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Juan Carlos Guerrero lvarez

Practica Gage R&R


Metrologia
Ing. Industrial
565

Minitab Project Report


Gage R&R Study - ANOVA Method
* NOTE * Specification limits ignored: The upper spec limit = 0.0025 is not
greater than the lower spec limit = 0.0025.
Gage R&R for Medicion
Gage name:
Date of study:
Reported by:
Tolerance:
Misc:

Micrometro 0-1"
2/abril/13
Equipo 1

Two-Way ANOVA Table With Interaction


Source
No. Pieza
Operador
No. Pieza * Operador
Repeatability
Total

DF
9
2
18
60
89

SS
0.0000001
0.0000000
0.0000003
0.0000009
0.0000013

MS
0.0000000
0.0000000
0.0000000
0.0000000

F
1.03896
0.20455
1.05299

P
0.448
0.817
0.419

Alpha to remove interaction term = 0.25

Two-Way ANOVA Table Without Interaction


Source
No. Pieza
Operador
Repeatability
Total

DF
9
2
78
89

SS
0.0000001
0.0000000
0.0000011
0.0000013

MS
0.0000000
0.0000000
0.0000000

Source
Total Gage R&R
Repeatability
Reproducibility
Operador
Part-To-Part

VarComp
0.0000000
0.0000000
0.0000000
0.0000000
0.0000000

95%
(0.000,
(0.000,
(0.000,
(0.000,
(0.000,

F
1.08080
0.21278

P
0.386
0.809

Gage R&R
CI
0.000)
0.000)
0.000)
0.000)
0.000)

%Contribution
(of VarComp)
99.11
99.11
0.00
0.00
0.89

95% CI
(76.46, 100.00)
(72.64, 100.00)
( 0.00, 19.38)
( 0.00, 19.38)
( 0.00, 23.54)

Total Variation

0.0000000

(0.000, 0.000)

100.00

Historical standard deviation = 0.000128

Source
Total Gage R&R
Repeatability
Reproducibility
Operador
Part-To-Part
Total Variation

StdDev (SD)
0.0001209
0.0001209
0.0000000
0.0000000
0.0000115
0.0001215

Source
Total Gage R&R
Repeatability
Reproducibility
Operador
Part-To-Part
Total Variation

%Study Var
(%SV)
99.55
99.55
0.00
0.00
9.43
100.00

95%
(0.000,
(0.000,
(0.000,
(0.000,
(0.000,
(0.000,

Study Var
(6 * SD)
0.0007255
0.0007255
0.0000000
0.0000000
0.0000687
0.0007288

CI
0.000)
0.000)
0.000)
0.000)
0.000)
0.000)

95%
(0.001,
(0.001,
(0.000,
(0.000,
(0.000,
(0.001,

CI
0.001)
0.001)
0.000)
0.000)
0.000)
0.001)

%Process
(SV/Proc)
94.47
94.47
0.00
0.00
8.95
94.89

95% CI
(87.44, 100.00)
(85.23, 100.00)
( 0.00, 44.03)
( 0.00, 44.03)
( 0.00, 48.52)

Number of Distinct Categories = 1


95% CI = (0, 1)

Gage R&R (ANOVA) for Medicion


G age name:
D ate of study :

Reported by : E quipo 1
Tolerance:
M isc:

M icrometro 0-1"
2/abril/13
Components of Variation

100

Medicion by No. Pieza


% Contribution

0.0515

Percent

% Study Var
% Process

0.0513

50

0.0511
Gage R&R

Repeat

Reprod

Part-to-Part

Sample Range

R Chart by Operador
1

0.0515

0.0002

_
R=0.0002033

0.0513

0.0000

LCL=0
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10

_
_
X=0.0512889

0.0513
0.0511

LCL=0.0510809
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10

No. Pieza

Conclusion:

10

No. Pieza * Operador Interaction

UCL=0.0514969

Operador

Average

Sample Mean

2
Operador

Xbar Chart by Operador


1

0.0511

No. Pieza

0.0515

5
6
No. Pieza

Medicion by Operador
UCL=0.0005234

0.0004

0.0514

0.0513

0.0512
1

5
6 7
No. Pieza

10

Al final del estudio llegamos a la conclusin de que la repetibilidad de las mediciones tiene un alto porcentaje en la
variacin, esto nos indica que las mediciones entre los operadores son muy irregulares, se deben ejecutar acciones de
capacitacin al personal y una calibracin o cambio de equipo de medicin.

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