TOOLZONE INSTRUCTIONS FOR AU052 CHAIN BREAKER AND RIVETER TOOL mit ‘1. CHOOSE CORRECT PUSH PIN FOR RIVET SIZE AND ASSEMBLE WITH CORRECT PUSH PIN LOCATOR. EXTRACT PIN 2MIM INTO THE BODY BOLT bh H i[PageCLAMP CHAIN TO BE BROKEN BY TURNING THE BODY BOLT UNTIL IT REACHES THE CHAIN. MAKE SURE PUSH PIN IS IN EXACT LINE WITH THE RIVET. 3. WITH A WRENCH GENTLY TURN THE BODY BOLT UNTIL THE CHAIN A HELD FIRMLY BUT GENTLY. ‘TURN THE THRUST BOLT SLOWLY WITH A WRENCH, THERE WILL BE FIRM RESISTANCE AT FIRST UNTIL THE RIVET STARTS TO RETRACT INTO THE CHAIN. ‘THERE WILL ALSO BE RESISTANCE AT THE END POINT. RETRACT THE PIN INTO THE RODY ROIT AND REMOVE THE NOW BROKEN CHAIN 6. IMPORTANT- WITH THE LARGER SIZE CHAINS THE HEAD OF THE RIVETS ‘COULD BE GROUND OFF. THIS WILL HELP TO REDUCE THE LOAD ON THE TOOL. RIVETING THE REPLACEMENT CHAIN WITH A MASTER LINK ‘L.UIBERALLY LUBRICATE THE MASTER LINK AND THE FOUR O RINGS WITH LUBRICANT. (SHOULD BE SUPPLIED WITH CHAIN) PLACE TWO OF THE O RINGS ONTO THE MASTER LINK, ONE ON EACH RIVET ‘3.JOIN THE CHAIN WITH THE MASTER LINK 4, PLACE THE OTHER TWO O RINGS ON THE TOP OF EACH OF THE RIVET ENDS 5. RETRACT THE PUSH PIN INTO THE BODY BOLT AND INSTALL THE PRESS PLATE. THE PUSH PIN LOCATOR MAY NEED TO BE CHANGED TO ALLOW THIS 2iPace6. PLACE THE SIDE PLATE OF THE MASTER LINK OVER THE TOP OF THE RIVETS AND PUT INTO THE BODY OF THE TOOL. MAKE SURE THE RIVET HEADS LINE UP WITH THE TWO HOLES IN THE PRESS PLATE CORRECTLY 7. IMPORTANT! CHECK THE WIDTH OF THE LINK EITHER SIDE OF THE MASTER LINK 8. SLOWLY TURN THE BODY BOLT WITH A WRENCH UNTIL THE RIVETS JUST PROTRUDE. ‘9. CHECK THE WIDTH OF THE CHAIN AGAIN AND SLOWLY PRESS UNTIL THE MASTER RIVETS MATCHES EITHER SIDE. 110. LOOSEN THE BODY BOLT, TAKE OUT THE CHAIN. 11, THREAD RIVET SET INTO THE BODY BOLT. PLACE RIVET ANVIL INTO. BASE OF TOOL 12. IMPORTANT! CHECK THE SPECIFIC MEASUREMENT FOR THE FLARE OF ‘THE RIVET WITH THE MANUFACTURER OF THE BIKE, THIS IS USUALLY IN ‘THE REGION OF 0.020 TO 0.030 INCH 13. MEASURE THE STARTING DIAMETER OF BOTH RIVETS WITH A VERNIER AND WORK OUT THE FINAL FLARE POINT 14, PUT CHAIN INTO THE TOOL, LINING UP THE RIVET SET CAREFULLY WITH THE FIRST RIVET 15. SLOWLY TIGHTEN THE BODY BOLT WITH A WRENCH. 16. CAREFUL! THIS PROCESS IS USUALLY COMPLETE IN LESS THAN A FULL TURN 17. CHECK MEASUREMENT AFTER HALF A TURN WITH A VERNIER. 18. FINISH FLARING THE RIVET TO REQUIRED MEASUREMENT 19. REPEAT WITH SECOND RIVET aiPave