Cig Bowlin Toe ®) Kitbora meea rer nlpee la FLOTATION CELLS CENT: Minera Lizano Proaio S.A PROJECT: Tamborae (G3 Prepared by Ing, Jou Kav Mira fe és tis fe Mo Eun nie Approved by Ing. Etna aye e Aone I Eats ao SA oe PveuPO SPE sese OM Ep‘Cg de a Epstein ®) Kilborn Mol slo, FLOTATION CELLS SPECIFICATION REVISION INDEX Revision By [appro | baw] Poses Revises Remarks ak | ME _| 29/0097 ce | ek | 12397 [2.45 Entire Specification Revised. Reissue all pages Reissue Revised Pages Only ‘STAMP THE SPECIFICATION AS FOLLOWS: Issued for comments and approval Released fr bid Released for purchase Released for fabrication (equipment specs. only) Release for construction (nsalltion specs. only). Released for designCie Ee Tate ®) Kilborn we [am | wae a Lease 20 30 40 30 60 10 80 20 100 110 no Bo FLOTATION CELLS ‘TABLE OF CONTENTS DESCRIPTION AND SCOPE Lead. Cooper Cells Zine Cells Pyrite Ces As Py Cells Alternatives 1 1 1 : WORK NOT INCLUDED bury DESIGN OPERATING CONDITIONS MATERIALS OF CONSTRUCTION NOISE CONTROL CODES AND REGULATIONS MECHANICAL AND ELECTRICAL EQUIPMENT STANDARDS PAINTING ‘QUALITY ASSURANCE INFORMATION REQUIRED ATTACHMENTSCrago ab pce tee | ©) Kiborn ~ | oe | L oie «aes La FLOTATION CELLS 1.0 DESCRIPTION AND SCOPE Design, manufacture and supply the following items of flotation equipment. The bidder may ‘quote an strate sizeof equipment if the size specified isnot his standard manufacture. The bidder wil be responsible for equipment selection to meet the required service. All launders, ives and motors, agitators, level control systems, feed, imermediate and tailing boxes, owers air headers and all valves should be included inthe package ofthe manufacturer. The {equipment number refers to a bank of cells. The numberof cll is indicated for each item ‘number. For the cleaning cells manufacturer must consider double cleaning, 1.1 Lead-Cooper Cells Equipment No. 410-5121-001 410-5121-002 Beells: Rougher/Scavenger Cells Sells: Istand 2nd Cleaning Capacity of Cells 8.5 m (300 ft) foreach Rougher/Seavenger Cell 1. 13m? (of foreach Cleaning Cel Configuration a) Twocals for rougher and one cll for scavenge. (One feed box. two ells, conection box, one cell and discharge bo. ‘Two automatic level contolers shall be alowed. Consider under at both sides. 1) One bank of thee cells st leaner and on bank of tolls 2a leaner. 12° Zine Cells Equipment No 420-5121-003 420-5121-004 3eells: Rougher/Scevenger Scells: Istand 2nd Cleaning®) Kiborn Cig de Epson Revie Pina No. | Fecha eg Ge Capacity of calls Configuration Equipment No, (Capacity of Cells Configuration FLOTATION CRLLS 8.5 m? (00 f°) each Rougher/Scavenger Cell 1.13 me (40 fe) cach Cleaning Celt 8) Twocels for rougher and one ell for seavenger, one fed box, two calls, connetion box, one eel and discharge box. “Two automatic level controllers sal be allowed, Consider launder at both sides 1) One bank of thee cells for Ist cleaner and one bank of two cells for 2nd cleaner. 13 Pyrite Cells 440-5121-005 440-5121-006 cells: Rougher/Scavenger Gcell; stand 2nd Cleaning 14.2 mv (500 f for each Rougher/Seavenger Cell [-lm? (40 fe) for each Cleaning Cel 8) One bank of cells for rougher, and one bank of 2 cells for scavenger. Feed box, 2 cells, conection bor, 2 cells and discharge box. Two automatic level controller shall be allowed. Consider launder at both sides b) One bank of 3 cells for Ist cleaning, and one bank of 3 cells for 2nd cleaning. ‘Two automatic level controlers shall be allowed for Pyrite flotation circuit, Equipment No. Ld AsPy Cells 450-5121.007 450-5121-008 Selle: Rovgher/Seqvenger Celle Tells: Ist, 2nd and 3rd cleaningGiapease getiaata| Ree ®) Kilborn | |" ——H dis. Bo. FLOTATION CELLS Capacity of Cells 8.5 mi! (300 Mt) for excl Rougher/Scavenger Celt 10.68 ni? (24 f) for each Cleaning Cell Cont ion 8) One bank of 3 cells for rougher and one bank of 2 cells for scavenger. One feed bx -three cells ‘one connection box - two cells and discharge box. Two automatic level contolers shall be allowed, Consider launder at both sides 1b) One bank of thre cells for cleaning, one bank of | two cells for 2nd cleaning, and cne bank of 2 cells for 3rd cleanining LS Alternatives {In addition co the base bid, alternatives may be proposed 20 WORK NOT INCLUDED Air blowers. © Off loading ~ Foundations. = Installations 3.0 DUTY + 2M hours continuous operation, ~The plansite will be located at an elevation of 3,000 meters above sea level. All ‘equipment must therefore be derated for operation at this elevation, 40 DESIGN CClls shall be with Polyurethane or rubber lined. Impellers and stator shall be Polyurethane molded line,‘Cig dea Expeciieacion Revisio ®) Kiworn No. [Festa Mone 1 FLOTATIONCELLS. All oveelow weirs ate 0 he equipped with wer bars or gates for manual adjustment of pulp level. Automanc pressure sensitive or buoyancy type pulp level controls in discharge boxes ate (0 be quoted separately Ar headers to be connected to mechanism stanpipe through a gate valve and flexible natual rubber fabric reinforced hose Biower drive to be direct connected through Gearflex coupling, or equivalent, complete with coupling guard Bidder to specify air pressure and volume requitements. For straight through cells, the feed boxes are to be cut lower on the cel side to allow excess froth 0 overflow into the cell Pipe connections 0 be “Vicaulic® grooved for boxes of launder. ings either discharging or feeding cells, ‘As an extra, quote all cell overflow launders. Position of discharge fittings to be horizontal tone end of the launder, Launder slopes to be 1.5 inch in 12 inch minimum. ‘As an extra, quote manufacturer’s standard cover forall cells. 5.0 OPERATING CONDITIONS “Manufacturer shall take into consideration tha he slurry has sulphide conten and a high specific arav©) Kitvorn Cio de Fastin — am aT FLOTATION CELLS Vol. Safety Factor. () Residence time defined by Minera Lizandro Proailo by Memo dated May 29, 1996, from C.Loayza to Aungelmer Blanco 60 MATERIALS oF ‘CONSTRUCTION. [Except where otherwise specified, the manufacturers standard shall apply. ‘As-By ces shall be acid proot (pH = 4,5), 7.0 NOISE CONTROL ‘Me noise level ofthe equipment isnot to exceed BSABA as measured at any point 3ft (Lm!) rom the equipment in accordance with the peruvian Security and Sanitary Mining Regulations. I tis impractical 1 reduce the noise level to 85 ABA, then specify the operating noise level. 1 nose level canbe reduced by additional measures, then describe these measure, their cos, and specify original and resultant noige level. 80 CODES AND REGULATIONS ‘Comply wit all applicable codes and regulations at Peru. 9.0 MECHANICAL AND ELECTRICAL EQUIPMENT STANDARDS “Must comply with Site Conditions and Mechanial/Electrical Standard No, 001-02-0.‘Cia de pect Teva ®) Kilborn, we [pee | - rer nossa | 9 FLOTATION CELLS 10.0 PAINTING ig shal be in accordance withthe specification Nos. 09920 and U¥922 and UOI-02.01. 11.0 QUALITY ASSURANCE [Bidders shall provide an outline of their Quality Assurance Plan. This outline shall indicate me Quality Assurance steps taken duritg the manufacturing of all major ‘components ofthe equipment, and Inspection Docimentation which will be available for customer's review. Upon award of order, the successful bidder shall provide full deals of their Quality Assurance Plan indicating methods and procedures foreach step ofthe manufacturing process of major components. The Vendor shall notify Owner (by facsimile) within ‘one working day of learning of any items of non-conformance to Vendor's standards. Notice of non-conformance shall include action Vendor intends to rake to remedy the non-conformance and impact, if any, to the manufituring schedule ‘The equipment shall be fully guaranteed forthe duty specified and for 12 months after the equipment is fully commissioned. The Bidder is responsible for the testing and Inspection of all materials and work in sccordarce with this specification and all applicable codes, laws and regulations “The Bidder shall provide the Owner's representative with all reasonable access fo the work whether itis in preparation or progress. ‘The Bidder shall provide proper facilities for such access and for inspection, 120 INFORMATION REQUIRED ‘The atached Equipment Information Summary and Vendor Data Requirements sheets must be completed, or the package will not be considered complet, Bidder will be required to supply operating and maintenance manuals which shal be indexed and bound or arranged in ring binders and shall include general installation, ‘operation and maintenance instructions, parts lists, wiring and schematic diagrams. Final certification drawings and dele data on all parts and components. ‘The numberRevi Pina Fea va0so7 | 10 FLOTATION CELLS. ‘of manuals should bein accordance withthe Vendor Data Requirement attachment, [Bidder shall put the appropriate Equipment Number on all drawings. The purchased ‘equipment shall also be tagged with their appropriate equipment numbes ‘The Bidder shall includ the manufacturer's closest area representative to this project, address and teleptone number, The Bidder to provide a reference list of equipment supplied for sinilar service, including location “The Bidder shall include a list of recommended spare parts and their itemized cost for ‘one (1) year of operation. Bidder to provide th: following machinery vi reciprocating and ose lating equipment: tion information for all rotating, + Magnitude and location of static and out of balance forces. Operating frequencies ‘Amplitudes of vibration transmitted tothe supporting structure 130 ATTACHMENTS Flowsheet Lead Flotation, = Flowsheet Zine Flotation + Technical Questionnaire. Flotation Cells Vendor Data Requirements, Site Condition and Mechanical Electrical Standards No. 001-02-01Ciige eb pean Tone ®) Kilborn meena FLOTATION CELLS TECHNICAL QUESTIONNAIRE, ‘The following information isto be supplied foreach bank of eels: Supplier ‘Quotation Reference No, ‘Service: No. of Ces: Volume of Cells Dimensions: L ee ese “Type of Cell: Celito Cell) Free-Flow( Overflow: Double Single Materials of Construction Tank: Plate Thickeness Feed, Junction and Discharge Boxes: Piate Thiekeness| Cell Liners Froth Paddles: Header: Discharge Box: Pipe Size: “Manual Level Control Method: Sand Relief, Dart Size: ‘Automatic Level Control Type Treluded: Sha: Diameter: Lining: lnmpelleesCit ei an [Ren ®) Kilborn vo [= | ay nla FLOTATION cELLs Dian Tip Spec: Maio of Fag oS Dearing “ype and Si Assembly: =a —_— Air: Induced Forced. QuaniyiGet fin (m3/min) Pressure TECHNICAL “QUESTIONNAIRE (Contd) ‘Total Recommended! (Chm (m3/min) Manifold Iever.Cell Manifold Connection (Cell Connection Hoses: Control Valves: Pressure Gauges ‘KW Consumprion per m3 of cell volume Blower - Quoted Feed Boxes: Quantity Included: o Dimensions: __Platethickenes: Lining (f any Junction Boxes ‘Quant —__— Tretnded: Dimensions: Plate thickeness:. Drop Between Cells; in ry Discharge Boxes: Quantiy: nce:®) xiborn ‘Chia de Especial Reva no. [| ream | OM M16 5s Linos | ip Dimensions: Froth Lip Leng Froth Skimmers Quantity Drive Type: Motor Speed: ‘Skimmer Shaft RPM Cell Drive: Brake HP. Motor Required HP V-BeltsiCell Size Sheaves: Type ‘Guads: Type Drive Type: Single Dia. of Sheave Launder: Include: Wiatn: Slope (minimum Level Control Uni ‘Type: Ancillary required air? water? Indicator: Controller: FLOTATION __ Total Pr Shaft Spee! Speed Quantiy Dia CELLS Length: TECHNICAL QUESTIONNAIRE (Cont) Plate thickeness: "Total ny/bani Toluded Tosluded Dial Included Included Included TECHNICAL (QUESTIONNAIRE (Cont'd)‘Ciigo dea Expcision Revie FLOTATION CELLS Control Valve Others Surface Preparation Painting Details: Colour: Price Breakdowa (AS applicable) (Catt with Drives Froth Skimmers: Guards Price Breakdown (As applicable): (contd) ‘Automatic Level Control TECHNICAL QUESTIONNAIRE (Cont) LLaunders Special Ponting: Packing Freght Toal: ‘Weight of Bank opf Celis, Empyy Deails of Protection for Wewted Part ‘Shipping Poin Point of Manufacture (Quotation Vat Unit:Cio da Fyn ttn i ina ®) Kilborn wo. | Fate mooie ole 7 FLOTATION CELLS TECHNICAL QUESTIONNAIRE = FLOTATION CELL BLOWERS ‘The following information i to be supplied for each blower: Supplier (Quotation Reference No. Air Requitements: Recommended blower Capaciy Quantity Operating, Discharge Pressure: Blower Type Manufacturer Mode! Dia. of Fan Dia. of Shas Brake HP: Recommended Motor HP: ‘Type: Speed: ‘Starting Torque: ‘Motor Shaft Coupling” Included TECHNICAL QUESTIONNAIRE - FLOTATION CELL BLOWERS (Cand) ‘Type: Manufacture Guaed! Felt Drive Rel Sine any ‘Sheaves: Guards: Size of Discharge Flange: Discharge Blast Gate - Included: ‘Common Base Plate or Motor Mount Included:‘Cigo deo Especiacion| ®) Kiborn FLOTATION CELLS “Manufacturer's Paint Specifications: Price Breakdwn (as applicable) Blower: Drive Common Base Pat: Drive Motor: Blast Gite: Freight “Total Prise TECHNICAL QUESTIONNAIRE - FLOTATION CELL BLOWERS (Catn'a) ‘Total Weight Delivery Date: FOB Point Shipping Poi: Point of Manufacture: ‘Quotation Valid Uni:‘ig aos ein Tote ®) Kitborn me [ree | awe a Tas Tr FLOTATION CELLS SUGGESTED LIST OF BIDDERS Denver Sata (Svedala Fimay CCenl. Andrés Reyes 386, San Isidro, Lima 27, Pera tention Mr. J. Bonelli “Telephone (s1y22.si74 ‘Outokumpu Oy Sucursal del Peri Las Anades 199, San Isidro, Lima 27, Peri A.Chaveu/M. Villar (11)221-0833, ‘Weneo (Eimeo) Atention ‘V.Gonailes “TelephoneVENDOR DATA REQUIREMENTS ron ELoramiow ceuis Paste aa Rept me ea : 2 Vega ate et id ong am the leg ei ‘Gop one "he te Noe corte Poms hine 2. The ee ea ree da ny Dine Othe Ding (Atl or erg ei, ie, Piscine ope ee