24 de Abril de 2014

AYUDANTA
BALANCE METALRGICO
EVALUACIN DE PROCESOS MINERALRGICOS

AYUDANTE

VANESSA
VANESSA OSORIO
OSORIO V.

Universidad de Santiago de Chile

Facultad de Ingeniera
Departamento de Ingeniera en Minas

EVALUACIN DE PROCESOS MINERALRGICOS

DIAGRAMA DE FLUJO FLOTACIN

DIMIN - ABRIL 2014

EVALUACIN DE PROCESOS MINERALRGICOS

Parmetros de
entrada

Alimentacin
Balance Finos

Primaria
1 Limpieza

Tph

Ley (%)

104

1.60%

Concentrado
Fino (tph Cu)

Tph

Ley (%)

Relave
Fino (tph Cu)

Tph

Ley (%)

Recuperacin
Fino (tph Cu)

6.0%

94.0%

22.0%

87.0%

2 Limpieza

55.0%

Global Limpieza
1 Barrido

97.5%
7.0%

60.0%

2 Barrido
Global Barrido

5.0%

Global

35%
91.65%

DIMIN- ABRIL 2014

EVALUACIN DE PROCESOS MINERALRGICOS

Balance de finos en flotacin primaria

Alimentacin
Balance Finos

Primaria
1 Limpieza

Concentrado

Relave

Recuperacin

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

104

1.60%

1.67

26

6.0%

1.57

78

0.13%

0.10

94.0%

22.0%

87.0%

2 Limpieza

55.0%

Global Limpieza

97.5%

1 Barrido

7.0%

60.0%

2 Barrido
Global Barrido

5.0%

Global

35%

91.65%

DIMIN- ABRIL 2014

EVALUACIN DE PROCESOS MINERALRGICOS

Balance de finos en flotacin global

Alimentacin
Balance Finos
Primaria

Concentrado

Relave

Recuperacin

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

104

1.60%

1.67

26

6.0%

1.57

78

0.13%

0.10

94.0%

1 Limpieza

22.0%

87.0%

2 Limpieza

55.0%

Global Limpieza

97.5%

1 Barrido

7.0%

60.0%

2 Barrido

Global Barrido

Global

5.0%

104

1.60%

1.67

4.4

35%

1.53

100

0.14%

DIMIN- ABRIL 2014

0.14

91.65%

EVALUACIN DE PROCESOS MINERALRGICOS

Relave global = Relave primaria + Relave global barrido

(tph, fino)

Alimentacin
Balance Finos

Primaria

Concentrado

Relave

Recuperacin

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

104

1.60%

1.67

26

6.0%

1.57

78

0.13%

0.10

94.0%

1 Limpieza

22.0%

87.0%

2 Limpieza

55.0%

Global Limpieza

97.5%

1 Barrido

7.0%

60.0%

2 Barrido
Global Barrido

Global

5.0%

104

1.60%

1.67

4.4

35%

22

1.53

100

0.04

0.14%

DIMIN- ABRIL 2014

0.14

91.65%

EVALUACIN DE PROCESOS MINERALRGICOS

Relave global barrido = Relave 2 barrido

(tph, fino)

Alimentacin
Balance Finos

Primaria

Concentrado

Relave

Recuperacin

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

104

1.60%

1.67

26

6.0%

1.57

78

0.13%

0.10

94.0%

1 Limpieza

22.0%

87.0%

2 Limpieza

55.0%

Global Limpieza

97.5%

1 Barrido

7.0%

60.0%

2 Barrido
Global Barrido

Global

5.0%

104

1.60%

1.67

4.4

35%

1.53

22

0.04

22

0.04

100

0.14%

DIMIN- ABRIL 2014

0.14

91.65%

EVALUACIN DE PROCESOS MINERALRGICOS

Determinar ley de 2 Barrido y Global barrido

Alimentacin
Balance Finos

Primaria

Concentrado

Relave

Recuperacin

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

104

1.60%

1.67

26

6.0%

1.57

78

0.13%

0.10

94.0%

1 Limpieza

22.0%

87.0%

2 Limpieza

55.0%

Global Limpieza

97.5%

1 Barrido

7.0%

60.0%

2 Barrido
Global Barrido

Global

5.0%

104

1.60%

1.67

4.4

35%

1.53

22

0.18%

0.04

22

0.18%

0.04

100

0.14%

0.14

DIMIN- ABRIL 2014

91.65%

EVALUACIN DE PROCESOS MINERALRGICOS

Concentrado Etapa Global = Concentrado Global Limpieza

= Concentrado 2 Limpieza

Alimentacin
Balance Finos

Primaria

Concentrado

Relave

Recuperacin

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

104

1.60%

1.67

26

6.0%

1.57

78

0.13%

0.10

94.0%

1 Limpieza

22.0%

87.0%

2 Limpieza

4.4

35.0%

1.53

55.0%

Global Limpieza

4.4

35.0%

1.53

97.5%

1 Barrido

7.0%

60.0%

2 Barrido
Global Barrido

Global

5.0%

104

1.60%

1.67

4.4

35%

1.53

22

0.18%

0.04

22

0.18%

0.04

100

0.14%

0.14

DIMIN- ABRIL 2014

91.65%

EVALUACIN DE PROCESOS MINERALRGICOS

Alimentacin Global Limpieza = Concentrado Etapa Primaria

Alimentacin
Balance Finos

Primaria

Concentrado

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

104

1.60%

1.67

26

6.0%

1.57

78

0.13%

0.10

94.0%

22.0%

2 Limpieza

26

6.0%

1.57

87.0%

4.4

35.0%

1.53

55.0%

4.4

35.0%

1.53

97.5%

1 Barrido

7.0%

60.0%

2 Barrido
Global Barrido

Global

Recuperacin

Tph

1 Limpieza

Global Limpieza

Relave

5.0%

104

1.60%

1.67

4.4

35%

1.53

22

0.18%

0.04

22

0.18%

0.04

100

0.14%

0.14

DIMIN- ABRIL 2014

91.65%

EVALUACIN DE PROCESOS MINERALRGICOS

Balance de finos Etapa Global Limpieza

Alimentacin
Balance Finos

Primaria

Concentrado

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

104

1.60%

1.67

26

6.0%

1.57

78

0.13%

0.10

94.0%

22.0%

2 Limpieza
26

6.0%

1.57

87.0%

4.4

35.0%

1.53

4.4

35.0%

1.53

1 Barrido

55.0%
22

0.18%

0.04

7.0%

Global Barrido

5.0%

104

1.60%

1.67

4.4

35%

97.5%
60.0%

2 Barrido

Global

Recuperacin

Tph

1 Limpieza

Global Limpieza

Relave

1.53

22

0.18%

0.04

22

0.18%

0.04

100

0.14%

0.14

DIMIN- ABRIL 2014

91.65%

EVALUACIN DE PROCESOS MINERALRGICOS

Ley concentrado 1 Limpieza = Ley alimentacin 2 Limpieza

Alimentacin
Balance Finos

Primaria

Concentrado

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

104

1.60%

1.67

26

6.0%

1.57

78

0.13%

0.10

94.0%

22.0%

2 Limpieza

22.0%
26

6.0%

1.57

87.0%

4.4

35.0%

1.53

4.4

35.0%

1.53

1 Barrido

55.0%
22

0.18%

0.04

7.0%

Global Barrido

5.0%

104

1.60%

1.67

4.4

35%

97.5%
60.0%

2 Barrido

Global

Recuperacin

Tph

1 Limpieza

Global Limpieza

Relave

1.53

22

0.18%

0.04

22

0.18%

0.04

100

0.14%

0.14

DIMIN- ABRIL 2014

91.65%

EVALUACIN DE PROCESOS MINERALRGICOS

10

Balance de finos Etapa 2 Limpieza

Alimentacin
Balance Finos

Primaria

Concentrado

Relave

Recuperacin

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

104

1.60%

1.67

26

6.0%

1.57

78

0.13%

0.10

94.0%

1 Limpieza

22.0%

87.0%

2 Limpieza

13

22.0%

2.78

4.4

35.0%

1.53

15.13%

1.25

Global Limpieza

26

6.0%

1.57

4.4

35.0%

1.53

22

0.18%

0.04

1 Barrido

7.0%

Global

5.0%

104

1.60%

1.67

4.4

35%

97.5%
60.0%

2 Barrido
Global Barrido

55.0%

1.53

22

0.18%

0.04

22

0.18%

0.04

100

0.14%

0.14

DIMIN- ABRIL 2014

91.65%

EVALUACIN DE PROCESOS MINERALRGICOS

11

Alimentacin 2 Limpieza = Concentrado 1 Limpieza

Alimentacin
Balance Finos

Primaria

Concentrado

Relave

Recuperacin

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

104

1.60%

1.67

26

6.0%

1.57

78

0.13%

0.10

94.0%

13

22.0%

2.78

1 Limpieza

87.0%

2 Limpieza

13

22.0%

2.78

4.4

35.0%

1.53

15.13%

1.25

Global Limpieza

26

6.0%

1.57

4.4

35.0%

1.53

22

0.18%

0.04

1 Barrido

7.0%

Global

5.0%

104

1.60%

1.67

4.4

35%

97.5%
60.0%

2 Barrido
Global Barrido

55.0%

1.53

22

0.18%

0.04

22

0.18%

0.04

100

0.14%

0.14

DIMIN- ABRIL 2014

91.65%

EVALUACIN DE PROCESOS MINERALRGICOS

12

Calcular Fino de Alimentacin y Relave 1 Limpieza

Alimentacin
Balance Finos

Primaria

Concentrado

Relave

Recuperacin

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

104

1.60%

1.67

26

6.0%

1.57

78

0.13%

0.10

94.0%

3.19

13

22.0%

2.78

0.41

87.0%
55.0%

1 Limpieza
2 Limpieza

13

22.0%

2.78

4.4

35.0%

1.53

15.13%

1.25

Global Limpieza

26

6.0%

1.57

4.4

35.0%

1.53

22

0.18%

0.04

1 Barrido

7.0%

60.0%

2 Barrido
Global Barrido

Global

5.0%

104

1.60%

1.67

4.4

35%

97.5%

1.53

22

0.18%

0.04

22

0.18%

0.04

100

0.14%

0.14

DIMIN- ABRIL 2014

91.65%

EVALUACIN DE PROCESOS MINERALRGICOS

13

Fino en concentrado etapa Global Barrido = Fino

Alimentacin 1 Limpieza Fino Relave 2 Limpieza Fino
concentrado Etapa Primaria

Alimentacin
Balance Finos

Primaria

Concentrado

Relave

Recuperacin

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

104

1.60%

1.67

26

6.0%

1.57

78

0.13%

0.10

94.0%

3.19

13

22.0%

2.78

0.41

87.0%
55.0%

1 Limpieza
2 Limpieza

13

22.0%

2.78

4.4

35.0%

1.53

15.13%

1.25

Global Limpieza

26

6.0%

1.57

4.4

35.0%

1.53

22

0.18%

0.04

1 Barrido

7.0%

60.0%

2 Barrido
Global Barrido

Global

5.0%

104

1.60%

1.67

4.4

35%

97.5%

22

0.18%

0.04

0.38

22

0.18%

0.04

1.53

100

0.14%

0.14

DIMIN- ABRIL 2014

91.65%

EVALUACIN DE PROCESOS MINERALRGICOS

14

Balance de fino Etapa Global Barrido

Alimentacin
Balance Finos

Primaria

Concentrado

Relave

Recuperacin

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

104

1.60%

1.67

26

6.0%

1.57

78

0.13%

0.10

94.0%

3.19

13

22.0%

2.78

0.41

87.0%
55.0%

1 Limpieza
2 Limpieza

13

22.0%

2.78

4.4

35.0%

1.53

15.13%

1.25

Global Limpieza

26

6.0%

1.57

4.4

35.0%

1.53

22

0.18%

0.04

1 Barrido

7.0%

60.0%

2 Barrido
Global Barrido

Global

29

1.4%

0.41

104

1.60%

1.67

4.4

5.0%

35%

97.5%

22

0.18%

0.04

0.38

22

0.18%

0.04

1.53

100

0.14%

0.14

DIMIN- ABRIL 2014

90.6%

91.65%

EVALUACIN DE PROCESOS MINERALRGICOS

15

Alimentacin 1 Barrido = Alimentacin Global Barrido

Alimentacin
Balance Finos

Primaria

Concentrado

Relave

Recuperacin

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

104

1.60%

1.67

26

6.0%

1.57

78

0.13%

0.10

94.0%

3.19

13

22.0%

2.78

0.41

87.0%
55.0%

1 Limpieza
2 Limpieza

13

22.0%

2.78

4.4

35.0%

1.53

15.13%

1.25

Global Limpieza

26

6.0%

1.57

4.4

35.0%

1.53

22

0.18%

0.04

1 Barrido

29

1.4%

0.41

7.0%

60.0%

2 Barrido
Global Barrido

Global

29

1.4%

0.41

104

1.60%

1.67

4.4

5.0%

35%

97.5%

22

0.18%

0.04

0.38

22

0.18%

0.04

1.53

100

0.14%

0.14

DIMIN- ABRIL 2014

90.6%

91.65%

EVALUACIN DE PROCESOS MINERALRGICOS

16

Alimentacin 1 Barrido = Relave 1 Limpieza

Alimentacin
Balance Finos

Primaria

Concentrado

Relave

Recuperacin

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

104

1.60%

1.67

26

6.0%

1.57

78

0.13%

0.10

94.0%

3.19

13

22.0%

2.78

29

1.42%

0.41

87.0%
55.0%

1 Limpieza
2 Limpieza

13

22.0%

2.78

4.4

35.0%

1.53

15.13%

1.25

Global Limpieza

26

6.0%

1.57

4.4

35.0%

1.53

22

0.18%

0.04

1 Barrido

29

1.4%

0.41

7.0%

60.0%

2 Barrido
Global Barrido

Global

29

1.4%

0.41

104

1.60%

1.67

4.4

5.0%

35%

97.5%

22

0.18%

0.04

0.38

22

0.18%

0.04

1.53

100

0.14%

0.14

DIMIN- ABRIL 2014

90.6%

91.65%

EVALUACIN DE PROCESOS MINERALRGICOS

17

Balance de fino Etapa 1 Limpieza

Alimentacin

Concentrado

Relave

Recuperacin

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

Primaria

104

1.60%

1.67

26

6.0%

1.57

78

0.13%

0.10

94.0%

1 Limpieza

42

7.6%

3.19

13

22.0%

2.78

29

1.42%

0.41

87.0%

2 Limpieza

13

22.0%

2.78

4.4

35.0%

1.53

15.13%

1.25

55.0%

Global Limpieza

26

6.0%

1.57

4.4

35.0%

1.53

22

0.18%

0.04

1 Barrido

29

1.4%

0.41

Balance Finos

7.0%

60.0%

2 Barrido
Global Barrido

Global

29

1.4%

0.41

104

1.60%

1.67

4.4

5.0%

35%

97.5%

22

0.18%

0.04

0.38

22

0.18%

0.04

1.53

100

0.14%

0.14

DIMIN- ABRIL 2014

90.6%

91.65%

EVALUACIN DE PROCESOS MINERALRGICOS

18

Calcular concentrado Etapa 1 Barrido

Alimentacin

Concentrado

Relave

Recuperacin

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

Primaria

104

1.60%

1.67

26

6.0%

1.57

78

0.13%

0.10

94.0%

1 Limpieza

42

7.6%

3.19

13

22.0%

2.78

29

1.42%

0.41

87.0%

2 Limpieza

13

22.0%

2.78

4.4

35.0%

1.53

15.13%

1.25

55.0%

Global Limpieza

26

6.0%

1.57

4.4

35.0%

1.53

22

0.18%

0.04

1 Barrido

29

1.4%

0.41

7.0%

0.25

Balance Finos

2 Barrido

Global Barrido

Global

29

1.4%

0.41

104

1.60%

1.67

4.4

5.0%

35%

97.5%

60.0%
22

0.18%

0.04

0.38

22

0.18%

0.04

1.53

100

0.14%

0.14

DIMIN- ABRIL 2014

90.6%

91.65%

EVALUACIN DE PROCESOS MINERALRGICOS

19

Alimentacin 2 Barrido = Relave 1 Barrido

Alimentacin

Concentrado

Relave

Recuperacin

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

Primaria

104

1.60%

1.67

26

6.0%

1.57

78

0.13%

0.10

94.0%

1 Limpieza

42

7.6%

3.19

13

22.0%

2.78

29

1.42%

0.41

87.0%

2 Limpieza

13

22.0%

2.78

4.4

35.0%

1.53

15.13%

1.25

55.0%

Global Limpieza

26

6.0%

1.57

4.4

35.0%

1.53

22

0.18%

0.04

1 Barrido

29

1.4%

0.41

7.0%

0.25

26

0.65%

0.17

2 Barrido

26

0.6%

0.17

22

0.18%

0.04

Global Barrido

29

1.4%

0.41

0.38

22

0.18%

0.04

104

1.60%

1.67

4.4

1.53

100

0.14%

0.14

Balance Finos

Global

5.0%

97.5%
60.0%

90.6%

35%

DIMIN- ABRIL 2014

91.65%

EVALUACIN DE PROCESOS MINERALRGICOS

20

Balance de fino Etapa 2 Barrido

Alimentacin

Concentrado

Relave

Recuperacin

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

Tph

Ley (%)

Fino (tph Cu)

Primaria

104

1.60%

1.67

26

6.0%

1.57

78

0.13%

0.10

94.0%

1 Limpieza

42

7.6%

3.19

13

22.0%

2.78

29

1.42%

0.41

87.0%

2 Limpieza

13

22.0%

2.78

4.4

35.0%

1.53

15.13%

1.25

55.0%

Global Limpieza

26

6.0%

1.57

4.4

35.0%

1.53

22

0.18%

0.04

1 Barrido

29

1.4%

0.41

7.0%

0.25

26

0.65%

0.17

60.0%

2 Barrido

26

0.6%

0.17

3.2%

0.13

22

0.18%

0.04

76.4%

Global Barrido

29

1.4%

0.41

5.0%

0.38

22

0.18%

0.04

104

1.60%

1.67

4.4

1.53

100

0.14%

0.14

Balance Finos

Global

35%

DIMIN- ABRIL 2014

97.5%

90.6%

91.65%

24 de Abril de 2014

AYUDANTA
BALANCE METALRGICO
EVALUACIN DE PROCESOS MINERALRGICOS

AYUDANTE

VANESSA
VANESSA OSORIO
OSORIO V.

Universidad de Santiago de Chile

Facultad de Ingeniera
Departamento de Ingeniera en Minas