ANALISIS GRANULOMETRICO DE LA SECCION DE CHANCADO

9/29/2021
CARACTERÍSTICAS DEL EQUIPO
ESPECIFICACIONES TÉCNICAS: CHANCADORA PRIMARIA

- Marca FIMA
- Diámetro (pulg) 24
- Longitud (pulg) 36
- Potencia Instalada (HP) 70
- Amperaje Nominal (Amperios) 85.75
- Amperaje de Operación (Amperios) 36
- % Energía 42
- Perfil Plano
- Set (pulg.) 3

ESPECIFICACIONES TÉCNICAS: CHANCADORA SECUNDARIA

- Marca SYMONS
- Longitud (pies) 5 1/2´
- Potencia Instalada (HP) 250
- Amperaje Nominal (Amperios) 58.59
- Amperaje de Operación (Amperios) 31
- % Energía 52.9
- Perfil Basto
 - Set (mm.) 12

CAPACIDAD DE FAJAS
Long ( mt) T impo /( 5 Vueltas) Tiempo /Vuelta pies / min peso Kg./pie TM/HORA
F-2 26.45 102 20.40 255.24 8.6 131.71
F3 40.13 153.50 30.70 257.33 8.2 126.61
F4 25.59 86.44 17.29 291.40 5.5 96.16
F5 19.13 70.00 14.00 269.00 5.0 80.70
F8 34.32 155.00 31.00 217.91 5.5 71.91
F9 62.54 194.00 38.80 317.31 5.2 99.00

ALIMENTO A LA CHANCADORA PRIMARIA

ALIMENTO CALCULO 80% PASANTE
MALLA MICRONES
PESO (gr.) % PESO ACUM (+) ACUM (-) F80
1 12" 304800 39800.00 19.90 19.90 80.10 304663.87
2 11" 279400 34600.00 17.30 37.20 62.80 0.00
3 10" 254000 23100.00 11.55 48.75 51.25 0.00
4 9" 228600 24000.00 12.00 60.75 39.25 0.00
5 8" 203200 11340.00 5.67 66.42 33.58 0.00
6 7" 177800 9500.00 4.75 71.17 28.83 0.00
7 6" 152400 10500.00 5.25 76.42 23.58 0.00
8 5" 127000 7628.00 3.81 80.23 19.77 0.00
9 4" 101600 2644.00 1.32 81.56 18.44 0.00
1 3 1/2" 88900 3350.00 1.68 83.23 16.77 0.00
2 3" 76200 2865.00 1.43 84.66 15.34 0.00
3 21/2" 63500 2230.30 1.12 85.78 14.22 0.00
4 2" 50800 2010.00 1.01 86.78 13.22 0.00
5 1" 25400 4900.70 2.45 89.23 10.77 0.00
6 3/4" 19050 1890.05 0.95 90.18 9.82 0.00
 7 5/8" 15875 1056.12 0.53 90.71 9.29 0.00
8 1/2" 12700 1068.29 0.53 91.24 8.76 0.00
9 3/8" 9525 1516.99 0.76 92.00 8.00 0.00
10 1/4" 6350 1382.20 0.69 92.69 7.31 0.00
13 400" 38 10417.65 5.21 97.90 2.10 0.00
14 -400 0 4200.70 2.10 100.00 0.00 0.00
TOTAL 200000.0 100.0 304663.87

DESCARGA DE LA CHANCADORA PRIMARIA

DESCARGA CALCULO 80% PASANTE
MALLA MICRONES
PESO (gr.) % PESO ACUM (+) ACUM (-) P80
1 3 1/2" 88900 1650.00 6.23 6.23 93.77 0.00
2 3" 76200 2048.09 7.73 13.96 86.04 68361.92
3 21/2" 63500 2625.96 9.91 23.86 76.14 0.00
4 2" 50800 2895.16 10.93 34.79 65.21 0.00
5 1" 25400 5119.29 19.32 54.11 45.89 0.00
6 3/4" 19050 1207.50 4.56 58.66 41.34 0.00
7 5/8" 15875 900.47 3.40 62.06 37.94 0.00
8 1/2" 12700 1537.54 5.80 67.86 32.14 0.00
9 3/8" 9525 632.92 2.39 70.25 29.75 0.00
10 1/4" 6350 1271.26 4.80 75.05 24.95 0.00
11 400 38 6146.26 23.19 98.24 1.76 0.00
12 -400 0 465.55 1.76 100.00 0.00 0.00
TOTAL 26500.0 100.0 68361.92

RADIO DE REDUCCION - CHANCADORA PRIMARIA

F80 (micrones) 304663.87
 P80 (micrones) 68361.92
Radio de Reducción 4.46

GRUESOS DE LA ZARANDA Nro. 1

GRUESOS CALCULO 80% PASANTE
MALLA MICRONES
PESO (gr.) % PESO ACUM (+) ACUM (-) P80

1 31/2 88900 3630.00 18.15 18.15 81.85 82827.26

2 3 76200 795.38 3.98 22.13 77.87 0.00
3 21/2" 63500 1758.26 8.79 30.92 69.08 0.00
4 2" 50800 2400.00 12.00 42.92 57.08 0.00
5 1" 25400 6430.60 32.15 75.07 24.93 0.00
6 3/4" 19050 1182.20 5.91 80.98 19.02 0.00
7 5/8" 15875 389.60 1.95 82.93 17.07 0.00
8 1/2" 12700 258.40 1.29 84.22 15.78 0.00
9 3/8" 9525 95.75 0.48 84.70 15.30 0.00
10 1/4" 6350 46.28 0.23 84.93 15.07 0.00
11 400 38 153.60 0.77 85.70 14.30 0.00
12 -400 0 2859.93 14.30 100.00 0.00 0.00
TOTAL 20000.0 100.0 82827.26

FINOS DE LA ZARANDA Nro. 1

FINOS CALCULO 80% PASANTE
MALLA MICRONES
PESO (gr.) % PESO ACUM (+) ACUM (-) P80

1 1" 25400 117.12 1.67 1.67 98.33 0.00

2 3/4" 19050 508.05 7.26 8.93 91.07 16251.39
3 5/8" 15875 880.84 12.58 21.51 78.49 0.00
4 1/2" 12700 711.56 10.17 31.68 68.32 0.00
5 3/8" 9525 788.11 11.26 42.94 57.06 0.00
6 1/4" 6350 574.01 8.20 51.14 48.86 0.00
7 400 38 2925.66 41.80 92.93 7.07 0.00
8 -400 0 494.65 7.07 100.00 0.00 0.00
TOTAL 7000.0 100.0 16251.39

EFICIENCIA DE CLASIFICACION
ZARANDA Nro.1

Malla ALIMENTACION RECHAZO

%RET %ACUM %RET
3 1/2" 6.23 6.23 18.15 18.15
3" 7.73 13.96 3.98 22.13
21/2" 9.91 23.86 8.79 30.92
2" 10.93 34.79 12.00 42.92
1" 19.32 54.11 32.15 75.07
3/4" 4.56 58.66 5.91 80.98
5/8" 3.40 62.06 1.95 82.93
1/2" 5.80 67.86 1.29 84.22
3/8" 2.39 70.25 0.48 84.70
1/4" 4.80 75.05 0.23 84.93
400 23.19 98.24 0.77 85.70
-400 1.76 100.00 14.30 100.00

E =( f-r )10000
 (100-r)f

f 45.89
r 24.93

%E= 60.85

TONELAJES DE TAMIZADO Y RECHAZO EN EL TAMIZ DE LA ZARANDA 1*3/4

T=E*F*f/t*100 2000 TMD

T= 558.50 TMD

R= F-T

R 1441.50 TMD

DESCARGA DE LA CHANCADORA SECUNDARIA

DESCARGA CALCULO 80% PASANTE
MALLA MICRONES
PESO (gr.) % PESO ACUM (+) ACUM (-) P80

1 1" 25400 129.42 1.85 1.85 98.15 0.00

2 3/4" 19050 385.42 5.51 7.35 92.65 16350.47
3 5/8" 15875 1041.64 14.88 22.24 77.76 0.00
4 1/2" 12700 1495.91 21.37 43.61 56.39 0.00
5 3/8" 9525 1144.25 16.35 59.95 40.05 0.00
6 1/4" 6350 699.48 9.99 69.94 30.06 0.00
7 400 38 1927.74 27.54 97.48 2.52 0.00
8 -400 0 176.14 2.52 100.00 0.00 0.00
TOTAL 7000.0 100.0 16350.47

RADIO DE REDUCCION - CHANCADORA SECUNDARIA

F80 (micrones) 82827.26
P80 (micrones) 16350.47
Radio de Reducción 5.07

FINOS DE LA ZARANDA Nro. 2

FINOS CALCULO 80% PASANTE
MALLA MICRONES
PESO (gr.) % PESO ACUM (+) ACUM (-) P80

1 3/4" 19050 0.00 0.00 0.00 100.00 0.00

2 5/8" 15875 237.54 3.39 3.39 96.61 0.00
3 1/2" 12700 915.63 13.08 16.47 83.53 12145.58
4 3/8" 9525 1419.00 20.27 36.75 63.25 0.00
5 1/4" 6350 1032.22 14.75 51.49 48.51 0.00
6 400 38 3166.18 45.23 96.72 3.28 0.00
7 -400 0 229.43 3.28 100.00 0.00 0.00
TOTAL 7000.0 100.0 12145.58
 GRUESOS DE LA ZARANADA Nro.2
GRUESOS CALCULO 80% PASANTE
MALLA MICRONES
PESO (gr.) % PESO ACUM (+) ACUM (-) F80
1 1" 25400 450.20 6.43 6.43 93.57 21104.72
2 3/4" 19050 1414.48 20.21 26.64 73.36 0.00
3 5/8" 15875 3331.74 47.60 74.23 25.77 0.00
4 1/2" 12700 1480.25 21.15 95.38 4.62 0.00
5 3/8" 9525 131.22 1.87 97.26 2.74 0.00
6 1/4" 6350 6.09 0.09 97.34 2.66 0.00
7 400 38 121.01 1.73 99.07 0.93 0.00
8 -400 0 65.01 0.93 100.00 0.00 0.00
TOTAL 7000.0 100.0 21104.72

EFICIENCIA DE CLASIFICACION
ZARANDA Nro. 2

Malla ALIMENTACION RECHAZO

%RET %ACUM %RET
1" 1.85 1.85 6.43 6.43
3/4" 5.51 7.35 20.21 26.64
5/8" 14.88 22.24 47.60 74.23
1/2" 21.37 43.61 21.15 95.38
3/8" 16.35 59.95 1.87 97.26
1/4" 9.99 69.94 0.09 97.34
400 27.54 97.48 1.73 99.07
-400 2.52 100.00 0.93 100.00
E =( f-r )10000
(100-r)f

f= 92.65
r= 73.36

%E= 78.14

TONELAJES DE TAMIZADO Y RECHAZO EN EL TAMIZ DE LA ZARANDA 3/4"

F= TONELAJE DE ALIMENTACION FRESCA

R= TONELAJE DE RECHAZO O RETORNO
S= TONELAJE DE MINERAL REDUCIDO
T= TONELAJE DEL MINERAL TAMIZADO

F= 1441.50 TMD
F=T
T= 1441.50 TMD

S= F+R
BASADO EN LA EFICIENCIA DE LA ZARANDA Nro.2 SE OBTIENE EL TONELAJE QUE DEBE ALIMENTARSE A LA CRIBA

1844.84 TMD 100%-#3/4

DEL ANALISIS GRANULOMETRICO DE LA CHANCADORA SECUNDARIA TENEMOS QUE EL Ac(-) EN LA MALLA 3/4 ES DE 92.65%

F+R=1844.84/0.9265 F+R = 1991.194734915 TMD

 R=S-T R= 549.70 TMD

% CC = 27.61

ANÁLISIS GRANULOMÉTRICO FAJA DE FINOS

FINOS CALCULO 80% PASANTE
MALLA MICRONES
PESO (gr.) % PESO ACUM (+) ACUM (-) P80

1 1" 25400 26.96 0.45 0.45 99.55 0.00

2 3/4" 19050 61.31 1.02 1.47 98.53 0.00
3 5/8" 15875 237.47 3.96 5.43 94.57 0.00
4 1/2" 12700 784.53 13.08 18.50 81.50 12371.27
5 3/8" 9525 899.03 14.98 33.49 66.51 0.00
6 1/4" 6350 729.74 12.16 45.65 54.35 0.00
7 4 4760 546.46 9.11 54.76 45.24 0.00
8 6 3360 388.90 6.48 61.24 38.76 0.00
9 12 1680 535.48 8.92 70.16 29.84 0.00
10 14 1190 232.81 3.88 74.04 25.96 0.00
11 20 840 185.33 3.09 77.13 22.87 0.00
12 28 595 172.79 2.88 80.01 19.99 0.00
13 50 297 285.63 4.76 84.77 15.23 0.00
14 70 212 127.12 2.12 86.89 13.11 0.00
15 100 150 117.70 1.96 88.85 11.15 0.00
16 140 106 113.00 1.88 90.74 9.26 0.00
17 200 75 95.24 1.59 92.33 7.67 0.00
18 270 53 64.13 1.07 93.39 6.61 0.00
19 400 38 53.12 0.89 94.28 5.72 0.00
20 -400 0 343.25 5.72 100.00 0.00 0.00
TOTAL 6000.0 100.0 12371.27
LAJE QUE DEBE ALIMENTARSE A LA CRIBA

NEMOS QUE EL Ac(-) EN LA MALLA 3/4 ES DE 92.65%

 BALANCE DE CARGAS EN EL CIRCUITO DE CHANCADO

Tolva de
gruesos
600 TMH

CC% = 27.61 Zaranda 5´x10´ -SD

2000 TMD Grizzly 4´x8´ 549.70 TMD
Chanc. 5 1/2´ Faja N° 7
Chan. 24"x36"
Zaranda 5´x16´-SD
Faja N° 4
2000 TMD 1441.50 TMD
Faja N°6
Faja N° 3 1991.195 TMD

Faja N° 5
558.50 TMD
1441.50 TMD
Faja N° 8

Faja N° 9 2000.00 TMD

Tolva de Tolva de Tolva de

Finos Finos
finos 250TMH 250TMH
500 TMH