OPERATOR’S MANUAL

per-
is
fuel
ON or torchadd
CI flame Do not per-
AU openOF FIRE. nue estFEU. Ne

EC only where s.
RISK DE
flamme E opéra
tion.

/ PR. Operable liquid itsbles.

te une RISQU en llama No
où est o .
ine
fuego
NT OSION flopera amma ting. endro la mach el DE FUEGO
r auxinflamma donde O
ME OFDoEXPL spray
not ine is Utilise
s nt que
áreas RIESG clear
SE mitte
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de l pendacto es. ando.
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Keep arge
the ONS. disch
TIS when E D'EXPvaporirant Use
el s infl trabaj
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ER pas carbu
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liquidoina TO
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or DE
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mise.ajoute EXPLONo o la INJURnot EAUdes perso. Man-
pas O DEtidos.cuand RE . Do NTE
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by
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RN OF
INJURFULLYonly
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RISKNS be
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ente RISQUSION PENE alcan EYEW ting de protec adec-
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qualifi ACIONusado RIESGse PROTE des mach y and s.
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ténga PRES . WORN dad dry onent secs
UTILIopera AL o debe this
A ALTA INURY
BE Portezz cetteseguri et
cados Use en- ctions comp enuses
des EL MANU equip un OF MUST URE. utilise de o. and maintosant
califi ION.
LEA . Este RISK ING BLESS vous lentes conne
dores YXIAT area.er dans un Use equip all wiringnt être comp se-
ARSE ated en CLOTHE DE quand este es
opera Utilis cto NES. Keep ical doivesur les
por OF ASPH ventil . RISQUteurs LESIO o opere electr fils ccion 560.0
well HYXIE produ protecO DE cuand TION.
from les d'eau conne 8.923-
RISKin a el ter las icos.
only E D'ASP
Useada. RIESG ente away N. Tous
ROCU
aéré. IA. s proje todaseléctr
uadamOF ELECT spray CUTIO nga es
RISQUbien ASFIX adecu hands.à
both Keep CTRONe jamai Mante onent
droit O DE ación with . Tenir RISK d.
ventil groun E D'ELEndus. comp
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area BACK REPO GER RISQU suspe ROCU. No
PRES être iques
KICKS LET LA DAN et électr ELECT suelo
GUN PISTO CON fils O DE del
EE E s. E
SPRAY . MUEV CAUS of RIESGy arriba
POIGN mano CANareas cas
LA mains SE dos
LA las ACES ing
deux les
PISTOcon SURF gripp
LA nga HOT ned ment s.
Soste Y. desig seule lancelas
INJURonly . er ets et
OF Use wand Touch ente
pistol
RISK S. and DES. ée solam .
BURN gun CHAU poign . Use lanza
des NTES y la
sprayACES s o
SURF s isolée CALIEgatill
ES del
partieRFICI as
SUPE aislad
áreas

89001000-1

MODEL # ORDER #
HDS 5.6/35 De Cage 1.575-609.0
HDS 5.6/35 De Cage 1.575-610.0

To locate your local Kärcher Commercial Pressure Washer Dealer nearest you
visit www.karchercommercial.us
05/10/17 9.800-100.0-N
 CONTENTS

Introduction & Important Safety Information 4-6

Component Identification 7

Assembly Instruction 8

Operating Instructions 9

Detergents & Cleaning Tips 10

Shut Down & Clean-Up 11

Storage 11

Maintenance 12

Troubleshooting 13-16

Preventative Maintenance & Oil Change Chart 17

Exploded View 18-19

Exploded View, Parts List 20-22

Hose and Spray Gun Assembly & Parts List 23

Platform, Isolator, Exploded View & Parts List 24-25

Pump Assemblies, Exploded View 26

Pump Assemblies, Parts List 27

Control Panel, Exploded View & Parts List 28

Float Tank Assembly, Exploded View & Parts List 29

Specifications 30

VRT 3 Unloader Exploded View & Parts List 31

KT. 2 Series Pump Exploded View & Parts List 32-33

Clearfire Burner "S" Replacement Parts 34-35

Clearfire Burner "M/L" Replacement Parts 36-37

Model Number ______________________________

Serial Number ______________________________

Date of Purchase ____________________________

The model and serial numbers will be found on a decal attached
to the pressure washer. You should record both serial number and
date of purchase and keep in a safe place for future reference.

3
9.800-100.0-N • HDS 5.6/35 De Cage
PRESSURE WASHER
INTRODUCTION & IMPORTANT SAFETY INFORMATION
Thank you for purchasing this Pressure Washer. WARNING WARNING:This machine exceeds
85 db appropriate ear protection
We reserve the right to make changes at any time
must be worn.
without incurring any obligation.

Owner/User Responsibility:
The owner and/or user must have an understanding of
the manufacturer’s operating instructions and warnings
EAR PROTECTION
before using this pressure washer. Warning information MUST BE WORN
should be emphasized and understood. If the operator
OPERATOR’S MANUAL

is not fluent in English, the manufacturer’s instructions WARNING: High pressure spray
WARNING
and warnings shall be read to and discussed with can cause paint chips or other
the operator in the operator’s native language by the particles to become airborne
purchaser/owner, making sure that the operator com- and fly at high speeds. To avoid
prehends its contents. personal injury, eye, hand and
Owner and/or user must study and maintain for future foot safety devices must be
USE PROTECTIVE
reference the manufacturers’ instructions. EYE WEAR worn.
AND CLOTHING
The operator must know how to stop the machine WHEN OPERATING 5. Eye, hand, and foot protection
quickly and understand the operation of all controls. THIS EQUIPMENT. must be worn when using this
Never permit anyone to operate the engine without equipment.
proper instructions. 6. Keep operating area clear of all persons.
SAVE THESE INSTRUCTIONS WARNING: Flammable liquids
WARNING
can create fumes which can ig-
This manual should be considered a permanent
nite, causing property damage
part of the machine and should remain with it if
or severe injury.
machine is resold.
WARNING: Risk of explosion —
When ordering parts, please specify model and
RISK OF EXPLOSION: Operate only where open flame
serial number. Use only identical replacement parts. OPERATE ONLY
WHERE OPEN FLAME or torch is permitted.
This machine is to be used only by trained operators. OR TORCH IS
PERMITTED

IMPORTANT SAFETY WARNING WARNING: Risk of fire — Do not

INFORMATION
WARNING: To reduce the risk of
injury, read operating instruc-
tions carefully before using.
1. Read the owner's manual thor-
oughly. Failure to follow instruc-
tions could cause malfunction
of the machine and result in
READ OPERATOR’S
MANUAL THOROUGHLY death, serious bodily injury
PRIOR TO USE.
and/or property damage.
2. Know how to stop the machine and bleed pressure
quickly. Be thoroughly familiar with the controls.
3. Stay alert — watch what you are doing.
DANGER: Keep wand, hose, and
DANGER
water spray away from electric
wiring or fatal electric shock may
result.
4. All installations must comply
with local codes. Contact
KEEP WATER your electrician, plumber,
SPRAY AWAY FROM
ELECTRICAL WIRING. utility company or the selling
4 distributor for specific details.
9.800-100.0-N • HDS 5.6/35 De Cage
add fuel when the product is
operating or still hot.
WARNING: Do not use gasoline
crankcase draining or oil con-
taining gasoline, solvents or
RISK OF FIRE.
DO NOT ADD FUEL alcohol. Doing so will result in
WHEN OPERATING
fire and/or explosion.
MACHINE.
WARNING: Risk of fire — Do not
Spray flammable liquids.
7. Allow engine to cool for 1-2 minutes before refuel-
ing. If any fuel is spilled, make sure the area is dry
before testing the spark plug or starting the engine.
(Fire and/or explosion may occur if this is not done.)
Gasoline engines on mobile or portable equipment
shall be refueled:
a. outdoors;
b. with the engine on the equipment stopped;
c. with no source of ignition within 10 feet of
the dispensing point; and
d. with an allowance made for expansion of the
fuel should the equipment be exposed to a
higher ambient temperature.
 PRESSURE WASHER OPERATOR’S MANUAL
IMPORTANT SAFETY INFORMATION
In an overfilling situation, additional precautions are 15. Be certain all quick coupler fittings are secured
necessary to ensure that the situation is handled before using pressure washer.
in a safe manner. WARNING: High pressure devel-
WARNING
WARNING: Risk of injury. Disconnect battery oped by these machines will
ground terminal before servicing. cause personal injury or equip-
8. When in use , do not place machine near flammable ment damage. Keep clear of
objects as the engine is hot. nozzle. Use caution when oper-
9. Oil burning appliances shall be installed only in ating. Do not direct discharge
locations where combustible dusts and flammable RISK OF INJECTION stream at people, or severe in-
OR SEVERE INJURY
gases or vapors are not present. Do not store or TO PERSONS. KEEP jury or death will result.
CLEAR OF NOZZLE.
use gasoline near this machine.
10. Use No. 1 or No. 2 heating oil (ASTM D306) only. WARNING: Protect machine from
WARNING
NEVER use gasoline in your fuel oil tank. Gasoline freezing.
is more combustible than fuel oil and could result
in a serious explosion. NEVER use crankcase or 16. To keep machine in best
waste oil in your burner. Fuel unit malfunction could operating conditions, it is
result from contamination. important you protect machine
from freezing. Failure to protect
11. Do not confuse gasoline and fuel oil tanks. Keep PROTECT FROM
machine from freezing
FREEZING
proper fuel in proper tank. could cause malfunction of the
WARNING: Risk of injury. Hot machine and result in death,
WARNING
surfaces can cause burns. Use serious bodily injury, and/or property damage. Fol-
only designated gripping areas low storage instructions specified in this manual.
of spray gun and wand. Do not 17. Inlet water must be clean fresh water and no hotter
place hands or feet on non-insu- then 90°F.
lated areas of the pressure
RISK OF INJURY. washer. WARNING WARNING: Risk of asphyxiation.
HOT SURFACES Use this product only in a well
CAN CAUSE BURNS ventilated area.
18. Avoid installing machines in
12. Transport/repair with fuel tank EMPTY or with fuel small areas or near exhaust
shut-off valve OFF. fans. Adequate oxygen is
RISK OF
CAUTION: Hot discharge fluid. ASPHYXIATION: USE needed for combustion or
THIS PRODUCT ONLY
Do not touch or direct discharge IN A WELL dangerous carbon monoxide
VENTILATED AREA.
stream at persons. will result.
WARNING: This machine pro-
19. Manufacturer will not be liable for any changes
duces hot water and must have
made to our standard machines or any components
HOT DISCHARGE insulated components attached
FLUID: DO NOT not purchased from us.
TOUCH OR DIRECT to protect the operator.
DISCHARGE STREAM 20. The best insurance against an accident is precau-
AT PERSONS.
tion and knowledge of the machine.
13. To reduce the risk of injury, close supervision is WARNING: Be extremely careful
WARNING
necessary when a machine is used near children. when using a ladder, scaffolding
Do not allow children to operate the pressure or any other relatively unstable
washer. This machine must be attended during location. The cleaning area
operation. should have adequate slopes
WARNING: Grip cleaning wand and drainage to reduce the pos-
WARNING
securely with both hands before RISK OF INJURY sibility of a fall due to slippery
starting. Failure to do this could FROM FALLS WHEN surfaces.
USING LADDER.
result in injury from a whipping
wand. 21. Do not allow acids, caustic or abrasive fluids to pass
14. Never make adjustments on through the pump.
TRIGGER GUN KICKS machine while in operation. 22. Never run pump dry or leave spray gun closed
BACK - HOLD WITH
BOTH HANDS longer than 1-2 minutes.
5
9.800-100.0-N • HDS 5.6/35 De Cage
PRESSURE WASHER
IMPORTANT SAFETY INFORMATION
23. Machines with shut-off spray gun should not be
operated with the spray gun in the off position for
extensive periods of time as this may cause dam-
age to the pump.
24. Protect discharge hose from vehicle traffic and
sharp objects. Inspect condition of high pressure
hose before using or bodily injury may result.
25. Before disconnecting discharge hose from water
OPERATOR’S MANUAL

outlet, turn burner off and open spray gun to al-

low water to cool below 100° before stopping the
machine. Then open the spray gun to relieve pres-
sure. Failure to properly cool down or maintain the
heating coil may result in a steam explosion.
26. Do not overreach or stand on unstable support.
Keep good footing and balance at all times.
27. Do not operate this machine when fatigued or under
the influence of alcohol, prescription medications,
or drugs.
28. In oil burning models, use only kerosene, No. 1
home heating fuel, or diesel. If diesel is used, add
a soot remover to every tankful.
Follow the maintenance instructions
specified in the manual.

6
9.800-100.0-N • HDS 5.6/35 De Cage
 PRESSURE WASHER OPERATOR’S MANUAL
COMPONENT IDENTIFICATION
Inlet Connection

Flue Adapter
Optional 7-10049
Water
Supply Hose
Insulation Gasket (not included)
Optional 7-01471

NOTE: Burner air adjustment

must be tested after installation.

Rupture
Disk EC only wher
PROperable ate liquid
s.
RISK
ON or torchadd
CI flame Do not per-
AU e openOF FIRE. nue estFEU.
DE tion.
flammeUE opéra
Ne
is
per-
fuel

T / N.flamm
une RISQ en o llamaNo
où est O.
its ine fuego
ting. endro bles. el FUEG
EN EXPLOSIO mach
aux amma la donde O DE
spray opera er infl que
not ine is Utilis es nt
EM RISK d.OFDomach N. de liquid en
áreas RIESG
l penda cto les.
.
clear
Keep arge

TISS
LOSIOiser diese produ amab jando
mitte the el infl traba ONS. t disch
whenUE D'EXPvaporrant Use os este PERS direc SOUS
ER pas carbu N liquid
RISQ. Ne de OSIO ina TO
RY touch
or DE
CHAU nnes.
/ AV
er rocie
miseajout EXPL. No o la mágu INJU not
EAU perso . Man-
OP- pas GO DEitidoscuand RE . Do . des NTE
ONAS
NG READ RE RIES perm ina
SEVE
OR E FLUID des d'eau A PERS
buses vers CALIEnas.
NI RY, Y BEFOby
INJUFULL only
sean ir gasol TION
HARG loin le jet RAS DE AGUA
r otras
perso
E

WAR
OF añad
used INJEC DISC tenir SEVEARGA o ECTIV
RISK CARE be T OF HOT ns. S. Sepas dirige NESDESC agua PROT
THE IONS to AVAN
CE RUCTine
is UR par RISK e. perso SURE Ne LESIOilla. ujo del R ents
nozzl IE. fl OTHEine. vêtem
REDUINSTmach RATE utilise of m at BLESSORT IÓN O boqu el et
ANDmach
TO ING L'OPE être US- streaUE DEA LA TRAC ce de dirija EAR tion
This tors. doit ni this
ERATG. opera EL DE reil S DE ente protec adec-
RISQ SION PENE alcan toque E EYEW ting de
USINfied appaes. ANTEsolam PRESGO DE del No opera es su cuerpo the
MANU fi
quali LE N. Cet ct fueraION. ECTIV lunettine. off
quali ACIONusado RIES se PROT N when z des mach y
proteja and ts.
LIRE SATIOteurs OPER ser produ
ténga PRES Y. WORPorte cette idad dry onen secs
.
UTILIopera AL o debe

Detergent
this BE
cados Use en- A ALTA INUR . ez de segur ns comp
tenustes
et
des EL MANU equip . un OF MUSTSURE utilis ectioand
califi o. mainosan
LEA . Este TIONarea. dans RISK HING BLES vous lentes conn g
dores YXIA un Use equip all wirin nt être comp se-
er CLOTUE DE quand
ARSEopera lated
Utilis
en s NES. este Keep rical les nes 0
por OF ASPH venti IE. cto RISQ cteur LESIOo opere N. elect fils doivesur eccio -560.
well PHYX produ proteGO DE cuand UTIO from les d'eau conn. 8.923
RISKin a el e ter las ricos
Use . TROCaway Tous
only UE D'ASaéré. IA. uada . RIESment ON. proje todaseléct
uada OF ELECspray CUTI is
RISQ bien ASFIXn adec hands à jama enga tes
both Keep CTRONe Mant onen
droit GO DE lació with . Tenir RISK d. .
N. comp
venti grounUE D'ELEndus
RIES de . Hold USSE IÓN. R s. UCIÓrocie
area BACK REPO GE RISQ suspe TROC. No
PRES être rique
KICKS LET LA DAN et élect ELECsuelo
fils GO DEa del
Y GUN PISTO E CON E
s.
SPRA NEE CAUS of RIESy arrib
POIG s. MUEV mano CANareas cas
LA main SE dos

Metering
LA las ACES ing
deux les
PISTOcon SURF gripp
LA nga HOT ned ment s.
Soste RY. desig seule lancelas
INJU only . er lets et
OF Use wand Touch ente
pisto
RISK S. and DES. ée solam.
BURN gun CHAU poign . Uselanza
des NTES y la
sprayACES es o
SURF s isolé CALIEgatill
IES del
partieRFIC das
SUPE aisla
áreas

Valve
Burner
Diesel Switch
Fuel Tank Safety
Latch
Spray
Gun
High Adjustable
Pressure Thermostat
Hose

Pressure
Nozzle

Unloader 89001000-2
Valve
Trigger
Wand

Pump Pressure
Detergent Switch
Pick-up Hose Detergent Bucket
(not included)

Pump — Develops high pressure by pumping water Unloader Valve — Safety control which releases pres-
volume through nozzle. sure when spray gun trigger is released.
Spray Gun — Controls the application of water and High Pressure Hose — Connect one end to water
detergent onto cleaning surface with trigger device. pump discharge nipple and the other end to spray
Includes safety latch. gun.
Detergent Metering Valve — Controls detergent Pressure Nozzle — Inserted into wand quick coupler
mixture. to develop pressure
Wand — Must be connected to the spray gun. Adjustable Thermostat — Prevents water tempera-
Rupture Disk — Will burst when extreme pressure ture from exceeding high temperatures. Is not used to
limits are reached. maintain constant temperature setting.
Pressure Switch — Activates fuel solenoid to turn off
burner when trigger on spray gun is released.
7
9.800-100.0-N • HDS 5.6/35 De Cage
PRESSURE WASHER
ASSEMBLY INSTRUCTIONS
Safety
Latch Pressure Dipstick
Nozzle

Wand

High Pressure Spray

Hose Gun
OPERATOR’S MANUAL

98001000-10 98001000-11
98001000-9

STEP 1: Attach the high pressure STEP 2: Pull the spring-loaded col- STEP 3: Remove shipping cap and
hose to the spray gun using teflon lar of the wand coupler back to insert install oil dipstick. Check pump oil
tape on hose threads. your choice of pressure nozzle. level by using dipstick or observe
oil level in oil window (if equipped).
Use 30 wt. non detergent oil.

Garden
Hose
Pump
Discharge
Fitting

G
IN
RN OFCAI
WATHEUCTIO
RISKNS
is
to
CE ine
REDUINSTR mach
TO ING L'OP
This tors. d
ERATG. opera EL DE eil
USINfied appares.
MANU
quali LE N. Cet
qualifi ACION
LIRE SATIOteurs OPER ser
UTILIopera AL o debe .
des EL MANU cados
equip
califi ION.
LEA . Este dores YXIAT are
ARSEopera lated
Utili
por OF ASPH venti E.
well HYXI
RISKin a e
Usea
only UE D'ASP
aéré. IA.
RISQ bien ASFIXn adecu
droit O DE lació
venti
RIESGde . Ho
area BACK RE
KICKS LET
Y GUN PISTO E C
SPRA NEE

Water
POIG s. MUEV mano
LA main SE dos
LA las
deux
PISTOcon SUR
LA nga HOT ned
Soste Y. desig
INJURonly .
OF Use wand Touc
RISK S. and DES. ée
BURN gun CHAU poign .
des NTES y
sprayACES s o
SURF s isolée CALIEgatill
ES del
partieRFICI das
SUPE aisla
áreas

98001000-12 98001000-13 Inlet

98001000-3

STEP 4: Connect the high pressure STEP 5: Connect garden hose to STEP 6: Connect the garden hose
hose to the pump discharge fitting. cold water source and turn water on to pump water inlet. Inspect inlets.
Push coupler collar forward until completely. Never use hot water. CAUTION: Do not run the pump
secure. without water or pump damage
will result.

8
9.800-100.0-N • HDS 5.6/35 De Cage
 PRESSURE WASHER
OPERATING INSTRUCTIONS
Oil Dipstick

Oil Cap Filter NT SION.floperat

ME OFDoEXPLO spray
ECe only where . RISK

/ PROperatble liquids s oùles.une RISQU

N or torchaddis fuel
CIO flame Do not per-
AU openOF FIRE. nue estFEU.

ammaing. endroit la machinel DE FUEGO

not ne is Utilise
r auxinflammab
t que donde
áreas RIESGO
to en s. ndo.
DE
flamme E en opérat
Ne
ion.

e est ollama. No
fuego

clear
per-

SE mitted
RISK . machi
the
OSION.
de
liquides
er diesel
pendan
producamable
Keep rge
NS. discha
TIS when E D'EXPL vaporisant el s infl trabaja
pas carbur Useliquido na
este PERSO direct
E SOUS
ER RISQUNe r de SION TO
Y touch
or
nes.

/ AV
rocie mágui CHAUD
ajoute EXPLONo la
mise.
E INJUR not EAU des
personMan-
TE
pas O DE idos.cuando
OP-E . Do NAS.
SEVERvers CALIENas.
RIESGpermit na buses.
ING , READ
BEFOR
by sean gasoli ION ARGE
OR FLUID
des d'eau A PERSO person
loin le jet AS DE AGUA
RN OF
INJURY
CAREFused
ULLYonly
añadir INJECTDISCH tenir
Se dirigerES SEVER agua
RGA o
otras TIVE

WA RISKNS be
E THEUCTIO is
to AVANTpar RISK
OF HOT s.
.
person
RES.. Ne pas la.
DESCA del PROTEC nts
ne ATEURutilise of
nozzle
at BLESSU O LESIONel flujo OTHER e. vêteme
REDUCG INSTRmachi SORTIE N boquil AND et
TO L'OPER
être streamE DEA LA RACIÓe de dirija AR this machinon
This ors. doit US- ni
ERATIN. operat L DE il DE nte
RISQU ION PENETalcanc EYEWE ing de
protecti adec-
toque s
USINGed appare ANTES PRESSO DE del No su cuerpo
MANUE
Cet
es. solame
t CTIVE operatlunette
e. the
qualifiLE fueraON. off
qualifi CIONusado RIESG e PROTE whendes machiny proteja
LIRE ATION. and
eurs L OPERA ser produc
téngas PRESI WORN ad
dry nents.secs
debe this BE Portezz cette
UTILIS
operat cados.Use en- A ALTA INURY. RE. segurid tions compo nus
et
des EL MANUA equipo un OF MUST utilise de . and maintesantes
califi N.
LEA Esteores XIATIO area.r dans RISK ING BLESSUvous lentes equipo connec être
un Useeste all wiring t compo se-
ARSE. ted en CLOTHE DE quand ES. cal les
operad Utilise to Keep doiven ciones 60.0
por OF ASPHY ventila . RISQUteurs LESION opere fils
sur
produc ION. electri
well HYXIE protecO DE cuando from les r d'eau connec 8.923-5
RISKin a el las cos.
only E D'ASP
Use da. RIESG ente away Tous
ROCUT
projete todaseléctri
aéré. A. uadamOF ELECT spray TION.
RISQUbien ASFIXI adecua hands.à jamais nga
nentes
ción both Keep TROCU
droit O DE with Tenir RISK . Ne Mante
ventila groundE D'ELECdus. IÓN. compo
RIESGde . Hold SSE. ÓN. rocie
area GER RISQU suspen ROCUCNo
BACK REPOU PRESI être ques.
KICKS LET LA DAN et électri ELECT suelo.
GUN PISTO CON fils O DE del
EE .
SPRAY CAUSE RIESGy arriba
POIGN . MUEVEmanos of
CAN cas
LA mains SE dos
LA las CES g areas
deux
PISTOcon
ga SURFAgrippin ent les.
LA HOT
ed
Sosten Y. design seulem lances
r ts et las
INJURonly ente
OF Use wand. Touche pistole
RISK . and ES. e solam
BURNSgun CHAUD poigné Uselanza.
des TES.y la
spray CES
SURFA isoléesCALIEN gatillo
del
parties FICIESas
SUPERaislad
áreas

Fuel
Tank

OPERATOR’S MANUAL
98001000-14 98001000-15

STEP 1: Read operator's manual before operating machine. Check engine STEP 2: Fill engine fuel tank with
oil level. Oil level should be level with the bottom of the oil filler neck. (Refer No. 2 diesel fuel. Check engine and
to the engine’s operating manual included with machine.) We recommend pump oil levels. Check engine radia-
that the oil be changed after the first 50 hours of use, then once every tor fluid level. Install proper battery
250 hours. NOTE: Improper oil levels will cause low oil sensor to shut off making sure that the red cable is
engine. IMPORTANT! Do not run engine with high or low oil levels attatched to the positive terminal.
as this will cause engine damage. Use a 12V group 24 style battery.

Safety
Latch

Key Trigger
Switch 98001000-16
98001000-17 98001000-18

STEP 3: Read engine manual. The STEP 4: Before installing pres- STEP 5: With spray gun and wand
keyed ignition is located on the en- sure nozzle, trigger spray gun to pointed away from you or anybody
gine control panel. Turn key to first eliminate trapped pressure. Then else, insert pressure nozzle into
position. The glow plug light will illu- run machine allowing water to flush quick coupler on end of wand. Press
minate. When the light goes out, turn through the system until clear. trigger on spray gun to obtain pres-
key to start (second) position. Do not surized cold water spray.
hold key in start position longer than
WARNING! Never replace noz-
five (5) seconds or starter motor will
zles without engaging the safety
be damaged.
latch on the spray gun trigger.
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Detergent
Valve
Burner Burner
Switch Switch

98001000-19
98001000-20 98001000-19

STEP 6: For hot water, turn the
burner switch to ON when a steady
stream of water flows out of the
spray gun. Burner will light auto-
matically.
NOTE: Do not start machine with
burner switch on.
STEP 7: To apply detergent, place STEP 8: To stop, reverse steps
detergent pick-up tube into a con- and set all controls to their original
tainer of detergent and turn the settings.
detergent valve counterclockwise. Turn burner switch OFF and open
trigger on spray gun, allowing water
to cool.
9
9.800-100.0-N • HDS 5.6/35 De Cage
PRESSURE WASHER
DETERGENTS & GENERAL CLEANING TECHNIQUES
WARNING: Some detergents
WARNING
may be harmful if inhaled or in- THERMAL PUMP PROTECTION
gested, causing severe nausea, If you run the engine on your pressure washer for 3-5
fainting or poisoning. The harm- minutes without pressing the trigger on the spray gun,
ful elements may cause property circulating water in the pump can reach high tempera-
damage or severe injury. tures. When the water reaches this temperature, the
pump protector engages and cools the pump by dis-
charging the warm water onto the ground. This thermal
device prevents internal damage to the pump.
OPERATOR’S MANUAL

STEP 1: Use detergent designed

specifically for pressure washers. CLEANING TIPS
Household detergents could dam- Pre-rinse cleaning surface with fresh water. Place de-
age the pump. Prepare detergent tergent suction tube directly into cleaning solution and
solution as required by the manu- apply to surface (for best results, limit your work area to
facturer. Fill a container with pres- sections approximately 6 feet square and always apply
sure washer detergent. Place the detergent from bottom to top). Allow detergent to remain
filter end of detergent suction tube on surface 1-3 minutes. Do not allow detergent to dry
98001000-21 into the detergent container. on surface. If surface appears to be drying, simply wet
down surface with fresh water. If needed, use brush to
STEP 2: Open detergent valve to desired mixture remove stubborn dirt. Rinse from top to bottom in an
ratio. even sweeping motion keeping the spray nozzle ap-
proximately 1 foot from cleaning surface. Use overlap-
ping strokes as you clean and rinse any surface. For
TISS
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Recommendations:
MANU
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when lunettine. off
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• Before cleaning any surface, an inconspicuous

SURF s isolé CALIEgatill
IES del
partieRFIC das
SUPE aisla
áreas

area should be cleaned to test spray pattern and

distance for maximum cleaning results.
• If painted surfaces are peeling or chipping, use
extreme caution as pressure washer may remove
the loose paint from the surface.
• Keep the spray nozzle a safe distance from the
Detergent surface you plan to clean. High pressure wash a
Valve
small area, then check the surface for damage. If
no damage is found, continue to pressure wash-
98001000-22 ing.
CAUTION - Never use:
STEP 3: With the engine running, • Bleach, chlorine products and other corrosive
chemicals
pull trigger to operate machine.
Liquid detergent is drawn into the • Liquids containing solvents (i.e., paint thinner,
machine and mixed with water. gasoline, oils
Apply detergent to work area. • Tri-sodium phosphate products
Do not allow detergent to dry on • Ammonia products
surface. • Acid-based products
98001000-23
IMPORTANT:You must flush the These chemicals will harm the machine and will dam-
detergent line after each use by placing the suction age the surface being cleaned.
tube into a bucket of clean water, then run the pres-
sure washer for 1-2 minutes. RINSING
It will take a few seconds for the detergent to clear.
Apply safety latch to spray gun. Open detergent valve.
Select and install the desired high pressure nozzle.
NOTE: You can also stop detergent from flowing by
simply removing detergent siphon tube from bottle.
10
9.800-100.0-N • HDS 5.6/35 De Cage
 PRESSURE WASHER
SHUTTING DOWN AND CLEAN-UP
Burner
Switch

On-Off
98001000-24 Key Switch 98001000-16 98001000-25

STEP 1: Remove detergent suction STEP 2: Turn burner switch off and STEP 3: Turn off water supply.

OPERATOR’S MANUAL
tube from container and insert into continue spraying, allowing water to
one gallon of fresh water. Open cool below 100°F.
detergent mixing valve. Pull trigger To stop engine, turn key to off
on spray gun and siphon water for position.
one minute.
Safety
Latch
High
Pressure
Outlet

Garden
Inlet WA
TO NG
RN
THE
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REDUINSTR mach
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droit O DE ación
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LA las
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OF Use wand Touc
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BURN gun CHAU poign .
des NTES y
sprayACES s

98001000-13
SURF s isolée CALIEgatillo
ES del
partieRFICI as

Inlet
SUPE aislad
áreas

98001000-23 98001000-4

STEP 4: Press trig- STEP 5: Disconnect the garden STEP 6: Disconnect the high STEP 7: Engage
ger to release wa- hose from the water inlet on the pressure hose from high pres- t h e s p r ay g u n
ter pressure. machine. sure outlet. Protect from freezing. safety lock.

STORAGE
Measures should be taken to protect your FOCS series
engine if the engine is not operated for a period of 30
days or more. Proper storage will protect the engine
from corrosion and prevent costly repairs due to storage
induced problems.
Storage - 1 to 6 months
1. Start and idle the engine at a no-load condition for
15 minutes.
2. Stop the engine, allow the engine to cool enough
to safely drain the oil as shown Re-install the oil
drain plug, then fill the crankcase with MIL-L-644-
P9 protectant oil. Fill the fuel tank with a high grade
fuel preservative (add mix) such as STA-BIL per the
manufacturer recommendations.
3. Start and operate the engine at 3/4 speed for 5-10
minutes.
4. Stop the engine, allow to cool enough to safely
drain the engine oil as shown. Re-install the oil
drain plug.
5. Refill the engine with standard recommended lu-
bricating oil.
6. Drain the fuel tank. Remove the fuel filter. Install a
new fuel filter.
7. Carefully clean all debris from the radiator fins.
9.800-100.0-N • HDS 5.6/35 De Cage
8. Remove the intake manifold. Rotate the engine
until the intake valve opens at each cylinder. Using
suitable means, pour approximately 1 tsp. of engine
oil into each cylinder. Rotate the engine several
revolutions. Spray the inside of the intake manifold
with SAE 10 W oil. Replace the intake manifold
using a new gasket.
9. Spray the inside of the exhaust manifold with SAE
10W oil.
10. Cover all openings with tape and apply grease to
any and all unpainted surfaces.
11. Loosen the fan belt before wrapping the engine in
plastic film and storing in a dry place away from
high voltage sources and off the ground.
Storage - In excess of 6 months
Perform the storage preparation procedures approxi-
mately as detailed, except with the following changes.
1. Replace the oil in step 2 above with MIL-L-21260,
grade 2, SAE 30W rustproof oil.
2. Delete steps 5 and 11 above.
3. Coat any and all unpainted surfaces with MIL-C
16173D, grade 3 anti-rust grease.
4. Replace anti-freeze every 2 years.
11
PRESSURE WASHER
MAINTENANCE
Winterizing Procedure:
PREVENTATIVE MAINTENANCE Damage due to freezing is not covered by warranty. Ad-
1. Check to see that water pump is properly lubri- here to the following cold weather procedures whenever
cated. the washer must be stored or operated outdoors under
2. Follow winterizing instructions to prevent freeze freezing conditions.
damage to pump and coils. During winter months, when temperatures drop below
3. Always neutralize and flush detergent from system 32°F, protecting your machine against freezing is neces-
after use. sary. Store the machine in a heated room. If this is not
possible then mix a 50/50 solution of anti-freeze and
OPERATOR’S MANUAL

4. If water is known to have high mineral content, use

a water softener in your water system, or de-scale
as needed.
5. Do not allow acidic, caustic or abrasive fluids to be
pumped through system.
6. Always use high grade quality cleaning products.
7. Never run pump dry for extended periods of time.
8. Use clean No. 2 diesel fuel. Clean or replace fuel
filter every 250 hours of operation. Avoid water con-
taminated fuel as it will damage the fuel pump.
9. If machine is operated with smoky or eye burning
exhaust, coils will soot up. Adjust air bands and fuel
pressure for proper emission.
10. Never allow water to be sprayed on or near the
engine or burner assembly or any electrical com-
ponent.
11. Periodically delime coils as per instructions.
12. Check to see that engine is properly lubricated. Use
SAE 10W40 grade oil.
It is advisable, periodically, to visually inspect the
burner. Check air inlet to make sure it is not clogged
or blocked. Wipe off any oil spills and keep equipment
clean and dry.
The flow of combustion and ventilating air to the burner
must not be blocked or obstructed in any manner.
The area around the washer should be kept clean and
free of combustible materials, gasoline and other flam-
mable vapors and liquids.
water in the float tank. Turn the engine on to siphon the
anti-freeze mixture through the machine. If compressed
air is available, an air fitting can be screwed into the
float tank by removing the float tank strainer and fitting.
Then inject the compressed air. Water will be blown
out of the machine when the trigger on the spray gun
is opened.
High Limit Hot Water Thermostat:
For safety, each machine is equipped with a tempera-
ture sensitive high limit control switch. In the event that
the water should exceed its operating temperature,
the high limit control will turn the burner off until the
water cools, then it will automatically reset itself. The
thermostat sensor is located on the discharge side of
the heating coil. The thermostat control dial is located
on the control panel.
Pumps:
Use only SAE 30 weight non-detergent oil. Change oil
after first 50 hours of use. Thereafter, change oil every
three months or at 500 hour intervals. Oil level should be
checked through use of dipstick found on top of pump,
or the red dot visible through the oil gauge window. Oil
should be maintained at that level.

MAINTENANCE AND SERVICE

Unloader Valves:
Unloader valves are preset and tested at the factory
before shipping. Occasional adjustment of the unloader
may be necessary to maintain correct pressure.

Adjusting Unloader Valves:

Tampering with the factory setting may cause per-
sonal injury and/or property damage and will void the
manufacturer's warranty.

12
9.800-100.0-N • HDS 5.6/35 De Cage
 PRESSURE WASHER Troubleshooting Guide
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION

LOW Faulty pressure gauge Install new gauge.

OPERATING
PRESSURE Insufficient water supply Use larger supply hose; clean filter at water
inlet.
Old, worn or incorrect spray nozzle Match nozzle number to machine and/or
replace with new nozzle.
Belt slippage Tighten or replace; use correct belt.

Plumbing or hose leak Check plumbing system for leaks. Retape

leaks with teflon tape.
Faulty or misadjusted unloader Adjust unloader for proper pressure. Install
valve repair kit when needed.

Worn packing in pump Install new packing kit.

Fouled or dirty inlet or discharge Clean inlet and discharge valves.

valves in pump
Worn inlet or discharge valves Replace with valve kit.

Obstruction in spray nozzle Remove obstruction.

Leaking pressure control valve Rebuild or replace as needed.

Slow engine RPM Set engine speed at proper specifications.

Pump sucking air Check water supply and possibility of air

seepage.
Valves sticking Check and clean or replace if necessary.

Unloader valve seat faulty Check and replace if necessary.

BURNER Little or no fuel Fill tank with fuel.

WILL NOT
LIGHT Improper fuel or water in fuel Drain fuel tank and fill with proper fuel.

Clogged fuel line Clean or replace.

Plugged fuel filter Replace as needed.

Misadjusted burner air bands Readjust air bands for clean burn.

Little or no fuel pressure from fuel Increase fuel pressure to specification and/or
pump replace fuel pump. Test with pressure gauge.
Faulty burner transformer Test transformer for proper arc between
contacts. Replace as needed.
(continued on next Disconnected or short in electrical All wire contacts should be clean and tight.
page) wiring No breaks in wire.

13
9.800-100.0-N • HDS 5.6/35 De Cage
PRESSURE WASHER Troubleshooting Guide
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE
BURNER WILL Flex coupling slipping on fuel
NOT LIGHT pump shaft or burner motor shaft
(continued from
previous page) On-Off switch defective
Heavy sooting on coil and burner
can cause interruption of air flow
and shorting of electrodes
Improper electrode setting
Fuel not reaching combustion
chamber
Clogged burner nozzle
Thermostat faulty or slow engine
speed
Flow switch malfunction
Flow solenoid malfunction
FLUCTUATING Valves worn
PRESSURE
Blockage in valve
Pump sucking air
Worn piston packing
Gasoline engine altitude
MACHINE Improper fuel or water in fuel
SMOKES
Improper air adjustment
Low fuel pressure
Plugged or dirty burner nozzle
Faulty burner nozzle spray
pattern
Heavy accumulation of soot on
coils and burner assembly
Misaligned electrode setting
Obstruction in smoke stack
Low engine RPM
14
9.800-100.0-N • HDS 5.6/35 De Cage
SOLUTION
Replace if needed.
Check for electrical current reaching burner
assembly with burner switch on.
Clean as required.
Check and reset according to diagram in
Operator’s Manual.
Check fuel pump for proper flow. Check solenoid
flow switch on machines with spray gun control,
for proper on-off fuel flow control.
Clean as required.
Increase engine RPM to increase voltage.
Remove, test for continuity and replace as needed.
Replace if needed.
Check and replace if necessary.
Check and replace if necessary.
Check water supply and air seepage at joints in
suction line.
Check and replace if necessary.
The gasoline engine is preset for operation at alti-
tudes below 1000 feet above sea level. If operated
at higher altitudes, it may be necessary to install
a high altitude main jet in the carburetor. Contact
your local authorized engine sales and service
center for details.
Drain tank and replace contaminated fuel.
Readjust air bands on burner assembly.
Adjust fuel pump pressure to specifications.
Replace nozzle.
Replace nozzle.
Remove coils and burner assembly, clean
thoroughly.
Realign electrodes to specifications.
Check for insulation blockage or other foreign
objects.
Increase RPM.
 PRESSURE WASHER Troubleshooting Guide
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION

LOW WATER Improper fuel or water in fuel Replace with clean and proper fuel.
TEMPERATURE
Low fuel pressure Increase fuel pressure.

Weak fuel pump Check fuel pump pressure. Replace pump if

needed.
Fuel filter partially clogged Replace as needed.

Soot build-up on coils not allowing Clean coils.

heat transfer
Improper burner nozzle Call Dealer.

WATER Incoming water to machine warm or Lower incoming water temperature.

TEMPERATURE hot
TOO HOT
Fuel pump pressure too high See specifications for proper fuel pressure.

Fuel pump defective Replace fuel pump.

Detergent line sucking air Tighten all clamps. Check detergent lines for
holes.
Defective temperature switch Replace.

Incorrect fuel nozzle size Call Dealer.

Insufficient water supplied Check water G.P.M. to machine.

Restricted water flow Check nozzle for obstruction, proper size.

PUMP NOISY Air in suction line Check water supply and connections on
suction line.
Broken or weak inlet or discharge Check and replace if necessary.
valve springs
Excessive matter in valves Check and clean if necessary.

Worn bearings Check and replace if necessary.

PRESENCE OF Oil seal worn Check and replace if necessary.

WATER IN OIL
High humidity in air Check and change oil twice as often.

WATER DRIPPING Piston packing worn Check and replace if necessary.

FROM UNDER
PUMP O-Ring plunger retainer worn Check and replace if necessary.

Cracked piston Check and replace if necessary.

Pump protector Lower water supply pressure. Do not run with

spray gun closed longer than 2 minutes.

15
9.800-100.0-N • HDS 5.6/35 De Cage
PRESSURE WASHER Troubleshooting Guide
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION

OIL Oil seal worn Check and replace if necessary.

DRIPPING
EXCESSIVE Irregular functioning of the valves Check and replace if necessary.
VIBRATION IN
DELIVERY LINE

DETERGENT Air leak Tighten all clamps. Check detergent lines for
NOT DRAWING holes.
Restrictor in float tank is missing Replace restrictor. Check for proper orifice in
restrictor.
Filter screen on detergent suction Clean or replace.
hose plugged
Dried up detergent plugging Disassemble and clean thoroughly.
metering valve
High viscosity of detergent Dilute detergent to specifications.

Hole in detergent line(s) Repair hole.

Low detergent level Add detergent, if needed.

PUMP RUNNING Pump sucking air Check water supply and possibility of air seep-
NORMALLY BUT age.
PRESSURE LOW Valves sticking Check and clean or replace if necessary.
ON INSTALLATION
Nozzle incorrectly sized Check and replace if necessary (See serial
plate for proper size).
Unloader valve seat faulty Check and replace if necessary.

Worn piston packing Check and replace if necessary.

BURNER Fuel pump seized Replace fuel pump.

MOTOR WILL
NOT RUN Burner fan loose or misaligned Position correctly, tighten set screw.

Defective control switch Replace switch.

Loose wire Check and replace or tighten wiring.

Defective burner motor Replace motor.

RELIEF VALVE Relief valve defective Replace or repair.

LEAKS WATER

16
9.800-100.0-N • HDS 5.6/35 De Cage
 PRESSURE WASHER OPERATOR’S MANUAL
PREVENTATIVE MAINTENANCE
This pressure washer was produced with the best available materials and quality craftsmanship. However, you
as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventa-
tive maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer
for maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer.
Perform maintenance more often under severe conditions.
Check pump oil level before first use of your new pressure washer. Change pump oil after first 50 hours and
every 3 months or 500 hours thereafter. Use SAE 30 weight oil, non-detergent.

Date Oil Changed No. of Operating Hours Brand Name and

Month/Day/Year Since Last Oil Change Type of Oil (see above)

MAINTENANCE

Every 8 Hrs 25 Hrs 50 Hrs 100 Hrs

Maintenance Operation Yearly
or Daily or Weekly or Monthly or Yearly
Pump X
Check Oil
Engine X

Pump X
Change Oil
Engine X

Air Cleaner Check Clean

Spark Plug X

Check Valve Clearance X

Fuel Tank Filter X

Water Filter/Clean Check X

17
9.800-100.0-N • HDS 5.6/35 De Cage
PRESSURE WASHER
EXPLODED VIEW

B04

B05
P31
G32
G30, P32
G03 B01
G31
G02
B03 B02
E05
P30
OPERATOR’S MANUAL

G00 B00
E04 L06

L08 L05 (Reversed

L04 View Of
Label)
L00
L06
L02 L05
L01 R101

R070

L03 X05 R071 ECe only where . RISK

/ PROperatble liquids s oùles.une RISQU

N or torchaddis fuel
CIO flame Do not per-
AU openOF FIRE. nue estFEU.
DE
flamme E opérat
en
e est ollama.
Ne
ion.

No
per-
R100
fuego
NT SION.floperat ammaing. endroit
r auxinflammab
la
machin el DE FUEGO
donde
ME OFDoEXPLO spray
not ne is . Utilise
t que
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SE mitted
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the
OSIONer
de pendanto en s. ndo.
liquides
diesel producamable
Keep rge
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when E D'EXPLvaporis Use
el s infl trabaja
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ER RISQUNe de
pas carbur
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liquidona TO
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or
nes.

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not EAUdes person Man-
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des d'eau A PERSO person

R103
BEFOR OR
by sean gasolin ION ARGE loin le jet AS DE AGUA
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añadir INJECTDISCH tenir
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person URES.. Ne O LESIONla. flujo OTHER e.
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TO
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AND
This ors. L'OPER doit US- ni
ERATIN. operat L DE il DE nte RISQU ION PENETalcanc EYEWE ing de protecti adec-
toque s
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por OF ASPHY ventila . RISQU eurs LESION opere fils
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X03
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BACK REPOU PRESI être ques.
KICKS LET LA DAN et électri ELECT suelo.
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BURNSgun CHAUD poigné Use lanza.

X00
des TES.y la
spray CES
SURFA isoléesCALIEN gatillo
del
parties FICIESas
SUPERaislad
áreas

R105

X04

R104
R107
R106
For
Detail See
Platform
Isolator
Illus.

X03
F00
X02 For
Detail See
Float Tank
Illus.

H050

H051

H052

98001000-8

LEGEND
G = Generator E = Engine L = Fuel Tank X = Battery Box B = Beltguard W= Power Platform P = Pump
R = Controls N = Final Assembly F = Frame T = Float Tank H = Hose U = Unloader C = Coil
18
9.800-100.0-N • HDS 5.6/35 De Cage
 EXPLODED VIEW

PRESSURE WASHER OPERATOR’S MANUAL

C301
R102
C33
C34
C23
C21
C31
C22 C00
C17 C41
C16 C35

C30 C32
C31

Fuel Lines
C18 To Burner
E26
H100,H101
E002 C15 H110,H111
E28 C19

C20
H023, H024, H025
C19
E00
For
H010, H011, C20 Detail See
C01
H020, H021, H022 Control
C06 C11
C36 Box
Fuel Lines To C04 C-40
C-02 Illus.
Fuel Tank C-39
C10
E14 C09 C-38 C05 For
Detail
E03 H060 See Pump
C07
C08 Assy.
E02
E20,E21, C37 H030 llus.
E22 E23, E09, E10,
E24,E25 E11, E12, E13
E251,E252 E17 H090
E16
G10,G11, W00 NER LEUR
RES
ET
PER
TEML
DE
ATU
TURA

TEMERA
RE LE
CON
/ CONTRO
DE
TRO
TEMPER

200
L
ATURE

235 270
U021
300

CONTRO
BUROR/BRU
QUEMAD
165

G12,G13 H080
OFF
130

F°
APAGAR
10-02033
95

OFF

I
ON R ER
METRE
PRENDE MET
R / CHRONO

R016
TRO
HOU
HOROME

P082 R017
To Float H040,
Tank H041
P081
P091, H071
P092, P093 E18 R018 H081
R017
E19

G25,G26,G27 P25, P26,

U022
P27
H071
U023 98001000-5
E02
H070
E01

19
9.800-100.0-N • HDS 5.6/35 De Cage
PRESSURE WASHER
EXPLODED VIEW PARTS LIST
ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY
B00 9.803-023.0 Belt Guard, Diesel, C35 8.752-113.0 Adapter, 1/4" 1
Black (610.0) 1 C36 9.802-047.0 Adapter, 1/2" x 1/2" Pipe STL 1
9.803-024.0 Belt Guard, 12VDC Diesel C-37 9.802-045.0 Bushing, 1/2” x 3/8” Steel 1
(609.0) 1
C-38 9.184-030.0 Spacer, Rupture Disk 1
B01 9.802-779.0 Nut, 3/8" ESNA, NC 3
C-39 9.196-012.0 Screw, 10-24 x 1/4" 1
B02 9.802-807.0 Washer, 3/8", SAE, Flat 3
C-40 9.803-044.0 Elbow, 3/8" Male Pipe 1
B03 9.802-067.0 Bumper Pad, Engine 2
C-41 8.752-114.0 Nipple, 1/4" 1
OPERATOR’S MANUAL

B04 9.800-006.0 Label, Hot/Caliente w/Arrows

E00 8.753-906.0 Engine, Kohler Diesel, 27 HP 1
Warning 1
9.802-658.0 ▲ Kit, Pressure Switch,
B05 9.800-007.0 Label, Warning-Exposed Oil Dual Port 1
Pulleys 1
E002 9.802-691.0 Exhaust Deflector 1
C00 9.803-014.0 Coil, Rodless 1
E01 9.802-725.0 Bolt, 3/8" x 1-1/2", HH NC
C01 9.802-013.0 Nipple, 1/2" x 2-1/2", GRD 8, Zinc 4
Galvanized SCH 80 1
E02 9.802-807.0 Washer, 3/8", SAE, Flat 9
C02 8.725-944.0 Rupture Disk, 8000 1
E03 9.802-779.0 Nut, 3/8" ESNA, NC 4
C04 9.802-045.0 Bushing, 1/2" x 3/8", Steel 1
E04 Pulley, See Parts Specifications Pages
C05 9.802-039.0 Elbow, 1/2" JIC x 3/8" MPT 1
E05 Bushing, See Parts Specifications Pages
C06 9.802-015.0 Nipple, 1/2" x 4", Galvanized
SCH 80 1 E051 9.802-710.0 ▲ Bolt, 5/16" x 1", NC HH 3
E09 9.802-155.0 Adapter, M18-1.5 x 3/8" FNPT 1
C07 9.802-871.0 Block, Discharge, Steel,
1/2" x 1/2" 1 E10 9.802-039.0 Elbow, 1/2" JIC x 3/8" MPT
C08 8.750-094.0 Thermostat, Adjustable 302°F 1 Steel 1

C09 9.802-171.0 Nipple, 3/8" x 3/8" NPT, Male 1 E11 9.802-253.0 Hose, 1/2" Push-On 24"

C10 8.933-006.0 Switch, MV60 1 E12 9.802-151.0 Swivel, 1/2" Female, Push-On 2

C11 8.706-944.0 Hose Barb, 3/8" Barb, ML Pipe 1 E13 9.802-126.0 Plug, 1/2" JIC, Flare, 639F-8 1

C15 8.921-606.0 Weldment, Bottom Wrap, 1 E14 9.802-660.0 Shaft, Lombardini LDW602/903 1

C16 9.802-896.0 Insulation, Blanket, No Foil 1 E16 9.802-203.0 Clamp, 1/2" Ro-Clip, Kleinhuis 1

C17 9.802-883.0 Insulation, Front Head, No Hole 1 E17 9.802-762.0 Screw, 10/32" x 1-1/4" RH,
SL, Black 1
C18 9.802-894.0 Insulation, Burner Head,
w/Hole 1 E18 9.802-695.0 Nut, 10/32" Keps 1

C19 9.802-899.0 Gasket, Burner Plate 2 E19 9.802-802.0 Washer, 1/4", Flat, SAE 1

C20 9.803-132.0 Insulation Retainer 2 E20 9.802-444.0 Wire, THWN, 6 Gauge, Red 80"
E21 9.802-444.0 Wire, THWN, 6 Gauge, Black 70"
C201 9.802-797.0 ▲ Screw, SS #10 HH Tek 8
C21 9.803-005.0 Top Wrap, SS 1 E22 9.802-487.0 Terminal, Ring Tongue 2

C211 9.802-808.0 ▲ Washer, 3/8", SAE, SS 4 E23 9.802-487.0 Terminal, Ring Tongue 2
E24 9.802-501.0 Connector, Battery Post 2
C22 9.802-902.0 Insulation/Blanket, Die-Cut 28 1
E25 9.802-587.0 Insulation, Fiber Sleeving, 1/2" 42"
C23 9.802-766.0 Screw, 3/8" x 1" HX Wash
Head 8 E251 9.802-207.0 Clamp, Round, 0.56 ID 3
C30 Burner Assembly, See Spec's Pages E252 9.802-799.0 Screw, #14 x 1", TEK, Black,
C301 9.802-519.0 Strain Relief, 1/2" Metal, Zinc 3
Two Screw 1 E26 9.800-011.0 Label, RPM Factory Set 1
C31 9.802-210.0 Clamp, Hose, UNI .46 - .54 4 F00 9.803-021.0 Frame Assy, 27 HP, Diesel,
Black 1
C32 8.706-941.0 Hose Barb, 1/4" Barb x 1/4"
MPT Brass 1 G00 9.802-527.0 Generator, 2FSM2PC-1/A,
C33 8.706-958.0 Hose Barb, 1/4" Barb x 1/4" WINC (610.0) 1
Pipe, 90° 1 G01 9.802-720.0 ▲ Bolt, 3/8" x 1", NC HH (610.0)4
C34 8.725-306.0 Filter, Fuel/H2O/Oil Separator 1 G02 9.802-807.0 Washer, 3/8", SAE, Flat (610.0) 8

LEGEND
G = Generator E = Engine L = Fuel Tank X = Battery Box B = Beltguard W= Power Platform P = Pump
20 R = Controls N = Final Assembly F = Frame T = Float Tank H = Hose U = Unloader C = Coil

9.800-100.0-N • HDS 5.6/35 De Cage

 PRESSURE WASHER OPERATOR’S MANUAL
EXPLODED VIEW PARTS LIST
ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY
G03 9.802-779.0 Nut, 3/8", ESNA, NC (610.0) 4 H110 9.802-254.0 Hose, 1/4”, Push-On,
G10 9.803-004.0 Weldment, Pump/Gen. Rail Fuel Line 25"
(610.0) 1 H111 9.802-200.0 Clamp, Screw, #4 2
G11 9.802-720.0 ▲ Bolt, 3/8" x 1", NC HH L00 9.803-025.0 Fuel Tank Assembly,
(610.0) 3 20 Gallon MS 1
G12 9.802-099.0 ▲ Washer, Snubbing (610.0) 3 L01 9.802-804.0 Washer, 5/16", Flat, SAE 4
G13 9.802-814.0 ▲ Washer, 3/8", Lock, L02 9.802-776.0 Nut, 5/16", ESNA, NC 4
Split Ring (610.0) 3
L03 9.802-067.0 Bumper Pad, Engine 4
G25 9.802-733.0 Bolt, 3/8" x 3-1/2", TAP
L04 9.802-082.0 Cap, Fuel Tank, Plastic 1
(610.0) 1
L05 9.802-142.0 Hose Barb, 1/4" Barb x 1/8" ML
G26 9.802-807.0 Washer, 3/8", SAE, Flat
Pipe, 90° 3
(610.0) 4
L06 9.802-144.0 Hose Barb, 1/8" Barb x 1/8"
G27 9.802-789.0 Nut, 3/8", Hex, NC (610.0) 2
MPT, 90° 2
G30 Pulley, See Parts Specifications Pages
L07 9.802-124.0 ▲ Plug, 1/4" Countersunk 1
G31 ▲ Bushing, See Parts Specifications Pages
L08 8.932-960.0 Label, Diesel Fuel 1
G32 Belt, See Parts Specifications Pages
P081 9.802-587.0 Insulation, Fiber Sleeving, 22" 1
G33 8.752-150.0 ▲ Cord, Molded 1
P082 9.802-207.0 Clamp, Round, 0.56 ID 2
E28 9.804-532.0 ▲ Dipstick Extended Kit 1 P091 9.802-720.0 ▲ Bolt, 3/8" x 1", NC HH 3
H010 9.802-255.0 Hose, 3/16", Push-On, P092 9.802-099.0 ▲ Washer, Snubbing 3
Fuel Line 48"
P093 9.802-814.0 ▲ Washer, 3/8" Lock,
H011 9.802-200.0 Clamp, Screw, #4 2 Split Ring 3
H020 9.802-254.0 Hose, 1/4", Push-On, P25 9.802-733.0 Bolt, 3/8" x 3-1/2", Tap 1
Fuel Line 40"
P26 9.802-807.0 Washer, 3/8", SAE, Flat 4
H021 9.802-200.0 Clamp, Screw, #4 2
P27 9.802-789.0 ▲ Nut, 3/8", Hex, NC 2
H022 9.802-587.0 Insulation, Fiber Sleeving, 1/2" 30"
P30 Pulley, See Parts Specifications Pages
H023 9.802-207.0 Clamp, Round, 0.56 ID 1
P31 Bushing, See Parts Specifications Pages
H024 9.802-741.0 Bolt, 8mm x 16mm Hex Head 1
P32 Belt, See Parts Specifications Pages
H025 9.802-813.0 Washer, 5/16", Lock,
Split Ring 1 R016 9.802-710.0 Bolt, 5/16" x 1", NC HH 4
H030 9.802-246.0 Hose, 3/8" X 62", 2 Wire, R017 9.802-776.0 Nut, 5/16", ESNA, NC 4
Pressure 1 R018 9.802-804.0 Washer, 5/16", Flat, SAE 8
H040 9.802-252.0 Hose, 1/4" x 1/2", R070 9.802-188.0 Valve, Metering, 1/4" Hose 1
Braided Vinyl 48" R071 9.800-039.0 Label, Detergent Valve 1
H041 9.802-210.0 Clamp, Hose, UNI .46 - .54 2 R100 9.803-020.0 Control Panel, Black 1
H050 9.802-251.0 Tube, 1/4" x 1/2", Clear Vinyl 72" R101 9.802-799.0 Screw, #14 x 1", Tek, Black,
H051 9.802-200.0 Clamp, Screw, #4 1 Zinc 13
H052 9.802-161.0 Strainer, 1/4", Brass w/Check 1 R102 8.932-985.0 Label, Karcher 1
H060 9.802-259.0 Hose, 1/2" Push-On 24" R103 8.923-560.0 Label, Warning, Super Skid 1
H061 9.802-156.0 Hose Barb, 1/2" Barb x 3/8" R104 9.800-042.0 Label, Control Panel 1
MPT, Push-On 1 R105 9.800-049.0 Label, Manufacturer’s
H070 9.802-261.0 Hose, 3/4", Push-On 48" Cleaning Solution 1
H071 9.802-152.0 Swivel, 3/4" SAE Female, R106 9.802-064.0 Grommet, Rubber, Nozzle 4
Push-On 2 R107 Nozzle, Please See Hose & Spray
H080 9.802-259.0 Hose, 1/2" Push-On 15" Gun Assembly
H081 9.802-151.0 Swivel, 1/2" FJIC, Push-On 2 U021 9.802-730.0 Bolt, 3/8" x 2-1/2", Grade 5,
H090 9.802-238.0 Hose, Pressure, 3/8" x 16" 1 Zinc 2
H100 9.802-254.0 Hose, 1/4", Push-On, U022 9.802-807.0 Washer, 3/8", SAE, Flat 2
Fuel Line 19" U023 9.802-779.0 Nut, 3/8", ESNA, NC 2
H101 9.802-200.0 Clamp, Screw #4 2
21
9.800-100.0-N • HDS 5.6/35 De Cage
PRESSURE WASHER
EXPLODED VIEW PARTS LIST
ITEM PART NO. DESCRIPTION QTY
W00 9.803-022.0 Assy, Power Platform, Diesel 1
X00 9.802-075.0 Box, Battery, M100 1
X01 9.802-701.0 Bolt, 1/4" x 1", Hex Head 4
X02 9.802-773.0 Nut, 1/4", ESNA, NC 4
X03 9.802-802.0 Washer, 1/4", Flat, SAE 8
X04 9.802-067.0 Bumper Pad, Engine 4
X05 9.802-076.0 Plate, Battery Box, Large, PO 1
OPERATOR’S MANUAL

▲ Not Shown

LEGEND
G = Generator E = Engine L = Fuel Tank X = Battery Box B = Beltguard W= Power Platform P = Pump
R = Controls N = Final Assembly F = Frame T = Float Tank H = Hose U = Unloader C = Coil
22
9.800-100.0-N • HDS 5.6/35 De Cage
 PRESSURE WASHER OPERATOR’S MANUAL
HOSE & SPRAY GUN ASSEMBLY
4

98001000-27

HOSE & SPRAY GUN PARTS LIST

ITEM PART NO. DESCRIPTION QTY
1 8.739-203.0 Hose, 3/8" x 50', 2 Wire,
Tuff-Flex 1
2 4.775-054.0 EASY! Force Advanced KNA 1
3 9.803-805.0 Wand 1
4 9.802-307.0 Nozzle, 0006, Red 1
9.802-308.0 Nozzle, 1506, Yellow 1
9.802-309.0 Nozzle, 2506, Green 1
9.802-310.0 Nozzle, 4006, White 1

23
9.800-100.0-N • HDS 5.6/35 De Cage
PRESSURE WASHER
PLATFORM ISOLATOR EXPLODED VIEW

W11
W06
W08
OPERATOR’S MANUAL

W10

W12

W13

W07

W05

W06
W06

W01

W09
W06 W09
W05
W06
W05
W07
W06
W08

W11

W09
W13
W14
98001000-28

LEGEND
G = Generator E = Engine L = Fuel Tank X = Battery Box B = Beltguard W= Power Platform P = Pump
24 R = Controls N = Final Assembly F = Frame T = Float Tank H = Hose U = Unloader C = Coil

9.800-100.0-N • HDS 5.6/35 De Cage

 PRESSURE WASHER OPERATOR’S MANUAL
PLATFORM ISOLATOR PARTS LIST

ITEM PART NO. DESCRIPTION QTY

W01 9.802-057.0 Isolator, Vibration Mount,
100L 12
W05 9.802-710.0 Bolt, 5/16" x 1", NC HH 24
W06 9.802-804.0 Washer, 5/16", Flat, SAE 48
W07 9.802-776.0 Nut, 5/16", ESNA, NC 24
W08 9.802-730.0 Bolt, 3/8" x 2-1/2" Grade 5
Zinc 10
W09 9.802-099.0 Washer, Snubbing 12
W10 9.802-807.0 Washer, 3/8", SAE, Flat 10
W11 9.802-779.0 Nut, 3/8", ESNA, NC 10
W12 9.802-717.0 Bolt, 5/16" x 2-1/2", NC HH 2
W13 9.802-804.0 Washer, 5/16", Flat, SAE 4
W14 9.802-776.0 Nut, 5/16", ESNA, NC 2

LEGEND
G = Generator E = Engine L = Fuel Tank X = Battery Box B = Beltguard W= Power Platform P = Pump
R = Controls N = Final Assembly F = Frame T = Float Tank H = Hose U = Unloader C = Coil 25
9.800-100.0-N • HDS 5.6/35 De Cage
PRESSURE WASHER
PUMP ASSEMBLY EXPLODED VIEW

U051 H090

U05
H081
U09
OPERATOR’S MANUAL

U01

U07 H080
U08

U04 H081

U03 U021

H030 U02

U031 P01
P12
P11
P16

P05 P13

P14

P04
P09
P10
P013
P03
P014
P012
P011

98001000-6

LEGEND
G = Generator E = Engine L = Fuel Tank X = Battery Box B = Beltguard W= Power Platform P = Pump
26 R = Controls N = Final Assembly F = Frame T = Float Tank H = Hose U = Unloader C = Coil

9.800-100.0-N • HDS 5.6/35 De Cage

 PRESSURE WASHER OPERATOR’S MANUAL
PUMP ASSEMBLIES PARTS LIST
ITEM PART NO. DESCRIPTION QTY
H030 9.802-246.0 Hose, 3/8" Pressure 60"
H080 9.802-254.0 Hose, 1/2" Push-On 19"
H081 9.802-151.0 Swivel, 1/2" JIC Fem,
Push-On 2
H090 8.711-653.0 Hose, 3/8" Pressure 16"
P01 8.921-716.0 Pump, KT 6036 1
P011 9.802-744.0 Bolt, 10mm x 20mm, Zinc 4
P012 8.718-961.0 Washer, M10, Split Zinc 4
P013 9.802-132.0 Elbow, 3/4" JIC x 1/2" 90° 1
P014 9.802-807.0 Washer, 3/8" Flat Zinc 4
P02 8.706-925.0 Bushing, 3/4" x 1/2" Pipe 1
P03 9.802-123.0 Tee, 1/2" with 1/8" Hole, Street 1
P04 9.802-131.0 Elbow, 1/2" JIC, 3/8", 90° 2
P05 8.706-955.0 Hose Barb, 1/4" Barb x 1/8" ML
Pipe, 90° 1
P09 9.803-013.0 Weldment, Pump Rail, Wide 1
P10 9.802-210.0 Clamp Hose 1
P11 8.706-958.0 Hose Barb, 1/4" Barb x 1/4" ML
Pipe, 90° 1
P12 9.802-187.0 Valve, Steam 1
P13 8.706-202.0 Elbow, 1/4" x 3/8" Street 1
P14 8.706-234.0 Tee, 3/8" Street 1
P15 8.706-974.0 Nipple, 3/8" Hex Steel 1
P16 9.802-036.0 Nipple, 1/2" JIC x 3/8" Pipe 1
U01 8.715-483.0 Unloader, AL-VRT 607,
7.8 GPM @ 4200 PSI 1
U02 9.802-869.0 Block Unloader, 1/2" x 1/2",
Brass 1
U021 9.802-731.0 Bolt, 3/8" x 3" 2
U03 9.802-013.0 Nipple, 1/2" x 2-1/2", Galv.
SCH 80 1
U031 9.802-043.0 Elbow, 1/2" FNPT x 1/2" MJIC 1
U04 9.802-038.0 Nipple, 1/2" JIC, 1/2" Pipe 1
U05 9.802-041.0 Elbow, 3/8", Street, 45° 1
U051 9.802-036.0 Nipple, 1/2" MJIC x 3/8" NPT 1
U07 9.802-048.0 Swivel, 1/2" JIC Female, 3/8"
Male 1
U08 9.802-133.0 Elbow, 1/2" JIC x 3/8", 45° 1
U09 8.707-254.0 Pump Protector, 3/8" PTP 1

LEGEND
G = Generator E = Engine L = Fuel Tank X = Battery Box B = Beltguard W= Power Platform P = Pump
R = Controls N = Final Assembly F = Frame T = Float Tank H = Hose U = Unloader C = Coil 27
9.800-100.0-N • HDS 5.6/35 De Cage
PRESSURE WASHER
CONTROL BOX EXPLODED VIEW
R012

R010
R015
R030
R011

R020
OPERATOR’S MANUAL

R021
R032
89001000-7 R023
R033
R034

R080
R060
R013 R050
R040

CONTROL BOX PARTS LIST

ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY
R010 9.803-693.0 Box, Plastic, Back 1 R090 9.802-470.0 ▲ Relay, P&B, VF4-41H11,
R011 9.802-700.0 Bolt, 1/4" x 3/4", NC HH 4 12V/40A (609.0) 1
R012 9.802-775.0 Nut, 1/4", Flange, ZN 4 R091 9.802-771.0 ▲ Screw, 10/32" x 3/4" BH
SOC CS 1
R013 9.803.249.0 Screw, M4 x 10 4
R092 9.802-762.0 ▲ Screw, 10/32" x 1-1/4",
R015 8.912-806.0 Bracket, Electrical Box, Black 1 Ground 1
R020 9.802-482.0 Box, Plastic Front, Fabricated 1 R093 9.802-695.0 ▲ Nut, 10/32" 8
R021 9.800-043.0 Label, Electrical Box, ▲ Not Shown
w/o Reset (610.0) 1
9.800-044.0 Label, Electrical Box,
w/Reset (609.0) 1
R022 9.800-040.0 ▲ Label, Ground 1
R023 9.803-250.0 Nut (Electrical Bin) 4
R030 8.750-094.0 Thermostat, Adjustable 1
R031 9.802-447.0 ▲ Conduit, Corrugated, Tubing 36"
R032 8.712-190.0 Bezel, Plastic, Thermostat 1
R033 8.718-779.0 Screw, 4mm x 6 mm,
Pan Head 1
R034 8.750-096.0 Knob, Thermostat 1
R040 9.802-453.0 Switch, Curvette RA901VB-B-1 1
R050 9.802-283.0 Hour Meter, 1
R060 9.802-455.0 Light Indicator, Green 125V
(610.0) 1
9.802-456.0 Light Indicator, Green 12V
(609.0) 1

LEGEND
G = Generator E = Engine L = Fuel Tank X = Battery Box H = Hose U = Unloader C = Coil
R = Controls N = Final Assembly F = Frame B = Beltguard W= Power Platform P = Pump
28
9.800-100.0-N • HDS 5.6/35 De Cage
 PRESSURE WASHER OPERATOR’S MANUAL
FLOAT TANK ASSEMBLY

T01

T09 T00 T07

T12 T10

T03 T08
T02
T11

T06

T04

T05

To Pump
98001000-29

FLOAT TANK PARTS LIST

ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY
T00 9.802-086.0 Tank, Float, 2-1/2 Gallon, T11 9.802-150.0 Anchor, Connector, 1/2" 1
Blank 1 T12 9.802-061.0 Ball, Float, Black Plastic 1
T01 8.749-328.0 Valve, Float, PVC 1
T02 9.802-162.0 Strainer, 1/2" Basket 1
T03 9.802-128.0 Nipple, 1/2" JIC x 1/2" MPT 1
T04 9.802-051.0 Bulkhead, 1/2” PVC 1
T05 9.802-132.0 Elbow, 3/4" JIC x 1/2", 90° 1
T06 9.803-007.0 Support Plate, Float Tank 1
T07 9.802-799.0 Screw, #14 x 1", TEK, Black,
Zinc 2
T08 9.802-146.0 Swivel, 1/2" MP x 3/4" GHF
w/Strainer 1
T09 9.803-671.0 Stem, 5" Float 1
T10 9.802-512.0 Cable, TY, 48" 1

LEGEND
G = Generator E = Engine L = Fuel Tank X = Battery B = Beltguard W= Power Platform P = Pump
R = Controls N = Final Assembly F = Frame Box H = Hose U = Unloader C = Coil
29
9.800-100.0-N • HDS 5.6/35 De Cage
PRESSURE WASHER Specifications
SPECIFICATIONS
BECKETT BURNER SPECIFICATIONS
Burner Burner Fuel Pump/ Fuel
Model No. Assy No. Fuel Nozzle Transformer Motor Solenoid/Cord Solenoid Coil Electrode
1.575-609.0 8.918-919.0 8.717-273.0 9.802-663.0 9.802-638.0 9.802-562.0 9.802-639.0 9.802-668.0
1.575-610.0 9.802-556.0 8.717-366.0 9.803-060.0 9.803-056.0 9.802-645.0 9.802-640.0 9.802-669.0

CLEARFIRE BURNER SPECIFICATIONS

Burner Burner Fuel Pump/ Fuel
Model No. Assy No. Fuel Nozzle Transformer Motor Solenoid/Cord Solenoid Coil Electrode
1.575-609.0 8.918-919.0 8.717-273.0 8.919-114.0 8.751-074.0 8.700-758.0 8.700-794.0 8.751-342.0
1.575-610.0 8.920-645.0 8.717-366.0 8.919-114.0 8.752-930.0 8.754-706.0 9.802-640.0 8.750-778.0

PART SPECIFICATIONS

PUMP ENGINE

Machine Pump Pulley Bushing Engine Engine Engine Pulley

Model Model Part # Unloader Pulley Part # Bushing Part # Size Part# Pulley Part#
1.575-609.0 KT6036 8.921-716.0 9.802-366.0 2BK90H 8.715-593.0 25MM 9.802-403.0 27 HP 8.753-906.0 3TB40 9.802-394.0
1.575-610.0 KT6036 8.921-716.0 9.802-366.0 2BK90H 8.715-593.0 25MM 9.802-403.0 27 HP 8.753-906.0 3TB40 9.802-394.0

ENGINE (CON’T) GENERATOR

Model Bushing Belt Belt Pulley Belt Bushing

(Con’t) Bushing Part # Size Part # Pulley Part# Belts Part # Bushing Part#
1.575-609.0 P2 x 1-1/2 9.802-406.0 BX 34 8.715-695.0 NA NA NA NA NA NA
1.575-610.0 P2 x 1-1/2 9.802-406.0 BX 34 8.715-695.0o BK36 9.802-379.0 BX22 9.802-412.0 5/8 9.802-397.0

30
9.800-100.0-N • HDS 5.6/35 De Cage
 VRT3 UNLOADER EXPLODED VIEW AND PARTS LIST

PRESSURE WASHER OPERATOR’S MANUAL

8.750-297.0, 8 GPM, 2320 PSI
8.750-298.0, 8 GPM, 3630 PSI
8.750-299.0, 8 GPM, 4500 PSI
ITEM PART NO. DESCRIPTION QTY
25 8.750-713.0 Outlet Fitting 1
18 8.750-712.0 Knob, Unloader 1

20 8.750-709.0 Repair Kit, VRT3, 2320/3630 PSI

8.750-710.0 Repair Kit, VRT3, 4500 PSI
14 (Kit Items: 3, 4, 6, 9-12, 21, 24)
19 8

9
18 10

17 26 1

22
16 23
24
3
21
4
15
15
5

6 25
13

6 7
12
2
11

Unloader Adjustment Procedures

1. Remove lock nut (Item 19).
2. Remove adjustment knob (Item 18).
3. Loosen the two (2) nuts (Item 15), move them upward on stem (Item 8) until you see 4 or more threads below the nut.
4. Re-attach adjusting knob (Item 18).
5. Start machine. Open the trigger of the spray gun. Increase pressure by turning adjustment knob (Item 18) clockwise until
pressure is at the desired operating pressure.
6. Remove the adjustment knob (Item 18), tighten the lower nut (Item 15) tightly against the upper nut (Item 15).
Re-attach adjustment knob (Item 18) and screw down until contact is made with the nuts (Items 15). Screw down lock nut
(Item 19) onto the stem (Item 8) until the threads cut into the nylon insert of the lock nut (Item 19).
*If adjustment knob (Item 18) DOES NOT make contact with upper nut (Items 15), remove adjusting knob (Item 18), re-adjust
(raise) nuts (Items 15) on stem (Item 8) and re-attach adjustment knob (Item 18), then repeat step #6.
**If adjustment knob (Item 18) DOES make contact with upper nut; release the trigger of the spray gun and watch the
pressure gauge for the pressure increase (“spike”). This “spike” SHOULD NOT exceed 500 psi above the operating pressure.
If “spike” pressure exceeds the 500 psi limit, remove the adjusting knob (Item 18) and re-adjust (lower) the nuts (Items 15)
on the stem (Item 8). Re-attach the adjusting knob (Item 18), then repeat step #6.

31
9.800-100.0-N • HDS 5.6/35 De Cage
PRESSURE WASHER
KT.2 SERIES PUMP EXPLODED VIEW
 







  
 

  
  
 

OPERATOR’S MANUAL






 

  
 
 
  


 
 
 TORQUE SPECS



 ITEM # FT. LBS.
14 95


 15 45


23 8
34 10
42 30
48 8

KT.2 PUMP EXPLODED VIEW PARTS LIST

ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY
1 8.752-825.0 Crankcase 1 18 8.707-262.0 Brass Plug 3/8 1
2* See Kit Below Plunger Oil Seal 3 19 See Kit Below Valve Seat 6
3* See Kit Below O-Ring Ø1.78 x 37.82 3 20 See Kit Below Valve Plate 6
4* See Kit Below Pressure Ring, 18mm 3 21 See Kit Below Valve Spring 6
5* See Kit Below U-Seal, 18mm 3 22 See Kit Below Valve Cage 6
6* See Kit Below Intermediate Ring, 18mm 3 23 8.752-830.0 Hex Screw 8
7* See Kit Below U-Seal, 18mm 3 24 9.802-884.0 Washer 8
8 9.802-926.0 Brass Plug, G1/2 1 25 9.803-182.0 Closed Bearing Housing 1
9 9.803-199.0 Copper Washer 1/2 1 26 9.803-186.0 O-Ring Ø2.62 x 71.12 2
10 8.753-816.0 Manifold Housing 1 27 9.803-160.0 Roller Bearing 2
11* 9.804-498.0 O-Ring Ø2.62 x 25.1 6 28 8.753-818.0 Crankshaft Ø25 (4540) 1
12* See Kit Below Valve Assembly 6 8.752-827.0 Crankshaft Ø25 (6036) 1
13* 9.803-193.0 O-Ring 3068 6 29 9.803-167.0 Crankshaft Key 1
14 9.802-928.0 Valve Plug 6 30 8.752-834.0 Oil Dip Stick 1
15 8.753-817.0 Manifold Stud Bolt 8 31 9.803-139.0 Crankshaft Seal 1
16 9.802-890.0 Lock Washer 8 32 9.803-177.0 Shim 2
17 8.719-008.0 Copper Washer 3/8 1
32
9.800-100.0-N • HDS 5.6/35 De Cage
 PRESSURE WASHER OPERATOR’S MANUAL
KT.2 SERIES PUMP EXPLODED VIEW PARTS LIST
ITEM PART NO. DESCRIPTION QTY
33 9.803-181.0 Bearing Housing 1
34* 8.752-841.0 Plunger Bolt 3
35* 8.752-820.0 Bonded Seal 3
36* 8.753-819.0 Plunger, 18mm 3
37* 8.752-823.0 Copper Spacer 3
38 8.753-820.0 Plunger Rod 3
39 8.752-822.0 Connecting Rod Pin 3
40 8.752-821.0 Connecting Rod 3
41 9.802-889.0 Spring Washer 6
42 9.802-937.0 Connecting Rod Screw 6
43 9.803-194.0 O-Ring Ø2.62 x 152.07 1
44 8.752-826.0 Crankcase Cover 1
45 9.803-906.0 O-Ring Ø1.78 x 14.00 1
46 8.707-262.0 Brass Plug G3/8 1
47 9.803-202.0 Sight Glass G3/4 1
48 8.752-824.0 Cover Screw 5
Available in kit (See below)

KIT NUMBERS 8.753-821.0 8.753-822.0 8.753-823.0 8.753-824.0 8.752-835.0

Plunger Seals Seal Packing Plunger Plunger Oil
KIT DESCRIPTION
18 mm 18 mm 18 mm Complete Valve Seals

ITEMS NUMBERS
3, 5, 7 3, 4, 5, 6, 7, 34, 35, 36, 37 11, 12, 13 2
INCLUDED
NO. OF CYLINDERS
3 1 1 6 3
KIT WILL SERVICE

33
9.800-100.0-N • HDS 5.6/35 De Cage
PRESSURE WASHER
CLEARFIRE BURNER "S" REPLACEMENT PARTS
For best performance specify genuine KNA replacement parts
8.918-919.0
OPERATOR’S MANUAL

35

34
9.800-100.0-N • HDS 5.6/35 De Cage
 Item # Part # Description Qty Item # Part # Description Qty
1 8.919-050.0 BURNER HOUSING ASSEMBLY 1 25 8.750-830.0 PLUG, HOLE 0.285 PLASTIC 1
2 8.751-160.0 AIR GUIDE 26 8.751-134.0 PLUG, 1/8" NPT x HEX SHOULDER 1
3 8.700-758.0 FUEL PUMP, SUNTEC A2VA-3106 12-24V SOL 1 27 8.918-454.0 GASKET, JUNCTION BOX 1
3 8.754-706.0 FUEL PUMP, SUNTEC OL35 120V SOL 1 28 8.750-542.0 COVER, JUNCTION BOX 1
3 8.700-760.0 FUEL PUMP, SUNTEC A2VA-3106 230V SOL 1 29 8.750-116.0 BLOCK, TERMINAL, 5 POLE 1
3 8.753-000.0 FUEL PUMP, DANFOSS 071N1298 1 30 8.750-817.0 LIGHT, INDICATOR, GREEN 14V 2
4 8.750-762.0 COIL, SOLENOID DANFOSS 230V 1 30 8.750-818.0 LIGHT, INDICATOR, GREEN 28V 1
4 8.750-763.0 COIL, SOLENOID DANFOSS 115V 1 30 8.750-819.0 LIGHT, INDICATOR, GREEN 125V 1
4 8.750-764.0 COIL, SOLENOID DANFOSS 12-24V 1 30 8.750-820.0 LIGHT, INDICATOR, GREEN 250V 1
5 8.750-765.0 CABLE, SOLENOID COIL, DANFOSS 1 31 8.750-784.0 SITE GLASS 1
5a 8.750-783.0 MOUNTING KIT, FLANGE/HUB, DANFOSS 1 32 8.750-785.0 RING, PUSH ON INTERNAL, 1305-112 1
6 8.750-541.0 AIR BAND 1 33 8.733-001.0 SCREW, 8 x 1/4" HI LOW THREAD CUT, PPH 2
7 8.750-517.0 MOTOR, 1/6 HP 115V 60Hz 1 34 8.718-762.0 SCREW, 8-32 X 1/2", M PH RDH PL 2
7 8.750-518.0 MOTOR, 1/6 HP 230V 60Hz 1 35 9.802-745.0 Screw, 10/32 x 1/2" SHCS 1
7 8.751-074.0 MOTOR, 1/7 HP 12VDC AMETEK 1 36 8.718-810.0 SCREW, 10/32 x 1/2", WHIZ LOC FLANGE 6
8 8.750-543.0 COUPLING, FLEX, 1/2" x 5/16" 1 37 8.750-770.0 SCREW, 10/32 x 5/8", WHIZ LOC FLANGE 3
8 8.751-073.0 COUPLING, FLEX, 5/16" x 5/16" 1 38 8.750-816.0 SCREW, 10/32 X 1/4" GROUNDING 1
9 8.750-520.0 FAN, 4.53" X 2.42", 1/2" BORE, F115-62S 1 39 8.750-768.0 SCREW, 1/4-20 x 1", WHIZ LOC FLANGE 4
9 8.751-072.0 FAN, 4.53" x 2.42" x .313 BORE, F115-625 1 40 8.750-771.0 SCREW, 1/4-20 X 1/2", PHIL FHMS 4
11 8.750-547.0 CONNECTOR, 37 DEG FLARE X 1/8" NPT, LONG 1 42 — LABEL, BRAND NAME 1
12 8.750-545.0 CONNECTOR, 37 DEG FLARE X 1/8" NPT 1 43 9.801-268.0 LABEL, DISCONNECT POWER SUPPLY 1
13 8.749-000.0 FUEL LINE ASSEMBLY 1 44 — LABEL, SERIAL PLATE 1
14 8.752-034.0 FLANGE, KNA BURNER, 1" TUBE 1 46 9.807-339.0 LABEL, WIRING DIAGRAM, BURNER 115V-115V 1
For best performance specify genuine KNA replacement parts

15 8.752-035.0 FLANGE, KNA BURNER, 3" TUBE 1 46 9.807-340.0 LABEL, WIRING DIAGRAM, BURNER 230V-230V 4
16 8.750-539.0 GASKET, FLANGE 1 46 9.807-341.0 LABEL, WIRING DIAGRAM, BURNER 230V-115V 1

9.800-100.0-N • HDS 5.6/35 De Cage

18 8.750-526.0 GUN, ELECTRODE / NOZZLE, 3" 1 46 9.807-342.0 LABEL, WIRING DIAGRAM, BURNER 115V-24V 1
19 8.750-525.0 GUN, ELECTRODE / NOZZLE, 1" 1 46 9.807-343.0 LABEL, WIRING DIAGRAM, BURNER 230V-24V 1
20 Varies NOZZLE, FUEL 1 46 9.807-344.0 LABEL, WIRING DIAGRAM, BURNER 12VDC 1
21 8.750-778.0 ELECTRODE, IGNITION, AC 1 48 9.801-274.0 LABEL, BURNER LIGHTS 1
21 8.751-342.0 ELECTRODE, IGNITION, DC 1 49 8.919-105.0 PLATE, TERMINAL BLOCK NUMBERS 1
22 8.750-779.0 CONE, AIR F4 1 50 8.716-451.0 TERMINAL, JUMPER SPADE 1
22 8.750-782.0 CONE, AIR F6 1 51 9.802-510.0 CABLE, TIE, 4" BLACK 2
22 8.750-780.0 CONE, AIR F12 1 52 9.807-348.0 LABEL, CLEAR MYLAR 1
22 8.750-781.0 CONE, AIR F22 1 53 9.807-345.0 LABEL, IGNITER 120V 1
23 8.919-114.0 IGNITOR, BURNER 120V 1 53 9.807-346.0 LABEL, IGNITER 230V 1
23 8.919-115.0 IGNITOR, BURNER 230V 1 53 9.807-347.0 LABEL, IGNITOR 12VDC 1
23 8.919-116.0 IGNITOR, BURNER 12VDC 1 54 8.751-354.0 GASKET, BURNER TUBE 1
CLEARFIRE BURNER "S" REPLACEMENT PARTS LIST

PRESSURE WASHER OPERATOR’S MANUAL

35
PRESSURE WASHER
CLEARFIRE BURNER "M/L" REPLACEMENT PARTS
For best performance specify genuine KNA replacement parts
8.920-645.0
OPERATOR’S MANUAL

36
9.800-100.0-N • HDS 5.6/35 De Cage
 Item # Part # Description Qty Item # Part # Description Qty
1 8.752-865.0 BURNER HOUSING ASSEMBLY-M/L 1 30 8.750-818.0 LIGHT, INDICATOR, GREEN 28V 1
3 8.700-758.0 FUEL PUMP, SUNTEC A2VA-3106 12-24V SOL 1 30 8.750-819.0 LIGHT, INDICATOR, GREEN 125V 1
3 8.754-706.0 FUEL PUMP, SUNTEC OL35 120V SOL 1 30 8.750-820.0 LIGHT, INDICATOR, GREEN 250V 1
3 8.700-760.0 FUEL PUMP, SUNTEC A2VA-3106 230V SOL 1 31 8.750-784.0 SITE GLASS 1
3 8.752-923.0 FUEL PUMP, SUNTEC A2YA-7916 1 32 8.750-785.0 RING, PUSH ON INTERNAL 1
4 8.752-924.0 SOLENOID VALVE, SUNTEC R642NL, 115V 1 33 8.733-001.0 SCREW, 8 x 1/4" HI LOW THREAD CUT 2
4 8.752-925.0 SOLENOID VALVE, SUNTEC R753NL, 220V 1 34 8.718-762.0 SCREW, 8-32 X 1/2", M PH RDH PL 4
4 8.753-030.0 SOLENOID VALVE, SUNTEC R261NL, 12/24V 1 35 8.752-137.0 WASHER, FUEL NOZZLE, COPPER 1
6 8.752-919.0 AIR BAND M/L 1 36 8.718-810.0 SCREW, 10/32 X 1/2" WHIZ LOC FLANGE 9
7 8.752-930.0 MOTOR, 1/4 HP 115V W/CAP NIDEC 1 37 8.750-770.0 SCREW, 10/32 x 5/8", WHIZ LOC FLANGE 3
7 8.752-931.0 MOTOR, 1/4 HP 230V W/CAP NIDEC 1 38 8.750-816.0 SCREW, 10/32 X 1/4" GROUNDING 1
7 8.752-933.0 MOTOR, 1/5 HP 13.5VDC AMETEK N1CPM-156 1 39 9.802-756.0 SCREW, 5/16" x 1", WHIZ LOC FLANGE 4
7 8.752-932.0 MOTOR, 1/7 HP 115V EMERSON K41 1 40 8.750-771.0 SCREW, 1/4-20 X 1/2", PHIL FHMS 4
7 8.753-054.0 MOTOR, 1/7 HP 230V EMERSON K41 1 41 9.802-750.0 SCREW, 8-32 X 1/2 M TPG PH PNH, BLACK 1
8 8.753-061.0 COUPLING, FLEX, 1/2" x 5/16" x 3-7/8" L 1 42 - LABEL, BRAND NAME 1
8 8.753-062.0 COUPLING, FLEX, 5/16" x 5/16" x 3-7/8" L 1 43 9.801-268.0 LABEL, DISCONNECT POWER SUPPLY 1
9 8.752-928.0 FAN, 6.25 x 4.25 x .50 BORE 1 44 - LABEL, SERIAL PLATE 1
9 8.752-929.0 FAN, 6.25 x 4.25 x .313 BORE 1 46 9.807-339.0 LABEL, WIRING DIAGRAM, BURNER 115V-115V 1
10 8.752-920.0 ELBOW, 37 DEG FLARE X 1/8" NPT 90 DEG 1 46 9.807-340.0 LABEL, WIRING DIAGRAM, BURNER 230V-230V 1
11 8.750-547.0 CONNECTOR, 37 DEG FLARE X 1/8" NPT, LONG 1 46 9.807-341.0 LABEL, WIRING DIAGRAM, BURNER 230V-115V 1
13 8.752-934.0 FUEL LINE ASSEMBLY, M 1 46 9.807-342.0 LABEL, WIRING DIAGRAM, BURNER 115V-24V 1
13 8.753-055.0 FUEL LINE ASSEMBLY, L 1 46 9.807-343.0 LABEL, WIRING DIAGRAM, BURNER 230V-24V 1
14 8.752-034.0 FLANGE 1" TUBE ASSY, BURNER 1 46 9.807-344.0 LABEL, WIRING DIAGRAM, BURNER 12VDC 1
15 8.752-035.0 FLANGE 3" TUBE ASSY, BURNER 1 48 9.801-273.0 LABEL, BURNER LIGHTS 1
16 8.750-539.0 GASKET, FLANGE 1 49 8.919-105.0 PLATE, TERMINAL BLOCK NUMBERS 1
For best performance specify genuine KNA replacement parts

18 8.750-526.0 GUN, ELECTRODE / NOZZLE, 3" 1 50 8.716-451.0 TERMINAL, JUMPER SPADE 1

9.800-100.0-N • HDS 5.6/35 De Cage

19 8.750-525.0 GUN, ELECTRODE / NOZZLE, 1" 1 51 9.802-510.0 CABLE, TIE, 4" BLACK 4
20 Varies FUEL NOZZLE 1 52 9.807-348.0 LABEL, CLEAR MYLAR, 1.125 x 4.50 1
21 8.750-778.0 ELECTRODE, IGNITION AC 1 53 9.807-345.0 LABEL, IGNITER 120V 1
21 8.751-342.0 ELECTRODE, IGNITION DC 1 53 9.807-346.0 LABEL, IGNITER 230V 1
22 8.750-781.0 CONE, AIR F22 1 53 9.807-347.0 LABEL, IGNITER 12VDC 1
22 8.752-935.0 CONE, AIR F310 1 54 8.751-354.0 GASKET, BURNER TUBE 1
23 8.919-114.0 IGNITOR, BURNER 120V 1 55 8.753-100.0 PRIMARY CONTROL, HONEYWELL R7284U 1
23 8.919-115.0 IGNITOR, BURNER 230V 1 56 8.753-101.0 CAD CELL FLAME DETECTOR, C554A 1
23 8.919-116.0 IGNITOR, BURNER 12VDC 1 57 8.920-656.0 JUNCTION BOX, KNA BURNER ML 1
24 8.706-745.0 PLUG, HOLE 0.812 PLASTIC 1 58 8.753-036.0 GASKET, IGNITER 1
26 8.751-134.0 PLUG, 1/8" NPT X HEX SHOULDER 1 59 8.921-214.0 BRACKET, FLAME SENSOR 1
27 8.752-922.0 GASKET, JUNCTION BOX ML 1 60 9.802-640.0 COIL, OIL VALVE 120V, W/O CORDSET 1
CLEARFIRE BURNER "M/L" REPLACEMENT PARTS

28 8.920-654.0 COVER, JUNCTION BOX ML 1 60 9.802-641.0 COIL, OIL VALVE 230V W/O CORDSET 1
29 8.750-116.0 BLOCK, TERMINAL, 5 POLE 1 60 8.700-794.0 COIL, OIL VLAVE 12/24V W/O CORDSET 1
30 8.750-817.0 LIGHT, INDICATOR, GREEN 14V 1 61 9.804-072.0 CONDUIT, WIRE COVER 1

PRESSURE WASHER OPERATOR’S MANUAL

37
Form #9.800-100.0 • HDS 5.6/35 De Cage • Printed in U.S.A.