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Mack Mp8 Especificaciones Tecnicas y de Servicio
Mack Mp8 Especificaciones Tecnicas y de Servicio
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SPECIFICATIONS
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SPECIFICATIONS
Engine Component Torque
Specitications (Crit¡cal Fasteners)
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foÉign ná1é ál or órosion. Ass¿mbliés a€ to vaiús iEre arb the !¡nite ol theit @sab¡¡¡u
bé madé usino sullablé lools and prcc6du6 só Fáltue lo @t1fotñ to lh$e llmils ñay tésult k
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SPECIFICATIONS
üPA ENGINE COMPONENTS _ TOP OF ENGINE
varvé (cyrinder Héád) covd
SPECIFICATIONS
CaDsháft Beanng Caps and Feker Arñ
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SPECIFICATIONS
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SPECIFICATIONS
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SPECIFICATIONS
Additiónál Top ol Enq¡ne Conponenli
I rhs copper iiisdor sls@ is n4, iii6dü rlks smes mud be ¡lehrmed in ri6 deFs.
insaDi6andliohbn]nfuodefindi€I€d'
SPECIFICATIONS
Chnksháft Front Séal Cdér
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SPECIFICATIONS
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Frent Erg¡né Support Mounl¡nq Bfackéts
SPECIFICATIONS
Addil¡onál Frenl ol Enq¡né Componénls
AtehinqNub'nubbcvindsf!ۇdardBlock
SPECIFICATIONS
MPA ENGINE COMPONE¡¡ÍS _ AEAR OF ENGINE
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bo*ñany$lemUedbpülmecyl
r ) cúkshrf GeÍ(2sffis)
lBl rd€'r€d ab G8ar Hub (6 sdffi)
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slag2'Tiohbnere$inlheo'ndiddad
SPECIFICATIONS
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SPECIFICATIONS
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SPECIFICATIONS
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SPECIFICATIONS
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SPECIFICATIONS
Turbocharger L(br¡cal¡on FiÍ¡¡Os
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SPECIFICATIONS
SPECIFICATIONS
Addilionál F¡ghl-S¡de Engire Conponents
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SPECIFICATIONS
SPECIFICATIONS
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SPECIFICATIONS
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SPECIFICATIONS
Lubr¡canls and Sealants
NOTE
Usá o¡ly l¡á lollNi¡g €@mmended sealing Allqenuine MACK cylinder head s6kéts a.¿
compornds and lubricants. precoal¿d and do nol equire arry lype of ssáling
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INDEX
INDEX
A COPPEF SLEEVE REMOVAL... .., .
COUNTEFBORE INSPECTION AND
ABOUT THE MACK MP3 (EUBO 3) ENGINE
aDVrsoRY LABELS. . . . . . . . . . . . . . . . . . .
CFANKCASE VENTILATION
AIF COMPRESSOR INSTALLATION. .. . . .
CBANI<CASE VENf tLAltOñ (CCV)
AIR COMPRESSOF FEMOVAL..,.......
arR rN-raKE sYsTEM.... . . ,. . ... . ,.. . , SEPARATOF FEMOVÁI................
CFANKCASE VENTILAÍ ION (CCV)
ALf EBNATOF AND REFRIGEMNT
COMPFESSOF INSTALTATON . . ... .
CFANKCASE VENTILATION SEPAFATOB. . . ,
ALf ERNATOF ANO FEFF]GERANT
CFANKCASEVENT]LATION SYSTEM,,,.,...
COMPFESSOR REMOVAL . .,,. . .. . .
ASSET\¡BLY, , ,..,
,.. , ....
. .. . ... . ... .
CFANKC'.SEVEN¡LAÍION, CHECK.......,
CFANKSHAFT FRONT COVEF AND SEAL
AUTOMATICALLY TENSIONED SYSÍEM. .
tNsT411ÁTrON .... ... . . ... . .... . ... ..
B CMNKSHAFT FFONI COVEF FEMOVAL....
CRANKSHAFTFFONTSEALfiEMOVAL......
BLOCKCLEANINGANOINSPEC¡ION,,.,,,.. IlA CRANKSHAFT FFONÍSEAL
BLOCK S'IFFENER PLATE FEMOVAL....... 112
BFACKEÍ FEPLACEMENTPFOCEDUFE ..., 219
CONNECTINGROD PISTON
ASSEMBLY
OVEBHAUL . . . . , . . . . .
otsÁssEMs1Y . . . . . . . . . . . . . . . . . . . _ .
BEI\¡OVAL_.............
PRESSUBE TEST . . , , . ..
CONNECTING FOD AND PISTON EENCH
PFOCEDURES . . . . . . . . . . . - . . . . . . . . .
oHECK . . . . . . . . . . . . . . . . . . . . . . . .
coNVERStON CHABT. . . . . . . . . . . . . . . . . .
COOLANÍ AND PUMP INLEf HOUSJNGS
CYLINDEB LINEH FEMOVAL
FEMOVAI.........................
COOLANT DRAIN OUTLETS. . . . , . . . . . . . . D
COOLANÍ FILÍER .
COOLANTPIPE INSIALIATION...,.,...,
DESCR|PT|ON. . . . . . . . . . . . . . . . . .....
COOLANTPUI\¡P INSTALI-ATION.,...,,..
DRIVE SELT BEPLACEMENÍ AND
COOLANTPUMF REMOV41........ .... TENS|ON|NG . . . . . . . .............
COOLING DUC r COVEF AND OIL COOLE_F
DBIVE BELTS AND FAN BUB AEMOVAL .
coo1tNcsYsrEM...............,..., E
COOLING SYSTEM COMPONENTS BENCH
PROCEoURES . . . . . . . . . . . . . . . . . . . . .
EECU ANO COOLEF ., . .
EECU ANO COOLING'NSIALLATION
PLAIE REMOVAL .
COOLING SYSTEM MAINTENANCE. . .,. . .
COPPER SLEEVE NSTALLATION.. ..., .
INDEX
ENGLNE CHECKS ANDTESTS......,, FRONT ENGINE SUPPOFI FEMOVAL i,..
FUELFILTERCHANGE..............,.,
SPECIF CATIONS (CRITICAL FUEL FILTER REPLACEMENT . . . , . . . . . , .
FASfENERS). .... . .. ........ FUEL LINESAND F LÍEF HOUSING
ENGINE COMPONENTS . . . . . . . . . , , . . |NSTALLAT¡ON.............,...
ENGINE COMPRESSION, TEST. . . . . . .
ENGINE DISASSEMBLY . . . . . , , . . , . . .
ENGINE FINAL PBEPABAT ON AND
oPEFAf|ONALCHECK..........,
ENGINE GASKETS, LUBFICANTS AND G
SEALANTS....._............... G¡.SKET AND SEALREUSE ,,...,
ENGINE INFORMATION PLAf E GENEML.. . ... .. . ... .. .. . .. ..
ENGINE INSIALLATION. .., .... . .., . GENERAL INFOFMAT]ON . , . . , . . .
EÑGINE LUBRICATION SYSTEM...... GENEFAL INsIHUCTIONS , . . . . . .
ENGINE MANAGEI\,IENT SYSTEM . . . . . GLOSSARY OF TERMS . . . . . . . . . .
ENGINE OPESAÍIONAL CHECK . . . . . .
ENGINE PFEHEAf EF/SPACEB I
tNsT4114TtON.................. IN-CHASSIS PAFI/COMPONENf
...153 PROCEOUAES . . . . . . . . .....
ENGTNE REMOVAL. . . . . . . . . . . . . . . . . . .
ENG1NE SERIAL NUMSER
INJECTOF SLEEVE AEPLACEMENI . .. ...
ENGINE SYMPTOIú DIAGNOSIS . , . . . . . .
ENGINE WIFING HAFNESS FEMOVAL . REMOVAL .. .. ... ....
INLE AND EXHAUST VALVE FEMOVAL. . .
EXHAUST MANIFOLD REI\¡OVAL. , , INLET MANIFOI¡ INSTALLATION . . . . . . . .
EXHAUST PFESSUBE GOVEFNOR INLFI MANIFOT.D REMOVAI , . , , . . . . . . , .
INSTALLAT|ON......_........ ]NSPEC'ION............_..........
EXHAUST PRESSURE GOVEFNOR iÉiól NSTATLATTON . . . . . .. . .. . . .. . .. . .. ._.
FÉMOVA|. . . . . . . . . . . . . . . . . . .
L
SYsTEM... .. ..... LINEF HEIGHT MEASUREMENf
EXHAUST PRESSUBE GOVEFNOR, LT]BFICANTS AND SEALANIS .. . ... ., . ..
LUBFTCAI|ONSYSTEM.................
LUBFICATION SYSIEM MAINTENANCE . .,
EXPLANATION OF NUI\¡EAEAL CODE. . ..
F
lt
MACX MP8 EURO 3 ENGINE DES GN
FEATI]RES .. ..,
rNsT411ÁTtON..................... MAIN BF¡R¡NG CAP INSIALLATION . , ,. .,
F LIEF ELEMENÍ INSTALLATION . , , . . . . MAIN BEAB¡NG CAP BEMOVAL. . , .. ....,
F LTEFS ANO MISCELLANEOUS
COMPONENTS INSTALLATION . , , . . . .
]\'ATEFJAL AND DIMENSIONAL DAÍA ... .
MOUNTINGfHE ENGINE ON A REPAR
F NAL S-IEPS. ....
. .. . . 220,243, .. .. sfAND , . . . . . . . . . . _ . . . . . . . . . . . ..
rNsT4114TtON.....................
MP8 ENGTNE SERVTCE TOOLS. . . . _ . . . . . . . 303 .
MP8 EUFO 3 ENGINECOMPONENT LOCATION
FLYW-IEEL AND PILOf BEAR]NG
BEMOVAL.......
vtEws .......... . ........
MP3 EUFO 3 ENGINE MECHAÑICAL
FLYWHEEL BENCH PFOCFDURES ....,, SPECIFICAflONS..,..,.........
FLYI'V}IEEL HOUSING INSTALLATIOÑ . . .. MP3 EUFO 3 ENGINE MODEL
FLYWHEEL HOUSING FEMOVAL...,..,. rDENfrFrcAf oN................
FLYWHEEL HOUSING FUNOUT, CHECX,, MP8 EIJFO 3 ENGINESETUPAND
FLYWHEEL RING GEAR REPLACEMENT..
FRONT ENGINE SUPPOFT
INDEX
N R
NEOPRENE SEAL INSTALLAT¡ON FEBUILT ENGINE RUN]N PROCEDURES],,..263
NEOPRENE SEAL REMOVAL. , , , . . , , , , . , , . , 226 REMOVÁ1........................
FEMOVING ENGINE FROM ENGINESTAND...212
o tNsTALLAftON.................
OILAND FILTER CHANGE PROCEDUFE ,.... FOCKEF AFM SHAFÍ ASSEMBLY.....
OIL COOLEB AND COOLING DUCT COVER ROCKEF AFM SHAFÍBENCH
|NSTALIATTON.,,.,,.,,,..,,,..,,,..,. PROCEDURES ......,
.,
orlcooLERRECONDIÍ|ONjNG..-......... ROCKER AFM SHAFT DISASSEMBLY . ,
orLcooLEF,pFEssuFEfEsf ............ ROCKEFARM SHAFTREMOVAL,...,,
ROCKERARM,CHECK..............
REMOVAL.
O L FILLEF PIPE AND DIPSTICK PIPE
TNSfaLLATON_....................... 139 s
OILFILTEF HOUSING IÑSTALLATION .. . 196
OIL F]LTEF VALVE HOUSING REMOVAL . . .. .. 93 SEAL INSIALLATION . . . . -....,
oTL LEVEL CHECK. -...... -... SEALREMOVAL..............
OIL PAN INSTALLATION.. ... J37 SEFVICE PRECAUTIONS SUMMAFY. . , .,..10
-.........
orl PAN FEMOVAL. SEFVICE PROCEOLJHES AND TOOL L-ISACE . .- .3
OIL PUMP AND SLOCKSTIFFENER PLATE SPEC|ALTOOL...............
NST41IÁTpN........................ 164 SPECTALfOOLS........¡6,72,76,1¿4.153,214,
OILPI-IMP INSIALLATION....... 223, 226,231,249,254
OILPUMP PIPES AND STBAINEF SPEC]AL TOOLS FOR ENGINE OVERHAUL. . . .3O3
STANDARD BOLf AND NUf TOFOUE
OILPUMP FEMOVAL. -...... -, vaLUES . . . . . . . . . . . . . . . _ . . . . . . . . . . . . . . 304
O]LPUMP FEPLACEMENT (lN CHASSIS)..,., 231 STARTER INSTALLATION...,,.
STAFTEF FEMOVAL , ..., . ,..,
vaLVEREPLACEMENÍ ................. 22r
O L THEBIIOSTAT VALVE T
ñEPLACÉMENI...................-... 222 TANDEM PUMP (FUELANO POWEF
STEEHTNG)rNSr4114TlON...,...,......202
P TANOEM PUMP (FUELAND POWEB
PISfON AND CONNECTING FOD STEEF|NG)8EMOV41........ .........100
aSSEMBLY NSTALLAT]ON.............. 161 TEFLON@SFAL INSTATLATION .
PISTON AND CONNECTING FOD TEFLON@ SEAL FEMOVAL , .
assEMBLYFEMOVAL.................. 113 THERMOSTAT AND COVEF
PISTON COOLING SPFAY NOZLE NSf4r14TtON,.......................193
FEMoVAL'.,''',''.'''.'''.,,'..,'''' 117 THEBMOSIAf ANDCOVEF FEMOVAL..,,...106
PISTONINSPECTIONANDCLEANING....... 123 THEFMOSTAf. CHECK . ... . ...
PISTON RING INSPECT ON ANO TIMING GEAF COVER INSTALLATION..... ..19O
BEP14CEMENT....................... 124 T]MING GEAF COVEB REMOVAL
POWER TAKE OFF (PTO) ASSEMBLY TIMING GEAH PLATE INSTALLATION....,....163
T]MING GEAF PLATE REMOVAL.., . ..,
POWERTAKE.OFF INSfALIATION,...,...,. 139 T]MING GEAF TFAIN INSTALTATI
POWERLEASI]Iú ENGINE BRAKE T]MING GEAF IFAIN FEMOVAL.
PFEL|M|NAFY STEPS. . _...... 213,236,244,250 TOOLS AND EOUIPMENÍ ...
TFOUBLESNOOTING TECHNIOU
rIFBOCHARGER.....,.......
TURAOCHARGEF INSTALLATION
INDEX
u vaLVE rNsralra¡oN. ...... .: . lt : i
uNfT TNJECTOR CLEAN|NG,,,..............244 VALVE SPFING INSPECTIOÑ.. ... , !.
uNtf tNJEcToR tNsfA!¡TtoN ... _... _.... _176 VALVE STEM HEIGHT MEASUFEMENf
UNITINJECTOR BEMOVAL..... PBOCEOUFE ....,
, ,. .... ... _ _.. .. . . _.
VALVE SÍEM SEAL REPLACEMEI,¡T . . . . .
v VALVE YOKE (BFIDGE] INSTALLATIOI¡
VAIVE AND UN¡T INJECÍOR
VALVEYOKE(BF|DGE FEMOVA! . _......... 35
,..,.... . , .. . _... . .2s6
4DJUSTMENT .. ....
W
VALVE GUIDE REPIACEMENT .
valvE GUTDE WEAF_ CHÉCK... wJRtNG HABNESS ¡NSTALLA¡ON . . . . , . , , . . m9
vÁrvE NsP€cTloN, .,.,,,.... ............142