October 1976 FORM: OM-1210 Effective with Serial No. 46000590 MODEL ‘STOCK NO. Spoolmatic IC (Gun & Control} 030" Wi 000 392 .035"/.045" Wire 000 394 1/16" Wire 000 395 Spoolmatic IC/S (Gun & Control W/Spot) 030" Wire 000 405 035.045" Wire 000 406 1/16" Wire 000 407 RODEL TORR NG, BERALRTVLE WS! OWNER’S MANUAL NWSA CODE NO. 4579 a ® WILLER ELECTRIC MFG, CD. APPLETON, WISCONSIN, USA 54911LIMITED WARRANTY EFFECTIVE: NOVEMBER 1, 1976 ‘This warranty supersedes all previous MILLER warran res of warranties expressed or implied, elusive with no other guara LIMITED WARRANTY—Miller Blstle Mig, Co, Apple ton, Wiscoia warrants to Covtomer that all new and Unused Equipment furnished by Miler is re fom delet i workman- {hip and mater sof the tie eo place of delivery by Miler, Novwarrany fs mage y Miler wilh respect to engies, wade aceuores or ther Kem manatatired by aters Such engines, trade accesso and er tes are rtd subject othe waa ties i cnpectve manufacturer any AL te present ine, the manufsctarer’s weeranty nthe Mag-Diese ene on DEL 200 insted tosis moms and ona other cones to ne eu. nthe xs of Mile each of waranty a any ter dy with respect tothe quality of any goods, the exclusive remedies ihetelor Sal by atMilors olay 1) cepa or (2) rena nent oy where athorted in wailing by Mille in appropri ‘ses, C3) the seusonable cow of fepae of replacement at an Sted Miser ten (4) gg a ed oe the purciose pris (lets restonable dapclation bese pon ‘Sciall se) upon fetarn of the goods at Cusoners rk and ex- fense, Upon recat of notice of apperent defect or faire, Wills sha lnsiract the caiman on the warraty claim proce hres 10 be flowed. [Asa mater of general polly on. Miller may hoor an orig ral mers watrany chums on arated Feuipment nthe event Df tale vesong fom efor wathin the folowing etiods From the date of Geivery of Bgupmeat to the rina er 1. Ate welders, power souress nd components... 1 year 2 Otinal niin power setiens ers jes and igex- 4, Al welding gas and feder/guns 4. All other Millermatieeuders 1 yeie proved tat the wer so roties Mile in Weng wvhin ty 50} days of the date of Suh fare 90 ays ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND ANY IMPLIED WARRANTY, GUARANTY OR REP- RESENTATION “AS TO. PERFORMANCE, AND. ANY. REMEDY FOR BREACH OF CONTRACT WHICH ‘BU FOR THIS. PROVISION, MIGHT ARISE BY IMPLICA. TION, OPERATION OF TAW. CUSTOM OF TRADE OR COURSE. OF DEALING, INCLUDING. ANY IMPLIED. WARRANTY OF MERCHANTABILITY OR OF PITNESS FOR PARTICULAR PURPOSE, WITH RESPECT TO ANY AND ALL. EQUIMENT FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED BY MILLER EXCEPT AS EXPRESSLY PROVIDED BY MILLER IN WRITING, MILLER PRODUCTS ARE INTENDED FOR ULTIMATE. PURCHASE. BY” COMMERCIAL/INDUS- TRIAL, USERS AND “FOR OPERATION BY PERSONS. ED. IN. THE. Usis AND EQUIPMENT AND NOT FOR CONSUMERS OR CONSUMER USE. “MILLER WARRANTIES DO_NOT EXTEND TO, AND NORE: SELLER IS AUTHORIZED TO EXTEND MILLERS WAR RANTIES TO, ANY CONSUMER, Bia iat aie at a Bae Bt ak Ba Bae Bek xERRATA SHEET {After this manual wes printed, refinements in equipment design occurred. This sheet fists exceptions to data appearing later in this manual AMENDMENT TO SECTION 6 - TROUBLESHOOTING NOTE ‘The circuit diagram(s) on this supplement replace any other circuit diagramis) appearing later in thi manual. ‘Amend Figure 6-2 as follows: 7 Sw Girouit Diagram No. C4004 Figure 6-2. Circuit Diagram For Control Without Spot Welding Capability 10 396-181 3 Girowit Diagram No. CB-000 398-1B1 Figure 63, Cireuit Diagram For Control With Spot Welding Capability ‘onn1210 Page AModal By O/1 20M (Tenant tom Part No, Listed Replaced With 031 | .036/.047 | 1063 No. In Parts List Part No. Description .030".035"/ 0481/16" 45 058.449 009641 ADAPTER, bartol .... eevee eeeceeee 1 1 1 46 604612 604612 SCREW, set - stool socket hd 8-92 x 1/8 (atv. change « m8 3 3 604771 SCREW, set - stool socket hd 10-32 1/8... 4 4 4 67005 208 008 837' CASE, right hand (Eff with S/N HHO10116) . 1 1 V4 83058474! 053131 ROLL, drive - V - groove knurled 0.030 - 1/16 wire (Eff with S/N HHO97788) . 1 1 1] 88 G05 987 008033 WASHER, flat- felt 16/64 ID x 1/2 0D x 1/8 - 2 2 2 119 005177 052407 STRAIN RELIEF, cable . ae 1 1 1 BE SURE TO PROVIDE STOCK, MODEL, AND SERIAL NUMBERS WHEN ORDERING REPLACEMENT PARTS, on210 Page BTABLE OF CONTENTS —— Section No. Pox No, SECTION 1 — INTRODUCTION Goneral : Receiving Handling .- Description Nomenclature Safety Shows SECTION 2 — INSTALLATION Location... 118 Volts AG Connections Contactor Control Connections : Shielding Gas And Weld Cable Installation Control Connections Inlet Wire Guide And Drive Roll Instllstion ie Contact Tubs, Nozzle, And Liner Installation... ess. ces css Spool Brake Installation... Wielding Wire Spoo! Instalistion And Welding SECTION 3— FUNCTION OF CONTROLS 3-1, Gun/Feoder Control oe. cseeeveee 3-2, Gun/Feeder ae SECTION 4 ~ SEQUENCE OF OPERATION 4-1. Gas Metal-Are (GMAW) Welding ~ Continuous 4: Gas Meta-Are (GMAW) Welding ~ Spot 4-3. Shutting Down SECTION 5 — MAINTENANCE 5-1. Inspection And Upkeep 6 SECTION 6 ~ TROUBLESHOOTING PARTS LISTSECTION 1 - INTRODUCTION | Electrode Wire} Control Gircult Fond speed | Vottage a¢ Gun [Height inersione __| (Pounds) Wes] Dap Ret | Si spas | asvelnoe Jour ae fie rete [20 Gun/Feeder eam Inout ee otge _Farene-p wise Dope [Sm Tie vow Ae] rare rose pia" 7 [a0 Control Figure 1-4. Specifications 14. GENERAL 18, SAFETY “nis manual nat ban prepare epslay for wef ‘The folowing detinitions apply to CAUTION. IMPORTANT, ‘nog patanne with hn digo, epeation, ma ane NOTE oc ound hroanu th mn {shanee, and woubleshostng ofthis equipment Al nforme tionpreiented bren shold be gven cata comierst terre optimum perormace tha bape, 12, RECEIVING: HANDLING Prior to nstaling this saupment ean all packing teal Wades ahs ending, ntaton, parting, and main from around the unit and carefully inspect for any damage eerie (beetroot reread {hae ay hme ected ding shipment Any las fre for earful felioaed way svat «hazard to pa osama that ta hove cosa ane mort Hed by Sonoa the purer wih the come copy OF eo e ading SNE! be ison bt wilt feahad by te err on regs # Scenario arse Wren requesting information concerning this equipme is eae Steel tet ea "Sevrpnon andor Stose ambos Soma for Stel Numbers ofthe equipment be ped, eee 13, DESCRIPTION {erence procadart or practi oe fund tat Tot coe allowed ay rea rege to oqo This control and gunieaser 6 f the cantante ted rant spaced typo and ie dasigned to be uted in conjunction with 9 el Enso poten welt own Source 14. NOMENCLATURE ‘Tho word control will horenfter be used in this manual to designate both the WELD CONTROL and slzo the SPOT WELD CONTROL, Further distinction betwnen these tery ‘dale Will made at acoseny. Th word gun/feador wal hereatter be used in thie manual. to desgnate the Under this handing, explanatory statements will be found thet ness special emphasis to obtaln the most clans operation ofthe equipment tall contained fonder gun combination. ———— SECTION 2 - INSTALLATION Sento Land longs cus te coneleed inti te Sontrol {the walsing power sour can be locatad near tho ‘work ara, the central can usually be Tocated on top of the vonorgized Bator intalgion procedures ava baju 2.2. 195 VOLTS AC CONNECTIOUS (Figures 22 & 2.3) Emel ‘tach ono ond of the 176 volts pewer eable tothe supa 24. LOCATION 8 ‘" cata a = S prong, fermola plug as shown in igure 22. 1 is > Tuchrnmanded tht a 18/9 conducto® cable be used asthe 115 ‘its power cable After aftechmen: of the 178 volts lup 0 the 145 volts pour eabie te somite, meant the 11 volte lug fully Inta eho 118 VOLTS A> reorptacie an the rex Danel of the control ane rotate the 118 volts plug as for 98 tall turn tn a Cockae Giestion. This otatingsetion wl pulling out should tension be appli to the 115 vals power fabio: Connect the remaieing end of the 115 volts power fable to 118 volts ac 60 hers power supa! (arson Haw Tosa Serom = SS FA.009 175, A036 17.10) Figure 2-1. Control Dimensional Viow Figure 22. 115 Volts AC Plug Installation oM-1210 Page 1recast LiF ZL. (ita eaeptaciess Ba Figure 2:3. Control & Gun/Feeder 23. CONTACTOR CONTROL CONNECTIONS (Figure 23) ‘A. Contactor Operation (115 volts ac) From Control Attach one end of tie contactor control cabo the supplied 2'yrong male pg. I recorwmanded that 9 16/2 eonducter Gales be used rar the comtetor contra cable Ater ‘control eable He complete, incet We eonteetor contol plug fully inte the CONTACTOR CONTAOL recaptace on the rear panel of the control and rotate the contactor contol in in 9 cocked he. plog.i t Dlg ae faa su Fotsting ction ul Ths the ‘contactor ‘contol {connaetian point dn the welding power sures B. Contactor Operation (115 volts ac) From Welding Power Source Fr © welling power source whieh requires a continuity set of contacts for Gontoetor Conta, proceed ts follows “The contactor cable must be routed throvgh «he Aesees rote on the Dyck of the eontat. Do aot Uae pits cometor cont eam 1 Medels Without Spot Welding Capabilty Femove the jumper links Betwoon torminals 1 and 2, and Beieen termine 3 and 4 on tormnnl str 1" Connect Teads trom the welding power source Contactor Contr able to orninals tend’ fom terminal sp 1. Models With Spot Welding Capability Remove, sdoquately tepe, and socure fas No, 3 trom term nai} om ternal strip (see coming from fuse) Connect ins fram welding power souree Contactor Conticl cable to terminais 2 and fan teeninal sp ITD 24, SHIELDING GAS AND WELD CABLE INSTALLATION The control cover must be rma 10 gain acess to the mele ‘and shielding ger connoction ‘Tas eownr may iv ramouing tha four 119.20 scr ested the bottom portion of the left ond right cower sides. (See Figuee 28), age 2 A. 25. Shielding Gas Connoetions (Figure 2:3) Determine the distance the control to bo looate fram the trelsing power touroa and than connoct hose srom the “hiking gee egubotor losmeter onthe shielding ws supply Insert the other etd of the siding gue howe te caro Dk panel upper lett haa, Insall the barbed gas connector ‘onto this ond of the sbelding gab hase. Sacure the threados Bortion oF the. barbed connector to. tha control got Boonector. This connection hata right-handed srond The shleling got Hose when comas from tha gunfteues ito te attached tothe shielding got cornector labuled GAS, on the front panel of the costal. This connector os Fahe-handad threading ‘Wolding Cable Connections (Figure 2-3) Insert the walding esble (rom the welding power source) sn the contiol back. panel lower Tat Fel. Remove the conti Ceding cabin terminal harcuare. Sip the woldiny abe Soansetor over the control wing cable terminal stud To Frown ihe table. connector fon touching any cont ESimsonants, saute the sable 20 tat tho cable eonnaeror it tom the top of the control. Replace the conte walding bible terminal PayOwaore ard secure fe nal IMPORTANT Ensure that the wel eable term: times, Alo is kop ean at al ‘ton thie seri is ‘The welding cable from the gun/feaser must be con ected to the control eding sable feceptecb, located on the conto front pane. Inset the wolding cable conretor Fully into the Contr woiding cable reeeprele wih the fl. tide of the Connector facing the reeoprale key. Rota the connector Rocka one-quertor tures This rotating sein ll secure the connector i the rcrptacl Replace the control cover and is asaciated harder, CONTROL CONNECTIONS (Figure 2-3) A foursocketreceptecl is provider onthe font pana Contra for moleng control connections. Whan’ the swatch connected acote this reeptacie teased, the contacter the welging poner soures vl arergze,shilding got wl Hows and nr wil bog fo Too.26, lug. from the gunifonday into thy oursocuat raceptocle, located on the contrat front panel Flotate the plug thraaded collar Lacks onto the recaptacte threaded ody 38 far os possible. Ths rotating ection wil Sura the plugin the receptacte. INLET WIRE GUIDE & DRIVE ROLL INSTALLATION (Figures 2°3 & 2-4), ‘Asa result of war replacement of the aun/oodar inlet wire {uide' endfor drive ralis with telr-asioceed component may become necsstry. Having abtaines the replacement Barts, prosoed tthe following instalation instrctions Disassembly 1. Ramove te spac! cove by first loosening the spaoteover sasuning thumbeor. Sua Figure 23h 2, Pivot the tontion arm (tem 1, Figure 24) upward and Divat the mounting arm (2) cuttaed 3 tract the welding wira onto the viding wire spc 4. Stig tho cing retainer (3 off she inl guide (4. 5. Remoun the inlet guide (8) by pushing the inlet guide rd the vear at the gunt taser 6. Romove the soraw (5), wo shoulder washers 16), and Ghve all beaeing 17), 7. Loosen the uo set-rxons {Din tho cua roll (9 snd remove the dive rol. The hax key used for romouing the neuerevr (8) ay ali be Usnd at ter to position the ctaerey in a move accessible Incation, Assembly and Alignment 1. Replace the deve roll (Bh, but donot tighten the two Fetrorev (la this Ge 2, Proceed with assombly by reversing stops A2 thru AB, 2, Sight through the inlet guide (4) to the drive vals, 4. Postion the drive roll (9) verielly unt the drive eo roove nig withthe ive rll Beating (7) grown Retain fhe dria oll (9) im this postion Unt the Fllowreg steps te completed, 5, Phot the vasion arm (1) up and pivot the mounting fem (2) outwar 1, Titen the two setseewe (8) the drive rol (9). Ensure that one of thn two stsere cones with the ia spat Sm the crv roll (9) shaft Gun/Feeder Installation 27. 28 8.000 $198 7. Ensure that the drive rolls are alignod by agin sighting firough the iniet guide to te drive rots iF necennry, Fepeat supe B4 tard 86 4, Replace the spool cover sd essoclated thumbscrow CONTACT TUBE, NOZZLE, AND LINER INSTALLATION (Figares 2-3 & 24) result of wear ‘eplacamont of Sesoclated. compononts, ray becoms noctssay. Having ‘bisined the rapacement parts, proceed to the following Disassembly 1. Remeve the spool cover by fst leasing the spool cover curing thumbscrew (Gee Figure 23 2. Pivot tha ganslon arm litem 4, Figure 2-4) upatare and wor the mounting sr (2} outa 3, Remove the nozzle (10) and nozzle extension (11) 4. Loosen the contact tube securing compression out {12} tint the cantse tube {131 aay bs ale out Manually feed the welding wire ovt through the contact tube sdapter (14) The nur (18) shoul ride he outgoing elaing wire. Remove the linge whan the tip oF the he Assembly 1. Procead with atsombly by reversing steps AY theu AB. tube {13} butts tight agent he we Contact Tube Securing Nut Toot ‘A100! simile to a Serwsivr it included wth this unit to fi in te ropiacnment of the eomtaet tube and ine, watt Raving ta cemave ne gat nozsie or the gus novels extension. ‘To utiize tis too), fll sme instructions quen in ction 2:78, stape 1 thr 8, omitting stop 3 In eu of step d, inert the tool over the contact tube {Item 13, Figura 2-4) unt! the oo! Key enoagee the contact tube aecaring compression Ut 182) Keysmy, Rota tho tool countercoskwnse unell the scomeer tube (13) 5 ee POOL BRAKE INSTALLATION (Figures 2:3, 2-4, &25) Ae a result p00! bree ith sf sebeston componente may bacome neceey Having obtained the ropiacemont. part, procand to the following instatston insuuctions owa2i0 Pos 3Pago 4 Figure 2.5. Spool Brake Installation Disassembly 1. Remove the spool cova by fit lotaning the sp00! cover Securing thumbcraw. (Sea Figura 23 for location cf thamtseren) 2. Pivot tho tension sem (Item 1, Figure 2-4) upward and flvot the mounting orm (2) euler 3. etesct the welding wie onto the welding ies spac! aad 4. Locote the spool brake (ters 16, Figure 24) 5. Ship the sing retainer Item 1, Faure 25) off the thume-rot (2 5 Remove the tumb-aut (2) By rotatkg th thunk 7. Lite ne top of speot brake (S| off the bolt (6) 8. Remove the nut (3), strwasher (4), and «peo! brake (5) ptt the bolt (8. 8. Remove the bolt (6) By gently tapping an the tip of the Bolt shank, i necessry Assembly 1. Procaed with assombly by reversing steps AS thn AD Snuueing ‘tat the alt {tiem 6, Figure 251 aqsore Shoulder if mated eomplataly wth Ms associated Square GUN/FEEDER CONTROL, Pilot Lamp (Figure 2-3) ‘The PLLOT lamp wil be illuminated whenever 116 volte act sppiiad to the conteol via the 118 VAG cord, pug, aed Circuit Breaker (Figure 2-3) ‘A circuit breaker (081), located on the conta! front panel, Drovides protection to. the canto ane. gun feeder Il went the control or gun/feeder should be pines in 39 ‘verloed conclition, the breaker Would trip al suepend all ‘olding operations, It should be noted, Ronrver that the PILOT’ tame. will-beMluminated ‘and. that the ‘contactor ontral retry wail he-artie despite this breaker Dein) {nposd. Showld tiebreaker tip, he rete button ould Mave tale menucly deprarted in orgs Yo rest the circuit breaker Fuse (Figure 2-3), A five ampora tuso (F1) protoots the contra and qun/foedor Gecutry by interapting. tho incoming 118. VAC. curont ‘ould sn Overload eondtion dewslon. Should ths fate ope, both the contrl and the punifeedor would be completly Tnoperativa. To replace this fuss, depress. ond rotate ounterloekaien the fuse: Holder cover. Pull-aut the fuse Shon the fuse holder cover teres 29, SECTION 3- FUNCTION ecessry. to seu that tse bok Butts completely ugsinst the gun/fogder Body. Enaura slo that tha spool Brae (0) Square’ ole mates” preparly nit tha bolt” 16) square Souler and thet the ge porson of the spool beake tS} ie'toward the font of the gonflaeder arior to sipping i ‘vor the bolt (0) shan WELDING WIRE SPOOL INSTALLATION | & WELDING WIRE THREADING (Figures 2-3 & 2.4) For various raons it will become necessary to install the jua/tensor wading wire spool and thread the welding wie ‘hough tho gun/feedsr. Ensure hat tne Tinar tom 15, Figure 24} and contact tube (13) sorosponds wth the size ‘welding wire that son the weldingwire pod! ta be lara. replacement of the liner (V5) and. contact tabe (13) ‘oomac mocestry, telar ta Section 2-7; etherwise proceed ‘eit the folowing mstructlons: Disassembly 1. Remove the spool saver by frtloosening the soc0l cover securing thumbscrew. (See Figure 231 2. Pivot the taosion arm (iam 1, Figure 2.4) upword ond plot the mounting arm (2) outa 3. Retract the welding wire lf any} ont the welding wire spot end remove the melange spot Ian. Assembly & Threading 1. Install the welding wre spoot anco the spool fab stem 17, Figure 241. The spoat Beaks. (16) wal hove 0 be defied samsonat. by the siding Wire poo. ip to tte spool Tortallaton, aur that tne wala Spook if arated sich that the welding wive prow des ‘er the top of the weldiag viresoal. (When the welding Wire spool ortented thusly, “he monutactire’s spool Tabet wai uuatly be vile 2, Cutoff any gitee of the welding wire that is aot straight ora detormed it 3. Route the weiding wie into the inlet guide (4, through tho drive role (7 9}, at0 the linge {99}, nto the contoct tube (13), ond out past the eon'net tubs tp tow sunable welding wire trai 4, Phvot the mounting am (2) iowa and pivot the tension fe Sura i he rl etn a thumbenat {8h ensure Mat tho. welding mie es Between the eve rolls & 8) goowse 5. Replace the spool cover end is sociated. securing thumiseren OF CONTROLS eee, WAPORTANT TWiren replacing foro (FI), ensure that the fure being teed eta replacement i one of roper siz and rating, [A tase of larger rating wll permite overioading of the TV6 volte encolery and thereby may eoute damage Litevmlraponer urn conor gufieedee ot Continuous Switch {Spot Models Only] (Figure Sep P Iv) (Fig By placing this swatch in tho CONTINUOUS position, the Eoniral and gun{teeder il peratein 8 manner conducive 0 eeatinuous: welding. By placing tis sith tn the SPOT Botton the contra ane guniTeeder wil mparate ina manner ESnductue to spot welaing. Time Flange Switch (Spot Modals Only) (Figure 2-3) ‘The TIME RANGE snitch provides selection of two spot ia time ranges. Inthe upper postion, ts switen provide fn adurtaie. spot sold ‘me nga of 2 to 2.9 soconds ‘hrough the soting of tho WELD TIME’ contel. fa the awa" position, this atch allons the WELD TIME contol to select $tpot wold time range of betean 25 to 8 seconds32, aa, Weld! Time Control (Spot Models Only) (Figure 2-3), The WELD TIME control provides for adjustable spot wold times in two ranges (2 ta 2'8 conde an 2.5 10 8 sean through esoctionot the TIME RANGE suites Burnback Time Control (Spot Models Only) (Figure bye (Spe ty) (Fig The BUANBACK TIME contro! provider # mount of adjusting the tims poriod (up to 2 maximum of -25 seaondl thatthe wong we remains ohctrcallyenngized after te ‘Relting wire hus sone. Ths i 0 permit propa seb ato Df the walding wire trom the spot weld puddle Dive seas sevcundina the BUPNOAGK TIME ond WELD That controls arn caliorted in percentage and ines notion acon a set te ly GUN/FEEDER Wire Spovd Control (Figure 2:3) ‘The WIRE SPEED control provides a means of dotarmining the vate st wich welding wit wl be Ted into the Weld Rotating the WIRE SPEED conteal ins cockwese section wl inereate the rate of tao wire oe ‘The see surrounding the WIRE SPEED conto is calibrated {Nbrerarly and should sot be micostruedl as an aryporage of Soltage reading. is-sacommende! thet te meters be read Whentver Ie ie necessary to know the amperage of voltage Cx] ontinuous type, thareby making It possible to acre itso shte wold, 1 Shielding Gas Nozzle Adjustment (Figure 2-3) extension cither clockwise ot Gohinterclockwse il yield wortous days af eotect tabe frotision or rocssion as compared. tothe, nazzla, Ful Counterclockwate rotation veil yield abcut 14 contact tube ‘Sceuion baneath the nozzle. Full clockwise Totton il iekd about i118" contact tube protrusion ‘beyond. the Nocele, Rotate. the nozzle extension locking” collar ‘ountereoel worl Rotating the noz2l G88 METAL-ARC (GMAW WELOING-CONTINU: 1, uke af conneetions a instruct in Section 2, 2. Place the contro! SPOT/CONTINUOUS switch in the CONTINUOUS postin. (Snot Models Oni), 3. Rotite the gun/teeder WIRE SPEED contral to the Chere cet 4. Energizn the welding powor source and control Prior to welding, Xe imperative that proper protective othing twelding coat and gloves) and aye protection Inlssas endfor wing helmet) be put on, Failura to Smply ‘may rault in eriovt or permanent body ‘araae 1 SECTION 4 - SEQUENCE OF OPERATION TEnrore that ahe nozzle extension ockina callar te Slwoye Gutted apest the nozsie extortion snd that the ‘nogsle. setansion ie not rotated Too for ounterclochoie, lest the mozdle extension adopter Dacca Spool Brake Adjustment (Figure 2:4) Rotating the spool brake adiystmant thumb-nut {Item 19, Figure 2-4) counterclockwae lar vied trom the top) wil Inerease te braking pressure ‘on ‘he welding Wire spool Similriy, vatating the spool brake sojurtment thumbsnct locks will decreate the belting prassure on the wolding ‘rire spac Agjue the thummsnut ust 0 that the wekding ‘Mire spool has no backlash in operation, ‘Excatsva brake persue on the spool may ens the promature wear of guniteedar component el Drive Roll Tension Adjustment (Figure 2-4) 18, Figure 241 cleckwuse nthe welding wie, Similarly, rotating the drive roll tension Sdjustmanttumo-nut counferdoccwse vill decrese the ‘rive roll tension on the wniding wire, Adjust the dive ro tention on thn welding wr ust grt deve rll sliopspa on tho wciding ware cass TExenesve Grve fll torsion ray result im promature ‘inifexcer component wear ard so elding re deformation Ieee el ‘Welding Wire Spo! Sight Hole (Figuro 2-4) By sighting through the welding wre spool sight Hole, the supaly of welding wire on the welling wire spool may be ‘obsarved ‘Trigger (Figuro 2-4) n 21, Pique 24) is depressed fully the ‘contactor ‘nil be ener, zheng cm, ad welding wie wl Digi to De fea to the vskamant Shilsing gor peofion and post low may be obtained by not depresieg the trager fully. bat '8, Hold the tp of the gun approxinately 1/2 inh fram te 6. Depress the gunffonder tigger, Gas will tart 0 flow ‘wien wal start to be fod five roll pressure te rape jused vo provort cippage, if wre tippagy venation, Tighten the drwe coll tension aduxtmene thumsmvt 1/3 hie neat ntl sipmese som Do. oot “The vnling wire and a metal paris contact onthe re-energized so welding. Oo rot toveh tho walding mira or any ematl part making eontact with it 42. GAS METAL-ARC (GMAW) WELDING~SPOT (Spot, ‘Models Only) 1, Recheck to. assure proper cooneetions have bean tae in accordance mith Section 2 OM-1210 Page 52. Placa the contrat SPOT/CONTINUOUS switch in the SPOT postion 3. Position control TIME RANGE site to appropriate time range sited 4. Adjust contol WELD TIME eonwol je RANGE sete ©. Aaiust contro! BURNBACK TIME control to proper buenas tet 6. Rotate tho gun/fecder WIRE SPEED contol to the ‘donred setting 7. Install the aporaprate shielding get spot weldiaa novel on the gunttoader 9 irstrcted in Saction 27, 8. Energize the welding power souree and contol Prior to wolng, bs imporatve that proper protective lathing (welding eoet ond gloves] ona eve protection lefoses andor welelng helmet! be put on. Fallure to emnly ‘may result i) serous or parmanent bodily pc 1 9. Position the gun/tesder on the workpiece. 10. Depress the gun/feedertrigor. Gos will start to flow and wie wail start tobe fel if delve rol pretgne s ‘ropery adjusted ta prevent slippage wiv sppage Ie noticed, tightan the drive tol tension adjustment thimbsnut 12 torn clockniae, Repost vot sippage ‘ops. 09 no tighton thum-nt too each ‘The welding wire ond all metal pert in contoct with arn energie hile welding. Do-not touch the welding ‘ire or omy metal part making contact with I contact Tube “Dace the qunviender trogen rented, ano te WELD TIME contel 1s aetvated, the gnitetdr tigger moy breteaved, it hat no furtiee Influence unl tre otrot has completed a spot wad yee on has eset {alt for the next spot weld apaletian. Should the tunvteeder tigger an ratared before tha WELD TIME ontral ie aettwatod, owever, tho eontol wal eso ‘alt to the bouiinlng of the pet weld sequence ond the stot weld at the Workpiee wil have 10, be eset Oren asin 1 11. Roadjust the control TIME RANGE suiteh, WELD ‘Thi’ control, BURNEACK contra, and gunlteedor WIRE SPCED conwel as necesary. 1 tme welding vara froazes_n tha weld pute, the BURNBACK. TIME control setting shoud ‘bo inereased, theraby keeping the welding wir octriealy eneglaed ory longer period of time ater ‘ira fou! os stopped. This a turn wil pormit tho WWelaing wi £0 burn fre 0! the wold Duckie (S00 Figure 3-1, tho wading wire freezes i the contact tube, the BURNBACK TIME control setting should be Socreases, Deersising the setting. will permit. the elding wice to be alectecaly anergtzed for 9 tesor Deriod of time thus pormiteng tho welding sure to Brotroe trom the contact tube 9 the conclusion of tho wal (ee Figure @4-) 43, SHUTTING DOWN 1, Turn off tho shilding gus a the exec 2, Alamove the 115 vols ae plug from me source 3. Turn off ll sssocoted equipmant TE welding fs performed In confined ore, failure to turn off the shelding gos supely could rovult in a bitsy of 9s fumes threby endangering personnal Feentaring the welt 3a, Coetaet Taba ‘ro022 969 Figure 4-1, Burnback Settings Eovure thatthe 145 vlts ae plug i disconnected trom the contrl before atemmmng any nection or work fn the inside of the control or gua eer ed 5-1, INSPECTION AND UPKEEP Usage and shop conditions will datxmine the frequency and typaro! maintenance, Inspect equipment 3 follows 1 Inspeet control ond gun{teeder for broken ress, cracks land loose parts: tahten,vepar and replace as requited Page 8 SECTION 5 - MAINTENANCE ees, 2 Culetully remove any weld sputter or focelgn matee finich may ascumiate around the guoeeder mocto ‘oritice, Usa a hardivoad rie, meer 2 tal too 3. Repale or replace, as requite, sl nose and cable; ave particule attention to frayed sd cracked Insulation nel Brest where it ters aquipment 4. Remove grease and grime trom components; molsture from electrical parts and cable 5. Blow out the gun/foedor wike gulie liner with comprosind le wien changing wire. This wil remove wy Yoo! chs td dirt that may Rave eccumulaed,———nmens SECTION 6 - TROUBLESHOOTING The following chart it designed to diagnose and provide veinadis for some of the eixmmon troubles dat ay develop in fro i contol and gun! It astumad het propor installation hes been made, eccording to Section 2 of this manu Funetioning property until this trouble developed snd that the contol end gunifeedec es been Use this char in conjunction wth the elcult diagram while partorming troubleshooting procadures. I the touble fe aot remediad after performing these procadures, the noarast Factory Authorized Saivice Station should be cantacted. In al eos of equipment malfunction, the ‘anutacturr’s recommendations shoud be strety fellow TROUBLE PROBABLE CAUSE REMEDY a} Depressing qunffeedar wigger | Circuit breakor (GB2) tipped. Manoaly raat crcuit breaker (ODT) by depror (a1) wil not enerpee teeter fing the ad button on the fant panel of tho Welcing' wive” Is no energize. cont Shieiding ga" dost” fow. Plog Tare gun/isater Wagar War secure | Sieure lag is Sonor recaadle ontolreeeptacta on contro 115 volts ae input plug not secure in | tnt plug fully ito 116 vac racmptocia a oeaptscn . rotats pl 1/2 turn clans, 715 volts input ace (1) open, fe foots, shielding gas tlw, | 115 wre contac control plug i not secure in | tran plu fully ito replace and rotate plug ing powor sure, | 1/2 turn eockwse ‘Gantector control cable Toads not Contactor aug trminals cure on | Secure leods to plug temas Datact in welding power eure, ‘Seo Troubleshooting Section in welding poner Wire Foods eratienly Pressure on drive rolls insufficient Totes tension adjustment thumb-aut Clockwise to 1/4 turn fererments unl we Sippege stops. See Section 320 ). Wen eve rit Replace drive vol (See Setion 26 Dirt in dive rol (Chun drive vil (Sie Seeton 26.) ‘Excuse spool broke prose. ‘Decrrace spool brake pressure. (See Seaton 320) "IH itecomes necessary to replace any fuse lathe comtrol and gn iender, 22aF L Circuit Diagram No. CA.000 259-18 Circuit Diagram No. CA-000 396.18 Figure 6-2. Circuit Diagram For Control Without Figure 6-1, Circuit Diagram For Gun/Feeder Spot Welding Capabity Gireuit Diagram No. CB-000 398-18 Figure 6-3. Cireuit Diagram For Conteol With Spot Welding Capebility on210 Pago 7October 1976 FORM: OM-1210 Effoctive with Sorial No. HG000590 MODEL, STOCK NO, Spoolmatic IC (Gun & Control .030" 000 392, .035"/'045" Wire 000 394 1/16" Wire 000 396 Spoolmatic IC/S (Gun & Control W/Spot) .030" Wire 000 405 035"/'045" Wire 000 406, 1/16" Wire 000 407 OBELIBTOER NO. BATE PURCHASES ARTS LIST ® MILLER ELECTRIC MFG. CO. APPLETON, WISCONSIN, USA 54911 NWSA CODE NO. 4579M1210 Page 1Quantity hom Dia, Factory No, _Mkgs._ Part No. Description Figure A. Control Box: 7 (073786 SPACER, hex 1/4x 5/8 x 632 throad -...- 2 SRI 095.914 RECTIFIER, incograted 25 amp 400 vols (attaching hardware H.N\P & Ri) 3 TT 998852 SLOGK, ternal 20 amp 8 pole (attaching herders ELM & U) 601.219 LINK, jumpor - terminal block 4 D1 026.202 DIODE, 1 amp 400 volts straight polarity 5 000439 WRAPPER, control box 6 801925 SCREW, cap - steel hex hd 1/4-20 x 1/2 7 C3 086.665 RECEPTACLE, male - flanged grounded twistlock 2P3W (attaching hardware A,), kaa) aE: 8 CRI 034601 RELAY, 24 volts de DPOT (attaching hardware A,J.K & Q) WHE 9 057 367 BUSHING, snap 15/16 ID 1.12 mounting hole Heal 10 Ti 000.336 TRANSFORMER, control 115 volts pri 36 volts sec 24 volts tap ae hardware GNP &'R) ..- ABE 11 RC2_ 039.602 RECEPTACLE, twistlock 2P2U (attaching hardware A & J etl 12 (000424 FITTING, gas (attaching hardware G BP)... +. eee 13 RCT 073.326 RECEPTACLE, 4 cockot 97-3102 18-45 [attaching harcwace O & MI Aaa 14 CBl_ “011.244 CIRCUIT BREAKER, manual reset 2 amp 240 volts ae/24 volts de eee 16 010907 NUT, locking 1 inch : ae aaa 16 025 590 MOUNT, resiliont (attaching herdware E,L,M & U} a a4 a 000431 CHASSIS «2. eee es eee creeeereees ate eaeS 18 NAMEPLATE (order by stock, model, and sori pum) rea 19 601 837 NUT, brass- hex jam 3/8416. /...... i Pea 20 602 213 WASHER, lock -stoe! split 3/8 is aoe 24 010910 WASHER, flat steel SAE 3/8. ave 22 039 638. RECEPTACLE, twistlock - insulated ee eeeteaiiet ceed EE 23 Fl "012618 FUSE, miniature glass Samp .....2.0.2 oe Safer tea vee 24 012617 HOLDER, fuse - miniature ...... neat 25 PL 027.645 LIGHT, indicator 115 volts ac red lens - Hee 26 024366 KNOB, pointer ..... 2 27 RI 604 268 -AESISTOR, WW fixed TO wati 2ohm eel 28 038 785 STAIP, terminal 3 pole (attaching hardware A, & Q) « Pa 29 C1 000339 CAPACITOR, cloctrolytie 200 uf 400 volts de niet 30 004-208 CIRCUIT CARD ASSEMBLY, with site See Fia. AI oe secing hardware G.LM&U) ... eo 1 039618 CAP, twistlock 2°2W i : nea 056 442 GODY, connector - grounded twistlock 2P3W 1... ctor] 010603 NIPPLE, brass ball & barbod stem 1/4 Heal 010606 NUT, brass - swivel 5/8-18 right hand nee Attaching Hordware a 602070 SCREW, machine - steel truss he 6-32 x 3/8, 8 (602 143 SCREW, self tapping - round hd 6-32 x 3/8 c {602.072 SCREW, machino - stool truss hd 6-32 x 6/8 D 602 080 SCREW, machine steol round hd 832 x 3/8 & 602 082. SCREW, machine - steel round hd 832 x 1/2 F 602 086 SCREW, machina - stee! round hd 832 x 1 G 802 109 SCREW, machine - stoel round hd 10-24 « 2 H 602 110 SCREW, machine - steel round hd 10:24 x 3/4 J 602 199 WASHER, lock - steel extend tooth No. 6 K 602 198 WASHER, lock - steel split No. 6 L 602201 WASHER, lock - steo! external tooth No. 8 Mw 602 200 WASHER, lock -steol split No, 8 N 802204 WASHER, lock - stee! external tooth No, 10 P 802 203 WASHER, lock -steol split No. 10 a 601 859 NUT, steel -hex 6:32 u 601 860 NUT, stool - hex 832 R 601 861 NUT, steel -hex 10-24 “Recommended Spare Parts BE SURE TO PROVIDE STOCK, MODEL, AND SERIAL NUMBERS WHEN ORDERING REPLACEMENT PARTS. (Om-1210 Page 2CERTAIN NON CRITICAL PARTS LISTED BELOW MAY DIFFER FROM THOSE USED ON THE CIRCUIT CARD IN YOUR UNIT, BUT WILL SERVE AS SUITABLE REPLACEMENTS. Dia, Factory kgs. Part No. Description Quantity Figure Al 004 208 Circuit Card Assembly, With Switch (See Fig. A Page 2 Item 30) Sr OTT GIT SWITCH, toggle DPDT 15 amp 125 volts 7 **004 207 CIRCUIT CARD ASSEMBLY (consisting off 1 51,56 031633. CAPACITOR, electrolytic 80 uf 25 volts de 2 082/53 031 843 | CAPACITOR, coramie 0.01 uf 500 volts de 2 cae 032943 | CAPACITOR, tantalum 4.7 uf 35 volts de 1 54 032820 CAPACITOR. electrolytic 2.2 uf 35 volts de 1 035 032943 | CAPACITOR’ tantalum 4.7 uf 36 volts do 1 R51 032944 | RELAY, 12 volts de DPDT 1 cRs2 032945. | RELAY, 24 volts de DPDT 1 032946 | SOCKET, relay 2 51-54 026 202. DIODE, 1 ampere 400 voits straight polarity 4 085, 037 243 | DIODE, zener 18 volts 1 watt 1 051,52 022135. | THYRISTOR, 4 amp 200 volts 2 053.54 037 289 | TRANSISTOR, unijunction 60MA 35 volts 2 R51 030.055. RESISTOR, carbon 2 watt 10 ohm 1 R52,54,65 030024. RESISTOR, carbon 0.5 watt 1000 ohm a R53 030630. RESISTOR, WW fixed 11 watt 100 ohm 1 85,57 030937 RESISTOR, carbon 0.6 watt 10 ohm 2 R56 030 709. RESISTOR, carbon 1 watt 160 ohm 1 R58 030.004 | RESISTOR, carbon 0.6 watt 10K ohm... ae 1 R69 030 738 | POTENTIOMETER, carbon 1 turn 2 watt 600K ohm . 1 R60 030 145 | POTENTIOMETER, carbon 1 turn 0.25 watt 2000 ohm. =... 1 61,64 030025. RESISTOR, carbon 0.5 watt 100 ohm eerie 2 e2, 030131. POTENTIOMETER, carbon 1 turn 2 watt 50K ohm... 1 R63, 030 853 | RESISTOR, carbon 0.5 watt 2200 ohm i Res 1030024 . RESISTOR, carbon 0.5 watt 1000 ohm - 1 67.68 030025 | RESISTOR, carbon 0.5 watt 100. chm 2 R69) 032819. RESISTOR, carbon 0.5 watt 390K ohm 1 852 011.770 | SWITCH, togale SPDT 6 amp 126 volts... 1 é—— COMPONENTS TO BE REPLACED BY QUALIFIED i) PERSONNEL ONLY Figure A1 — Cireuit Card Assembly, With Switch speed * *Girowit Card Assembly is available on an exchange basis. Contact Feetory Service Department for details. BE SURE TO PROVIDE STOCK, MODEL, AND SERIAL NUMBERS WHEN ORDERING REPLACEMENT PARTS, Page 3Quantity “Vodel— BM] 32MM] TOM rem Dia, Factory 31 | .036/.0a7 | .083 No. _Mkgs, Part No Description 30" |.035".085" | 1/16" g g & Figure B Exploded View Of Gun Assembly 3 8 g 3 TOSOTTS” NOZZLE, T3/i6 orltica x TOE erat 7 1 37 1060116 NOZZLE, 1/2 orifice x 1-5/8 1 1 1 38 050622 NOZZLE, S/Borifice x 1.5/8 1 1 1 39 1000442 NOZZLE’ spor 1 1 1 40 to0aa43 NOZZLE, spot- inside corner 1 1 1 1004 465 NOZZLE. spot 1 1 i a 000526 BARREL, extension - nozzle 1 1 1 42 050638 TUBE, contact 030" wire 8 42 050626 TUBE, contact 095"/.045" wire : 6 a2 050637 TUBE, contact 1/16" wire 5 43 058 678 NUT, brass- compression 1 1 1 4a (058685 NUT, jam - nozzle extension 1 1 1 45 058 449 ADAPTER, nozzle - barrel 1 1 1 46 604612 SCREW, set- steel socket hel 832 x 1/8 : 7 7 7 47 058678 ADAPTER, tube contact ..... 1 1 1 43 058 282 O-RING, .489 1D x ,070 wide 5 5 5 49 058.453 TUBE, hoad 1 1 1 50 058459 VALVE, gas 1 1 1 51 058681 LINER, nylon .030" 10.048" wire 1 1 81 058 682 LINER, nylon 1/16” wire 1 62 058.410 GUIDE, wire ..... 1 1 1 53 000426 SCREW, machine steel oval hd 10-24% 24/2... 1 1 1 54 000419 SCREW, machine steo! flat hd 4:40 x 1-1/4 i 4 4 4 602195 WASHER, lock internal tooth No.4 ,..0.0c0ssseveses : 8 8 8 601 858 NUT, stocl-hox 440 ..... tie 12 2 12 55 000425 SCREW, machine -stecl flathd 440% 3/8 sss lisse 2 2 2 56 (006 900 SCREW, machine - steol oval hd 1/4-20.x 3/4 . 3 3 8 57 005 208 CASE, righthand... Pere i 1 58 058.419 POST, spool support... +++ weeeee sae 1 1 50 000 366 i na 1 1 1 60 058.404 HOUSING, wire drive components i 1 1 6i 605970 BUSHING, shoulder .262 1D x 3.10 OD x .064 thick 2 2 2 62 602209 WASHER, lock - steel intornal tooth 1/4 . 3a a a 63 601 965 NUT, stool -hex full 1/4-20... 2 2 2 64 058549 GUIDE, wire inlet ..... a i i 1 65 605798 BUSHING, flanged 168 ID x sloop xaraa « aoe 2 2 66 058403 BEARING, drwvo roll ...... i 1 i 1 67 058 411 PIN, hinge... set 1 1 1 68 058968 RING, retainer E 4 4 4 cy 058667 ARM, pressure - drive roll. 1 i 1 70 605.972 WASIIER, shoulder .254 10 x 1/2 OD x 5/16 1 1 1 n (058 412 SPRING, tension - adjustment drive roll : i i 1 n 605973 WASHER, teflon 1/4 10 x 9/16 OD x O47 thick... 1 1 1 3 000.418 SCREW, cap - steel hex hd 1/4-20 x 1/2 self locking - 1 1 1 "a 605971 BUSHING, shoulder .195 1D x .236 OD x .042 2 2 2 % 605 684 SCREW, machine - steel flat hd 832 x 3/4 1 1 1 %6 000449 CLAMP, head tube (consisting of) 1 1 1 7 000.416. SCREW, machine - steel flat hd 10.24 x 7/8 1 1 1 7 058403 - CLAMP, head tube 1 1 1 79 057 544 | SPRING, compression 1 1 1 20 058.413 | THUMB NUT, knurled 10-24 1 1 1 a1 602178 SCREW, set- siaal socket hd 1/4.20x 3/8 2 2 2 a2 000.417 SCREW, cap - stool sockot hel 10-24 x 1 4 4 4 a3 058.474 DRIVE ROLL, 1/2 dla V groove 1 1 1 a4 602.090 SCREW, machine steal flat hd 10-32 x 3/8 2 2 2 (OM-1210 Page 4Includes ttems Qz7 e127 125 & 126, 193 122 121 Ma ro.000 070.0 17 : Figure 8 ~ Exploded View Of Gun (Listing Of Parts Bogins On Page 4) Page §Quantity ‘Mado ‘auina] 971.2 | eM tem Dia, Factory “031 | .035/.047 } .063 No. Migs. _ Part No. Description 930” | .035"7.045" | vi6" Figure B Exploded View Of Gun Assembly (Cont'd) 8 (088 669 BRACKET, mounting - motor 7 T 7 86M 000 438 MOTOR, with torminals 1 1 i 37 (000444 BRACKET, mounting terminal block... - 1 1 1 88 605.087 WASHER, fat felt 16/64 ID x 1/20D x 1/16 thick 2 2 2 89 (008 209 INSULATOR, bracket - mounting terminal block 1 1 1 90 602080 SCREW, machine «stool round hd 8-32 x 3/8 3 3 3 602 200 WASHER, tock - steel split No. 8 3 3 3 9 000 368 LINK, jumper terminal block 3 3 3 92 000 367 BLOCK, terminal § emp 8 pole 1 1 4 93 602062 SCREW, machine - steel round hd 4-40 x 3/8 2 2 2 4 ‘932 600 CIRCUIT CARD ASSEMBLY (Se pictorial vewconssing of) 4 1 i 51 000.349. CAPACITOR, ceramic 0.068 uf 100 volts 1 1 i ©52 000.839! CAPACITOR, electrolytic 200 uf 40 volts de 1 1 i 53000 348. CAPACITOR, tantalum 0.47 uf 36 volts 1 1 1 €54,86 000.340. CAPACITOR, ceramic 0.01 uf 60 volts 2 2 2 655. 000347 | CAPACITOR, tantalum 0.33 uf 25 volts 1 1 1 51-026 202. DIODE, 1 amp 400 volts straight polarity 1 1 1 053037203 | DIODE, zener 8.8 volts 1 watt . i 1 1 O81 = 000341. THYRISTOR, 2 amp 100 volts 1 1 1 (000.450. HEAT SINK, diode 1 1 1 052 039.355. TRANSISTOR, 0,15 amp 40 volts, 1 1 1 R61 605919. - RESISTOR, carbon 0.26 watt 47 ohm 1 1 1 R52 035.826 _- RESISTOR, carbon film 0.25 watt 6.8K ohm 1 1 1 R53 (039.333. | RESISTOR, carbon film 0.25 watt 18K ohm 1 1 1 R64 000337 | POTENTIOMETER, miniawre 1 turn 0.5 watt 18K ohm 1 1 1 ASS 000 244_| RESISTOR, carhon film 0.25 watt 1.8K ohm 1 1 i R56 «00342! POTENTIOMETER, cermet 1 turn 0.6 watt SK ohm 1 1 1 R57 039.331. RESISTOR, carbon film 0.25 watt 4700 ohm 1 1 1 TS1 000350. TRANSFORMER, pulse 700 volts... i 1 1 95 (000 420 SCREW, machine - steel flat hd 3-48 x 3/4 2 2 2 (000.421 WASHER, lock - stool internal tooth No. 3... 2 2 2 000.422 NUT, stool nox 3:48 ses eceeceeee 2 2 2 96 058.421 COVER, printed eireuit board... -. . 1 1 1 97 PBT 000.369. SWITCH, limit 10 amp 126/280 volts ae 1 1 1 98 058.462 BUSHING, trigger-pivot 5... eevee 1 1 1 99 602238 WASHER, flat steel 3/96 soos eee eees 1 1 1 100 058 451 THUMB NUT. knurled 1/4-20 1 i 1 101 000265 RING, retainer E 1 1 1 102 000 364 RING, retainer E 1 1 1 103 058278 COVER, spool... cy eee 1 1 104 068420 THUMB SCREW, knurled 1/420 0000 1 1 405 01867 NUT, steel -hex jam 1/4-20 <2. epee 1 1 1 106 058 463 BRAKE, spool - ey 1 1 1 107 (000 428 NUT, stee!- hox 10-24 sei locking » 4 4 4 108 000 429 BOLT, step- steel 1/4-20 x 3/4 i 1 1 1 108 005 205 CASE, left hand : 1 1 1 110 000 515 LABEL, spoed control indicator... i 1 1 1 in 058407 TRIGGER ........ : : 1 1 1 112 (000.424 SCREW, set- steel socket hed 32 x 1/4 1 1 1 113 005 464 SCREW, set - steel socket hd 1/4:20 x 3/8 1 1 1 14 058 466 SPRING, extension cece 1 1 1 18. 058 416 KNOB, speed control. 1 1 1 116 058 465 GRACKET, mounting spring 1 1 1 "7 005 203 CABLE, combination (consisting of) 1 1 1 0M-41210 Page 8Quantity Model Ba | 9/12] eM lem Dia Factory 031 | 035/047 | 063 No._Mkgs. Part No. Description 1930" _|.035"/045" | 1/16" Figure B Exploded View Of Gun Assombly (Cont'd) 18 (023562 CLANIP, hose 6716-778 inch dia 2 2 2 9 005177. STRAIN RELIEF 1 1 1 120 000524 | GABLE, control (consisting of)...» » 1 1 1 1241 605 186 |. CORD, portablo 18 ga 4 conductor (ordor by foot) safe 92t 8a tt eee 4 4 122 073.331 |. CLAMP, cable 97-9057.106 ...... aay 1 1 1 123 PLGI 073.329 |! RECEPTACLE, 4 pin 97-31060.16-4" . 1 1 1 124 000 525 | CABLE, power {consisting off .. 1 1 1 125 604 738 |, TUBING, host shrink black 1/2 inch (order by foot). tft 1h itt 126 019.833. || STRIP, copper .010 x 21/2 3/4 oes eeeeeeeeectenee 1 1 1 17 030 629. PLUG, malo twistlock insulatod i 1 i 128 600318 |. CABLE, wold- copper stranded No.9 fede fos) i Biff, atte 129 000447. HOSE, ass (consisting of)... a 1 1 i 130 056 851 |, FITTING, hose - brass barbed nipple 3/16 TB 1 1 1 131 010606. NUT, brass- swivel 5/8-18 right hand 1 1 i 132 056 112 |, FERRULE, .475 1D x 23/32 lg 1 1 1 133 604550. HOSE, whippet 3/16 x 1 (order by foot) ait, SIR aT 073.476. CLAMP, rubber 5 hole 3/8 x 4-5/8 . 4 4 4 194 000.427 | SCREW, machine «steol oval hd 10-24'x 1 2 2 2 105, 006 459 SCREW, pivot - trigger 1 1 i 136 058.262 CAP, valve 1 i 1 050960 WRENCH i 1 i ‘Optional Equipment BE SURE TO PROVIDE STOCK, MODEL, AND SERIAL NUMBERS WHEN ORDERING REPLACEMENT PARTS. Page 7