MOLINO FL SMIDTH 26'x40' (1)

1- Molino Grande

BALANCE METALURGICO
Evaluacin :CARGA CIRCULANTE
Molino :
Malla

1er. Muestreo
PESOS (Gramos)
Almt. Fresca

Desc.Molino

Overflow

Fecha :
Underflow

0
+1/2
+3/8
+ 3
+4
+ 6
+9
+ 10
+ 14
+ 20
+ 28
+ 35
+ 48
+ 65
+100
+150
+200
+270
+ 400
Total

141.87
11.15
23.51
34.86
86.70
78.56
100.76
125.67
121.45
141.14
131.29
106.38
112.91
82.87
87.70
34.05
66.50
49.52
166.13
1703.0

39.44
80.30
157.72
115.45
120.31
150.54
138.85
314.48
384.21
683.89
980.68
841.78
632.58
397.95
304.20
199.54
140.37
121.33
846.41
6650.0

0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
142.23
201.44
194.07
170.01
131.03
106.34
85.27
672.60
1703.0

38.08
107.80
231.14
152.61
210.91
243.51
265.21
437.14
513.75
879.31
1095.53
756.82
535.28
293.40
182.83
107.12
70.29
65.82
463.47
6650.0

TMS/hr
Amps
Volts
Power Factor
MW
D Apex, Pulg
Presin PSI

DISCH. MILL
OVER
UNDER
FEED
No. de ciclones

1-Oct-15
1703
0.0
0.0
0.00
13.670
8
10.2

INICIO

FIN

1703.0

1703.0

13.670
7.57
10.21

13.670
7.57
10.21

1617.842

PESO (gr)
HUMEDO

SECO

13648.00

9962.90

73.00

7085.00
11992.80
10526.60

2642.10
8961.00
10000.20

37.29
74.72
95.00

67.65
5.00

Viene de Chart

MOLINO FL SMIDTH 26'x40' (1)

Fecha

01-Oct-15

TMS/h

1617.8

F80 (um)

2624
211

P80 (um)

WI op (KWh/TM)

13670
8.45

KW campo
KWh/TMS

Presin (PSI)
No. de Ciclones

17.15
10.2
9

DISTRIBUCIONES GRANULOMETRICAS
Malla

+1/2
+3/8
+ 3
+4
+ 6
+9
+ 10
+ 14
+ 20
+ 28
+ 35
+ 48
+ 65
+100
+150
+200
+270
+ 400
- 400
Total

% PESO
Almt. Fresca

8.33
0.65
1.38
2.05
5.09
4.61
5.92
7.38
7.13
8.29
7.71
6.25
6.63
4.87
5.15
2.00
3.90
2.91
9.75
100.00
35.21

Malla

CC

10
14
20
+ 28
+ 35
+ 48
+ 65
+100
+150
+200
+270
+ 400
- 400

1.80
1.96
2.15
2.44
3.14
3.74
3.99
4.07
4.29
4.46
4.54
4.65

Promedio

3.43

Decarga

% ACUMULADO

Overflow

0.59
1.21
2.37
1.74
1.81
2.26
2.09
4.73
5.78
10.28
14.75
12.66
9.51
5.98
4.57
3.00
2.11
1.82
12.73
100.00

Underflow

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
8.35
11.83
11.40
9.98
7.69
6.24
5.01
39.50
100.00

0.57
1.62
3.48
2.29
3.17
3.66
3.99
6.57
7.73
13.22
16.47
11.38
8.05
4.41
2.75
1.61
1.06
0.99
6.97
100.00
25.84

Almt. Fresca

8.33
8.99
10.37
12.41
17.50
22.12
28.03
35.41
42.54
50.83
58.54
64.79
71.42
76.28
81.43
83.43
87.34
90.25
100.00

Descarga

Overflow

0.59
1.80
4.17
5.91
7.72
9.98
12.07
16.80
22.58
32.86
47.61
60.27
69.78
75.76
80.34
83.34
85.45
87.27
100.00

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
8.35
20.18
31.58
41.56
49.25
55.50
60.50
100.00

Underflow

0.57
2.19
5.67
7.96
11.14
14.80
18.79
25.36
33.08
46.31
62.78
74.16
82.21
86.62
89.37
90.98
92.04
93.03
100.00

DETERMINACION DEL BY PASS

Flujo
% Slidos
Distribucin de Carga (%)

Radio de Reduccin
Circuito

Overflow

Underflow

Alimentacion

Cicln

Cicln

Cicln

Tromel SAG

73.0
100.0

37.3
22.5

74.7
77.5

95.00

40.9

By Pass al Underflow

Molino

Alimento

1.7
12.4

CALCULO DE EFICIENCIAS
Malla

Alimentacin Compuesta
% Individual

+1/2
+3/8
+ 3
+4
+6
+9
+ 10
+ 14
+ 20
+ 28
+ 35
+ 48
+ 65
+100
+150
+200
+270
+ 400
- 400
Total

% Acumulado

2.32
1.40
3.00
2.24
3.60
3.88
4.42
6.76
7.59
12.11
14.50
10.22
7.73
4.51
3.29
1.70
1.70
1.42
7.60
100.00
27.95

2.32
3.73
6.73
8.97
12.57
16.45
20.87
27.63
35.22
47.33
61.83
72.05
79.78
84.29
87.58
89.28
90.98
92.40
100.00
100.00

CALCULO DEL d50 REAL & CORREGIDO

Overflow
TMS/h

% Pasante

Eficiencia

Molienda

Clasificacin

97.68
96.27
93.27
91.03
87.43
83.55
79.13
72.37
64.78
52.67
38.17
27.95
20.22
15.71
12.42
10.72
9.02
7.60
0.00

1617.84
Underflow
TMS/h

Eficiencia

Malla

Alimt. Cicln
TMS/h

By pass
al under

+ 20
+ 28
+ 35
+ 48
+ 65
+100
+150
+200
+270
+ 400
- 400

1838.60
734.81
915.50
767.57
638.69
429.55
314.30
214.00
159.76
136.01
1026.28

0.00
0.00
0.00
135.12
191.37
184.36
161.51
124.48
101.02
81.01
638.97

1838.60
734.81
915.50
632.45
447.32
245.19
152.79
89.52
58.74
55.01
387.31

751.39
300.30
374.14
313.68
261.01
175.55
128.45
87.45
65.29
55.58
419.41

Total

7175.1

1617.8

5557.2

2932.3

74.45
51.66
37.99
34.11
38.61
39.31
42.17
39.19
35.90
30.57
23.00
16.35
12.53
10.12
8.27
6.66
6.08
5.55

22.68
22.96
23.53
23.96
24.43
25.05
25.64
27.10
29.12
33.58
43.04
48.88
53.03
54.26
55.35
55.34
54.31
54.34

TMS/h
Particin
Real

100.00
100.00
100.00
82.40
70.04
57.08
48.61
41.83
36.77
40.44
37.74

Correccin de la Particin
Almt. Cicln
Underflow
Particin

1087.22
434.51
541.36
453.88
377.67
254.01
185.85
126.54
94.47
80.43
606.86

1087.22
434.51
541.36
318.76
186.30
69.64
24.34
2.06
0.10
0.10
0.10

4242.8

2664.5

100.00
100.00
100.00
70.23
49.33
27.42
13.10
1.63
0.11
0.12
0.02

RESUMEN DE RESULTADOS
Carga Circulante (%)
By Pass al U/F (%)
D50 real ( um )
D50 corregido ( um )
WI operacional (KWh/TM)

343 Efic. molienda +65 m (%)

40.9 Efic. clasificacin +65 m (%)
112 % +1/2" Alimentacin Fresca
213 % +65 mallas Overflow
17.2 TMS/h +65 m Overflow
EFICIENCIA
DE CLASIFICACION
EN FUNCION AL D50

12.5 % -200 m Alim. Comp. Molino

53.0 % -200 m Descarga molino
8.3 % -200m Overflow
20.2 % -200 m Underflow
326 TMS/h -200 m Underflow
Eficiencia en Clasificacin de Finos (%)
Eficiencia en Clasificacin de Gruesos (%)
Eficiencia Total de Clasificacin (%)

10.7
16.7
50.7
9.0
501
66.4
86.5
57.4

CALCULO DEL % DE SOLIDOS

PESO (gr)

DESC

OVER

UNDER

FEED

HUMEDO

13648.0

7085.0

11992.8

10526.6

SECO

9962.9

2642.1

8961.0

10000.2

Underflow

A Fresca

PESOS (Gramos)
A Fresca

Descarga

% PASANTE

Overflow

Descarga

Micrones

Overflow

Underflow

100.00

100.00

100.00

100.00

22600

Calculo del F80 y P80

F80

Mic

141.9

39.4

0.0

38.1

91.67

99.41

100.00

99.43

12700

+1/2

12700

11.2

80.3

0.0

107.8

91.01

98.20

100.00

97.81

9500

+3/8

9500

23.5

157.7

0.0

231.1

89.63

95.83

100.00

94.33

6730

+ 3

6730

34.9

115.5

0.0

152.6

87.59

94.09

100.00

92.04

4760

+4

4760

86.7

120.3

0.0

210.9

82.50

92.28

100.00

88.86

3360

+ 6

3360

78.6

150.5

0.0

243.5

77.88

90.02

100.00

85.20

2000

+9

2000

100.8

138.8

0.0

265.2

71.97

87.93

100.00

81.21

1680

+ 10

1680

125.7

314.5

0.0

437.1

64.59

83.20

100.00

74.64

1190

+ 14

1190

121.4

384.2

0.0

513.8

57.46

77.42

100.00

66.92

841

+ 20

841

141.1

683.9

0.0

879.3

49.17

67.14

100.00

53.69

595

+ 28

595

131.3

980.7

0.0

1095.5

41.46

52.39

100.00

37.22

420

+ 35

420

106.4

841.8

142.2

756.8

35.21

39.73

91.65

25.84

297

+ 48

297

112.9

632.6

201.4

535.3

28.58

30.22

79.82

17.79

210

+ 65

210

82.9

397.9

194.1

293.4

23.72

24.24

68.42

13.38

149

+100

149

87.7

304.2

170.0

182.8

18.57

19.66

58.44

10.63

105

+150

105

34.0

199.5

131.0

107.1

16.57

16.66

50.75

9.02

74

+200

74

66.5

140.4

106.3

70.3

12.66

14.55

44.50

7.96

53

+270

53

49.5

121.3

85.3

65.8

9.75

12.73

39.50

6.97

37

+ 400

37

166.1

846.4

672.6

463.5

20

- 400

1703.0
OK

6650.0
OK

1703.0
OK

6650.0
OK

Descarga molino
P80

Mic

+1/2

12700

+3/8

9500

+ 3

6730

+4

4760

+ 6

3360

+9

2000

+ 10

1680

+ 14

1190

+ 20

841

+ 28

595

+ 35

420

+ 48

297

+ 65

210

+100

149

+150

105

+200

74

Eficiencia

+270

53

Molienda

+ 400

37

74.45
51.66
37.99
34.11
38.61
39.31
42.17
39.19
35.90
30.57
23.00
16.35
12.53
10.12
8.27
6.66
6.08
5.55

- 400

Abertura
um

595
420
297
210
149
105
74
53
37
20

Under by
clasific

Descarga

434.5
541.4
318.8
186.3
69.6
24.3
2.1
-6.6
-0.6
-32.1

10.24
12.76
10.70
8.90
5.99
4.38
2.98
2.23
1.90
14.30
64.13

Overflow

Underflow

0.00
0.00
8.35
11.83
11.40
9.98
7.69
6.24
5.01
39.50

13.22
16.47
11.38
8.05
4.41
2.75
1.61
1.06
0.99
6.97

100.00

53.69

F80 y P80

O/F

CALCULO DEL D50

Ind

Acum

Pass

F80

P80

Mic

Ind

Acum

Pass

P80

Mic

EF

d50

8.3

8.3

91.7

+1/2

12700

0.0

0.0

100

+1/2

0.7

9.0

91.0

+3/8

9500

0.0

0.0

100

+3/8

1.4

10.4

89.6

+ 3

6730

0.0

0.0

100

+ 3

2.0

12.4

87.6

+4

4760

0.0

0.0

100

+4

5.1

17.5

82.5

2624

+ 6

3360

0.0

0.0

100

+ 6

4.6

22.1

77.9

+9

2000

0.0

0.0

100

+9

5.9

28.0

72.0

+ 10

1680

0.0

0.0

100

+ 10

7.4

35.4

64.6

+ 14

1190

0.0

0.0

100

+ 14

7.1

42.5

57.5

+ 20

841

0.0

0.0

100

8.3

50.8

49.2

+ 28

595

0.0

0.0

100

+ 20

841

100.0

+ 28

595

100.0

7.7

58.5

41.5

+ 35

420

0.0

0.0

100

+ 35

420

100.0

6.2

64.8

35.2

+ 48

297

8.4

8.4

92

211

+ 48

297

82.4

6.6

71.4

28.6

+ 65

210

11.8

20.2

80

+ 65

210

70.0

4.9

76.3

23.7

+100

149

11.4

31.6

68

+100

149

57.1

112

5.1

81.4

18.6

+150

2.0

83.4

16.6

+200

105

10.0

41.6

58

+150

105

48.6

74

7.7

49.3

51

+200

74

41.8

3.9

87.3

12.7

+270

53

6.2

55.5

45

+270

53

36.8

2.9

90.2

9.8

+ 400

37

5.0

60.5

39

+ 400

37

40.4

9.8

100.0

0.0

- 400

39.5

100.0

- 400

37.7

2624

olino

211

Alimento compuesto
Ind

Acum

Pass

P80

P80

Mic

Ind

Acum

Pass

P80

0.6

0.6

99

+1/2

12700

2.3

2.3

98

1.2

1.8

98

+3/8

9500

1.4

3.7

96

2.4

4.2

96

+ 3

6730

3.0

6.7

93

1.7

5.9

94

+4

4760

2.2

9.0

91

1.8

7.7

92

+ 6

3360

3.6

12.6

87

2.3

10.0

90

+9

2000

3.9

16.4

84

1743

2.1

12.1

88

+ 10

1680

4.4

20.9

79

4.7

16.8

83

997

+ 14

1190

6.8

27.6

72

5.8

22.6

77

+ 20

841

7.6

35.2

65

10.3

32.9

67

+ 28

595

12.1

47.3

53

14.7

47.6

52

+ 35

420

14.5

61.8

38

12.7

60.3

40

+ 48

297

10.2

72.0

28

9.5

69.8

30

+ 65

210

7.7

79.8

20

6.0

75.8

24

+100

149

4.5

84.3

16

D50 REAL

112

4.6

80.3

20

+150

105

3.3

87.6

12

3.0

83.3

17

+200

74

1.7

89.3

11

2.1

85.4

15

+270

53

1.7

91.0

1.8

87.3

13

+ 400

37

1.4

92.4

12.7

100.0

- 400

7.6

100.0

39.7
997

1743

EFICIENCIA FINOS Y GRUESOS

112
D50 CORR

Mic

EF

d50

Almto.

D50 real

% Acumulado Pasante en X50

U/F

O/F

Aberturas

Almto.

U/F

O/F

+1/2

99.41

99.43

100.00

12700

+3/8

98.20

97.81

100.00

9500

+ 3

95.83

94.33

100.00

6730

+4

94.09

92.04

100.00

4760

+ 6

92.28

88.86

100.00

3360

+9

90.02

85.20

100.00

2000

+ 10

87.93

81.21

100.00

1680

+ 14

83.20

74.64

100.00

1190

+ 20

841

100.0

77.42

66.92

100.00

841

+ 28

595

100.0

67.14

53.69

100.00

595

+ 35

420

100.0

52.39

37.22

100.00

420

+ 48

297

70.2

213

39.73

25.84

91.65

297

+ 65

210

49.3

30.22

17.79

79.82

210

+100

149

27.4

24.24

13.38

68.42

149

20

11

60

+150

105

13.1

19.66

10.63

58.44

105

9.02

50.75

74

+200

74

1.6

16.66

+270

53

0.1

14.55

7.96

44.50

53

400

37

0.1

12.73

6.97

39.50

37

20.41

11.08

60.08

-400

0.0

pasante
213

DETERMINACION DEL F80

100.00

100.00
90.00
80.00

Real

70.00

Corregida

% Passing

Porcentaje (%)

CURVA PARTICION NIDO DE CICLONES

90.00
80.00
70.00
60.00

60.00

50.00

50.00

40.00

40.00

30.00

30.00

Alimentacin Fresca

20.00

20.00

10.00

10.00

0.00

0.00
10

100
Micrones (um)

1000

2000

4000

NIDO DE HIDROCICLONES
ALIMENTO - UNDERFLOW - OVERFLOW

100.00

6000

8000

10000

12000

14000

Micrones (um )

DETERMINACION DEL P80

120.00

% Passing

% Passing

90.00
80.00
70.00
60.00
50.00

100.00

80.00

60.00

40.00
40.00

30.00

Alimento

Underflow

20.00

Overflow

20.00

Overflow

10.00
0.00

0.00
1000
Micrones (um)

10000

100000

% Eficiencia de Molienda

100

EFICIENCIA DE CLASIFICACION
60.00
55.00

50

100

150

200
250
Micrones (um)

300

350

400

450

EFICIENCIA DE MOLIENDA
80.00
70.00
60.00

50.00

50.00
40.00

45.00

30.00
40.00

20.00

35.00

10.00

Malla

Malla

+270

+ 400

+200

+150

+ 65

+100

+ 48

+ 35

+ 28

+ 20

+ 14

+9

+ 10

+6

+4

+ 3

+3/8

+1/2

+2 7 0

+ 400

+2 0 0

+1 5 0

+ 65

+1 0 0

+ 48

+ 35

+ 28

+ 20

+ 14

+9

+ 10

+6

+4

+ 3

0.00
+3 /8

30.00

+1 /2

% E ficie n cia d e C la s ifica ci n

10

CORECCION POR LAGRANGE

DATOS ORIGINALES

Malla

Abertura
(um)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
SUMATORIA

BETA :

0.7838

Alimento
di
2.64
5.47
7.14
4.15
3.38
4.46
1.74
3.99
5.34
8.43
11.27
8.95
6.25
4.44
3.45
2.12
2.23
1.31
13.23

Finos
ei
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.06
0.57
3.21
8.34
10.66
7.42
8.66
6.18
7.51
3.77
43.62

Gruesos
fi
3.97
6.85
7.97
5.03
3.91
5.77
2.10
5.32
6.90
11.18
14.04
9.21
5.22
2.92
2.20
0.95
0.96
0.55
4.95

(fi-ei)(ei-di)
-10.49
-37.51
-56.91
-20.85
-13.22
-25.72
-3.66
-21.23
-36.14
-83.30
-87.36
-0.53
-23.95
-13.42
-33.61
-21.24
-34.57
-7.94
-1175.34

(fi-ei)^2
15.79
46.96
63.45
25.27
15.31
33.26
4.41
28.31
46.81
112.45
117.39
0.76
29.60
20.23
41.67
27.39
42.89
10.39
1495.46

100.00

100.00

100.00

-1706.9892

2177.80434

Errores
0.47
-0.10
-0.90
-0.21
-0.31
0.06
-0.10
0.18
0.08
0.46
0.43
0.08
0.14
-0.54
0.15
-0.04
0.14
-0.06
0.08

Ddi
-0.29
0.06
0.54
0.12
0.19
-0.04
0.06
-0.11
-0.05
-0.27
-0.26
-0.05
-0.08
0.33
-0.09
0.03
-0.09
0.04
-0.05

Proporcin al underflow

BETA
0.665
0.799
0.897
0.825
0.864
0.773
0.831
0.750
0.772
0.741
0.744
0.697
0.809
0.663
0.807
0.776
0.806
0.764
0.786

0.7838

DATOS CORREGIDOS

Malla

Abertura
(um)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
SUMATORIA

Alimento
di
2.93
5.41
6.60
4.02
3.19
4.50
1.68
4.10
5.39
8.70
11.53
9.00
6.34
4.11
3.54
2.10
2.32
1.27
13.28

Finos
ei
0.00
0.00
0.00
0.00
0.00
-0.01
0.01
-0.02
0.05
0.52
3.15
8.33
10.64
7.49
8.64
6.19
7.49
3.78
43.61

Gruesos
fi
3.75
6.90
8.39
5.12
4.06
5.74
2.15
5.24
6.86
10.96
13.84
9.18
5.15
3.18
2.13
0.97
0.89
0.58
4.91

100.00

99.86

100.00

CORRECCIONES
Dei
0.06
-0.01
-0.12
-0.03
-0.04
0.01
-0.01
0.02
0.01
0.06
0.06
0.01
0.02
-0.07
0.02
-0.01
0.02
-0.01
0.01

Dfi
0.22
-0.05
-0.43
-0.10
-0.15
0.03
-0.05
0.09
0.04
0.22
0.20
0.04
0.06
-0.26
0.07
-0.02
0.07
-0.03
0.04

BETA
0.780
0.784
0.787
0.785
0.786
0.784
0.784
0.784
0.784
0.784
0.784
0.784
0.784
0.784
0.784
0.784
0.784
0.784
0.784

1618
15228.2

8187
36101.7

1628.7
22751

1294.5
12590

36.1
2.7

61.3
2.7
9.3 PSI
d50 6.755 um
Radio de reduccin molino

0.0

Radio de reduccin circuito

0.0

Batera 10 Ciclones D 33

406 %CC

13.67
6569
1839.9
21682.8 10970.3

KW

6569

1872.5

74.0

20873.5

10161

2.7

72.5
2.7

809.3

GPM Agua
6%

Molino de Bolas 25.5' x 39.5'

7175

1622.4

60.9

1618

1306.8

37.3

31957

20256

2.7

14616.4

11978

2.7

10.2 PSI
d50 112.2 um
Batera 09 Ciclones D 33

343 %CC

13.85

###

3234
15755.1

1569.0
10481.4

5557
18112.3

1850.6
9050.2

KW

5557

1888

74.7

17340

8278

2.7

73.0
2.7

772

GPM Agua

57.6
2.7

2795

Molino de Bolas 25.5' x 39.5'

Radio de reduccin molino

1.7

Radio de reduccin circuito

12.4

Bomba Krebs Mill Max 16" x 14" 39

LEYENDA
TMS/h

Dp gr/lt

% Sp

GPM pulpa

GPM agua

G.E.

MOLINO FL SMIDTH 26'x40' (2)

1- Molino Grande

BALANCE METALURGICO
Evaluacin :CARGA CIRCULANTE
Molino :
Malla

1er. Muestreo
PESOS (Gramos)
Almt. Fresca

Desc.Molino

Overflow

0
+1/2
+3/8
+ 3
+4
+ 6
+9
+ 10
+ 14
+ 20
+ 28
+ 35
+ 48
+ 65
+100
+150
+200
+270
+ 400
Total

144.69
11.37
23.97
35.55
88.42
80.12
102.76
128.17
123.87
143.95
133.91
108.50
115.16
84.52
89.44
34.73
67.82
50.51
169.43
1736.9

117.70
131.74
224.79
119.39
144.10
160.79
125.11
339.06
397.82
776.77
971.85
846.14
642.74
439.70
285.24
182.79
137.59
109.74
906.59
7059.7

0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
153.64
193.20
179.67
161.49
283.66
93.34
74.67
597.22
1736.9

Fecha :
Underflow

0
23.72
88.68
242.07
185.39
234.34
269.60
238.87
509.98
554.59
905.50
1159.95
802.94
556.58
295.01
208.08
121.58
85.54
73.04
504.18
7059.7

TMS/hr
Amps
Volts
Power Factor
MW
D Apex, Pulg
Presin PSI

DISCH. MILL
OVER
UNDER
FEED
No. de ciclones

1-Oct-15
INICIO

1703
0.000
0.000
0.000
13.850
8
9.25

1703.0

13.850
7.77
9.25

FIN

1703.0 1617.842

13.850
7.77
9.25

PESO (gr)
HUMEDO

SECO

13648.00

9895.00

72.50

7085.00
11992.80
10526.60

2560.10
8875.00
10000.20

36.13
74.00
95.00

10

5.00

MOLINO FL SMIDTH 26'x40' (2)

Fecha

01-Oct-15

TMS/h
F80 (um)
P80 (um)

1617.8
2624
210

WI op (KWh/TM)

13850
8.56

KW campo
KWh/TMS

Presin (PSI)
No. de Ciclones

17.29
9.3
10

DISTRIBUCIONES GRANULOMETRICAS
Malla

+1/2
+3/8
+ 3
+4
+ 6
+9
+ 10
+ 14
+ 20
+ 28
+ 35
+ 48
+ 65
+100
+150
+200
+270
+ 400
- 400
Total

% PESO
Almt. Fresca

8.33
0.65
1.38
2.05
5.09
4.61
5.92
7.38
7.13
8.29
7.71
6.25
6.63
4.87
5.15
2.00
3.90
2.91
9.75
100.00
35.21

Malla

Carga

+ 10
+ 14
+ 20
+ 28
+ 35
+ 48
+ 65
+100
+150
+200
+270
+ 400
- 400

3.95
3.17
3.00
3.55
3.88
4.34
4.63
5.24
5.30
3.98
3.90
3.78

Promedio

4.1

Descarga

% ACUMULADO

Overflow

1.67
1.87
3.18
1.69
2.04
2.28
1.77
4.80
5.64
11.00
13.77
11.99
9.10
6.23
4.04
2.59
1.95
1.55
12.84
100.00

Underflow

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
8.85
11.12
10.34
9.30
16.33
5.37
4.30
34.38
100.00

0.34
1.26
3.43
2.63
3.32
3.82
3.38
7.22
7.86
12.83
16.43
11.37
7.88
4.18
2.95
1.72
1.21
1.03
7.14
100.00
26.12

Almt. Fresca

8.33
8.99
10.37
12.41
17.50
22.12
28.03
35.41
42.54
50.83
58.54
64.79
71.42
76.28
81.43
83.43
87.34
90.25
100.00

Almt. Ciclon

Overflow

1.67
3.53
6.72
8.41
10.45
12.73
14.50
19.30
24.94
35.94
49.71
61.69
70.80
77.03
81.07
83.65
85.60
87.16
100.00

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
8.85
19.97
30.31
39.61
55.94
61.32
65.62
100.00

Underflow

0.34
1.59
5.02
7.65
10.97
14.79
18.17
25.39
33.25
46.08
62.51
73.88
81.76
85.94
88.89
90.61
91.82
92.86
100.00

DETERMINACION DEL BY PASS

Flujo
% Slidos
Distribucin de Carga (%)

Radio de Reduccin
Circuito

Overflow

Underflow

Descarga

Cicln

Cicln

Cicln

Tromel SAG

72.5
100.0

36.1
19.8

74.0
80.2

95.00

44.7

By Pass al Underflow

Molino

Alimento

1.5
12.5

CALCULO DE EFICIENCIAS
Malla

+1/2
+3/8
+ 3
+4
+6
+9
+ 10
+ 14
+ 20
+ 28
+ 35
+ 48
+ 65
+100
+150
+200
+270
+ 400
- 400
Total

Alimentacin Compuesta
% Individual
% Acumulado
% Pasante

1.92
1.14
3.02
2.51
3.67
3.98
3.88
7.25
7.71
11.93
14.71
10.36
7.64
4.31
3.38
1.78
1.74
1.40
7.66
100.00
27.92

1.92
3.05
6.08
8.59
12.26
16.23
20.12
27.37
35.09
47.01
61.72
72.08
79.72
84.03
87.42
89.19
90.94
92.34
100.00
100.00

CALCULO DEL d50 REAL & CORREGIDO

Overflow
TMS/h

98.08
96.95
93.92
91.41
87.74
83.77
79.88
72.63
64.91
52.99
38.28
27.92
20.28
15.97
12.58
10.81
9.06
7.66
0.00

1617.84
Underflow
TMS/h

Eficiencia
Molienda

Malla

Alimt. Cicln
TMS/h

By pass
al under

+ 20
+ 28
+ 35
+ 48
+ 65
+100
+150
+200
+270
+ 400
- 400

2184.20
842.61
1079.38
890.28
697.88
441.87
344.05
377.35
166.54
137.52
1025.46

0.00
0.00
0.00
143.11
179.96
167.35
150.42
264.22
86.94
69.55
556.29

2184.20
842.61
1079.38
747.17
517.92
274.52
193.63
113.13
79.60
67.97
469.16

975.50
376.32
482.07
397.61
311.69
197.35
153.66
168.53
74.38
61.42
457.99

Total

8187.1

1617.8

6569.3

3656.5

12.97
0.00
0.00
2.10
14.75
21.60
27.93
29.48
28.92
23.56
19.47
14.41
11.19
8.34
7.26
6.21
5.86
5.61

Eficiencia
Clasificacin

20.10
20.48
21.18
21.57
22.07
22.64
23.11
24.49
26.33
30.85
39.29
44.19
48.58
52.16
53.37
40.05
38.94
38.03

TMS/h
Particin
Real

100.00
100.00
100.00
83.92
74.21
62.13
56.28
29.98
47.80
49.42
45.75

Correccin de la Particin
Almt. Cicln
Underflow
Particin

1208.70
466.28
597.31
492.67
386.19
244.53
190.39
208.82
92.16
76.10
567.47

1208.70
466.28
597.31
349.55
206.24
77.17
39.97
0.10
5.22
6.55
11.18

4530.6

2968.3

100.00
100.00
100.00
70.95
53.40
31.56
21.00
0.05
5.66
8.61
1.97

RESUMEN DE RESULTADOS
Carga Circulante (%)
By Pass al U/F (%)
D50 real ( um )

406 Efic. molienda +65 m (%)

44.7 Efic. clasificacin +65 m (%)
98 % +1/2" Alimentacin Fresca

D50 corregido ( um )

200 % +65 mallas Overflow

17.3 TMS/h +65 m Overflow

WI operacional (KWh/TM)

EFICIENCIA
DE CLASIFICACION
EN FUNCION AL D50

11.2 % -200 m Alim. Comp. Molino

48.6 % -200 m Descarga molino
8.3 % -200m Overflow
20.0 % -200 m Underflow
323 TMS/h -200 m Underflow
Eficiencia en Clasificacin de Finos (%)
Eficiencia en Clasificacin de Gruesos (%)
Eficiencia Total de Clasificacin (%)

10.8
16.3
44.1
9.4
617
69.5
84.7
58.9

DETERMINACION DEL F80

100.00

100.00
90.00
80.00

Real

70.00

Corregida

% Passing

Porcentaje (%)

CURVA PARTICION NIDO DE CICLONES

90.00
80.00
70.00
60.00

60.00

50.00

50.00

40.00

40.00

30.00

30.00

Alimentacin Fresca

20.00

20.00

10.00

10.00

0.00

0.00
10

100
Micrones (um)

1000

4000

6000

8000

10000

12000

14000

Micrones (um )

NIDO DE HIDROCICLONES
ALIMENTO - UNDERFLOW - OVERFLOW

100.00

2000

DETERMINACION DEL P80

120.00

% Passing

% Passing

90.00
80.00
70.00
60.00

100.00

80.00

60.00

50.00
40.00

40.00

30.00

Alimento

Underflow

20.00

Overflow

20.00

Overflow

10.00
0.00

0.00
1000
Micrones (um)

10000

100000

% Eficiencia de Molienda

100

EFICIENCIA DE CLASIFICACION
60.00

50

100

150

200
250
Micrones (um )

300

350

400

450

EFICIENCIA DE MOLIENDA
35.00
30.00
25.00

55.00

20.00

50.00

15.00
45.00

10.00

40.00

5.00

Malla

+270

+ 400

+200

+150

+ 65

+100

+ 48

+ 35

+ 28

+ 20

+ 14

+9

+ 10

+6

+4

+ 3

+1/2
+2 70

+ 400

+2 0 0

+1 5 0

+ 65

+ 48

+ 35

+1 00

Malla

+ 28

+ 20

+ 14

+9

+ 10

+6

+4

+ 3

+3 /8

30.00

+3/8

0.00

35.00

+1 /2

% E ficie n cia d e C la s ifica ci n

10

CORECCION POR LAGRANGE

DATOS ORIGINALES

Malla

Abertura
(um)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
SUMATORIA

BETA :

0.7838

Alimento
di
2.64
5.47
7.14
4.15
3.38
4.46
1.74
3.99
5.34
8.43
11.27
8.95
6.25
4.44
3.45
2.12
2.23
1.31
13.23

Finos
ei
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.06
0.57
3.21
8.34
10.66
7.42
8.66
6.18
7.51
3.77
43.62

Gruesos
fi
3.97
6.85
7.97
5.03
3.91
5.77
2.10
5.32
6.90
11.18
14.04
9.21
5.22
2.92
2.20
0.95
0.96
0.55
4.95

(fi-ei)(ei-di)
-10.49
-37.51
-56.91
-20.85
-13.22
-25.72
-3.66
-21.23
-36.14
-83.30
-87.36
-0.53
-23.95
-13.42
-33.61
-21.24
-34.57
-7.94
-1175.34

(fi-ei)^2
15.79
46.96
63.45
25.27
15.31
33.26
4.41
28.31
46.81
112.45
117.39
0.76
29.60
20.23
41.67
27.39
42.89
10.39
1495.46

100.00

100.00

100.00

-1706.9892

2177.80434

Errores
0.47
-0.10
-0.90
-0.21
-0.31
0.06
-0.10
0.18
0.08
0.46
0.43
0.08
0.14
-0.54
0.15
-0.04
0.14
-0.06
0.08

Ddi
-0.29
0.06
0.54
0.12
0.19
-0.04
0.06
-0.11
-0.05
-0.27
-0.26
-0.05
-0.08
0.33
-0.09
0.03
-0.09
0.04
-0.05

Proporcin al underflow

BETA
0.665
0.799
0.897
0.825
0.864
0.773
0.831
0.750
0.772
0.741
0.744
0.697
0.809
0.663
0.807
0.776
0.806
0.764
0.786

0.7838

DATOS CORREGIDOS

Malla

Abertura
(um)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
SUMATORIA

Alimento
di
2.93
5.41
6.60
4.02
3.19
4.50
1.68
4.10
5.39
8.70
11.53
9.00
6.34
4.11
3.54
2.10
2.32
1.27
13.28

Finos
ei
0.00
0.00
0.00
0.00
0.00
-0.01
0.01
-0.02
0.05
0.52
3.15
8.33
10.64
7.49
8.64
6.19
7.49
3.78
43.61

Gruesos
fi
3.75
6.90
8.39
5.12
4.06
5.74
2.15
5.24
6.86
10.96
13.84
9.18
5.15
3.18
2.13
0.97
0.89
0.58
4.91

100.00

99.86

100.00

CORRECCIONES
Dei
0.06
-0.01
-0.12
-0.03
-0.04
0.01
-0.01
0.02
0.01
0.06
0.06
0.01
0.02
-0.07
0.02
-0.01
0.02
-0.01
0.01

Dfi
0.22
-0.05
-0.43
-0.10
-0.15
0.03
-0.05
0.09
0.04
0.22
0.20
0.04
0.06
-0.26
0.07
-0.02
0.07
-0.03
0.04

BETA
0.780
0.784
0.787
0.785
0.786
0.784
0.784
0.784
0.784
0.784
0.784
0.784
0.784
0.784
0.784
0.784
0.784
0.784
0.784