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Chapter 9 - a Chapter 9 -
Chapter 9 - Chapter 9 - 4
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Chapter 9 - Chapter 9 - 8
Chapter 9 - 11 Chapter 9 - 12
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Chapter 9 - 13 Chapter 9 - 14
Phase Diagrams
ISSUES TO ADDRESS...
• When we combine two elements...
what equilibrium state do we get?
• In particular, if we specify...
--a composition (e.g., wt% Cu - wt% Ni), and
--a temperature (T )
then...
How many phases do we get?
What is the composition of each phase?
How much of each phase do we get?
Phase A Phase B
Nickel atom
Copper atom
Chapter 9 - 15 Chapter 9 - 16
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tml Chapter 9 - tml Chapter 9 -
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Solidification
Solidification(cooling) curves
Pure metal Alloy
L L Soldification
begins
TL
L S L+S
Tm
TS
S Solidification S
complete
Chapter 9 - Chapter 9 -
t
Chapter 9 - Chapter 9 -
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A %B B
t Composition
Chapter 9 - Chapter 9 -
Temperature (°C)
which only a single phase 80 Limit L
S from the L+S region is called SOLIDUS (liquid)
solution occurs.
60
• The horizontal (isothermal) line drawn at a L +
Question: What is the 40 (liquid solution S
specific temperature is called the TIE LINE solubility limit at 20°C? i.e., syrup) (solid
• The tie line can be meaningfully drawn Answer: 65 wt% sugar.
20 sugar)
Sugar
Water
Pure
Chapter 9 - Chapter 9 - 34
(liquid)
Aluminum- b (lighter water- +
Copper 60 L
phase) sugar S
Alloy (liquid solution
system 40 (solid
i.e., syrup)
a (darker sugar)
phase) 20 A (20°C,70)
Adapted from 2 phases
chapter-opening
photograph, Adapted from 0
Chapter 9, Fig. 9.1, 0 20 40 60 70 80 100
Callister 3e. Callister 7e.
Co =Composition (wt% sugar)
Chapter 9 - 35 Chapter 9 - 36
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Chapter 9 - 39 Chapter 9 - 40
S 43 35 73 wt %
20 30C C
L o
40 C
a
50
M a S M L R
WL
20 3032 35 4043 50
CLCo Ca wt% Ni wt% Ni Adapted from Fig. 9.3(b),
R + S 43 32 Callister 7e.
R
Adapted from Fig. 9.3(b), Callister 7e.
ML S C C0 R C CL
Wa = 27 wt%
(Fig. 9.3(b) is adapted from Phase Diagrams of
WL a Wa 0
ML Ma R S Ca CL R S Ca CL
Binary Nickel Alloys, P. Nash (Ed.), ASM
R +S International, Materials Park, OH, 1991.)
Chapter 9 - 41 Chapter 9 - 42
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Chapter 9 - 45 Chapter 9 - 46
EX: Pb-Sn Eutectic System (1) EX: Pb-Sn Eutectic System (2)
• For a 40 wt% Sn-60 wt% Pb alloy at 150°C, find... • For a 40 wt% Sn-60 wt% Pb alloy at 200°C, find...
--the phases present: a + b Pb-Sn --the phases present: a + L Pb-Sn
--compositions of phases: T(°C) system --compositions of phases: T(°C) system
CO = 40 wt% Sn CO = 40 wt% Sn
Ca = 11 wt% Sn 300 Ca = 17 wt% Sn 300
L (liquid) L (liquid)
Cb = 99 wt% Sn CL = 46 wt% Sn L+a
--the relative amount a L+ a --the relative amount 220 a
200 183°C L+b b 200 R S L+b b
of each phase: 18.3 61.9 97.8 of each phase: 183°C
S C - CO 150
Wa = = b R S Wa =
CL - CO
=
46 - 40
R+S Cb - Ca 100 100
a+b CL - Ca 46 - 17 a+b
99 - 40 59 6
= = = 67 wt%
99 - 11 88 = = 21 wt%
29
CO - Ca 0 11 20 40 60 80 99100 0 17 20 40 46 60 80 100
Wb = R Ca Co Cb Ca Co CL
= C, wt% Sn CO - Ca 23 C, wt% Sn
R+S Cb - Ca
Adapted from Fig. 9.8, WL = = = 79 wt% Adapted from Fig. 9.8,
40 - 11 29 Callister 7e. CL - Ca 29 Callister 7e.
= = = 33 wt%
99 - 11 88 Chapter 9 - 47 Chapter 9 - 48
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Microstructures Microstructures
in Eutectic Systems: I in Eutectic Systems: II
L: Co wt% Sn
• Co < 2 wt% Sn T(°C)
400
L: Co wt% Sn • 2 wt% Sn < Co < 18.3 wt% Sn 400T(°C)
• Result: L • Result: L
--at extreme ends
a Initially liquid + a L
300 L a
--polycrystal of a grains then a alone 300
L +a
i.e., only one solid phase. L+ a finally two phases a: Co wt% Sn
200
a a
TE a: Co wt% Sn
(Pb-Sn a polycrystal 200
System) TE
fine b-phase inclusions a
b
a+ b
100
100
a+ b Pb-Sn
system
0 10 20 30
Co Co , wt% Sn 0 10 20 30
Adapted from Fig. 9.11,
Callister 7e. 2 Adapted from Fig. 9.12, 2 Co Co , wt% Sn
(room T solubility limit) Callister 7e. (sol. limit at T room) 18.3
(sol. limit at TE)
Chapter 9 - 49 Chapter 9 - 50
Microstructures
Lamellar Eutectic Structure
in Eutectic Systems: III
• Co = CE
• Result: Eutectic microstructure (lamellar structure)
--alternating layers (lamellae) of a and b crystals.
Micrograph of Pb-Sn
T(°C) eutectic
L: Co wt% Sn microstructure
300 L
Pb-Sn
system
L+ a
200
a 183°C Lb b
TE
100 160 m
ab b: 97.8 wt% Sn
Adapted from Fig. 9.14, Callister 7e.
a: 18.3 wt%Sn
Adapted from Figs. 9.14 & 9.15, Callister
0 20 40 60 80 100 7e.
18.3 CE 97.8
Adapted from Fig. 9.13, 61.9 C, wt% Sn Chapter 9 - 51 Chapter 9 - 52
Callister 7e.
Microstructures
Hypoeutectic & Hypereutectic
in Eutectic Systems: IV
300
L
• 18.3 wt% Sn < Co < 61.9 wt% Sn Adapted from Fig. 9.8, T(°C)
• Result: a crystals and a eutectic microstructure Callister 7e. (Fig. 9.8 a L+a
L+b b
adapted from Binary Phase
200
TE
(Pb-Sn
L: Co wt% Sn
• Just above TE : Diagrams, 2nd ed., Vol. 3,
T.B. Massalski (Editor-in- a+b System)
T(°C) a L Chief), ASM International, 100
L
Ca = 18.3 wt% Sn Materials Park, OH, 1990.)
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Fe3C (cementite)
R S
a +Fe3C 1000
+Fe3C
a
800 727°C = Teutectoid
B
R S
600
a+Fe3C
400
0 1 2 3 4 5 6 6.7
(Fe) 0.76 4.30 Co, wt% C
120 m
C eutectoid
Fe3C (cementite)
(austenite) (austenite)
1000
1000
+ Fe3C Adapted from Figs. 9.24
and 9.29,Callister 7e.
+Fe3C Adapted from Figs. 9.24
and 9.32,Callister 7e.
a Fe3C
(Fig. 9.24 adapted from (Fig. 9.24 adapted from
s
a 800 r s 727°C Binary Alloy Phase 800 r Binary Alloy Phase
a aRS Diagrams, 2nd ed., Vol.
1, T.B. Massalski (Ed.-in-
a R S
Diagrams, 2nd ed., Vol.
1, T.B. Massalski (Ed.-in-
wa =s/(r +s) 600
w =(1- wa)
a + Fe3C Chief), ASM International, w Fe3C =r/(r +s) 600 a +Fe3C Chief), ASM International,
Materials Park, OH, Materials Park, OH,
1990.)
w =(1-w Fe3C ) 1990.)
400 400
a 0 1 2 3 4 5 6 6.7 0 1 Co 2 3 4 5 6 6.7
0.76
C0 pearlite
pearlite w pearlite = w
w pearlite = w
100 m Hypoeutectoid w a =S/(R+S)
w a =S/(R+S) steel 60 mHypereutectoid
w Fe3C =(1-w a) steel
w Fe3 =(1-wa)
C
pearlite proeutectoid ferrite pearlite proeutectoid Fe3C
Adapted from Fig. 9.30,Callister 7e. Chapter 9 - 59 Adapted from Fig. 9.33,Callister 7e. Chapter 9 - 60
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Fe3C (cementite)
that forms per 100 g of steel 1200
(austenite)
1148°C L+Fe3C
0.4 0.022
c) the amount of pearlite and proeutectoid x 100 5.7g 1000
6.7 0.022 + Fe3C
ferrite (a) 800 727°C
R S
Fe 3C 5.7 g 600 a + Fe3C
a 94.3 g 400
0 1 2 3 4 5 6 6.7
Ca C O Co , wt% C CFe
3C
Chapter 9 - 61 Chapter 9 - 62
Ceutectoid (wt%C)
Co = 0.40 wt% C Ti
T Eutectoid (°C)
Si
Mo W Ni
Ca = 0.022 wt% C 1600 Cr
Cpearlite = C = 0.76 wt% C
1400 L Cr Si
T(°C) Mn
C Ca +L W
o x 100 51.2 g 1200 Mn
Fe3C (cementite)
1148°C L+Fe3C Ti Mo
a C Ca (austenite) Ni
1000
+ Fe3C
wt. % of alloying elements wt. % of alloying elements
800 727°C Adapted from Fig. 9.34,Callister 7e. (Fig. 9.34 Adapted from Fig. 9.35,Callister 7e. (Fig. 9.35
RS
from Edgar C. Bain, Functions of the Alloying from Edgar C. Bain, Functions of the Alloying
pearlite = 51.2 g 600 a + Fe3C Elements in Steel, American Society for Metals,
1939, p. 127.)
Elements in Steel, American Society for Metals,
1939, p. 127.)
proeutectoid a = 48.8 g 400
0 1 2 3 4 5 6 6.7
Ca CO C Co , wt% C
Chapter 9 - 63 Chapter 9 - 64
Congruent transformations
Congruent transformation is one
where there is no change in
composition, like allotropic
transformations (e.g., α-Fe to γ-
Fe) or melting transitions in pure
STEEL
solids.
Chapter 9 - 65 Chapter 9 - 66
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Ferrite, iron
Austenite, iron γ
Chapter 9 - 67 Chapter 9 - 68
Chapter 9 - 69 Chapter 9 -
Chapter 9 - Chapter 9 - 72
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Bainite is
an acicular micro
structure (not a
phase) that
forms in steels at
temperatures of
250–550 °C
(depending on
alloy content).
Chapter 9 - 73 Chapter 9 - 74
13