YO CHNODA cron Date: Apr.30 ,2001 Revs a CHIYODA DESIGN PRACTICE CALCULATION PROCEDURE FOR NOZZLE THERMAL MOVEMENTS CEP L.3007 E RO Page 1 of 13 CALCULATION PROCEDURE FOR NOZZLE THERMAL MOVEMENTSY CHVODA ram Date: apr.30 ,2001 | CHIYODA DESIGN PRACTICE CALCULATION PROCEDURE Rev. a FOR NOZZLE THERMAL MOVEMENTS CONTENTS 1. SCOPE.. 2. REFERENCES .........escseeeees 3. NOZZLE MOVEMENT OF EQUIPMENT..... 3.1 COLUMN, VERTICAL VESSEL AND REACTOR ........0se0sseeeereee 3.2 HORIZONTAL VESSEL .......0.eeeseeeeeee 3.3 HEAT EXCHANGER (SHELL AND TUBE TYPE) PUMP, STEAM TURBINE, CENTRIFUGAL COMPRESSOR AND RECIPROCATING COMPRESSORS Suse TANK Seen teet eee eet 3.6 AIR COOLED HEAT EXCHANGER (AFC) ..YP GHNODA wasn Date: apr.30 ,2001 | CHIYODA DESIGN PRACTICE | CEPL3007ER0 CALCULATION PROCEDURE 7 FOR NOZZLE THERMAL MOVEMENTS Page 3 of = 13 L.SCORE This design manual covers the general requirements for the determination of equipment nozzle’s thermal movement for piping flexibility analysis. 2. REFERENCES The following code, standards and specifications shall form a part of the requirements of this specification. 2.1 CODE (1) ASME B31.3 Process Piping 2.2 SPECIFICATIONS (1) CSuS-050 02 E Specification for Piping Flexibility Analysis (1) CDP L 3004 EGeneral Procedure for Piping Flexibility Analysis B._NOZZLE MOVEMENT OF EQUIPMENT ‘The nozzle thermal movement of equipment shall be calculated based on the following method, unless otherwise specified by equipment manufacturer. To determine NOZZLE MOVEMENT OF EQUIPMENT, the temperature difference between operating temperature (calculation temperature) and installation temperature shall be taken. 3.1 COLUMN, VERTICAL VESSEL AND REACTOR When the temperature difference between different elevations is expected, total thermal movement shall be calculated in accordance with Table 3-1-1 and Fig. 3-1-2. Equipment temperature at each proper operating condition on equipment data sheet or vendor drawing shall be taken. If it’s not applicable, operating temperature of outlet line on LINE LIST may be taken. Radial movement of nozzle and support shall be considered, when temperature difference between installation temperature and calculation temperature exceeds 100 deg.C or shell diameter exceeds 1 m in accordance with Fig.3-1-3 and Fig.3-1-4. unless otherwise specified, thermal expansion and contraction of skirt may be ignored.PB CANO ram pas: apr.30 ,200. | CHIYODA DESIGN PRACTICE CEP L307 ERO CALCULATION PROCEDURE Revit - FOR NOZZLE THERMAL MOVEMENTS __|Pase 4 of 13 ‘gable 2-1-1 NOZZLE MOVEMENT. 3th, ong NOZZLE MOVEMENT 2° No. } @_| Ayi=(w.t.-H1)_x emt end @_| Ay2=(H2-N. 4.) x em? @ @ Ay3=(H3-H2) x em3 +Ay2 Ay4=(H4-H3) x emd +Ay3 emi~end: Unit thermal expansion EUTRAL LEVE! at moan temperature in Fig. 3-1-2. Tr > emt H1~H4: Nozzle elevation. HP. P. GEL. +01 (*) Neutral level of the expansion shall be the equipment supporting level, unless otherwise specified. 6x =e xL x cos 6z=exLx sind e : Unit thermal expansion at nozzle temperature.XO CHO ara pate: apr.30 ,2001 | CHIYODA DESIGN PRACTICE CEPL3007 ERO CALCULATION PROCEDURE FOR NOZZLE THERMAL MOVEMENTS Page 95 of 13 3.2 HORIZONTAL VESSEL Operating temperature on equipment data sheet or vendor drawing shall be taken to determine nozzle movement. If it’s not applicable, operating temperature of outlet line on LINE LIST may be taken. Unless otherwise specified, thermal expansion (contraction) of saddles and foundations may be ignored #3. 8.8 RS “Fhe @ : Unit thermal expansion at operating temperature of vessel.YO CHNDDA rar Date: Apr.30 ,2001 Rev: CHIYODA DESIGN PRACTICE | CEPL3007ER0 CALCULATION PROCEDURE FOR NOZZLE THERMAL MOVEMENTS [Pass 6 of = 13 3.3 HEAT EXCHANGER (SHELL AND TUBE TYPE) Operating temperature on equipment data sheet or vendor drawing shall be taken to determine nozzle movement. If it’s not applicable, operating temperature on LINE LIST may be taken. The fixed side should be confirmed on vendor drawing. 1) Same Service Type Longitudinal Movement Radial Movement. Nozzle A_les x Ll jet_x (H3_+ H4) Nozzle B les x Li jet_x H2 Nozzle C Jes x L2 les x (H3 + H4) Nozzle D jes x L2 : les x H2 L2 Li _ c A mM i =| B c 2 FIX SIDE Where et: Unit thermal expansion at the mean temperature es of the tube inlet and outlet Unit thermal expansion at the mean temperature of the shell inlet and outletYP CHNODA carn pie: apr.30 ,2001 | CHIYODA DESIGN PRACTICE CEP L3007 ERO CALCULATION PROCEDURE 7 FOR NOZZLE THERMAL MOVEMENTS Tee 13 Rev, 2) Different Service Type Longitudinal > Radial Nozzle A lesb x L1 (esa x H3) + (esb x #4) + (etb x HS) Nozzle B_ lesa x Ll eta x H2 Nozzle C_lesb x L2 (esa_x H3) + {esb x (H4 + HS)} Nozzle D lesa x L2 esa_x H2 Nozzle E lesb x Le (esa_x H3) - (etb x He) Nozzle F_lesa x Lf (esa_x_H3) + (eta x BE) Nozzle G lesb x Lg (esa_x H3) - (esb x Hg) Nozzle H_ lesa x Lh (esa_x H3) + (esa x Bh) 3 H/E-b - 2 B/Era 3 gl FIX SIDE Where eta, etb ¢ Unit thermal expansion at the mean temperature of the tube inlet and outlet esa, esb ¢ Unit thermal expansion at the mean temperature of the shell inlet and outlet Le, Lf, Lg, Lh: Horizontal distance from fix base plate to nozzle E, F, G, H respectively He, Hf, Hg, Hh: Vertical distance from shell out surface to nozzle center line of E, F, G, H respectivelyPH CAVODA wear Dae: apr.30,2001 | CHIYODA DESIGN PRACTICE | CEPL3007ERO CALCULATION PROCEDURE Revs 7 FOR NOZZLE THERMAL MOVEMENTS, Page 898 of 13 PUMP, STEA Vendor’s recommended nozzle movement shall be taken. If it’s not applicable, based on fixed point of casing supplied by vendor, the nozzle movement may be calculated in accordance with the location of the fixed point of pump. The following is a sample calculation basis of pump nozzle movement, which has fixed point at the center of casing. Thermal movement of base plate and casing support may be ignored. or age a i H e : Unit thermal expansion 3.5 TANK (1)In case of the cylindrical tank, bulging of the tank shell due to the hydraulic pressure of the contained fluid is more dominant than thermal expansion, and it will seriously influence piping stress. The movement of nozzle shall be given from tank manufacturer or shall be calculated in accordance with API 650 Appendix P. In principle, the movement of nozzle should be given from tank engineer. ig 25-1 CYLINDRICAL TANK 8 Or Ar: Circumference movement by the hydraulic @ : Longitudinal movement by the hydraulicDH CHMOD areca Date: apr.30 2001 | CHIYODA DESIGN PRACTICE CEP L.3007 ERO CALCULATION PROCEDURE Rev. a FOR NOZZLE THERMAL MOVEMENTS |Pase 9 of 13 (2) The movement of nozzle by the thermal expansion may be ignored in case of ambient temperature tank. However, as to refrigerated tank including spherical tank and storage tank, thermal expansion shall be considered. (3) Settlement depends on soil data. 3.6 BIR COOLED HEAT EXCHANGER (AFC) vendor's recommended nozzle movement shall be taken. If it’s not applicable, the movement of AFC nozzle shall be calculated in consideration with AFC type and the location of AFC supports and fixed points. The following are sample calculations of AFC. 3.6.1 VERTICAL NOZZLE MOVEMENT vertical nozzle movement shall be calculated in accordance with Fig. 3-6-1, 2, 3. Ly Support level Jews | OUTLET e: Unit thermal expansion at the mean operating temperature of the INLET and OUTLETYF CHOTA ara Date: Apr.30 ,2001 | CHIYODA DESIGN PRACTICE CEPL3007 ERO CALCULATION PROCEDURE a ~ FOR NOZZLE THERMAL MOVEMENTS = [Page = 10 of 13 h er Unit thermal expansion at the mean operating temperature of the INLET and OUTLET u zl L i T exk OUTLET e: Unit thermal expansion at the mean operating temperature of the INLET and OUTLETSPV CANODA ara pate: apr.30 ,2001 | CHIYODA DESIGN PRACTICE CALCULATION PROCEDURE Revs = FOR NOZZLE THERMAL MOVEMENTS 3.6.2 The following is a sample that the center of AFC. tube and tube header box is considered as fixed point to determine horizontal nozzle movement. Horizontal nozzle movement shall be calculated in accordance with Fig. 3-6-4, 5. L,x ein Lyxeout ‘ Center Line (Fixed) center Line ieete Lyx ein (Fixed) xe Lyx eout h Unit thermal expansioat the mean operating temperatu of the INLET and OUTLET ein : Unit thermal expansion at the operating temperature of the INLET eout :Unit thermal expansion at the cperating temperature of the OUTLETFH CANO run ate: apr.30 ,2001 | CHIYODA DESIGN PRACTICE | CEPL3007ERO CALCULATION PROCEDURE Rev. i FOR NOZZLE THERMAL MOVEMENTS [Pase 12 of = 13 Lyx canner) L,x eout (OUTLET) shy jk." _ xe -— Center Line (Fixed) Ly Center Line (Fixed) xe Lyx ein (INLET) Lyx eout (OUTLET) e: Unit thermal expansion at the mean operating temperature of the INLET and OUTLET ein : Unit thermal expansion at the operating temperature of the INLET eout :Unit thermal expansion at the operating temperature of the OUTLET Note: In the case of multi-bay system, AFC tube header boxes should be made to be free movement against pipe reaction forces, especially pipe inlet/outlet header direction. Piping engineer shall discuss with a equipment engineer before AFC design and procurement starting.PH COD 2am Date: apr.30 ,2001 | CHIYODA DESIGN PRACTICE CEPL3007ERO CALCULATION PROCEDURE ~ FOR NOZZLE THERMAL MOVEMENTS Pago 813 of 613 3.7 FURNACE In general, fixed points (guides and stoppers) of furnace nozzles are located at outside wall of the furnace, and those guides and stoppers are individually designed depending on type of furnaces. Therefore the nozzle movement of furnace nozzle shall be confirmed with a furnace engineer together with the support condition of the furnace nozzle. The following should be taken into account the piping flexibility analysis; (1) The restraint condition at furnace nozzle (fix, guide-or stopper) (2) Clearance between furnace nozzle and guide or stopper (3) The possibility of piping and furnace tube combined model for piping analysis, in the case that thermal stress or reactions exceed allowable.