Wire

Wire Description
Wire
Component Identifiers (CID¹)
Module Identifier (MID²)
Component Location
KENR3735 Electrical Schematic Symbols And Definitions
Wire Color Description Wire Color Description Schematic Machine Schematic Machine
Number Number Conveyor Control System
Component
Location Location
Component
Location Location March 2005
Power Circuits Control Circuits Continued
(MID No. 01B) Alarm - Backup D-11 40 Sensor - LT Main Flame G-1 12 Symbols
P101 RD Bat (+) 24 Volts P801 OR Screed Lift SW To Screed Lift Sol (SV16a) Alternator I-12 E Sensor - Right Paddle G-10 32
CID Component
P103 YL Key switch On P802 YL Vibrator SW (TS19) To Vib Drive Sol (SV20) Battery - #1 & #2 (+ 12 Volt) I-12 23 Sensor - Right Sonic G-9 32
001 Left Auger Mode Switch
P104 GN Screed Lift Breaker (CB6) P803 BU Screed Lift Switch To Screed Assist Switch Buffer - Dial Left Material Height F-10 19 Sensor - Right Track Speed C-12 34
002 Left Conveyor Mode Switch T
P105 RD Engine Breaker (CB2) P806 BU L Extender Switches To L Ext In Sol (SV21a) Buffer - Dial Ratio Left Conveyor H-9 A Sensor - RT Extender Flame F-1 14
003 Left Feeder Mode Switch Pressure Temperature Level Flow Circuit Breaker
P107 GY Grade Breaker (CB7) P807 PU L Extendr Switches To L Ext Out Sol (SV21b) Buffer - Dial Ratio Right Conveyor H-9 A Sensor - RT Main Flame F-1 13
011 Right Auger Mode Switch Symbol Symbol Symbol Symbol Symbol
P111 YL Fuel Breaker (CB11) P808 GY R Extender Switches To L Ext In Sol (SV22a) Buffer - Dial Right Material Height F-10 20 Sensor - Steering D-13 31
012 Right Conveyor Mode Switch
P112 PU Main Relay Contact (MPR) P809 WH R Extendr Switches To L Ext Out Sol (SV22b) Buffer - Speed Dial D-12 A Solenoid - Auger Down (SV19b) D-8 21
013 Right Feeder Mode Switch
P113 OR Beacon Breaker (CB10) P810 BR L Main Blower / Glow Plug SW To Glow Plug
P115 PK Work Lights Breaker (CB8) P810 BR LM Spark Coil
021 PWM Buffer For Left Conveyor Ratio Dial Buffer - Speed Lever (Fwd / Rev) D-12 A Solenoid - Auger Up (SV19a) D-8 21
Symbols And Definitions
022 Left Material Height Sensor Circuit Breaker - Beacon (CB10) G-7 B Solenoid - Fuel H-11 E
P116 BR Extenders Breaker (CB9) P811 OR R Main Blower / Glow Plug SW To Glow Plug Circuit Breaker - Burner (CB13) H-13 26 Solenoid - High Gear (SV3) C-11 24 Fuse - A component in an electrical circuit that will open the circuit if too much current flows
023 PWM Buffer For Left Material Height Dial
P118 GY Blower, Glow Plugs , Burner Control P811 OR RM Spark Coil through it.
031 PWM Buffer For Right Conveyor Ratio Dial Circuit Breaker - Engine (CB2) I-13 26 Solenoid - Hitch Close (SV13b) D-8 8
P119 OR Screed Breaker (CB14) P812 YL L Ext Blower / Glow Plug SW To Glow Plug Circuit Breaker - Extenders (CB9) H-7 B Solenoid - Hitch Open (SV13a) D-8 8 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
032 Right Material Height Sensor
P120 YL Screed Horn Breaker (CB12) P812 YL LE Spark Coil Circuit Breaker - Feeders (CB4) I-10 B Solenoid - Hopper Down (SV15a) D-8 7 circle indicates that the component has screw terminals and a wire can be disconnected from it.
033 PWM Buffer For Right Material Height Dial
P127 YL Feeders Breaker (CB4) P813 GN R Ext Blower / Glow Plug SW To Glow Plug Circuit Breaker - Fuel (CB11) F-7 B Solenoid - Hopper Down (SV15b) D-8 7
060 Battery System Voltage Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
P128 BU Feeder Control +8 VDC Output P813 GN RE Spark Coil Circuit Breaker - Grade (CB7) D-10 B Solenoid - Left Auger Bypass (SV4) G-8 5
061 Sensor Supply System Voltage No circle indicates that the wire cannot be disconnected from the component.
P129 WH Propel Breaker (CB3) P814 BU L Main Blower / Glow Plug SW To B Motor Circuit Breaker - Heat (CB15) I-13 26 Solenoid - Left Auger Flow (PV3) G-8 5
100 Left Pump Flow Solenoid
P130 OR Propel Control +8 VDC Output P814 BU LM Blower Circuit Breaker - Lift (CB6) E-10 B Solenoid - Left Feeder Bypass (PV4) G-8 5
101 Left Conveyor Bypass Solenoid Ground (Wired): This indicates that the component is connected to a grounded wire. The
P131 PK Vibrator Breaker (CB5) P815 PU R Main Blower / Glow Plug SW To B Motor Circuit Breaker - Main (CB1) I-13 26 Solenoid - Lift Pump E-12 26 grounded wire is fastened to the machine.
103 Left Auger Bypass Solenoid
P132 PK Burner Control +8 VDC Output P815 PU RM Blower Circuit Breaker - Propel (CB3) E-13 B Solenoid - LT Extender Fuel G-2 11
104 Right Pump Flow Solenoid
P133 RD Burner Breaker (CB13) P816 GY L Ext Blower / Glow Plug SW To B Motor Circuit Breaker - Screed (CB14) C-7 B Solenoid - LT Extender In (SV21a) H-5 15
105 Right Conveyor Bypass Solenoid Ground (Case): This indicates that the component does not have a wire connected to ground.
P177 RD Main Breaker (CB1) P816 GY LE Blower Circuit Breaker - Screed Horn (CB12) F-7 B Solenoid - LT Extender Out (SV21b) H-5 15
107 Right Auger Bypass Solenoid It is grounded by being fastened to the machine.
Ground Circuits P817 WH R Ext Blower / Glow Plug SW To B Motor Circuit Breaker - Vibrator (CB5) E-10 B Solenoid - LT Forward Propel (PV1a) C-11 3
108 Feeder Action Lamp
P200 BK Main Chassis P817 WH RE Blower Circuit Breaker - Work Lights (CB8) I-7 B Solenoid - LT Main Fuel G-2 12
200 Front Wheel Assist Solenoid
P201 BK Feeder Control Solenoid Common P822 YL Relay Contact (SR2) To Left Height SW Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
248 CAT Data Link Cluster - Gage H-12 A Solenoid - LT Reverse Propel (PV1b) C-11 3
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
®
P202
P203
BK
GN
Propel Control Solenoid Common
Burner Control Sensor Return
P823
P824
WH
BU
Relay Contact (SR3) To Right Height SW
(LMR) Contact To LM Glow Plug
Propel Control System
(MID No. 01C)
Connector - Burner Harness Code
Connector - Cat Data Link (Burner)
E-2
H-3
C
C
Solenoid - LT Tow Point Down (SV12b)
Solenoid - LT Tow Point Down (SV14b)
C-8
C-8
8
7
Caterpillar AP-650B and Barber Sender: A component that is used with a temperature or pressure gauge. The sender
P204 BR Burner Control Solenoid Return P825 PU (RMR) Contact To RM Glow Plug Connector - Cat Data Link (Propel) B-11 B Solenoid - LT Tow Point Up (SV12a) C-8 8
P205 BR Burner Control Solenoid Return 2
Basic Machine Circuits
P827
P828
WH
GY
(RER) Contact To RE Glow Plug
(LER) Contact To LE Glow Plug
CID
011 Steering Wheel PWM Sensor
Component
Connector - Vehicle ID
Control - Burner
A-12
I-2
B
C
Solenoid - Parking Brake (SV2)
Solenoid - Right Auger Bypass (SV8)
B-11
G-8
27
6
Greene® BG-225C Asphalt Pavers T
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
012 Speed Dial PWM Sensor
P300
P301
P303
PU
BU
PK
Resistor (RB) To Fuel Solenoid
Starter Solenoid
Horn Switch To Horn
P830
P831
P832
BR
OR
YL
Crown SW To Crown Motor
Crown SW To Crown Motor
L Slope SW To L Slope Motor & Relay (SR2)
013
014
Speed Lever PWM Sensor
Brake Pedal PWM Sensor
Control - Feeders
Control - Propel
I-9
E-12
1
1
Solenoid - Right Auger Flow (PV5)
Solenoid - Right Feeder Bypass (PV6)
G-8
G-8
6
6 Electrical System Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Controller - LT Grade or Slope C-9 19 Solenoid - RT Extender Fuel F-2 14
021 Harness Code (Model)
P304 WH Screed Horn & Backup Alarm P833 GN L Slope SW To L Slope Motor & Relay (SR2)
P306 GN Key Start SW To Start Relay Coil (SR) P834 BU L Height SW To L Height Motor
022 Harness Code (Paver Type)
Controller - RT Grade or Slope C-9 20 Solenoid - RT Extender In (SV22a) G-5 16
AP-650B: BG-225C: Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
Dial - Left Material Height F-10 19 Solenoid - RT Extender Out (SV22b) G-5 16
023 Gear Switch coil that makes an electromagnet when current flows through it. The electromagnet
P307 BR Propel Limp Home SW To Pave Sol (SV2a) P835 GY L Height SW To L Height Motor
024 Throttle Switch
Dial - Ratio Left Conveyor H-9 A Solenoid - RT Forward Propel (PV2a) C-11 4 A7P1-UP B6G1-UP can open or close a valve or move a piece of metal that can do work.
P312 PU Propel Limp Home SW To Resistor (R3) P836 PU R Slope SW To R Slope Motor & Rly (SR3) Dial - Ratio Right Conveyor H-9 A Solenoid - RT Main Fuel F-2 13
025 Parking Brake Switch
P314 WH Propel Limp Home SW To Resistor (R6) P837 WH R Slope SW To R Slope Motor & Rly (SR3) Dial - Right Material Height F-10 20 Solenoid - RT Reverse Propel (PV2b) C-11 4 MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
030 Left Speed Sensor
P315 PK Propel Limp Home SW To Resistor (R5) P838 PK R Height SW To R Height Motor Dial - Speed D-13 A Solenoid - RT Tow Point Up (SV14a) C-8 7 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
031 Right Speed Sensor
P317 WH Travel Solenoid (SV2b) P839 BR R Height SW To R Height Motor Diode - (D1) I-12 B Solenoid - Screed Assist (SV17) E-8 22 that make electromagnet when current flows through them. It also has an internal switch that places
032 Engine Speed Sensor
P319 BR Resistor (R4) To L Fwd Propel Sol (PV1a) P840 PK Screed Ast SW To S Assist Sol (SV17& 18) Diode - (D2) F-12 B Solenoid - Screed Assist (SV18) E-8 22 the latch coil circuit open at the time the coil latches.
040 Propel Action Lamp
P320 OR Resistor (R6) To R Fwd Propel Sol (PV2a) P841 PU Implemnt Rly Contact (IR) To Vib SW (TS18) Diode - (D5) Hydraulic Level Relay (HLR) G-11 2 Solenoid - Screed Float (SV16b) E-8 21
041 Implement Enable Relay
P329 PU Gear Select Switch (Travel / Pave) P842 GN Vibrator SW (TS18) To Vibrator SW (TS19) Diode - Hopper Down Solenoid (SV15b) E-8 7 Solenoid - Screed Lift (SV16a) E-8 21
P338 GY Alternator D+ Terminal (Charge) P843 OR LE Fuel Solenoid
042 Backup Alarm
Diode - Hopper Up Solenoid (SV15a) E-8 7 Solenoid - Starter I-11 24
Harness And Wire Symbols
043 High Gear Solenoid
P341 GN Front Wheel Assist Solenoid P844 YL LM Fuel Solenoid Diode - LT Extender In Solenoid (SV21a) H-5 15 Solenoid - Throttle E-12 E
044 Parking Brake Solenoid Wire, Cable, or Harness Component
P342 YL Resistor (R3) To L Rev Propel Sol (PV1b) P845 PK RM Fuel Solenoid Diode - LT Extender Out Solenoid (SV21b) H-5 15 Solenoid - Timing Advance I-11 E Assembly Identification Part Number
045 Left Forward EDC Solenoid Pin Socket Wire Color Fuse
P343 PK Resistor (R5) To R Rev Propel Sol (PV2b) P846 GY RE Fuel Solenoid Diode - RT Extender In Solenoid (SV22a) G-5 16 Solenoid - Vibrator Drive (SV20) E-8 30
046 Left Reverse EDC Solenoid A AA 105-9344
P344 BU Steer Assist Sensor P847 BU LE Flame Sensor Diode - RT Extender Out Solenoid (SV22b) G-5 16 Splitter H-12 A
047 Right Forward EDC Solenoid
P345 GY Speed Dial P848 GY LM Flame Sensor Glow Plug - Engine I-11 E Switch - Auger (Down / Up) D-10 A P325-PK-14 1
048 Right Reverse EDC Solenoid
P346 WH Speed Lever P849 OR RM Flame Sensor Glow Plug - Left Extender E-6 11 Switch - Burner / Spray On H-1 20 Receptacle
060 Battery Voltage
P347 YL Brake Pedal Sensor P850 PK RE Flame Sensor Glow Plug - Left Main E-6 12 Switch - Control Mode (Feeders) H-9 1 Single Wire Circuit Number Wire Gauge
061 Sensor Supply Voltage Connector Identification
P348 OR Park Brake Switch OFF P851 WH LE Temperature Sensor Glow Plug - LT Extender (Burner Control) H-3 11 Switch - Control Mode (Propel) B-13 1
111 Left Track (Some Models) Plug
P349 PU Park Brake Switch ON P852 PU LM Temperature Sensor Glow Plug - LT Main (Burner Control) H-3 12 Switch - Crown C-6 20
222 Right Track (Some Models) 2 P200-BK
P352 GY Throttle Switch To Timer Module P853 YL RM Temperature Sensor Glow Plug - Right Extender D-6 14 Switch - Disconnect (SS1) I-11 1
P355 GN Heat SW To Heat Relay (HR) P854 BU RE Temperature Sensor Automatic Burner Control System Glow Plug - Right Main D-6 13 Switch - Display Mode (Burner Control) H-3 C Ground Connection Pin or Socket Number
P359 OR Glow Plugs P855 BU LE Manual Mode Switch (MID No. 054) Glow Plug - RT Extender (Burner Control) H-3 14 Switch - Display Mode (Feeders) H-10 1
P371 YL Propel Limp Home SW To Resistor (R4) P856 GY LM Manual Mode Switch EID Component Glow Plug - RT Main (Burner Control) H-3 13 Switch - Display Mode (Propel) B-13 1 Typical representation of a Deutsch Typical representation of a Sure-Seal
Monitoring Circuits
1 connector. The plug contains all
1 connector. The plug and receptacle
P857 PK RM Manual Mode Switch 137 Left Extender Lost Flame Detected Horn F-11 26 Switch - Engine Oil Pressure F-12 E
P401 BR Alternator Charge Circuit P858 WH RE Manual Mode Switch
2 sockets and the receptacle contains 2 contain both pins and sockets.
138 Left Extender No Flame Detected Horn - Screed F-5 20 Switch - Engine Or Track Speed (TS47) H-12 A all pins.
P402 OR Eng Oil Press SW To Hour Meter & Rly CR1 P859 BR LE Auto Mode Switch Lamp - Action (Burner) H-2 C Switch - Engine Water Temperature I-12 E
139 Left Extender Failure To Reach Temperature
P405 BU Engine Oil Pressure Gage To Sender P860 OR LM Auto Mode Switch Lamp - Action (Feeders) H-8 A Switch - Engine Water Temperature F-12 E
P406 PK Fuel Level Gage To Sender P861 PU RM Auto Mode Switch
140 Left Extender Unexpected Flame Detected © 2005 Caterpillar Printed in U.S.A.
Lamp - Action (Propel) D-11 A Switch - Fuel Pump (Time / On / Off) F-6 20
P407 GY Engine Water Temperature Gage To Sender P862 YL RE Auto Mode Switch
141 Left Main Lost Flame Detected
Lamp - Brake On B-11 A Switch - Gear Select D-11 A
All Rights Reserved
P408 WH Hydraulic Oil Temperature Gage To Sender P863 YL Service Mode SW Burner Control 142 Left Main No Flame Detected
Lamp - Change Hydraulic Oil Filter G-12 A Switch - Generator (Off / On) G-6 A
P409 GN Hyd Oil Filter SW To Change Oil Filter Lamp P864 OR Burner System ON 143 Left Main Failure To Reach Temperature Lamp - Charge I-12 A Switch - Hazard (Off / On) G-6 A
P410 PK Eng / Time SW To Tach / Speed Gage P865 GY Ident Code 1 144 Left Main Unexpected Flame Detected Lamp - Fuel On F-5 20 Switch - Heat (PB1) I-12 A
P411 PU Park Brake Switch To Brake On Lamp P866 OR Ident Code 2 145 Right Extender Lost Flame Detected Lamp - Tachometer Light I-6 A Switch - Hopper (Down / Up) E-10 A
P412 GY Hyd Oil/ Engine Water & Track Action Circuit P867 PK Ident Code 3 Lamp - Temp & Pressure Monitor (PL2) F-11 A Switch - Horn (PB2) F-12 A
146 Right Extender No Flame Detected
P413 BR Relay Contact (CR1) To Diode (D2) P868 GN Display Mode INCR Burner Control Lever - Speed (Fwd / Rev) D-13 A Switch - Hydraulic Oil Filter Pressure G-11 1
147 Right Extender Failure To Reach Temperature
P414 YL Action Lamp Feeders P869 BR Display Mode CLR / STR Burner Control Meter - Hour F-11 B Switch - Hydraulic Oil Level G-12 2
148 Right Extender Unexpected Flame Detected 17
P415 BU Action Lamp Propel P870 OR Burner Time Relay Control Circuit Module Gp - Timer E-11 26 Switch - Hydraulic Oil temperature F-12 2
P416 GY Engine Speed Sensor P871 YL Burner Time Relay (BT) 150 Right Main No Flame Detected
Motor - Cranking I-11 24 Switch - Key Start I-13 A
P417 PK Left Wheel Speed Sensor Output P872 GN B Timer Rly Contact (BT) To Rly (CR3a & 3b) 151 Right Main Failure To Reach Temperature
Motor - Crown C-6 38 Switch - Left Auger (Auto / Off / Manual) H-8 A
P418 PU Right Wheel Speed Sensor Output P900 PK Cat Data Link + 152 Right Main Unexpected Flame Detected Motor - Fuel Pump F-5 23 Switch - Left Conveyor (Auto / Off / Manual) H-8 A 11
P419 OR Tach / Speed Gage Calibrate P901 GY Cat Data Link - 159 Right Main Lost Flame Detected Motor - Left Extender Blower E-6 11 Switch - Left Height B-6 19
P420 YL Hyd Oil Level SW To Hyd Level Relay (HLR) P902 BU Display Service SW (Feeders Control) ¹ The CID and EID are diagnostic codes that indicate which circuit is faulty. Motor - Left Height C-6 36 Switch - Left Screed Horn F-6 19
P421 OR Action Lamp Burner Control P903 WH Display Clear / Store SW (Feeders Control) Motor - Left Main Blower E-6 12 Switch - Left Slope C-6 19
² The MID is a diagnostic code that indicates which electronic control module
Lighting Circuits P911 BR Auger Auto (L) Switch Motor - Left Slope C-6 36 Switch - LT (S Main) Extender (Out / In) H-6 19
diagnosed the fault.
P600 BR Work Lights SW To Instrumentation & CR2 P912 BU Auger Manual (L) Switch Motor - LT Ext Blower ( Burner Control) F-2 11 Switch - LT (S Remote) Extender (Out / In) H-6 17
P603 PK Hazard Switch To Beacons P913 PU L Auger Bypass Solenoid (SV4) Motor - LT Main Blower ( Burner Control) F-2 12 Switch - LT (SM) Feeder (Off / Auto / Ovrd) F-8 19
P608 GN Relay Contact (CR2) To Work Lights P916 WH Auger Auto (R) Switch Motor - Right Extender Blower D-6 13 Switch - LT Ext Feeder (Off / Auto / Ovrd) F-8 17
Control Circuits P917 GY Auger Manual (R) Switch Motor - Right Height B-6 37 Switch - LT Extender (Out / In) (T) H-6 A
P700 BR Truck Hitch SW To Hitch Open Sol (SV13a) P918 BR R Auger Bypass Solenoid (SV8) Motor - Right Main Blower D-6 14 Switch - LT Extender Blower / Glow Plug E-6 19
P701 OR Truck Hitch SW To Hitch Close Sol (SV13b) P919 BU Throttle Switch Motor - Right Slope B-6 37 Switch - LT Extender Manual Burner F-1 C 10
Operator Error Codes
P702 YL Hopper SW To Hopper Down Sol (SV15b) P920 GY Conveyor Auto (L) Switch Motor - RT Ext Blower ( Burner Control) F-2 13 Switch - LT Extender Temperature H-1 11
P703 GN Hopper SW To Hopper Up Sol (SV15a) P921 PK Conveyor Manual (L) Switch
Conveyor Control (MID No. 27) 33
Motor - RT Main Blower ( Burner Control) F-2 14 Switch - LT Grade Jog (Down / Up) (TS25) C-9 10 19 B 1 8
Error Code Condition 35 23
P716 WH Auger SW To Auger Down Sol (SV19b) P922 PU Conveyor Ratio Dial (L) Relay - (CR1) F-11 , F-12 B Switch - LT Grade Jog (Down / Up) (TS26) C-9 19 15
P717 PK Auger SW To Auger Up Sol (SV19a) P923 YL Conveyor Bypass (L) P-- No Error Codes Detected
Relay - Burner (BR) H-11 , F-12 B Switch - LT Main Blower / Glow Plug E-6 19
L Grade Jog SW To Grade Relay (GR) & P924 BU Conveyor Auto (R) Switch P01 No Automatic Operation Relay - Burner (CR3a) F-11 , F-12 B Switch - LT Main Manual Burner F-1 C
P718 BR 36
L Tow Point Up Sol (SV12a) P925 OR Conveyor Manual (R) Switch P02 System Fault Relay - Burner (CR3b) F-11 , H-13 B Switch - LT Main Temperature G-1 12

KENR3735
L Grade Jog SW To Grade Relay (GR) & P926 BR Conveyor Ratio Dial (R) P03 Sonic Sensors Out Of Range (if equipped) Relay - Burner Fuel Pump (PR2) G-2 , F-6 C Switch - LT Track Limp Home (TS7) C-13 A
P719 OR 12
L Tow Point Down Sol (SV12b) P927 BU Conveyor R Feeder Bypass Solenoid (PV6)
Propel Control (MID No. 28) Relay - Burner Time Delay (BT) F-11 B Switch - Parking Brake B-12 A
26
R Grade Jog SW To Grade Relay (GR) & P928 BU Feed Override (L) Switch Relay - Fuel Pump (PR) F-5 , F-7 20 Switch - Right Auger (Auto / Off / Manual) H-8 A
P720 YL Error Code Condition
R Tow Point Up Sol (SV14a) P929 BR Feed Off (L) SW 5 2
Relay - Fuel Pump Time Delay (TR) F-5 , F-6 20 Switch - Right Conveyor (Auto / Off / Manual) G-8 A
P-- No Error Codes Detected

30 Page, TRM
R Grade Jog SW To Grade Relay (GR) & P930 PK L Auger Flow Solenoid (PV3) C 40
P721 GN Relay - Grade (GR) D-8 , C-9 B Switch - Right Height B-6 20
R Tow Point Down Sol (SV14b) P01 Speed Lever Out Of Neutral While Parking Brake ON
P931 GY Feed Override (R) Switch Relay - Heat (HR) I-11 , I-13 26 Switch - Right Screed Horn F-6 20
P722 BU Time Dly Rly Cntct (TD) To Grade Rly (GR) P932 PK Feed Off (R) SW P02 Gear Change When Speed Lever Not In Neutral 21
Relay - Hydraulic Oil Level (HLR) G-11 , F-12 2 Switch - Right Slope B-6 20
P723 PU Pump Rly Cntct (PR) To Fuel Pump Motor P933 OR R Auger Flow Solenoid (PV5) P03 Illegal Maneuver Mode (Track Pavers Only) Relay - Implement (IR) D-11 , E-10 B Switch - RT (S Main) Extender (Out / In) G-6 20
38 E
Fuel Pump SW To Fuel ON Lamp & P934 WH Material Height Dial (L) Relay - Left Slope (SR2) C-6 , B-6 19 Switch - RT (S Remote) Extender (Out / In) G-6 18
P724 BR 22
Pump Relay (PR) P935 YL Material Height Dial (R) Relay - LT Main Glow Plug (LMR) H-2 , H-3 C Switch - RT (SM) Feeder (Off / Auto / Ovrd) F-8 20 6
29
Fuel Pump SW To Fuel Pump Time Delay P936 WH L Paddle Sensor Signal Relay - Main Power (MPR) H-11 , G-13 26 Switch - RT Ext Feeder (Off / Auto / Ovrd) F-8 18
P725 OR 25 24
Relay (TR) & Contact (TR) P937 PK R Paddle Sensor Signal Relay - Right Slope (SR3) B-6 20 Switch - RT Extender (Out / In) (T) H-6 A 27
Grade Relay Contact (GR) To L Grade / P938 PU L Paddle Sensor Switch Relay - RT Extender Glow Plug (LER) H-2 , H-3 C Switch - RT Extender Blower / Glow Plug D-6 20 13
P727 YL
Slope Controller P939 GY R Paddle Sensor Switch Relay - RT Extender Glow Plug (RER) G-2 , G-3 C Switch - RT Extender Manual Burner F-1 C 37
Grade Relay Contact (GR) To L Grade / P942 PK Harness Code SW 1 Relay - RT Main Glow Plug (RMR) H-2 , H-3 C Switch - RT Extender Temperature G-1 14
P728 GN
Slope Controller P943 PU Harness Code SW 2 Relay - Start (SR) F-11 , I-13 26 Switch - RT Grade Jog (Down / Up) (TS27) C-9 9 34
16 3
Failure Mode Identifiers (FMI)¹
Grade Relay Contact (GR) To R Grade / P944 WH Harness Code SW 3 Relay - Time Delay (TD) D-11 , D-10 B Switch - RT Grade Jog (Down / Up) (TS28) C-9 20 28
30
7
P729 BU FMI No. Failure Description 20 4
Slope Controller P945 YL Harness Code SW 4 Relay - Work Lights (CR2) I-5 , I-6 B Switch - RT Main Blower / Glow Plug D-6 20
0 Data valid but above normal operational range.
Grade Relay Contact (GR) To R Grade / P946 BU Harness Code SW 5 Resistor - (R3 / R4 / R5 / R6) C-12 A Switch - RT Main Manual Burner F-1 C 32
P730 GY 1 Data valid but below normal operational range. 9
Slope Controller P947 BU Implement Relay (IR) Resistor - Fuel Solenoid (RB) H-12 C Switch - RT Main Temperature G-1 13
2 Data erratic, intermittent, or incorrect.
P763 PU Spray Pump ON Switch P948 BR Display Service SW (Propel Control) Resistor - Lift Pump E-12 26 Switch - RT Track Limp Home (TS6) C-13 A
3 Voltage above normal or shorted high.
P771 GY Fuel Pump P949 GY Display Clear / Store SW (Propel Control) Sender - Engine Oil Pressure H-11 E Switch - Screed Assist (Off / On) E-9 A
4 Voltage below normal or shorted low.
P800 BR Screed Assist SW To S Float Sol (SV16b) P983 BU Throttle Switch Sender - Engine Water Temperature H-11 E Switch - Screed Lift (Flt / Hld / Up) E-9 A
5 Current below normal or open circuit.
Sender - Fuel Level G-11 28 Switch - Service Mode ( Burner Control) H-2 C
6 Current above normal or grounded circuit.
Sender - Hydraulic Oil Temperature G-11 2 Switch - Throttle (Low / High) B-12 A
7 Mechanical system not responding properly.
Sensor - Brake Pedal D-13 39 Switch - Truck Hitch (Close / Open) D-10 A
8 Abnormal frequency, pulse width, or period.
Sensor - Engine Speed C-11 25 Switch - Vibrator (Off / On) (TS18) E-9 A
9 Abnormal update.
Sensor - Left Paddle G-10 33 Switch - Vibrator (Off / On) (TS19) E-9 20
10 Abnormal rate of change.
Sensor - Left Sonic G-9 33 Switch - Work Lights (Off / On) I-6 A 14
11 Failure mode not identifiable.
Sensor - Left Track Speed D-12 35 Tachometer - Speed H-11 A
12 Bad device or component.
Sensor - LT Extender Flame G-1 11 Timer - Burner (BT) F-11 , F-12 A
13 Out of calibration.
Machine locations are repeated for components located close together.
14 Parameter failures.
A = Located inside of instrument panel. 18
15 Parameter failures.
B = Located inside of Auto Burner junction box.
16 Parameter not available.
C = Located around Manual Burner Control.
17 Module not responding.
E = Located around engine.
18 Sensor supply fault.
19 Condition not met.
20 Parameter failures.
¹The FMI is a diagnostic code that indicates what type of failure has occurred. Off Machine Switch Specification
Part No. Function Actuate Deactuate Contact Position
A
107.2 ± 2.78°C 93°C MIN
3E-2028 Engine Water Temperature Normally Open
224.96 ± 5°F 199.4°F MIN
107 ± 3°C 98°C MIN
3E-7504 Hydraulic Oil Temperature Normally Open
224.6 ± 5.4°F 208.4°F MIN
83 kPa MAX 48 ± 2.0 kPA A - C Normally Closed²
162-0782 Engine Oil Pressure
10 psi MAX 6.9 ± .3 psi A - B Normally Open² 39

² Contact position at the contacts of the harness connector.

21 8
40 B
29 27 1 26
20 19 22 30 7
3
C 5 2
4
6 E
9 10
Resistor, Sender and Solenoid Specifications 18 17
Related Electrical Service Manuals Part No. Component Description Resistance (Ohms)¹ 25 24

Title Form Number 560 - 716 @ 54.4°C / 129.9°F 16 15

37
7N-8532 Sender: Engine Water Temperature
72.1 - 81.8 @ 110°C / 230°F 36 23
Electronic Control: Conveyor System KENR2861
240 - 260 @ Empty 38
Electronic Control: Propel System KENR2949 7R-9920 Sender: Fuel Level
27.5 - 39.5 @ Full 28
32 33
Electronic Control: Burner System KENR5001 560 - 716 @ 54.4°C / 129.9°F
4W-9972 Sender: Hydraulic Oil Temperature 14 11 13 12
72.1 - 81.8 @ 110°C / 230°F 34 35

240 +17 / -13 @ 0-55.1 kPa / 0-7.9 psi

182.5 ± 27.5 @ 82.7 kPa / 11.9 psi
105-8056 Sender: Engine Oil Pressure
102 ± 11 @ 430.9 kPa / 62.5 psi
33.5 +16 / - 12 @ 862 kPa / 125 psi

148-1517 Resistor: Fuel Solenoid 10

¹ At room temperature unless otherwise noted.

Machine Component Locations

 13 12 11 10 9 8 7 6 5 4 3 2 1

100 24VDC DISCONNECT

MAIN 12V BATT 2 12V BATT 1 OFF ON 300
P177-RD-6 P200-BK-1/0 300 500 500 700 700
P101-RD-4 + +
101 - - TACH LIGHT FROM LINE 121
60A 115-2421 115-2421 SS1 7N-0718 P/J-5B 300 P112-PU 700
CB1 P200-BK P112-PU P202-BR P200-BK P112-PU
START SOL 500 WORK LIGHTS P200-BK
P177-RD SR 171-2210 P304-WH FEEDERS OFF ON
11.2A MPC-10 CONTROL 174-2937 MAC-14 BURNER CONTROL 143-6447
102 P200-BK P127-YL TO LINE 240 P118-GY
6GA S G 301 1 BATTERY BATTERY 2 WORK LIGHTS 3 123-9294
{133} P101-RD-1/0 CRANKING MOTOR 15A 701 1 BATTERY BATTERY 2
30A P115-PK

CONVEYOR RATIO DIAL(L)

CONVEYOR RATIO DIAL(R)

PADDLE/SONIC SENSOR(R)

DISPLAY CLEAR/STORE SW

PADDLE/SONIC SENSOR(L)
501 86 505 6 BATTERY BATTERY 5

BURNER SYSTEM ON SW
CB4 2 P600-BR
I

MAT'L HEIGHT DIAL(L)

MAT`L HEIGHT DIAL(R)

CONVEYOR MANUAL(R)SW

CONVEYOR MANUAL(L)SW
CR2
I

INCREMENT/FAULT SW
103 6N-8589 15 AMPS
TS29 1 85 .075A

CONVEYOR BYPASS(L)

CONVEYOR AUTO(R)SW

DISPLAY SERVICE SW

CONVEYOR AUTO(L)SW

FEED OVERRIDE(L)SW

FEED OVERRIDE(R)SW

CONVEYOR BYPASS(R)
BAT MTR CB8

L-E AUTO MODE SW

L-M AUTO MODE SW
R-M AUTO MODE SW
R-E AUTO MODE SW

SPRAY PUMP ON SW

L-E FLAME SENSOR

L-M FLAME SENSOR
R-M FLAME SENSOR

R-E FLAME SENSOR

302

AUGER MANUAL(L)SW

AUGER MANUAL(R)SW
P101-RD-6 6N-8589 4D-1836 702

SOLENOID RETURN

L-E MAN MODE SW

L-M MAN MODE SW
R-M MAN MODE SW
R-E MAN MODE SW
IDENTITY CODE 1

IDENTITY CODE 2
IDENTITY CODE 3

SERVICE MODE SW

L-E TEMP SENSOR

L-M TEMP SENSOR

R-M TEMP SENSOR

R-E TEMP SENSOR

168-3499 (SEE LINE 120) 3E-6477

PADDLE SENSOR(L)
PADDLE SENSOR(R)

R-M SPARK COIL

R-E SPARK COIL

CLEAR/STORE SW

L-M SPARK COIL

L-E SPARK COIL

HEAT 502

AUGER AUTO(R)SW

AUGER AUTO(L)SW

AUGER BYPASS(L)

AUGER BYPASS(R)

SOLENOID RETURN
225-3156

CAT DATA LINK

CAT DATA LINK

SENSOR RETURN
SENSOR RETURN
P109-RD HR P359-OR INSTRUMENT LIGHTS

L-M FUEL SOL

L-E FUEL SOL

R-E FUEL SOL

R-M FUEL SOL

SOL RETURN 2
P/J-G4

FEED OFF(R)SW

FEED OFF(L)SW
104 WORK LIGHTS

ACTION LAMP
PUMP FLOW(L)

PUMP FLOW(R)

ACTION LAMP
8GA 60A 8GA

KEY SWITCH

L-M BLOWER
R-E BLOWER

L-E BLOWER
R-M BLOWER
{107} 8GA 303 703
PU 9X-1439

FUEL PUMP

+V (8VDC)
CB15 CHARGE GLOW PLUG

CAT LINK
CAT LINK
503

V(8VDC)
B+ ALTERNATOR CONNECTOR 204-61951 65W(2.7A)
105
P401-BR .20AMP P338-GY
R 9D-3127 D+ R 24V-52A
PL1 B- 304
9D-2868 225-3146 9X-1439 704
7N-5876 504
D1 65W(2.7A)
106
148-2519 J1 J2

10
11
12
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
40

10
12
13
14
19
23
35
37
38
305 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

3
4
7
8
9

1
2
3
4
5
6
7
8
KEY HEAT CR2 P608-GN 9X-1439 705
ON HEAT RELAY P/J-14 505
OFF START P355-GN 104 10.8AMPS TOTAL 65W(2.7A)
107 HR {501}

P922-PU
P926-BR
P934-WH
P935-YL
P939-GY
P900-PK
P901-GY
P930-PK
P923-YL
P912-BU
P924-BU
P925-OR

P916-WH
P917-GY
P902-BU
P903-WH
P911-BR

P920-GY
P921-PK
P932-PK
P928-BU
P929-BR
P936-WH
P937-PK
P938-PU
P931-GY

P913-PU
P933-OR
P927-BU

P918-BR
P414-YL

P201-GN
P128-BU

P901-GY
P844-YL
P204-BR
P843-OR
P900-PK
P771-GY
P846-GY
P811-OR
P203-GN
P203-GN
P845-PK
P813-GN
P859-BR
P860-OR
P861-PU
P862-YL
P855-BU
P856-GY
P857-PK
P858-WH
P865-GY
P868-GN
P866-OR
P867-PK
P763-PU
P864-OR
P863-YL
P869-BR
P120-YL

P814-BU
P817-WH
P205-BR
P847-BU
P848-GY
P849-OR
P816-GY
P815-PU
P850-PK
P132-PK
P810-BR
P851-WH
P812-YL
P852-PU
P853-YL
P421-OR
P854-BU
PB1 118-3534 1A 306
3D-9718 ENGINE WATER TEMP 9X-1439 706
ENGINE TIMING ADVANCE 506
P105-RD P103-YL P103-YL 70°C (158°F) P103 YL 1 2 65W(2.7A)
108
15A B R 307
CB2 169-5326 707
MAIN RELAY 507 LEFT EXTENDER
6T-3643 165-4026 SEE LINE 234 LEFT EXTENDER
122 FROM
109 MPR CONTROL MODE OUT IN T
C SPLITTER 1A 308 LINE (J1-15)
P/J-45-1 P/J-45-2 HOLD SCROLL (40) (39) EXTENDERS TS30 P/J-6N P807-PU OUT 708 (J1-16)
P103-YL P202-BR BURNER RELAY P116-BR 1 XOO 532
155-2651 3 508 P203-GN
3E-6477 86 134,134 P128-BU P201-GN SV21b 1.8A
110 KS BR 2 P902-BU 10 AMPS 2
P/J-45-6 P/J-45-3 85 .075A 309 (18) 3 OOX
9G-7641 S 6T-1767 1 CB9 9G-0011 709 P/J-6b P900-PK
R8 148-1517 ACTION 509 (J1-9) ACTION
P418-PU H438-YL FUEL SOL 6 9D-3127 9G-9487 1 2 9D-3127
P300-PU DISPLAY MODE P414-YL LEFT EXTENDER TO LINE 235 P/J-6c P901-GY P421-OR .20AMP 9D-2868
111 P903-WH (37) R 9D-2868 P/J-6M SUPRESSOR DIODE DISPLAY MODE (J1-3) (J2-37) R
ENGINE TRACK 3A HOLD 5 (19) PL6 7N-5876 P/J-6B 7N-5876 (24V)
310 INCR CLR/STR TS8 4 OUT IN S MAIN 710 HOLD
P418-PU 3 4 P202-BR INCR CLR/STR PLx
9G-0011 1 510 TS31 1 XOO LEFT EXTENDER 9W-1951
TRACK(speed) P410-PK P419-OR 1 P868-GN INCR
112 SEE LINE 219 P416-GY TRACK(speed) 2 IN 9G-0011 (J1-28) SERVICE OPERATE
2 5 311 L.AUGER 2 P806-BU A B C D E F G H J
H
TACH/SPEED 6 TS9 3 OFF 711 P869-BR CLR/STR 1
BURNER ENGINE(tach)1 TS47 CAL 9G-0011 3 OOX 1.8A 2 (J1-34)
H 113
077-8200 S
I G
SET AT A-8
(12)
AUTO MANUAL
P912-BU 1
8C-9812
511
LEFT EXTENDER
SV21a TSx 3 8C-6354(CAP)
(J1-33)
SERVICE P863-YL 3 2
20A G5 171-6112 312 OUT IN S REMOTE CAT DATA LINK
CB13 P911-BR 2 712 4D-1836
GAGE CLUSTER 114-0322 (20) T 1 2
6T-3644 1K 3 TS11 512 TS32 1 XOO
A A SUPRESSOR DIODE
114 ENG OIL PRESS L.CONVEYOR HI OR
P/J-G1 P/J-G2 RATIO DIAL PWM L.CONVEYOR OFF
P133-RD P/J-10b-3 I G 313 C OR BUFFER BK B OFF
2 713 P200-BK P205-BR BURNER SPRAY P200-BK
S G1 AUTO MANUAL 513 9G-0011 3 OOX (J2-3) SPRAY P763-PU 1
WH BK 5K HZ
SEE LINE T B WH WH C P922-PU P921-PK 1 RIGHT EXTENDER LER LER
(J1-31)
115 P5 P5B (3) (23) 8C-9812 LE BURNER P864-OR
P/J-35-6 P/J-G9 P406-PK 240 314 110-6824 LO BK RIGHT EXTENDER 87 P826-GY P812-YL 3E-6477 714 (J1-32) 3 2
SENDER P920-GY 2T IN OUT T 714 (J2-19)
122-9309 (22) TS12 IN 30 {714} 85 86
GY 105-8056 1K 3 514 TS33 1 XOO P/J-6P P808-GY GLOWPLUG 1V-6652
ENG WATER TEMP HI A OR A LMR LMR
116 R.CONVEYOR 1.8A LM
RATIO DIAL PWM SV22a 87 P824-BU P810-BR 3E-6477 715
I G 315 C OR BUFFER BK B 2
9G-0011 3 OOX 715 (J2-13) L.EXT TEMP
S G2 R.AUGER 515 30 {715} 85 86 P851-WH 1 2
P/J-G6 P407-GY 5K HZ 1 2 GLOWPLUG (J2-14)
CR3b 30 SENDER T B WH WH C P926-BN OFF RIGHT EXTENDER P/J-6Q SUPRESSOR DIODE RMR RMR
117 P6 P6B (4) AUTO MANUAL RM
OR 7N-8532 316 110-6824 LO BK 87 P825-PU P811-OR 3E-6477 716 OPENS @310F
87 P917-GY 1 IN OUT S MAIN 716 (J1-12)
{137} FUEL LEVEL 122-9309 (17) 8C-9812 30 {716} 85 86 CLOSES@250F
516 TS34 1 XOO RIGHT EXTENDER GLOWPLUG
P/J-11b-2 I G P916-WH 2
118 (16) T RER RE RER
S G3 P/J-G7 3 TS14 P809-WH OUT 87 P827-WH P813-GN 3E-6477 717
P405-BU SENDER 317 2 717 (J1-18) L.MAIN TEMP
P118-GY R.CONVEYOR 517 9G-0011 3 OOX 1.8A 30 {717} 85 86 P852-PU 1 2
PK 7R-9920 SV22b GLOWPLUG (J2-23)
HYD OIL TEMP J-3 OFF RIGHT EXTENDER
119 219-2385 +24 RD P107-GY AUTO MANUAL
318 A +24V A A A SEE LINE 421 P925-OR 1 OPENS @310F
I G (14) 8C-9812 IN OUT S REMOTE 718
P/J-5A S G4 -(GND) BK 518 1 2 CLOSES@250F
P/J-G5 SENDER B -(GND) B B B P924-BU 2T TS35 1 XOO SUPRESSOR DIODE
P408-WH (13)
120 SIG WH P936-WH 3 TS15
YL 4W-9972 319 C SIGNAL C C C (27) 2 R.MAIN TEMP
LEFT PADDLE 3 OOX 719
(SEE LINE 502) P938-PU 519 9G-0011 P853-YL 1 2
TO LINE SENSOR D SWITCH D D D (29) (J2-35)
121 601 P204-BR
320 E LEFT SONIC E E E L.AUGER FLOW HAZARD (J1-7) OPENS @310F
OR P930-PK 720
CHANGE HYD OIL FILTER SENSOR(CAT) (10) 520
OFF ON P111-YL PR2 P724-BR CLOSES@250F
701 HYD OIL FILTER F 190-3638 F F F PV3 BEACON 3 SEE LINE 526
.20AMP P409-GN 8T-8027 P113-OR BEACON 30 87
122
G
P/J-35-3 A C A 321 L.FEEDER BYPASS P603-PK
2 R.EXT TEMP
G
MPR PL3 9D-3127 P923-YL 10 AMPS A 721
9D-2867 (11) TS36 1 9X-9556 4.7A 85 86 P854-BU 2
{109} 7N-5876 B
178-3225 J-4 PV4 521 CB10
4D-1836 (J1-10) P771-GY PR2 526 (J2-38) 1
219-2385 +24 RD P107-GY SEE LINE 421 9G-9487 3E-6477
123 A +24V A A A
322 L.AUGER BYPASS FUEL PUMP OPENS @310F
-(GND) BK P913-PU 722
B -(GND) B B B (32) OFF CLOSES@250F
HYD LEVEL RELAY SV4 1.2A 522
P112-PU-6 HYD OIL LEVEL P420-YL SIG WH P937-PK TIME ON L-E FUEL SOL
124 128 C SIGNAL C C C (28) 1 2 .77A
HLR
.075A 323 RIGHT PADDLE P939-GY 1 P725-OR 1 1 TO 100 MIN. (J1-8) P843-OR
172-8660 3E-5239 D SWITCH D D D (7) TR 524 723 SVxx 3E-8954 L-E FLAME SENSOR
SENSOR 523 TR 3 112-7483 8
D5 MANUAL 2 P847-BU 1 2
125 E RIGHT SONIC E E E TS37 3 2 L-M FUEL SOL (J2-4)
R.AUGER FLOW BURNER FUEL ON
9P-9057 324 SENSOR(CAT) P933-OR 1V-6652 9D-3127 1 2 .77A
F 190-3638 F F F (33) 4 9D-2868
724 (J1-4) P844-YL
PV5 524 R SVxx 3E-8954
8T-8027 {523} PL7 .20AMP 7N-5876
126 ENG OIL PRESS L-M FLAME SENSOR
HOURS R.FEEDER BYPASS SET AT 15 MIN
B P402-OR 325 P927-BU 725 R-M FUEL SOL P848-GY 1 2
(34) P724-BR 1 2 .77A (J2-5)
A
C 110-2783
PV6 525 FUEL PUMP RELAY (J1-17) P845-PK
127 R.AUGER BYPASS P111-YL P/J-6A P/J-6K SVxx 3E-8954
162-0782 PR 527
131,131 326 P918-BR 15 AMPS PR2 3E-6477 .075A 726 R-M FLAME SENSOR
3E-6477 (36) AUTOMATIC P724-BR R-E FUEL SOL
HLR CR1 SV8 1.2A 526 CB11
.075A BURNER 1 2 .77A 1
128
30 87
1KO P/J-6D 6N-8589 {720} (J1-11) P846-GY (J2-6)
P849-OR 2
327 HI A OR 1 PR FUEL PUMP MOTOR SVxx 3E-8954
{124} L.MATERIAL P/J-6E P723-PU 727
HEIGHT DIAL PWM
ENG WATER TEMP C OR BUFFER BK 2 527 M
{527} 106-6610 11A R-E FLAME SENSOR
129 500HZ L-E BLOWER
3E-2028 S B WH 3 P/J-6Y 1 RD 2A
328 P7B WH P934-WH 728 (J2-7) P816-GY BK 2 1 2
! 110-6824
P7
LO BK
(5)
528
M (J2-10) P850-PK
HYD OIL TEMP P/J-35-23 P412-GY P/J-11b-8 P/J-10d-2 4 L.FEEDER 109-0334
.20AMP 122-9303
130 R AUTO
3E-7504 PL2 9D-3127 329 O`RIDE OFF OVERRIDE L-M BLOWER
9D-2868 P928-BU P/J-6U 1 729
1 RD 2A
7N-5876 1KO (25) 9G-0011 529 (J2-1) P814-BU BK 2 L-E MAN BURN SW
87a CR1 30 CR1 87 D2 M
P413-BR HI A OR 1 P929-BR 2 109-0334 OFF
131 R.MATERIAL (26)
148-2519 HEIGHT DIAL PWM 3 TS48 SM SCREED HORN L HORN
SCREED HORN AUTO MANUAL
{127} {127} P/J-11a-12 330 C OR 2 OFF P/J-6V P/J-6C 3D-9718 P304-WH 730 MANUAL P855-BU 1
F
HORN BUFFER BK P120-YL R-M BLOWER (J1-23)
HORN 500HZ L.FEEDER 530 1 2A
P303-PK S B WH 3 P935-YL P/J-6Z 10 AMPS PB5 163-1201 2-5A (J2-8) P815-PU RD BK 2 AUTO P859-BR 3 2
132 P8B WH (6) AUTO R HORN M (J1-19)
F PB2 3D-9718 P/J-10b-2 P/J-38-A 7T-0969 2-5A
START RELAY
331 110-6824 P8 LO BK
122-9303
4
OFF OVERRIDE
1
9G-0011 531
CB12
9G-9487 3D-9718 731
109-0334
L-M MAN BURN SW
1V-6652

P306-GN 102 PB6 R-E BLOWER OFF

133 SR 2 1 BK 2 2A
118-3534 1A 332 3 TS16 LE (J2-2) P817-WH RD
M AUTO MANUAL
732 109-0334 MANUAL P856-GY 1
532 TO LINE 708 (J1-24)
WITH AUTO AUTO P860-OR 3 2
134 BURNER TIMER (J1-20)
P105-RD 87 BR 30 BR 87a 333 R.FEEDER BURNERS ONLY 1V-6652
P871-YL 1 0.2 TO 15 MIN 136 733
BT AUTO
112-7483 8 O`RIDE OFF OVERRIDE 533 R-M MAN BURN SW
{109} {109} P931-GY P/J-6W 1 OFF
135 CR3a BT 3 (30) 9G-0011 AUTO MANUAL
30 87 2 P872-GN 85 86 136 334 P932-PK 734 MANUAL P857-PK 1
CR3a (24) 2 (J1-25)
P870-OR 3E-6477 .075A P/J-6X 3 TS49 SM 534 P200-BK
{136} 4 OFF AUTO P861-PU 3 2
136 (J1-21)
{135} 335 R.FEEDER L. EXTENDER 1V-6652
SET AT 15 MIN 85 86 117 BLOWER 735
CR3b AUTO
3E-6477 .075A OFF OVERRIDE 535 OFF GLOWPLUG R-E MAN BURN SW
138 P200 BK 1 P812-YL-12 GLOWPLUG OFF
P103 YL 9G-0011 1 AUTO MANUAL
331 2 0.3O 8A @ 24V MANUAL P858-WH 1
24V RESISTOR 2 P112-PU (J1-26)
2395818} 3 TS17 RE 600 FROM LINE 121 P816-GY-12 141-9273
140 3 AUTO P862-YL 3 2
P200 BK 4 (J1-22) 1V-6652
332
P118-GY 5
601
LIFT PUMP TS 38 6
142 5N-0364 1 RD 2
333 M BK (J1-30)
P867-PK
1 VDC IN
2 MODULE GP-TIMER 602 P866-OR
VDC GROUND (J1-29)
144 P919 BU 1 3 160-7395}
+ OUT
P103 YL P983 BU 2 4 334 P865-GY
- OUT (J1-27)
FROM THROTTLE SW P352 GY 5 SIG IN 603
146 (230) PLUG 6 PLUG 1 2 3 4
335 L. MAIN
THROTTLE SOL
P112-PU P200-BK
604 BLOWER
OFF GLOWPLUG
E
E 200
400
P112-PU
VIBRATOR
P200-BK
1 P810-BR-12 GLOWPLUG
PROPEL MPC-10 CONTROL 187-1027 VIBRATOR 605 2 0.3O 8A @ 24V HARNESS CODE CONNECTOR
VIBRATOR OFF ON
201 1 BATTERY BATTERY 2 P131-PK IR 2 3 OFF ON 3 P814-BU-12 141-9273
15A P841-PU 3
401 P/J-6x
DISPLAY CLEAR/STORE SW

P842-GN 2 4
1 VIBRATOR DRIVE SOL 2
STEERING WHEEL SENSOR

CB3 10A {213} TS18 P/J-6x P802-YL

L.TRACK SPEED SENSOR
R.TRACK SPEED SENSOR

6N-8589 4D-18361 TS19 606 5

ENGINE SPEED SENSOR

CB5 0.65A
4D-1836 1
DISPLAY SERVICE SW

SPEED LEVER SENSOR

BRAKE PEDAL SENSOR

202 9G-9487 SV20 TS 39 6

PARK BRAKE SW OFF

HARNESS CODE 1 SW
HARNESS CODE 2 SW
HARNESS CODE 3 SW
HARNESS CODE 4 SW
HARNESS CODE 5 SW

5N-0364
L.FWD PROPEL SOL
L.REV PROPEL SOL

RAISE RPM SWITCH

LOWER RPM SWITCH
PARK BRAKE SW ON

R.FWD PROPEL SOL

R.REV PROPEL SOL

402 1 RD 2
M BK
MANEUVER SWITCH

IMPLEMENT RELAY

SCREED LIFT
CAT DATA LINK
CAT DATA LINK

PARK BRAKE SOL

COMMON(OUTPUT)

P129-WH SCREED ASSIST 607

TRAVEL SWITCH

HIGH GEAR SOL

HOLD OFF ON SCREED FLOAT

BACKUP ALARM

ACTION LAMP

203 FLOAT UP 3 P800-BR 1 2

SPEED DIAL

403 3 P803-BU 2 1.8A WITH MANUAL

V(8VDC)

P104-GN 2 SV16b 608 BURNERS ONLY

LIFT TS21 1
204 TS20 1 4D-1836 1 SCREED ASSIST 2
404 P840-PK
109-7187 1.8A
10A SV17 R. MAIN
609
CB6 BLOWER
205 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 SCREED ASSIST 2 OFF GLOWPLUG
9G-9487
P/J-13 405 1.8A
SV18 610 1 P811-OR-12 GLOWPLUG
2 0.3O 8A @ 24V
P345-GY
P344-BU
P416-GY
P417-PK
P418-PU
P900-PK
P901-GY
P319-BR
P342-YL
P329-PU
P330-GY
P350-BR
P351-BU
P349-PU
P348-OR
P948-BR
P949-GY

P942-PK
P943-PU
P944-WH
P945-YL
P946-BU

P346-WH
P347-YL

P317-WH
P320-OR
P343-PK
P307-BR
P304-WH
P947-BU
P415-BU
P202-BR
P130-OR

206 P801-OR 1 SCREED LIFT 2

406 3 P815-PU-12 141-9273
30 Page, Color 2, TRM

1.8A 4
SV16a
KENR3735

611
SUPPRESSOR DIODE 5
207 1 2
407 HOPPER TS 40 6
(40) (39) DOWN UP HOPPER DOWN 5N-0364 1RD BK 2
P702-YL 1 2 612
+B RD A P130-OR P202-BR 9G-0011 M
208 3 1.8A
2 SV15b
STEERING -(GND) BK B P202-BR 408 SUPPRESSOR DIODE
WHEEL GEAR SELECT TS22 1 1 2 613
SENSOR SIG WH C P344-BU(4) PAVE
209
168-3551
(13)
TRAVEL MANEUVER
P330-GY 3 077-4701 409
P703-GN 1 HOPPER UP 2
1.8A
D
D 210 SPEED
1K
HI A OR A
(12)
MANEUVER
P329-PU 2 DOWN
AUGER
UP
SV15a
AUGER DOWN
614
R. EXTENDER
DIAL PWM P716-WH 1 2 BLOWER
C OR BUFFER BK B TRAVEL 1 TS4 410 9G-0011 OFF GLOWPLUG
ACTION 3 1.8A
2 SV19b 615
P1 B WH 5K HZ
C P345-GY P415-BU .20AMP 1 P813-GN-12 GLOWPLUG
WH
211 P1B (3) (38) R 9D-3127 TS23 1 P717-PK 1 AUGER UP 2
2 0.3O 8A @ 24V
110-6824 LO BK PL4 411
122-9309 9D-2868 1.8A 3 P817-WH-12 141-9273
1K BACKUP ALARM 7N-5876 SV19a 616
4 OR A A P304-WH TRUCK HITCH 4
REV/FWD HI OR (36) HITCH CLOSE
212 SPEED PWM CLOSE OPEN P701-OR 1 2 5
YL C OR 3T-1815 2A 412
LEVER 5 GN BUFFER BK B 9G-0011 3 1.8A TS 41 6
P4 GN 5K HZ 2 SV13b 617 5N-0364
LO 6 YL B WH WH C P346-WH P947-BU P/J-11d-6 86 1RD BK 2
213 P4B (27) (37) IR 401 HITCH OPEN M
132-3090 BU BK 85 3E-6477 TS24 1 P700-BR 1 2
P/J-33b-10 413
122-9309 1.8A
8 SV13a 618
+B RD A TD 414
214 BRAKE 1 112-7482
PEDAL -(GND) BK B 414
SENSOR 619 CROWN
- 0 +
SIG YL C P347-YL(28) GRADE RELAY 7N-8008 CROWN
215 TD P722-BU 418,418 P830-BR
214-4863 415 13 GR .037A SCREED M
P107-GY 2 3 423,423 P/J-5C P119-OR 1 6A
LEFT GRADE OR 105-4684 14 620
RD A GRADE {213} 15 AMPS 2 3 P831-OR
216 L.TRACK SPEED 4 SLOPE CONTROLLER
+ HIGH GEAR SOL P/J-7-1 P/J-1B P/J-1A P/J-7-2 CB14 TS30 4
SENSOR L.T.S. B P317-WH 416 B C E D F A
BK (32) 6N-8589
- 10A 621
C P417-PK SV3 1.0A L JOG 5
WH CB7 6
217 OUTPUT (6) 9G-9487 UP DOWN P/J-1C P/J-1F
417 9G-0011
118-6240 1
P/J-6a 2 P/J-6F P727-YL P728-GN 622
RD A L SLOPE
218 R.TRACK SPEED
+ TS25 3 P/J-1E P/J-1D - 0 +
SENSOR R.T.S. B 418 1 2 7N-8008 L SLOPE
BK 9 GR 10 GR P832-YL
ENGINE SPEED
C
- L JOG P/J-6G 623 M
WH C P418-PU P416-GY 5 {414} 6 {414} 1 6A 412
219 OUTPUT (7) (5) L.TOW POINT UP 3E-6477 SR2
WIRE GROUP COLOR DESCRIPTIONS
UP DOWN P718-BR 1 2 413
C 118-6240 SEE LINE 112 116-6680
419 9G-0011
2
1 SV12a 1.8A
624
TS31
2 3
4 P833-GN
.075A

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
220
L. REV PROPEL TS26 3 P719-OR 1 L.TOW POINT DOWN 2 5 6
L. TRACK LIMP HOME 420
(11) RIGHT GRADE OR SV12b 1.8A
625
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
STOP A PV1b B
REV FWD P371-YL 820 2W P342-YL 1 2
221 SLOPE CONTROLLER BURNER CONTROL POWER.
1 9P-8841 L. FWD PROPEL P/J-8-1 P/J-2B P/J-2A P/J-8-2 L HEIGHT
R3 421 B C F D E A
(10) 626 7N-8008 - 0 + STARTING CIRCUIT.
2 D PV1a C R JOG P834-BU L HEIGHT
3 P312-PU 820 2W P319-BR 1
222 TS5 UP DOWN M
7N-8008 R4 9P-8841 R. REV PROPEL 422 SEE LINES 322,318 9G-0011
P/J-2C P/J-2E P822-YL 6A GROUND CIRCUIT.
R. TRACK LIMP HOME 1
STOP (34) 627 [407] 2 3 P835-GY
REV FWD 820 2W P343-PK A PV2b B 2 P/J-6H P729-BU P730-GY TS32 STARTING AID CIRCUIT.
223 P314-WH 4
3 P/J-2F P/J-2D
1 R5 9P-8841 R. FWD PROPEL 423 TS27
11 GR 12 GR 1 2 CAT DATA LINK
(33) 628 5 6
2 D PV2a C R JOG P/J-6J
TS6 3 P315-PK 820 2W P320-OR 7
{415}
8
{415} R.TOW POINT UP MONITOR CIRCUIT
224 UP DOWN P720-YL 1 2
7N-8008 R6 9P-8841 424 9G-0011
1 SV14a 1.8A SCREED CONTROL CIRCUIT.
2 629 R SLOPE
225
4
(35) PARK BRAKE SOL 3 P721-GN 1 R.TOW POINT DOWN 2 7N-8008 - 0 + R SLOPE LIFT CONTROL CIRCUIT.
425 TS28 P836-PU
5 P307-BR P/J-20-2 P/J-21-2
1.8A M
6 1.0A
SV14b 630 1
3E-6477
6A 422 PROPEL CONTROL COMMON CIRCUIT.
4 P/J-28-1 SV2 2 SR3 423
PARK BRAKE 1 2 3
226
(RELEASED)OFF 426 TS33 4 P837-WH
.075A PROPEL CONTROL CIRCUIT.
5 ON(SET)
6 1 2 BRAKE ON
631 EXTENDERS CONTROL CIRCUIT.
5 6
227 161-5270
P411-PU
R 161-5274 427 FUEL CONTROL CIRCUIT.
3 4 PL5
CONTROL MODE 161-5275 632
HOLD SCROLL P348-OR 1 2 161-6565 VIBRATOR CONTROL CIRCUIT.
228 (17) R HEIGHT
3 122-7344 428 7N-8008 - 0 +
P349-PU R HEIGHT GRADE CONTROL CIRCUIT.
B
P948-BR (16) 3 633 P838-PK
2 (18) 4 M
B 229 6T-1767 1
6 429 [417]
P823-WH
2
1
3 P839-BR
6A FEEDER CONTROL SOLENOID RETURN CIRCUIT.
DISPLAY MODE TS34 FEEDER CONTROL CIRCUIT.
HOLD 5 P949-GY 634 4
TS1 4 (19) THROTTLE
INCR CLR/STR SEE LINE 440
230
9G-0011 1
CLEAR/STORE IDLE HIGH BURNER CONTROL SENSOR RETURN CIRCUIT.
3 P352-GY TO MODULAR GP TIMER (144) 430 5 6
(SHEET 1 E-1) 635 BURNER CONTROL CIRCUIT.
2
TS2 2
231 3 1
6 P351-BU(15) 431
P200-BK
P350-BR 700
232 5 (14) 700
4 432
077-8200 TS7

233
433

234 P900-PK

235
(8)
(9)
P901-GY TO LINE 307
434
THIS SCHEMATIC IS FOR THE AP-650B & BG-225C
A B C D E F G H
9W-1951
J
TO LINE 709
435

500
ASPHAULT PAVER
236

CAT DATA LINK

8C-6354(CAP)
P/J-29

VEHICLE I.D. CONNECTOR

500
SCHEMATIC NO. 241-6129 CH01
237
30MAY95

1 2 3 4 5 6
238 P/J-30
P200-BK
Components are shown installed on a fully operable machine with the key and engine
A off and transmission shifter in neutral. A
P942-PK
(21)
239
P943-PU
(22)
P944-WH TO LINE 114
(23)
240 & TO LINE 500
P945-YL
(24)
P946-BU
(25)
241
300
300

13 12 11 10 9 8 7 6 5 4 3 2 1