unsealed) should have
the plastic removed for inspection and then replaced after the inspection is complete.
Equipment supplied with VCI film applied to surfaces must have the VCI film replaced
as originally supplied after inspections are complete.
4.2.1 Bearings and Bearing Housings
4.2.1.1 Fill all oil lubricated bearing housings (power ends) and oil reservoirs to the proper
level with the proper lubricant (as described in the equipment’s User Instructions).
NOTE: bearings and bearing housings designed to operate using pure oil mist may
have the bearing housings filled to the flooded bearing level with the proper lubricant
or may be connected to an oil mist generator during the entire storage period.
4.2.1.2 For grease lubricated bearing frames, fill the cavity between the bearing covers and
bearings with a good grade of NGLI No. 2 lithium base grease to prevent
contamination of the bearings. The NGLI lithium base grease should be compatible
with the grease used to pack the bearings so that preparation for operation in 6.2.3
can be accomplished. Ensure the bearings are thoroughly packed with grease.
4.3 Storage Locations
4.3.1 The storage area should be a clean, dry location not subject to rapid changes in
temperature, light (no direct lighting) or humidity. Indoor storage under opaque roof is
strongly recommended.
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Página 2 de 6
4.3.2 The storage area should be relatively free of ground transmitted vibration due to heavy
construction and/or machinery.
4.3.3 The storage area should have a temperature range of 5° C to 50° C (40° F to 120° F)
with non-condensing humidity.
4.3.4 The storage location should be equipped with adequate lighting and power. Lifting
facilities may be required for larger items of equipment, especially when maintenance
of the equipment or coatings is required.
4.3.5 The storage area should be free of vermin, pests, and plant growth. Equipment
infested with rodents, insects, bacteria, or mold may suffer damage to insulation,
wiring, and coatings, while nesting spiders, snakes, etc. can cause injury to personnel
inspecting or maintaining equipment.
4.3.6 The storage area should protect the stored equipment from spraying liquids and flying
particles (dust, chips, etc.). There should be no pressurized water cleaning in the
areas near the stored equipment.
4.3.7 The storage area should limit exposure of the stored equipment to marine, oxidizing,
or reducing atmospheres unless all stored equipment is specially protected for
operation in such atmospheres.
4.4 Ancillary Equipment
4.4.1 Refer to the appropriate vendor’s instruction manual for extended storage procedure
for motors, controls, couplings, etc.
5.0 EQUIPMENT UPKEEP and MONITORING
NOTE: Equipment that has been supplied in hermetically sealed plastic coverings should be maintained
as much as possible with the plastic covering in place and unopened during the first 6 months of storage.
After 6 months of storage has elapsed, the plastic covering should be removed and the equipment subject
to complete periodic maintenance as described in Table 2.
Equipment supplied with a plastic covering draped over the equipment (unsealed) should have the plastic
removed for maintenance and then replaced after the maintenance is complete.
Equipment supplied with VCI film applied to surfaces must have the VCI film replaced as originally
supplied after maintenance is complete.
5.1 The entity in charge of storage should create a detailed storage maintenance plan for
each piece of equipment in storage. Table 2 serves as an example of such a plan, and
indicates FPD’s minimum requirements for storage maintenance actions and
frequency of those actions. It is strongly suggested that positive evidence of
completion of each storage maintenance item be recorded and verified on a regular
basis.
6.0 PREPARATION AND CLEANING FOR INSTALLATION AND USE
6.1 Clean pump internal and external surfaces with solvent to remove rust preventative
residue. DO NOT CLEAN BEARINGS OR BEARING HOUSING (POWER END)
INTERNAL COMPONENTS
6.1.1 The entity in charge of storage should verify that the solvents used to remove the rust
preventative residue are compatible with the service for which the pump is intended.
6.1.2 The pump internal surfaces should be flushed with water after solvents are used to
remove the rust preventative residue.
6.2 Remove lubricant from bearing housings (power ends).
6.2.1 Drain all oil lubricated bearing housings (power ends) and oil reservoirs. DO NOT
CLEAN WITH SOLVENTS OR WATER.
6.2.2 Flush the bearings using a hot, light oil at 82° C to 93°C (180° F to 200° F) while the
shaft is slowly rotated.
Pág 30 de 141
Página 3 de 6
6.2.3 For grease lubricated bearings, remove excess grease from the cavity between the
bearing covers and bearings. DO NOT REMOVE GREASE FROM BEARING.
6.2.4 After equipment is installed, lubricate bearings and fill oil/grease levels to
recommendations made in each equipment’s User Instructions.
6.3 Prior to installation, an FPD representative should be hired to inspect all equipment to
determine if any damage or deterioration of parts has occurred and that the equipment
is in "as shipped" condition.
TABLES
Table 1A - Example Rust Preventative Treatments for Use on Pump Internal Surfaces
Table 1B - Example Rust Preventative Treatments for Use on Pump External Surfaces
This schedule is based on indoor storage in a stable temperature environment with low humidity and
Pág 31 de 141
Página 4 de 6
vibration levels. The periodic requirements are provided as a minimum, and should be adjusted to suit
actual storage conditions and the degree of equipment degradation experienced during storage.
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Issue Date: Issue By: Approved By:
2008-08-20 M. Mueller
Revision Date: Revision Approved By:
Michael Mueller
Leader - Technical Standards Team
Revision Revised
No. Date by Description
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Rex Omega Coupling Catalog Cover.qxp 5/2/2006 12:57 PM Page 1
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www.rexnord.com
For over 100 years the dedicated people of Rexnord have delivered
excellence in quality and service to our customers around the globe.
Rexnord is a trusted name when it comes to providing skillfully engineered
products that improve productivity and efficiency for industrial applications
worldwide. We are committed to exceeding customer expectations in every
area of our business: product design, application engineering, operations
and customer service.
The
Power of
FLATTOP BEARINGS GEARED INDUSTRIAL COUPLINGS AEROSPACE SPECIAL
Pág 53 de 141
4 000 © Copyright 200 4 Rexnord Industries, Inc. 1 0 //0 4 5M - Printed in the U.S.A.
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Instrucciones de Instalación,
Operación y Mantenimiento
Para su seguridad, lea y conserve este manual
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MOTORES DE ENGRANAJES
MOTORES
HORIZONTALES
MOTORES TITAN
LA SEGURIDAD ES PRIMERO
Las piezas de alto voltaje y giratorias pueden ocasionar lesiones
graves o mortales. Las tareas de instalación, operación y
mantenimiento seguro deberán ser realizadas por personal técnico profesional. Es requisito
conocer y cumplir las disposiciones de NEMA MG2, el Código Eléctrico Nacional de EE.UU.
(NEC) y los códigos locales. Es importante respetar las medidas de precaución apropiadas
para proteger al personal contra posibles accidentes.
EL PERSONAL DEBE:
1. Familiarizarse con el equipo y leer con detenimiento todas las instrucciones antes de instalar-
E lo o ponerlo en marcha.
S 2. Evitar el contacto con circuitos energizados y piezas giratorias.
P
A 3. Desconectar todas las fuentes de alimentación antes de llevar a cabo tareas de mantenimien-
Ñ to o reparación.
O 4. Manejar y trasladar el equipo con cuidado y de conformidad con los procedimientos indicados.
L
5. Asegurarse que la unidad se haya aterrizado eléctricamente, de acuerdo con los códigos
vigentes.
6. Asegurarse que el equipo esté debidamente cerrado o protegido para evitar el acceso a niños
o personal no autorizado y prevenir posibles accidentes.
7. Asegurarse que el candado de la flecha está debidamente sujeto antes de energizar la unidad.
8. Evitar el contacto con los capacitores hasta tanto se hayan realizado los procedimientos
seguros de descarga.
9. Brindar al personal protección adecuada contra piezas giratorias y aplicaciones con grandes
cargas de inercia que pueden generar velocidades excesivas.
10. Evitar la exposición prolongada a equipos que emiten altos niveles de ruido.
INSPECCION Y MANEJO
Inspeccione la unidad para asegurarse que no se hayan producido daños durante el envío.
Verifique que la velocidad, potencia, voltaje, frecuencia y fases que se indican en la placa de datos
sean adecuados para el equipo y la fuente de alimentación en cuestión.
Las unidades deben ser levantadas utilizando todas las armellas o
argollas si es que éstas son suministradas. Estos accesorios se
proveen sólo para levantar esta unidad y no deben ser utilizados para levantar peso
adicional. El ángulo de elevación, desde la espiga de la armella, no debe exceder los 30
grados en máquinas con medios de elevación simples, y 45 grados en maquinas con medios
de elevación múltiples. Las armellas de repuesto deben ser del tipo ASTM A489 o
equivalentes. Todas las armellas deben ir perfectamente ajustadas. El no observar esta
advertencia puede dar como resultado serias lesiones.
ALMACENAMIENTO
Las unidades deben almacenarse en recintos cerrados, limpios y secos, y el embobinado debe
estar protegido contra excesiva absorción de humedad. AVISO: Si necesita almacenar los motores
durante más de un año, comuníquese con Emerson Motor Company. Si necesita almacenar los
motores durante más de un año, y los mecanismos de engranaje y correas de transmisión durante
más de seis meses, comuníquese con Emerson Motor Company.
Pág 127 de 141
2-Sp
03-1900 _emerson_tri.qxp 5/9/2007 11:04 AM Page 3
UBICACION
Tal como lo dispone el artículo 500 de NEC, para realizar tareas en
sitios de alto riesgo utilice sólo los motores para ubicaciones
peligrosas incluidos en el listado de U.L. Las unidades deben ubicarse en un área limpia y con
buena ventilación. Las unidades deben ubicarse en un recinto adecuado o ser protegidas para
evitar el acceso de niños o personal no autorizado y prevenir posibles accidentes.
INSTALACION/MONTAJE
Montar la unidad en una superficie firme, plana y lo suficientemente rígida para prevenir vibra-
ciones. Las correas y cadenas de transmisión pueden ser tensionadas de acuerdo con las
recomendaciones del proveedor. Los acoplamientos deben estar correctamente alineados y E
balanceados. Consulte al fabricante del mecanismo de transmisión o equipo respecto de la S
selección de correas, cadenas y engranajes adecuados. Para obtener información acerca de las P
aplicaciones correspondientes del equipo, consulte NEMA MG1. A
Los motores han sido balanceados dinámicamente usando un candado de flecha de la mitad de Ñ
la longitud que el candado embarcado con el motor. Si la longitud del cuñero de la polea es menor O
a esta longitud, elimine la mitad de la longitud excedida del candado entre la polea y el extremo L
del mismo para mantener el balance.
No obstruya la ventilación del motor. A menos que se indique lo contrario en la placa de datos, el
motor está preparado para funcionar de conformidad con las “Condiciones de servicio habituales”
de NEMA MG1, que establecen una temperatura ambiente de -15°C a 40°C (5°F a 104°F). Las
unidades lubricadas con grasa estándar funcionan adecuadamente a estas temperaturas. Para
temperaturas que se encuentren fuera de estos márgenes, se requerirán lubricantes especiales.
Aviso: Cuando se opera con cargas y en condiciones ambientales adecuadas, es normal que el
motor se sienta caliente al tacto y no deberá ser motivo de preocupación. En caso de duda, mida
la temperatura de la superficie del cuerpo y consulte a la oficina más cercana. Los motores total-
mente cerrados suelen contar con orificios de drenaje de la condensación. Cerciórese de que los
orificios de drenaje estén correctamente ubicados y abiertos (sin los tapones), de acuerdo con la
posición en que se encuentre el motor. Cuando el motor se encuentre instalado, estos orificios
deberán hallarse en el punto más bajo de los brackets, el cuerpo del motor y la caja de termi-
nales. De ser necesario, modifique la posición del motor para cumplir con estas especificaciones.
Si la unidad está húmeda y/o ha permanecido en un lugar húmedo, séquela minuciosamente y
asegúrese que la resistencia de aislamiento a tierra esté en buenas condiciones antes de
accionar la unidad.
Se debe contar con protecciones para todas las piezas giratorias
que se encuentren expuestas a fin de evitar posibles lesiones
personales. Mantenga los dedos y objetos extraños alejados de las zonas de ventilación
y otros orificios. Las aplicaciones con altas cargas de inercia pueden ocasionar daño al
equipo como consecuencia de un exceso de velocidad en el motor durante la interrupción
por efecto de inercia. En tales casos, comuníquese con Emerson Motor Company.
No fuerce los acoplamientos del mecanismo de transmisión ni
otros equipos hacia la flecha, pues podrían dañarse los baleros.
Las conexiones del motor deben llevarse a cabo siguiendo las instrucciones en el diagrama de
conexión. Determine la dirección de la rotación antes de conectar el equipo impulsado por el motor.
Si se incluye la etiqueta de dirección de la rotación, haga funcionar únicamente en la dirección
especificada. La rotación puede invertirse en motores trifásicos intercambiando cualesquiera dos
conexiones de línea. En motores monofásicos intercambie los cables según el diagrama de cone-
xión en el motor. El cableado de las unidades, controles y las conexiones a tierra se deberá reali-
zar de conformidad con las disposiciones locales y de NEC.
El no aterrizar la unidad de la manera apropiada podría causar
lesiones graves al personal. No utilice dispositivos de reinicio
automático donde el arranque inesperado del equipo podría ser peligroso para el personal.
MANTENIMIENTO
Inspeccione las unidades con regularidad. Manténgalas limpias y con los orificios de ventilación sin
polvo, suciedad ni residuos. Lubrique las unidades de conformidad con estas instrucciones de
operación y las que se indican en la placa. Recuerde que el exceso de lubricación puede causar
daños en la unidad. No la engrase demasiado.
UNIDADES VARIDRIVE
No gire la rueda de control de velocidad manual cuando la unidad está detenida, pues podría dañar-
la. La posición de la rueda manual indica sólo una velocidad relativa. Utilice el sensor de velocidad
directo para obtener la velocidad precisa. Las unidades equipadas con dispositivos eléctricos indi-
cadores de velocidad remota no se calibran en fábrica y por tanto deben calibrarse en el sitio donde
se utilizará la unidad. Consulte las instrucciones de calibración incluidas con la unidad.
Los VARIDRIVES equipados con ENDOLUBE no requieren la lubricación del disco de deslizamien-
to Varidisc. Una vez por semana, accione el VARIDRIVE en todas las velocidades disponibles.
No exceda el límite de velocidad de la rueda de control que se
indica en la placa de datos, pues el mecanismo y la correa están
diseñados para funcionar a la velocidad y potencia indicados en la placa. De rebasarse
estos límites, podrían dañarse la correa y el mecanismo y ocasionar posibles lesiones al
personal. Las cubiertas en el cuerpo no deben extraerse ni dejarse abiertas cuando la
unidad esté en funcionamiento. No intente desmontar ni reparar los discos de la transmisión
de poleas pues resortes altamente tensionados se podrían liberar y ocasionar lesiones al
personal. Comuníquese con un centro de servicio técnico autorizado. Consulte las
instrucciones de cambio de correas incluidas en el Manual de instalación y mantenimiento
de VARIDRIVE. Si desea obtener más información acerca de un producto específico, solicite
el manual de instalación y mantenimiento correspondiente.
INSTRUCCIONES DE LUBRICACION
CON GRASA
Las unidades se prelubrican en fábrica y, por lo tanto, no requieren lubricación inicial. La frecuen-
cia de relubricación dependerá de la velocidad, los rodamientos y el tipo de funcionamiento. La
Tabla 1 ofrece las frecuencias de reengrasado sugeridas, pero cabe destacar que ciertas condi-
ciones de operación podrían demandar lubricaciones con mayor regularidad. El motor debe per-
manecer desactivado y los controles eléctricos abiertos y trabados para evitar que se accionen
mientras se realizan las tareas de servicio técnico (consulte la sección de Seguridad). Si necesita
sacar el motor de su lugar de almacenamiento, consulte los procedimientos pertinentes.
Pág 130 de 141
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03-1900 _emerson_tri.qxp 5/9/2007 11:04 AM Page 6
Para volver a lubricar los baleros, retire el tapón de drenaje. Inspeccione el drenaje de grasa y eli-
mine toda obstrucción con una sonda mecánica con cuidado para no dañar los baleros.
Nunca utilice sondas mecánicas mientras el motor se encuentra en
funcionamiento. Aplique grasa nueva en el orificio de entrada;
consulte las cantidades de reengrasado adecuadas que se indican en la Tabla 1. La grasa
nueva debe ser compatible con la que se encuentra en el motor (vea el aviso de Precaución).
Accione el motor durante 15 a 30 minutos con el drenaje destapado para facilitar la salida
del exceso de grasa. Apague la unidad y coloque nuevamente el tapón. A continuación,
ponga en marcha el motor. Algunos motores cuentan con baleros sellados que no deben
volver a engrasarse.
E El exceso de grasa puede elevar demasiado las temperaturas de los baleros, dañar el
S lubricante y provocar fallas en los baleros. Por lo tanto, evite el engrasado excesivo.
P
A Tabla 1
Ñ
O Frecuencia y cantidades de reengrasado sugeridas
L (Para lubricar unidades que se encuentran en servicio)
Número de Número de Grasa (onzas)
balero común balero AFBMA FL Oz. Frecuencia de lubricación
62XX 63XX XXBC02 XXBC03 3600 RPM 1800 RPM 1200 RPM
6203-6207 6303-6306 17-35 17-30 0.2 2 años 3 años 3 años
6208-6212 6307-6309 40-60 35-45 0.4 1 año 2 años 2 años
6213-6215 6310-6311 65-75 50-55 0.6 1 año 2 años 2 años
6216-6219 6312-6315 80-95 60-75 1.0 6 meses 1 año 2 años
6220-6228 6316-6320 100-140 80-100 1.8 3 meses 1 año 1 año
Para motores montados en sentido vertical o que se encuentran en entornos hostiles, reduzca la
frecuencia indicada en un 50 por ciento.
Consulte la placa de datos del motor para obtener información sobre los baleros provistos para un
motor específico.
Si el balero no se encuentra en esta lista, utilice la siguiente fórmula para calcular la cantidad de
grasa requerida:
G=0.11 x D x R
Donde;
G = cantidad de grasa en onzas.
D = diámetro externo de los baleros en pulgadas.
R = ancho de los baleros en pulgadas.
Tabla 2
GRASAS RECOMENDADAS
LAS SIGUIENTES GRASAS PUEDEN UTILIZARSE EN REEMPLAZO DE LA GRASA PROVISTA
EN LAS UNIDADES DESDE FABRICA (A MENOS QUE SE INDIQUE LO CONTRARIO EN LA
PLACA DE LUBRICACION DEL MOTOR).
FABRICANTE GRASA (NLGI No. 2)
MOBIL CORP. POLYREX - EM
CHEVRON U.S.A. INC. SRI NO. 2
Pág 131 de 141
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03-1900 _emerson_tri.qxp 5/9/2007 11:04 AM Page 7
GARANTIA
GARANTIA LIMITADA E
U.S.E.M. le garantiza al usuario que sus productos están libres de defectos en la mano de obra y S
el material por un período de 12 meses contados a partir de la fecha de instalación, sin exceder 18 P
meses a partir de la fecha de envío desde EMC. Algunos productos U.S.E.M. gozan de una garan- A
Ñ
tía de más de 12 meses. Sírvase consultar el catálogo de precios vigentes o comuníquese con
O
EMC para obtener información detallada sobre productos específicos. Quedan excluidos de la pre- L
sente garantía todos aquellos productos que hayan sido sometidos a uso indebido, aplicaciones
inadecuadas, negligencia (incluso, de forma no taxativa, mantenimiento inadecuado), accidentes,
instalación incorrecta, modificaciones, ajustes y reparaciones. La presente constituye la única
garantía de EMC en relación con esta venta y prevalecerá sobre toda otra garantía expresa o táci-
ta, escrita o verbal. NO SE OFRECEN GARANTIAS TACITAS RESPECTO DE QUE EL PRODUC-
TO SE ENCUENTRA APTO PARA LA VENTA NI DE QUE SE ADECUA A LOS FINES PARA LOS
CUALES FUE ADQUIRIDO. Ningún empleado, representante, distribuidor ni otras personas se
encuentran autorizados a ofrecer garantías en nombre de EMC ni a asumir otras responsabilidades
legales en relación con sus productos.
REMEDIO EXCLUSIVO
Las obligaciones de EMC se limitarán exclusivamente a reparar o sustituir aquellos productos que
EMC encuentre defectuosos o, si EMC lo considera pertinente, a reintegrar el precio de compra
abonado por el producto. Dicho producto deberá ser devuelto, con franqueo prepago, al centro de
servicio técnico autorizado de U.S.E.M. más cercano o a la fábrica de EMC. La sustitución,
reparación o reembolso serán el único resarcimiento por parte de EMC. EMC no será responsable
de daños y perjuicios directos o indirectos de ninguna clase que no se encuentren incluidos entre
estos recursos legales exclusivos, aun cuando se efectúen reclamos en virtud de un contrato, actos
de negligencia, responsabilidad objetiva, hechos civiles ilícitos, garantías u otros. La reparación o
sustitución del producto, o el reembolso del precio de compra, según lo decida EMC, constituirá el
cumplimiento absoluto de sus obligaciones hacia el comprador en caso de adquirirse productos
defectuosos.
Notas
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________________________________________________________________
________________________________________________________________
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Pág 133 de 141
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Installation
Instructions
ISC2 Series
Innovative Standard Cartridge seal designed for
general purpose applications.
1 Equipment Check
1.1 Follow plant safety regulations prior to equipment disassembly
including, but not limited to, the following:
• Lock out motor and valves.
• Wear designated personal safety equipment.
• Relieve any pressure in the system.
• Consult plant MSDS files for hazardous material regulations.
1.2 Disassemble pump in accordance with equipment manufacturer’s
instructions and remove sealing arrangement.
1.3 Check seal documentation for seal design and materials of construction.
Verify that the ISC2 seal is designed for the equipment being repaired.
1.4 Check seal assembly drawing for any modifications required to the
equipment before installation and act accordingly.
1.5 Check shaft or pump sleeve OD, seal chamber depth, seal chamber
bore, distance to the first obstruction, gland pilot and gland bolting
to ensure they are dimensionally within the tolerances shown on the seal
assembly drawing.
1.6 Thoroughly inspect and clean the seal chamber and shaft or pump
sleeve. Inspect for corrosion or any defects. Remove all burrs, cuts, dents
or defects that might damage gaskets or allow a leak path. Replace worn
shaft or pump sleeve. Remove sharp edges from keyways and threads.
To first obstruction
Face of seal housing to be square to the axis
of the shaft to within 0.0005 inch per inch
(0.013 mm/mm) of seal chamber bore FIM and
have a √63 μinch (1.6 μm) R a finish or better
1.8 Handle the ISC2 seal with care; it is manufactured to precise tolerances.
The seal faces are of special importance and should be kept perfectly
clean at all times.
1.9 Tools needed for installation: An open-end wrench and torque wrench
sized for the gland bolt nuts; a torque wrench for the set screws. All other
tools are provided.
2.1 Lubricate the shaft or pump sleeve lightly with silicone lubricant unless
otherwise specified.
2.2 Tighten the setting device cap screws to ensure they are tight before
installation.
2.4 Install the seal chamber and bolt it in place on the bearing frame. See
Figure 3.
Bearing Housing
Bearing Frame
Seal
Chamber
Figure 3
Setting Device
Figure 2
2.5 Position the ISC2 seal with the gland tight against the seal chamber.
2.6 Orient the ISC2 seal with the parts aiming as shown on the seal
assembly drawing. See Section 3 for Piping Recommendations.
2.7 Tighten the gland nuts evenly in a diagonal sequence. Do not over-
tighten the gland nuts, as this can warp seal parts and cause leakage.
Seal inch 1.000 - 2.000 2.125 - 2.750 2.875 - 4.000 4.250 - 6.000 6.250 - 8.000
Size (mm) (25 - 50) (54 - 70) (75 - 102) (108 - 152) (159 - 203)
Seal inch 1.000 - 2.500 2.625 - 2.750 2.875 - 8.000 2.875 - 8.000
Size (mm) (25 - 60) (67 - 70) (75 - 203) (75 - 203)
Figure 4 Figure 5
2.10 Remove the setting devices from the drive collar by loosening the cap
screws. See Figure 5. Save the setting devices and fasteners for future
use when the pump impeller is reset or when the seal is removed for
repairs.
3 Piping Recommendations
3.1 Install and maintain an adequate piping plan. The ISC2 seal requires a
clean, cool environment for maximum seal life. Typical piping plans are
listed below. Contact Flowserve for additional piping plan information or
technical support.
Plan 11: default inner seal flush from pump discharge on horizontal
pumps (single seals)
Plan 13: default inner seal flush and vent from pump suction on
vertical pumps (single seals)
3.2 For dual seals, LBI (Liquid Barrier Inlet) and LBO (Liquid Barrier
Outlet) are marked on the gland. ISC2 seals are unidirectional and
piping the correct inlet and outlet is important to proper circulation. The
liquid barrier inlet should draw from the bottom of the support system
while the liquid barrier outlet feeds the top of the system.
3.3 For dual pressurized seal (double seal) operation, supply a clean,
compatible barrier fluid at a pressure at least 25 psi (1.7 bar) above the
seal chamber pressure. See Figure 6. The pressure of the barrier fluid
must not exceed the recommended maximum pressure.
3.5 Quench and Drain ports on single seals should be plugged if not
used as a good housekeeping practice. Note: the quench and drain ports
are smaller than the flush port as a distinguishing feature.
4 Operational Recommendations
4.1 Remove lock outs on equipment and valves.
4.2 Do not start up the pump dry to check motor rotation or for any other
reason. Open valves to flood pump with product fluid. Ensure that the seal
flush or support system is operating. Vent air from the casing of the pump
and the seal chamber before start-up.
4.3 Observe the start-up. If the seal runs hot or squeals, check the seal flush
system. Do not allow the pump to run for any extended time if the seal
gets hot or squeals.
4.4 Do not exceed corrosion limits. The ISC2 seal is designed to resist
corrosion through proper material selection. Do not expose the ISC2
seal materials of construction to products outside of their corrosion limits.
Consult Flowserve for chemical resistance recommendations.
4.5 Do not exceed pressure and speed limits established for the ISC2 seal.
4.6 Do not exceed the temperature limits of the ISC2 seal based on the
materials of construction. For dual seals using supply tanks with cooling
coils, turn on cooling water to the supply tank before start-up.
4.7 Do not start up or run the ISC2 seal dry. The seal chamber, pump and
support systems should be thoroughly vented before start-up. Buffer or
barrier fluid must flood the seal cavity of dual seals at all times during
operation. Process fluid must be in the seal chamber at all times during
single seal operation.
5 Repairs
This product is a precision sealing device. The design and dimension tolerances
are critical to seal performance. Only parts supplied by Flowserve should be used
to repair a seal. To order replacement parts, refer to the part code and B/M
number. A spare backup seal should be stocked to reduce repair time.
When seals are returned to Flowserve for repair, decontaminate the seal
assembly and include an order marked "Repair or Replace." A signed
certificate of decontamination must be attached. A Material Safety Data
Sheet (MSDS) must be enclosed for any product that came in contact with
the seal. The seal assembly will be inspected and, if repairable, it will be rebuilt,
tested, and returned.