i CONTENTS 1. SAFETY INSTRUCTION 2. APPLICATION 3, STRUCTURE 4. OPERATION 5. MAIN PARAMETER 6. LUBRICATION 1.TRANSPORT, INSTALLATION AND TRIAL RUN 8. MAINTENANCE 9, UNIVERSAL SWIVEL HEAD ADJUSTMENT 10, EXPLOSION DIAGRAM1. SAFETY INSTRUCTION 1, Read and understand the entire instruction manual before ope ne machine i 2, Always wear approved safty gogglesface shields while using the machine 4. Make sure the machin is properly grounded. 4 Before operating the machine, remove te, rings, watches, other jewel, pu the long fai safc ha ring operation. Do not west loves and koep the sleeves and edges of he work uniform tight 5 Keep he floor around the machine clean and fc of scrap material oi sd prea 6 Keep machine guards in plac at all times duing operation, 1f removed for maintenance puposs, use exzeme caution and replace the guard immedi 17. Do nat over reach, Mainain a balanead stance a operator donot fil olan aginst blades o othe moving pas 4. Adjust oF mainuin the machine when disconnecting with power spel. 9. Use the right tol Dost fore ato o tachment to da job which times so that it was not designed for. 10, Make sure the switch of the motor is inthe OFF postion before comecting the machine with the power svpply. 11. Keep visitors safety distance away from the work area, 12, Never attempt to operate or adjust machine when program i not understood, 1B. Keep fingers away trom revolving parts and cutting tools while ‘operating, machine.‘pease carefully read the operation manual fo instalation and operation ‘of the achine, | Check the locking handles and electrical equipments are normal, si pounding wie comets wih round relly 2. APPLICATION ‘hw machine can be wid fr ming spur scar and tlic eins) gens, various opiral sures for example tes of rit dil, and sso all any angle surice through sviveling the fot haf sphere of ming fen (The milling hes consti by two 45" ides) Tes Kel machine tool fr machine, nsrument, moter and 9 on 14, Do not attempt o adjust or remove tools daring operation. 15, Always keep cutters sharp 16. Keep your hands away fom he high sped tring, handed. 17.Must pour the machine cil into the gear box when il is lower than oll gauge 18.It is forbidden to process flammable and aplosive metal, for ‘ample : pure sluminum, magnesium and soon. 19.The machine should never be used in lammable, explosive or humid environment 20, The machine should be disassembled and arsembled supported by the lifting mechanism wit suficient bearing capacity 21, Make sur thatthe operating site should kept well ventilated. Ie is recommended that ventilation equipment should be provided on the ‘operating sie 22. Failureto comply withall these warnings may ease serous injury. 3. STRUCTURE | Themachine consis of bse, clu, 0 Sv "element ube sadae and colt, (ig) 4. OPERATION ead, am, electrical —4.1spndte ig. 1) |The power of apndl ie pased through gor onthe motor and. siding | gos tothe double ape gars ofthe spindle, 4. Speed change ofthe spindle: Tum the sped change handle ofthe gearbox according to diferent working conditions to select target "Caution: Stop motor before changing speed 4.12 When milling, ty to reduc the length ofthe ran and tol, and “ghten all moving pats which it docs requie movement fr example: am, 4.13 When horizontal miling 13:1 Try to lean the table md mice part towards theohn 4.132 Try to install miling cater towards the rootage of milling rank handle aucomaticaly disengage when the table vertically tar. 42 peat change of table feed 42.1 Feoding box Feeding box is nstaliod under the saddle tas eight ifferentfesting speed by tuning the sped change handle @. I's eay to operate them. 42.2 Longitudinal eed of able “Two hingwhecls are at two ends of the tbl Power fee handle @ control the power elutch work or nt) sin he side of beable conros he able ae, "igh nd “stop. The sop Mock @ is djs and locked to the wrget postion. 4423 Gros fend of table Cros eed handle of ables in onto the swe. 423.1 Manual fed . 423111 Power feed handle ® isin the neural poston. 42.1.2 Tum te bandwhe! in front of he sda, the tbl wil move . foroward backward 42.3.2 Power fed “Table will move forward or backward when adjusting power fed hundle © up or down. “WARNING: ‘When chaning table feeding oped, he power chic must ben nal poston. 42321 Fintadjus handle @ and © in petal position 42.322 The feeding moor runs ile 42323 ju speed change handle @ o selec target pee 42324 Then adjust bande © or © to tage cretion finaly 443 Power vertical fed ttre ison the lof the knee. (XQ6226B only) ‘44 The kawe travels restricted inthe extreme postion by meas of lini : WARNING: The table can not vertically feed in vertical direction when the ‘handle is foked. The locking handle and vertical movement of fmerloc. “Must losen the locking handle before vertical feed, Disengage the locking handle when vertically feeding. ‘Shut off machine inmmedatly if malfunction occurs and ask 10 repair itBEARING CHART (Fig2) 5.MAIN PARAMETER i Wane | ‘Modal 7 ‘Moser i Besrg ees az 7 ) Abr 2 on i [Mies vetal ing aa oma" 3 61908 + be + — 7 Spindle per 5000 z ‘O08 7 Spindle speed amber tens 6 ow 1 7 ORE T Spindle speed range—s06ont7, {160048 1920r. 8 rae 2 ‘Bistnce berwen spindle a 9 FHSAC 7 sd oaton od cote 0~44men-0~17 816 10 Bearing TaBACS 2 - Distance between Tr Tes SNOT 7 120mm ~ 6nd -U2"~ spindle and table Bearing TaCZ + 5 Bearing Gia RZ T Swivel sage of = i ewig i808 z lig Bes 5 om T E 7 aie oie 120mm %26mm-0" 10-1 16 ewig Gino aR 2 5 (270amx260mm special) 7 ‘Bearing e907 z a ‘om 2800-23-12" C11" 16 Being wRz 3 ee 9 Dexia 062 7 = 20 Bearing oe r . 2 Beating ao r e ecu) aa 2 Beating 61908 z ost 2 Bearing 206, 2 ars 2 Beating 190428 é 3 Bearing or T 160 6 Bean coed T 1700 (XQ62268)6. LUBRICATION 6.1 Lubvicting of must be clean, nonscd, snkydrous and no bard solid 6.2. Gear box, feeding box ar lubricated with engine oil (No.6 cil) our oil after checking the oils lower than il gauge on tin CChange oil anes 3 monts for new machine, change ol once 6 months Ie. 6.3Lubricate lead saddlesable guideways, saddle-knee _Bideways, knce column guisewsy' with No.46 engine el four times every shit, 64 Lubricate spindle rolling bearings and gear in heedstock with NOS MoS2-Li grease. Change the grease once a year for spindle rolling bearings. ‘Change the grease once fal a year forthe gear of 665 Hand pump is installed on left of the sad, it is centealization lubrication forthe saddle and pars ofthe table. Pll tout twice every shi. our ail nto hand pump on time, and check the oil is lower than oil ge. headstock, 7. TRANSPORT, INSTALLATION AND TRIAL RUN “The tempersture range of transportation and storage of the machin is between 2510-4557, 711 Transportation ‘Must load or unload machine complying with outer sgn onthe packing box. Any impactor vibration is prohibited. Must open the box carefilly, ‘there it wil seatch the paint on the machine surface. After opening the ‘box, check all the accessories according to the packing list, check whether there is something wrong or damaged, please inform dealer or manufacturer ‘ntme in order osoive it wel, then convey the machine with fori. Please set a steol wire rope according to Fig when conveying the machine with crane, and insert some pads or soft cloth between the machine surface and the tel wire rope, and ask for help if necessary during the transportation, Caution: 1. The stecLwire rope should not couch machine surface, cach hand lever, handle and handwheel Do put wood block oF soft eloth on the interface between the steckwire rope and the machine edge fo avoid damaging the paint 2, Move worktable tothe front end of the knee before conveying the machine withthe crane, and keep the two ends of table on the knee have the same length, tighten the longitudinal & cross locking handles at the same time, 172 tostalaion In order to keep machine steady and high machining precision, must install machine on the concrete foundation, which should be built according to the dimension ofthe foundation Fig, The foundation should be Bilton solid sll. The machine will be put on the foundation after itis already dry, then fx the bolts on the concrete, must correct it carefully, make sure its level and the allowance is under 0,04/1000 mm in cress and longitudinal directions after ighting the bolts. 13 Teal nn 173.1 Before tral ru, please clean te antiust oll on some pats ofthe ‘machine carefully, hen coat thin bricating lon the outer surface. 73.2 Loosen locking handle in three directions (X, Y, Z) of machine before the ial run 73,3 Pour lubrication ol into the gearbox, then do an overall check, 734 Check whether each handwhes! and handle of machine is reliable snd flexible, 73.5 Please check whether the main motor turns right and whether thefeed motor phase sequence is consistent withthe main motor afer starting the spindle, ‘74 Teil ron First start to run ile atthe lowest speed for more than 30, minutes, then increase the speed sep by sep and check whether the speed change structure is exible & reliable. Caution: Care mast be tsken when loading or unloading the ‘machine during the transportation. 8, MAINTENANCE, 8.1 Toble-sadde guideways gib adjustment Fig.5) 8.1.1 Remove al it (om sre) 8.1.2 Loosen the setzcrew ofthe gis small end. 3.1.3 Turn the adjusting corew of the gids big end clockwise while moving the table until sight drag ie fe. 8.1.4 Tighten the setscrew of small end. 82 Saddlo-knee guideway gib adjustment. 82.1 Remove all i (fom area), 8.2.2 Remove chip wiper guards and wiper, 182.3 Loosen te stserew of the gb’ smal end. 824 Tum adjusting serew of big end clockwise while moving the sada until slight drag is fl 825 Tighten the setcrew of small end 8.26 Replace chip wiper guards and wiper. 83 Adjust the backlash of the knee-column guideways with setscrew "1" and"2" while moving knee wat slight drag is fl, tighten the knee with the locking handle "3" when ke rach target position. ig) 8.4 Lead screw backlash adjusment. Fg.) 8.4.1 Adjust setscrew "2" fneecssary until 0.1-0.12mm is gotten. 84.2 Tighten the locking screw "I" on seserew "2" finally. 8.5 Ram guideways gib adjustment am gudeways gib adjustment i the sime as table» sade gudeways adjustment £6 Troubleshooting ‘The following chart contins some typical probable toubies of ‘operation according 19 the possible cause(s)and remedies for each tem, ‘TROUBLE POSSIBLE CAUSES REMEDY 1LPoor contet om the Spline doer not rotate | wie 2Poor motor heck the site. Repair oF renew motor, ‘he ewich Knob ind ater in rong pon. Gib tips to teh. ‘Tanlefecds in versen, | improper tackash of |1.Releae gi rou longitudinal post | crews [Agjst them unsediy. snot wo brent |e lubicton, f.necamp. Vinetve when [2Selct proper cuing smachining. lye ccording to Bearing ia gear bor pore lLonteinsuriient, —/.Pour Spindle bearings |.Grene is isumicent. [LM grease, too bet Fx to Adjustment the bearing 188 Preventive Maintenance To ensure the accuracy of the machine and prolong life of the ‘machine we offer the following preventive maintenance chars.Frequens ea Lt necessary fo ol each Inbrenon point before operon. fat is mocetary to release the clamps clens and Inrite table Per operation. JAswitch off power source before Invng. Daly [Check al the gibe and adjust them if weeny. [check all the backlash betnen serena and Monthly check seca wie, plus switches at leat once 4 year ro ave toreing or weering 9. UNIVERSAL SWIVEL. HEAD ADJUSTMENT 921 Horizontal ad vera poston of te pind (Fig 8) | 9.1 Spindles inthe orient oson whe fra an hind boxes of te swivel has al at an ane 0 91.2 The spindle is in the vertical poston when foward box revlvesto the angle 180" 9.13 To expand the mechinng range to rise the spindle at is ia from norma positon by revolving hind box an Forward and hind boxes must postion precisely with positioning pin hile the swivel hesd is in the horizontal or vertical pesiton, in order to ‘nsure vertical and horizontal precision of the spindle to uble, the positioning pin must be put into locating hole only, otherwise dont force it Imo the locating hole t avoid damaging the junetion plane. 9:2 Right and let tlt of the spindle 9) Hind box ofthe swivel head revolves an angle 90" clockwise or counter= clockwise. The machine will expand the longitudinal working range. 193 Revolve the spindle in horizontal plane. (Fig 10) “The spindle with the support may be revolved in horizontal plane for enhancing rigidity of tol bar. When adjusting, must revolve forward box and hind box to the different direction The angle of the spindle is decided by adjustment of forward box and hind box. The adjustable angle is calealated. by the following char. ‘The formula for calculation is: cot B =2c08 8 -1 a= igh © ——Angle which is between the axis of spindle and cross movement of table, —— Forward box Angle a—— Hind box Angle For example: 1)eut4s* —Dextrorotation Hind Box © 24° 28 11" (coumerclociawise) Forward Box 65° 31° 49" (clockwise) 2)et30" Levorotation Hind Box © 15° 32" 32° (clockwise) Forward Box 42" 56' 29" (counterclockwise) CAUTION: Dont loosen the locknut of the swivel head too loose to prevent the swivel head from falling down quickly to damage the table snd pats.wear) s 4 30 0500 KYcin Adjusting seven, Fig.5 Fig.6 Pig.d 7Figind bor Forward tor orACCURACY LIST \ [no Teme “rtsangs | MRE pets Sighs of verted a soon | oor 8 1 [eon ot ce owns | Rawson | 55 a . aa Totes so lam | ace esa 2 Vs iongindint | 8S] onc 7 ae Ta coe a [ote fomess 0061000 | poh. fiesta Teatro lle woos foo 5 |eetorminteent [ean te | ot a sox wn 4 fosccaite emernan ne vans | ot ee Stmemeaeie | tame | ccd 7 paiva maeERE —Towsaw | acy | rovetinte two [acon [anesam [ot rrinteowienwtee | ningmaima | 4) | oy Pet feng amet : eg oe fo] Prmieicemessintnains [ose |) a ax | Pallciybeteenrbe — Jacoss Jsooure | ct romero ese [biota [baoven0 | 5 2PACKING LIST NO. NAME ‘MODEL Quiy Machine ‘Milling chuck sets Toner hexagon spanner 56. 8512 Bach 1 ‘Sleeve miling arbor 18040/32 Nut washer MI6 16 ‘Tool bar ‘Adapter shaft Support Wreneh SE-10 $16-18 S21~24] Deawbar Foundation bot MI6x450 Hexagonal socket yl head serews 12x30 Spanner 2124 Operation manual ‘Accuracy test list Packing list 10, EXPLOSION DIAGRAM 01. Column & base part 02 Knee part (A) (2, Knee part (B) Power lifting & falling structure 03, Table pat 04, Feeding box part 05, Ram part 06, Universal swiveling head part 09, Hanger part01 Column & Base part~~ [01 Column & base part Of Column & base part ie. fi wo] oer Ajesting 02 2 1002 n r 1008 ile 3 oe Teporsion i 1008 10 Retaining ring : 108 ae shaft n Sat t TXT Ore pen bard ate 7 a ; “HOY 40 Coolant ump 7 a 4 Uaioe int + 1010 2 =e £ ott TITRE fe, sock heed ale . voting sTeee 2 Ti cette 7 Taneeting sibe 7 101s Tiek bad sree o Fined eat 5 a ee + TIS for. eockt bead bale 5 a ee + Coolant t 106 Back plate n Gover alate . 1017 TEKIN Grae recessed pan head seren ie . HEX Hex eect be T an - Flat water o1018 * 7 coro Tos Henan bale +] HOXH Haren 1 yore Spring shor t ey " ion . o overs Ti pee 2 vor HL ster 2 e035 over t oan Wien ine ni ovr? om . ooze Bonde « oar Teching sien z|02 Knee part 02 Knee part02 Knee part (a) 02 Knee part (A) “02001 AWE2S Bal rob 1 Lid a = : ote 7 08 Handle Laver 1 if ie 1080 ai 1008 ‘WEX20 Setscrow with tat end 1 Jew Ls ene = iC 02092. Distance sleeve T 02007 ‘Shaft 1 eee 1 02008, TUXG Hen, eetucren with flat end 7 1 wate Terie 1 at ; andle oeat i oc ivan for a ‘a2015 WOX12 Hex. eocket bead 1 “one? WEXE Rex taper end setscrey T om a £ 2108 are T 07018 ene $2104 4x30 Wrist T 30 Sa i aE ae i ‘02021 é at “ - 02108 T 02022 a 2 ne = * . 02109 7 ‘02024 = Ls ont 02026, five kt O21 02027 Niper T kd :02 Knee part (A) 02 Knee part (A) we Teas of ee we 7 ihe ae a om Ta Brel for bale 1 a oo 7 0 1 00 WOKE Tan Hit we eee — 1 08 THRE ove racueed pb a HX Si Z 07033 Pressure plate 2 07034 7 TOT he, seket bad ble . ne i 10 Masher - 02038 Niper 7 1 08) are pe 7 H 08 a 7 H 039 HOG fer Het t H 2000 Hox Oi op 7 30X62X16 Bearinn 4 02041 5X50 Oylinder pin a Prenure cover H om Clean sal 7 TaN ar eee veer fal Ma 3s ce Sere i 20 Flatt 1 ee tele 1 Elevating eer 1 -| 22045, cy 7 Xi6 He 4 ms Wout ae | Ht E031 op 1 0 tale : a oie edie arp Hi ‘Stanchion, 1 2049 Cover plate 2 TEED fe, eset 1 aes edie 7 1 2051 Sate 1 s on Dat Fit hy 1 ito aiden H ess TRIO Hn oper en steer 7 ter 1 2044 1 Tex sine 4 085 1 ‘luteh : 02086 ‘WX10 Wer. socket head bolt = aia u es? ing blag 1 Tanied an 1 088 Boxes? tearing 102 Knee part © 02 Knee part @ Power lifting&falling structure Power lifting&falling structure02 Knee part (B) Power lifting&falling structure 02 Xnee part (B) Power lifting&falling structure “3A 0, T5ke Hoter 7 07030 ‘Sout a z oo Sonia é @ 02040 Tarai T 1 oa Te er : i ir tar . 7 oe eae 3 = i EECE : om . wow fark 7 sre TK a ‘ i San mare : oa ea Brine H ee ov cata i ce : 0 Bins Ta z cnr c 2 ro i om Brena fy ; a i tre en ; ae Tint 7 wr ST ; or se z sr WT er te ta TE 702 Knee part ®) 03 Table part Power lifting&fal i ling structure03 Table part2} | a o 2 6 < 2 3 03 Table part03 Table part 03 Table part st — % t a essa i a0 5 weit i om 7 nie | t 82 1 oes i 3809_| We ere vot 2 wa 7 aa & 1 7 oy Tit tar i ble ela i eau 5 : WHEKUOXIS AAjorts 7 03037 HOXI6 Her. socket head bolt 13 7 aa Sa 1 1 wen Ba Plt z Tae SRi8 Portlet te a a es CO ar z HR anaes 5 es : : os 1980 — cas ; THA anes] inbeating pe T og Bevel gear : oie 7] ae Baers Ta i WX! Elbow : OEE x pee 7 Tie eo a : 7p or i a i [ie me z 20m TONES tn eta Bead Bo a pone BS ta a 2s tbe i 3 [wt Can re ves | [air Sie tat i z [i Sa 7Et , cecil | part 03 Table part wy we as ee a 7 on dial 2 Den Spit eter i on Taling er z ‘E Plane washer z Cu 8204-7 Bear ing T| iar i ‘on TAS tree tr sie < Taek bat 1 oH tas oft i TOE foree tos Fe 7] [tae 246 tivet a TORT Btrroy sth hor seh 7 om eae i TE Saft etnies 7 oa eed seer 7 tear 1 on 2 ay 7 aa 7 ce i TT Boron te H om 7 RAO Grip i a0 i i oat 1 Thee bos i on : Tair ive i 3108 ; TORR Bree einen 1 ‘2108 i co 1 ai i Tar Fe 1 oat 7 TERT Ware vith hon kee Tee | 007 ; TERRY Gail wine 7 om z Testioiar 8 7 oa ; Tine 7 aaie : WRT ested nT TE 7 om i Tring ver 7 aia i Speer H om ; aie 7 caine 1 ‘ 7] ans iw Tee ei aren 7 one 703 Table part mers 4x63 axes be ox o3 xen ox os axes wxos cos 24X03" Gu pipe 14x03 bu pie f 04 Feeding box partBe 04 Feeding box part 04 Feeding box partNE ESTEE 04 Feeding box part 04 Feeding box part % wat oun cuca 7 00s 408 0? oe a4 om uit om oie om we on oun ‘eth oe TWX Setvores vith slotted Tat wd oH 15 Shaft ret wa 7 | om oun ons one om oe ours a SK¢ Rivet04 Feeding box part te Tem of Hee wy a HHI? Setaeron vith elatied lat ond t oar MBXEE Sree wer im t om az oun o out z 015, =z Bearing 7 48 TE hate retanieg Fe € 0437 on . 08 Elesing ine 2 0438 BOU-RL Bearing ni 4 ‘eller r at Gearing beak t wae ¢ owe 0 ous 55 r ous TST Hee soot heed bolt r oH Spline abate 7 ou tear 7 ou om 1 uso esr o 4st wr r oust ence n om cover 7 om Wine safe 7 ss t st 2 t oo Seaer t ost Tore veal T 04 Feeding box part cs i THD Setveren ith oo TKO § Ge win cen Tearing book WATET Su “G Aetainiog ria for | 06-2 Geena Gear Tearing aah TAeI8 Ona Shaft BX per in Fate Shing fork TE Shaft retaining05 Ram part 05 Ram part05 Ram part 05 Ram part05 Ram part 05 Ram part ro 7 ma ; sant —| ET ae aa ra + coer Ta Pie 7 wa z ra Tee 7 cat ; oss ae “ west t cae sti i tee ‘iin ma ; sor av a oo eae Pratap i ose TOAWETS i 897 Haare ring : ome Toeer i cst cf 7 ost i a9 cig ig oe ; ost 1 oa a er 1 oan a ar Bete vesting i ost 1 caer inh ost i ose tr ; oan 7 set TE Flr t ‘ai ‘ 7 oe ; ett | free vt sete © oF arr er i om SIKH Ten we z sr ; ‘ai Tera a 0 i ost Tass a om 1 eat Tat 7 oo 1 ‘st Tet 7 st 1 oes aa i ‘at ; cee Seer sate i cst 1 m7 wipe i ast ; cae Tae pit 1 on TR Fora er i st mare . 8 TB tere ; tai Tar 3 oat axies One 1 8 Eft 3 tat cig :05 Ram part % Tene of Te wy oo EXE Seterer with elotied FAC ood 00 ‘Spline sate co oxi 00 Spline hath Tr etsining ina for tole a ee Gis Besrine Teteraal goer EEA Irae vive Wate re Spline bash ie rate bor 0X0 Parallel ey TEX Sloted counteraueh {lat bend sere 05 Ram part eee of ie ‘netion if ting fork 12 Shaft retaining Fie Sheen enetion plate Sifting fork06 Universal swiveling head part 08 tniversal smivel ing head part sor oor om oot fi z,8 /\ e/ \ <3) anes Plus or xe8 Taper pin with 0 oie om om ons 617 one Spacer onz0 evel eer oma oar io 7 HOKE Hex socket 0808 XE Hen one ry 26 chock washer06 Universal s veling head part TSXATHTE Dagar eantaet ba om on oie Fiat ey Sate Wendie WoT _Felot ek TGS Taper pin with ecron treed ood HO Talet bolt TEXT Setcran vith slotted toner oe over 5 tater Beer “EXESRTS fogalareontact tal beatin Ex EE haer 08 Usiversal swiveling head part 500 Distinee sleeve t0%85306 Biverial erlindeieat-raller beavin 689 ‘Slansine rine s Snindle fey HOXIG Hor eeotet teed bolt Sa. 55 4 {WSEI? Slotted covntareush Flat Rend09 Hanger part 09 Hanger part