METHOD STUDY OR METHOD ANALYSIS

METHOD STUDY
Scientific technique of observing, recording and critically examining the present method of performing a task with the aim of improving the present method and developing a new and

cheaper method.
Encompasses the study of work processes,

working conditions and equipments and tools

used.

Objectives
To study the existing proposed method To develop an improved method to improve productivity and to reduce operating cost. To reduce excessive material handling or movement thereby reduce fatigue to workmen To improve utilization of resources. To eliminate wasteful and inefficient motions. To standardize work methods or processes, working conditions, machinery, equipments and tools.

Advantages
Work simplification Improved working method(Cheaper) Better product quality Improved workplace layout Improved equipment design

Better working conditions/environment Better and lesser cost for material handling Improved workflow Less fatigue to operator Optimum utilization of all resources

Higher safety to workmen Shorter production cycle time Higher job satisfaction Reduced material consumption and wastages Reduced manufacturing cost and higher productivity

Factors facilitating method study

High operating cost High wastage and scrap Excessive movement of materials and workmen Excessive rejections and rework Complaints about quality Complaints about poor working conditions Increasing number of accidents Excessive use of overtime

Procedure
Select the work to be studied; define the objective to be achieved. Record all relevant facts or information pertaining to the existing method. Examine the recorded facts critically challenging everything being done and seeking alternatives, questioning the purpose, the means, sequence, place, person. Develop the method by generating several alternatives and selecting the best method.

 Install the improved in three phases. (Planning, arranging and implementation) Maintain the new method by ensuring that the installed method is functioning well. Do periodic checks and verifications at regular intervals.

Factors to be considered: Cost of implementation Expected savings in time and cost Feasibility Producibility Acceptance to design, production planning and control, quality control production and sales departments. Reaction of employees to the new method Short term or long term implication of the alternatives.