HYT@RC JET 115/230 sa.the most versatile 10,000PSI Hydraulic pump in the world! + For Safety (Remote Control with Safety Pre-start switch) + For Precision (Micro-seat Pressure Regulator) + For Portability (1 Gallon Reservoir with Center Lift Handle) + For Universality (For all Single/Double Acting Cylinders) + For Reliability (Exclusive Directional Control Valve) JET 115 JET 230 Electric - 15 Amp Electrie— 7.5 Amp LISV SGL. 230V SGL. 300.CU In, 300 CU 20° Standard 20° Standard 15° Standard 15? Standard 4 PSL 4° PSL 49. Lbs. 49 Lbs. 17 North, Mahwah. New Jersey 07430 Phone: (201) 512-9500 Fax: (201) 5120530RAW LYLE Seis CLE s a a as 4 Smawc agdram soe Seawst cpaganty Se Seaect 2heuisram) 4 at atin # Famous 2fouisrraun) si - ‘sn prt 8 moet yt at itn yay be ana nase, “orcapemle ptoranoe of st * Soman once lua! dopa oi may {purmowueponoe seafarers meee snere ule erg od fang “Eacsnete” — Tnmtsaegiiem ike Faster asuagse oan SL Soe, eure eee inte basa tas "Eitan vane Sotimstate: Sie ponent ode rer ee came freer Sea LSE Segumnattienaie ria ea Eten, celiac seed oma earree Smee” SNe ee neta + rye eperng ‘Sacer ance near Bip escent aoe TEES coimee Seat teenne ESSE Nae ee tt iy, Smendrgon te sotemaan s+ For aaa tec rman © Gere eon exe. usanooecaie cach ite (et @ Ma SET iy Pane 20. Seetniecinloalcowe Sar tearoe tec ord vt ‘dee arnt ition iermore footie metacafe ate ste ens, po tive ‘ononent Sheet hs (ot Fn nis Mn ep in tatrgieeent gin oMULT-HY Tool Operation and Spare Parts Manual Hydraulic Wrench Operating Manual for the: SQV ~LC—F — Y—and Uni-Tool Series MULT-HY Div. JETYD Corporation 218 Island Road, Mahwab, NJ, 07430, “Tel (201) €28-527, Fax (20) 4285704IMPORTANT SAFETY INFORMATION WARNING ~ Read and understand tis mateal before operating or Sorvicing this equipment. Falure {0 understand now to safely operate this tool cou resut nan accident causing Sees Injury oF dean (Only qualified operators shoud instal, operate aust, main, clean, repair, or transport tis machinery. Inspect ool before use. Replace any wom or damaged parts. Faure to observe these wamings ‘can result n severe ijry or death, + Koop work area clean and wel it ‘When notin use, wrenches and accessories shouldbe propery sored to avoid deterioration. WARNING ~ To help prevent personal nur + Avways wear eye pratection whenever operating hydraulic equipment + Avways wear hearing protection as requied. * Operation reper, or maintenance of nyaraulc equipment stould be petomed Berson wo undated he proper con of ae easpment pol a quained ‘To provent persons nur, use commen sense, Do not use any power equipment under the Innterce of any mood alleing substances + Never lace your hands or othr body parts near a hyraui fd leak + Never use yourhands r other body pars to check fora posse leak High-pressure fd canbe injected under your stn causing serious injury andor infection + Elete motors may spark, causing an explosion when flammable matrals are present. Do not ‘operate In an explosive atmosphere ori he presence of conductive liquids. Use a a metor or + Toprevert electrical shock, make sue the pump Is propery grounded andthe proper voltage is. Deng used, + Toprevent personal injuy, the remote contol must only be used bythe wench operator. Co net use nyse hoses, pun power, o¢ remote control cards as means of moving the equipment + Make sue all hyéraue connections are securely attached. Vest thatthe hydraulic hoses are not + Remain clear ofthe reaction arm ding operation. Never pi body pars between the reaction arm ‘and the reaction pole, + Always use top quality impact sockets in good contion ane remain lear of sockets during ‘oparaion cause ridden flaws could case breakage, [CAUTION ~To prevent wrench damage, sways use the propey szeatcl and accossores. Do net ‘sea wrench foe anything other than the intends supose Page tofi2———-— Instructions Before Use {Road and understand al instructions before operating the hyeraule wrench. Most manos in ‘ew equipment are the rec of wproperoperetian andi seup. Is the operato"ssponstnty to ‘ead, understand, and folow al safety instuctons. 2. Remove the hydraulic wrench rom the shipping container and visually inspect all components for ‘any shipping damage. I ny damage I ound, nally the carer immetaey. DO NOT USE TOOL Locate a $084, secure reaction pont o absorb and courterache forces created asthe hydraulic ‘wrench is operated Make sur the hydraulic hoses ae fre ofthe reaction point. Momontariy pressurize the system. Ife wrench tends to “de upc “reep, stop and reagus the Feattlon arm oa mere sold and secure reacton pons 6, Cyale the nyarau cyindar inside tho wrench to ensure proper function Note: Each ime the hyaraule ynder inside the wronch is extended and retraced, tis called a oye. Working Pressure ‘The maximum working pressure fortis hyeraule wreach is 10,00 ps (85,00 KPa) Make aurea hyaraue equipment sed win ths wrench Is ated for 10,000 pst (6,900 KPa) operating pressure Hydraulic Connections ~ Warning! + Never connector sgconnect any hydrautehases or tings whe frst unloading the wranch and ‘the pump. + Open at hyerase controls several timos to make sue the system has been completely Sepressurzed + itn system includes a gauge, double check the gauge to make sue pressure hasbeen released. + When making connections wih quick asconnectcoupeng, make sue ne couping are fly fengages. Treaded connections such as tings, gauges, ec., must be securely tghtened and leaks, Important - Loose or improperytreaded fngs can be potetaly dangerous i pressurued, Towever, over-ighering ean cause premature thread fature. tings should only e ightened unl (hy are secure and eak-ee. Electrical Connections ‘Make sure the power supply is compatible withthe requirements ofthe electric pump motor. Minimize the length of extension corse and be sute they ae of adequate gauge and grounded Air Connections Make sire the alow ratings adequate and compatible pore pressuring the pum. Make sure all ‘connections are lant and lck-ros,OPERATION CAUTION ~For top performance, requetly inspect wrench, pup, and accessories for visual damage ‘Aways flow structions for proper wrench and punp maintenance, Do na use ether | ‘equipment to increase the capably (or example, hammering on sockel wrench) General Each hydraulic wrench is supped completely assembled andres fr use. A hysraue pump Is reaues to provide the speed and pressure that makes the hysraulc wrench syst effclert and accurate. Connecting the System “The hycraie wreneh head and powerpack ae connected bya 10,000 psi (8,900 KPa) sngle-ne hose assembly. Each and of th hoso wil have one female connector. Note: 00 NOT swteh the hose cannecor from female to mal. tis necessary forthe hose to have @ female comector to engage the male connecter onthe hyaraue wrench Drive Direction Change “To change the square dive deci, lly tap on the extended end ofthe direction control buton and wilde” trough othe oer side Reaction Arm Each hydraulic wench s equipped wth a universal reaction arm, The reaction arm s used to absorb land counteract any opposing forons created by the operation oe hydraul were Setting Torque + Electc and Air Pumps Make sur the systom I fly connected and the proper power supply is avalable, Uso ine Pressure/Torqa conversion chat supped with the wrench to nd the requited pressure fsetng, Note: On elector ar pumps, ts prossue Is ston the pump. 8. Turn onthe pump, 4, Press and holt the remete contal button. 5. Check ne pressure onthe gavge. 6. Increase or decrease pressure as required by loosening the lacking cng on the pressure reguator ‘aie and turang the hum serew." Note: Tum the thumb serew clockwise to nrease pressure nd counterclctarae to decrease pressure. When decreasing pressure tis necessary fo turn the {hum stew to a pressure seting below wha s desired and sraualy Frease pressure tothe ested ive 7 Ones the desired pressures stabized, release the remote conto button and tighten the locking rag. Port tightening @ nu, poss the remote conve! buton and confirm the corect pressure has been at + Menus! Pumps Find the requied torque nthe PressureTorque conversion cia and read across the chart tothe comeeponding pressure aged of}?APPLYING THE WRENCH Place the proper siz impact socket onthe square dive and secure propel wth the locking rng land pin. Make sure the square aves fully engaped Io the socket 2, Place the wrench and socket on the nu. Make sure the socks i fly engaged on the nut 2. Make sue the reaction arm is placed firmly against a stationary object such as an aacent mi fange, equpment housing, ee Note: When posioning the wrench, make sure the hose correction will net it any stationary object. This may result in snapping a hose Connection or breaking tha couper connection 4. Apply momentary pressure to the system to ensure propor wrench placement OPERATING THE WRENCH Electric or Air Pump Tiahtening 1. Make sure the hysrause wrench and the reaction arm ae n poston for ighienin, 2. Enaure the reaction arm is squarely against a sl reaction pon {Press end hold the mate conto bution whl the socket tus 4. When an audible “lick Is hoard, the hydraulic cyinderinsdethe wrench sly extended and will not tum the socket futher. Note: The pressure reading on the gauge wil goto the preset pressure. This api buildup of pressure DOES NOT INDICATE the nui fll tightoned. only indicates that he hyaraul cylinder [5 fly exonded inside the wrench and canna um te socket turer Release the remote contol button o alow the hydraule eynder inside the wrench to automaticaly ‘etract unt an aucbla“clek shear. Tis completes one cle, 6. Continue to tghten the nut wit successive cycles ut the hyaraule ylnder isi the wrench “etal Always stomp one final cycle to make sure the “tal point tas been reached and no audible cick hese 8, Proceed othe next nut Loosening 1. Sethe pump to 10,000 ps (@8 900 4a). 2. Make sure the hyéraulc wrench andthe reaction arm are posioned for loosening 5. Make sure the reacon arm is squarely agaist a soli reaction pln. 4. Press andl he emote conto ute, Note: Preseure willbuld up as the socket bagns totum ‘5. When an audible “cick is heard, the hydrau ender inside the wrench sly extended and wit nottur the socket farther 6, Release the remote conl buon to alow the hycaule cylin inside the wrench o automatically Tetract ui an audible “ck fs heard. This complotos one ose.7 Continue to loosen the nut th successive cytes unt the nul can be removed by hand, Manual Pumps 1. To operate te nycrautc wrench with 2 hand pump, make sur the pump i rated st 10,000 psi (68,800 KPa) maximum pressure 2. Connect the hand pump othe hydraulic wrench wth a singin hose assembly Tightening 1. Determine te equied pressure ‘Manual Pumps (Tightening continued) 2, Make sure the hydraulle wrench andthe resco arm ae inthe tightening mode ‘3, Pump the hand pump to advance the hydraulic cyinder insite the wrench unt the socket stops ‘uring 4. Release the pump pressure. The hyéraute cinder inside the wrench wil automaticaly tract and ‘an audble “ek wilbe heard. This competes ane cycle Continue to tighten the nut with successive cytes unt he needle on the pump gets coset the recuired pressure. Note: Theta traue checks made by paying close alenton tothe need onthe pressure pauge 6, Pressurze the wrench uni the needle stops onthe required possure "Note: When tne pressure Is released, the wrench wil not make the uae “tek 7. Proceed tothe next nut. Loosening 4. Mae sure the hygraute wreneh andthe reacton am are. he loosening mote. 2, Pump the hand pump to advance the hydraulic cylinder inside the wrench, As pressure bulls, the ‘al wil Begin to laozen, 2. Stop pumping when the socket stops turing, 4, Releae te pump pressure. The hyraulecytnder nse ths wrench wil avematicly retract and ‘an audible cick wil be hoard. This comptes one cycle CConlinue to loosen te nu wih successive cyces unl the nt can be removed by hand 6, Proceed fo the naxt nut ages oft?MAINTENANCE Preventative Maintenance Inspect noses ana tings before every use. Connections must 36 clean and properly connected before fa use, Replace wom or damaged tings. Keep tots clean and protected rom damage. Disassembly Instructions Removing the Square Drive 1. Remove the to stvous sevens 2 Rotate the square dive Ute ratchet retaining screw lines up with tho hoo in tho font of the dive plat 3. Unscrew the sot screw so the square dve can easly slide out Disassembly of Cylinder 1. Using a manual pump, advance the wrench unl the ol pln canbe seen through the access holos in the side of he Reusing 2. With a punch and hammer remove the cl pn, which conned the cylader rd tothe rot end, 5 Release the pressure on the pump and ie eynger wit retract Remove the coupler. 4 Using tha proper hex socket, foosen the ond cap ang sowlycnscrow & WARNING ~ To prevent personal injury, procaed wih cauon. Remember, the sping is compressed tnd is apping pressure against he end cap. 5, Remove he spring ‘changing the Piston Seal 4. Drain the o rom the ytnde. 2. Remove the piston end cap from the eyindsr od 5, Replace the seal Removing the Drive Plate and Ratchet 4. Insert the square drive and tum the ratchet ant iv pate ull the od end sticks ou ofthe wrench. 2 Take out square drive and pul the maining parts cut of ho wrench,‘SQV SERIES PARTS LIST igo ot2F SERIES PARTS LST covsanons lag NuBseisasastggs bove Cw = a tn esas en soa ren ne oe BB gt ge ee BB YS Be Seton pee ee seer, a a Ea Se mee me Be eer ee setee me ni Bs See SS i ys eee BS Ee Ee imine, eee ORE el es ne ae me one os Sr caen Bs nm cross BS us Be See asad SS me Specricd me ve ue i Be ye Ye one, RZ 0S Be Cae Beene Be GS GS a, Be ne Be Seem BS YS Be fcaner Se We ee Hers ee gs Se Page of 2Y SERIES PARTS LIST AL egeey age 12LC SERIES PARTS LIST em Nev _Descegton fre} Lot Lc. 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