Service News BT19029 Page 1 of 33 Installation procedure for additional circuit for installing attachment to PC210-10M0 Note 1) When installing a breaker, install the special parts required for it, depending on its type. (See Service News BT01042) 1. Installation details 1-1 Select additional circuit Table 4 JAttachment piping [Control piping —_ [Safety valve set pressure Actuator installation installation kglem*? 1A 2P, AT, Right 2 stages: 305, 250/305 Note (1) Max. flow 2P: Maximum of total discharge of 2 pumps (2) Attachment piping installation At Installed up to arm top at delivery (3) For the sales codes for loose supply, see Table 3. 1-2 Necessary parts Table 2 Return circuit Jeolenoid [Adeltional [Low-pressure Pressure ealectorvaie fake {fier Pilot filter Feecumulatar switch mn I x = Actuator Remarks (1) Connect the additional components shown in Table 2 by piping and wiring, (2) For the rough piping and wiring diagrams, see Fig. 4. (3) For the hydraulic circuit diagram, see Fig. 5 (4) The standard machine is not equipped with the service valve (6) If the service valve is ordered by the sales code for loose supply, the safety valve is installed to it. However, if you need a safety valve of different set pressure. select proper one from Table 3. (You can obtain 1 safety valve per sales code) BT19029Service News BT19029 Page 2 of 33 1-3 Introduction of sales codes for loose supply Table 3 [Pe oneness sie (For 4 attachment) Seivive valve [Sales code IrpDaeAt-J PPOIs-S laPxg986398 (For PSO) Remarks Main piping, control piping (including pedal), selector valve, solenoid valve, adetional retin titer, plot titer, EPC valve, pressure switch, low-pressure accumulator Mounting bolts for 2-pump discharge (with safety valve) (for 7-spool valve), O-nng, elbow for plot port [work equipment piping (For 1 attachment) Safety valve | Senco vane TPHISN [Boom pipina [7PB28A20-A [4PJ356-A, [Arm piping For sel pressure of 905/210 ky/cm lapuasc-A For set pressure of ANSI250 kglem™ [APsO5A.A ror set pressure of 905/470 kglem™ [AP J30-A, For sel pressure of 170 kacm” [AP sa2.F For set pressure of 210 kglom? laPssa-D [APSA For set pressure of 250 kglom? |For set pressure of 30 kg/cm” BT19029Service News BT19029 Page 3 of 33 1-4 Service valve and its related parts Jable 4 Pat Pat Ne ay Remar NVake fort | 723-47-0880 1 For 2:pump discharge, with safaly veh and attachment \atiablo pressure compensation val 10181465 a Mounting bal neaaTaa @ [07000 73032_| 723-4647510 2 ‘Mounting O-ring 72311-19130 z Mounting O-ring 72346-17520 2 Mounting O-ring 72040-17530 2 Mounting ©- one Safety wale | 73.60.7610 | 1 |Nomal Set pressure 40 kg/em* at 190 Vin cracking pressure 250 kgfem? at § limin 190 Lith pot prosaue [SPREE —_—_ BIO Kg at TOOT min Cracking pressure 159 kgfom? at 5 Win Tzs0-T6300 | [Normal Set pressure 30 kg/em® at 180 min Cracking pressure 250 kalem? at 5 min 7 Sct pressure 250 kglem? et 190 Vin with pitot pressure Cracking pressure 206 kafem? at 5 min Tara | 7 [Namal Set pressure 208 kg/em? at 190 min loracking pressure 260 kgfem? at S Vmnin PL Lath po pressure [SPE DIRSSIVE 7D Kglom? at 190 in (Cracking pressure 115 kglem? at Simin 7z3-90-61400 z Set pressure 305 Kglem@at 190Umin | Cracking pressure 250 kgfom? at Simin = TET z et pressure 210 Kgfemat fe0Umin | p> hacking pressure 158 kyfem” at 5 min Tear 2 Set pressure 250 Kg/em™at te0Imin | (Cracking pressure 206 ku/em? a Slim 728-9061100 2 Set pressure 47D kg/emat 160 imin [>> (cracking pressure _115 kgfem? at 5 limin Note (1) The 2-stage safety valve (723-90-76300) (1 piece) and the safety valve (set pressure: 305 kg/cm’) (1 piece) are installed to the service valve on a machine equipped with the additional piping and shipped from the plant. Note (2) The 2-stage safety valve (high set pressure: 305 kg/cm’, low set pressure: 250 kg/cm’) (1 piece) and the safety valve (set pressure. 305 kg/cm?) (1 piece) are installed to the service valve unit ordered by the sales code for loose supply. BT19029Page 4 of 33 1-4-1 How to identify safety valve in service valve Identify by the stamp No. on the safety valve of the main valve (view Z) shown on the previous page. Main valve Example: 723-80-76300 (Stamp: PK) 4-5. Introduction of related Service News Table 5 Service News Subject rT 0104: ins for installing breaker to PC200-7 and introduction of special BT19029[——“SenvceNews ——]_ 819029 Pogo 5 of 38 (0) ayton reese seService News Page 6 of 33 (2) Layout on work equipment side Fig. 2 Additional piping to boom #12 ‘Additional piping to.arm #12, Additional piping _to arm #10 _-= Stop valve BT19029[——~serviceNews ——]_ 819020 Pope 7 of 38 (2) Rough maton ma pate[-—SericeNews ——]_ 819029 Pogo of 38 ( Astbnat comet (2) Aaaoat unctns ‘The selco ve. Psloe sft a, ssleoi vara ol na an wn, nd aes ich iin re eared “<@ hocimert fw adusinent The fw ate when he conto pedals fl Senrested can be agused aca oe scale eding onthe mone seen (ATO me) Inaddton he tow don can be ened ding combined opens atacen and bom RAE (ly ATT made) EC vara rcedplet poi and wing, pete euch wing and monitor sting ae rogues. (0) 9sem contusion (0 Troubestoateg "> Open cor hr cretin tachment ret sector rely “2 Open ceo shot creutin tachment ow asta! EPC abe[-~“sewiceNews ——]_s19029 Pogo 8 ot 33 (oy rea cre agen FasBT19029 Page 10 of 33 2. Installation procedure 2-4 General (1) For disassembly, assembly, and handling procedures not shown in this Service News, see "Shop Manual” or “Operation and Maintenance Manual” (2) If any part is an obstacle to the work and no instruction is given for it in this Service News, remove it, and install it again after installing the additional circuit parts Remark 1. Once you remove O-rings, replace them with brand-new ones. They are consumable parts. 2. Once you remove cotter pins, replace them with brand-new ones. They are safety-cntical parts. 3. For the general precautions, see page 32/33. You can install the necessary parts without removing the cab, Contents Item Preparation [Remove pars (unnecessary pais an pars tobe reused) (1) Remove foor mat and footrest Rework floor mat (2)|Remove piping parts under floor (2)]Romove piping pats of chassis (4)|Remove piping parts of chassis (continued) (5)|Remove and instal pats related to solenoid valves (6))Remove main valve end block (7) |Remave boom piping pans Install ditional crct parts (1)Instal service valve and end block to main vale (2) atl related parte to main valve, pump, and hydrous tank {3)Intal contol pedal.) its related parts, end foor mat. (4) Install piping between main valve and work equigment, bracket and its related parts (Left side of chassis) (5) stall piping between main vale and work equipment, rachel ani related pats (Right side Uf chassis) (6)|nstal ret piping, addtional retum fer and thelr related parts (insta PPC pyping and its elated pans (esta pars eat to pit iter (0) Install boom ping (10)]intal am piping [Set and agjust monitor [Genta precautions Post work BT19029BT19029 Page 11 of 33 2-2 Classification of parts (1) The parts are classified as follows in this Service News. Parts to be removed and reinstalled. : Unnecessary parts. Consumable parts. (To be replaced with new ones once removed.) CG Consumable parts to be replaced with brand-new ones. 4 E Additional parts or replacement parts for modification Qe (2) Nos. marked with in the figures in this Service News correspond to the Nos. part list. 2-3 Procedure 2-31 Preparation (1) Check the quantity of the parts necessary to modification with the "Modification parts list’ (2) Park the machine on a level surface where it is free form rain or dust and lower the work equipment to the ground. (3) Stop the engine and quickly move the work equipment control lever full stroke in each direction and release the remaining pressure in the main circuit and pilot circuit (4) Loosen the hydraulic tank cap and release the air in the tank (Itis dangerous to loosen quickly. Loosen slowly.) (6) When the hydraulic oil temperature is high, wait until it decreases sufficiently, and then start the next work. BT19029Service News BT19029 Page 12 of 33 2-3-2 Remove unnecessary parts and parts to be reused (1) Remove the floor mat and footrest according to Fig. 6. jove and change cutout For change details, see Fig. 7. BT19029Service News BT19029 Page 13 of 33 Fig. 7 Reverse the removed floor mat, and rework portion P as shown below. Cut off hatched portion along cut line. Round outside and inside corners to 3 mm in radius, BT19029BT19029 Page 14 of 33 (2) Remove the nipples, etc. of underfloor block according to Fig. 8. In addition, remove the fixing connectors. Fig. 8 Remove fixing connectors CN-V30 cn-p13 BT19029[-—SeniceNews ——]_ 819029 Page 1501 33 Trove Somes aN Faroe, OSG Te Fo Hay SeaOTNR FAT Ina, emeve heaped erate.[-—SericeNews ——]_ 819029 Pogo 18 of 33[-—SericeNews ——]_ 819029 Pogo 17 of 33 (6) Remove be npc and elbows tom te 7 poe eal ake, pnt ha he ep nen abe searing oi. 1[-—SericeNews ——]_ 819029 (Ramer een bak oman ve carn i. 12 “iad cio a) Dette ot easemay proceave seosimeve <> megan « hae uy Lan sty) ‘Clan acu he man vale cover and ming ofthe va boy wh par ene, than ye (hetores te to ay be pa caer wpe of we eh} ——eebat les i) Nt te dosnt lp fovng ol rug ein va pnb ng danse we the oi he donk mt edn i edn se eyats 0450-01088 or aaulon Pogo 18 of 33 yee ok cap aig tain ar cc para hl rm ng al igh ha mam ntl pase fe he an an sete[—SericeNews ——]_ 819020 Pogo 19 of 33 (7) Remove he plage tom he oem rato.[——“ServiceNews ——]_ 819029 Pogo 20 of 33[——“ServiceNews ——]_ 819029 (0 tat he erie ake and en eck accede. 18 tact ah perm Fb sce the eng colt andl by wong saane ee) (ovhan enoinabe Ooms, Sorat amape em. 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