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Marital Status: - Married Sinhagad Road, Pune Spouse : - Serving India - 411030 Children : - TWO E-mail id :- prabhassurana@gmail.com Passport No :- G 9355520 Mobile No.:- 00-91-95525-63136 Valid upto :- 26 06 - 2018 II) Educational Qualifications A) Academic :- B.E. ( Mech ) 1978 / Grad IIIE ( 1984 ) / DBM ( 1994 ) B) Professional :- 1) Certified Six Sigma Black Belt :- 2004 2) Certified Manager for Quality & Organizational Excellence - 2005 3) Certified Quality Engineer 2005 4) Certified Software Quality Engineer - 2009 5) Four Week training on Six Sigma Black Belt - 2006 All above certifications are from American Society for Quality (ASQ) 6) Certified assessor CII-EXIM BANK EFQM AWARD (2005) 7) Certified Assessor IMC RBNQA ( 2008 ) III) Work Experience :1) 1978 1984 :- Quality Assurance. -Tata Motors Ltd. (Telco) (Auto- Truck Mfrr) 2) 1984 1990 :- Supplier Development / Purchase Kinetic Engineering Ltd ( 2-Wheel Auto Mfrr) 3) 1990 1993 :- Ancillary Development / Purchase Electronica M/C Tools (PRAV) ( CNC M/Cs Mfrr ) 4) 1993 - 1995 :- Materials Management / Purchase Kirloskar Electric Ltd ( Electric Induction Motors Mfrr) 5) 1995 2009 :- Senior Consultant QC Services, Pune (Training & Consultancy Institute) 6) 2010 2011:- Sr. Consultant Supplier Quality-Volkswagen India (Car Mfrr) (Through UBF.B Germany)
I) PERSONAL DETAILS:Name : - Prabhas Pannalal Surana Address : - Flat # 12, Madhuram Society, Sinhagad Road, Pune. India - 411030 Mobile No. :- 00-91-94220-80815 / E-mail id :- prabhassurana@gmail.com II) Educational Qualifications A) Academic :- B.E. ( Mech ) 1978 / Grad IIIE ( 1984 ) / DBM ( 1994 ) B) Professional :- 1) Certified Six Sigma Black Belt :- 2004 2) Certified Manager for Quality & Organizational Excellence - 2005 3) Certified Quality Engineer 2005 4) Certified Software Quality Engineer 2009 5) Four Week training on Six Sigma Black Belt - 2006 All above certifications are from American Society for Quality (ASQ) 6) Certified assessor CII-EXIM BANK EFQM AWARD (2005) 7) Certified Assessor IMC RBNQA ( 2008 ) III) Work Experience :1) 1978 1984 :- Quality Assurance. -Tata Motors Ltd. (Telco) (Auto- Truck Mfrr) 2) 1984 1990 :- Supplier Development / Purchase Kinetic Engineering Ltd ( 2-Wheel Auto Mfrr) 3) 1990 1993 :- Ancillary Development / Purchase Electronica M/C Tools (PRAV) ( CNC M/Cs Mfrr ) 4) 1993 - 1995 :- Materials Management / Purchase Kirloskar Electric Ltd ( Electric Induction Motors Mfrr) 5) 1995 2009 :- Senior Consultant QC Services, Pune (Training & Consultancy Institute) 6) 2010 2011:- Sr. Consultant Supplier Quality-Volkswagen India (CAR Mfrr) (Through UBF.B Germany)
MR. PRABHAS SURANA : Rank holder Mechanical Engineer (1978). Additional Graduation in Industrial Engineering(1984). Certified Lead Auditor and completed D.B.M. Extensive experience of @ 17 years in Manufacturing, Quality Assurance, Supplier Development, Supplier Quality Improvement and Purchase & Materials in various reputed companies like Telco, Electronica Machine Tools, Kinetic Engineering & Kirloskar Electric. Now since 1995, he is in the field of Management & Systems :- Training & Consultancy. He is Certified Six Sigma Black Belt of ASQ and Assocham. Also achieved Software Quality Engineer & Quality Manager certifications of ASQ. He has attended Six Sigma Training by Dr. Keki Bhote who was with Motorola during their Six Sigma revolution. He is now certified trainer for ASQ Six Sigma Black Belt, Quality Engineer & Quality Manager examinations, also certified assessor for CII EXIMBANK - EFQM&IMC-RBNQA Business Excellence Model Awards. He is well versed with ISO / TS / OHSAS / EMS Systems, including various OEM Customer Specific Requirements ( VW-Formel-Q, Renaults-ASES, GM-QSB, TML-SQAM etc) & have helped more than 80 companies to achieve these certifications on Turn-Key basis. He has been instrumental in helping many companies such as Tata Motors, Bajaj Auto, Fiat India, Mahindra & Mahindra Group, Kirloskar Group, Siemens, Thermax, Thyssen, MUSCO, Bharat Forge, Tecumseh Products, Sterlite Industries, Crompton Greaves, JCB, etc. in training & implementation of various modern management & system techniques. He was closely involved with Mahindra & Mahindra, Farm Equipment Sector, during implementation of Deming Award (1998 2003). PRESENTLY HE IS INVOLVED IN TRAINING & ON-THE-JOB GUIDANCE FOR IMPLEMENTING CSR-QMS & SIX-SIGMA PROJECTS AT VARIOUS MANUFACTURING & IT/ITeS COMPANIES. AT EXPERT CONSULTANT WE PROVIDE ISO/TS/EMS/OHSAS CERTIFICATION CONSULTANCY
MR. PRABHAS SURANA : Rank holder Mechanical Engineer (1978). Additional Graduation in Industrial Engineering(1984). Certified Lead Auditor and completed D.B.M. Extensive experience of @ 17 years in Manufacturing, Quality Assurance, Supplier Development, Supplier Quality Improvement and Purchase & Materials in various reputed companies like Telco, Electronica Machine Tools, Kinetic Engineering & Kirloskar Electric. Now since 1995, he is in the field of Management & Systems :- Training & Consultancy. He is Certified Six Sigma Black Belt of ASQ and Assocham. Also achieved Software Quality Engineer & Quality Manager certifications of ASQ. He has attended Six Sigma Training by Dr. Keki Bhote who was with Motorola during their Six Sigma revolution. He is now certified trainer for ASQ Six Sigma Black Belt, Quality Engineer & Quality Manager examinations, also certified assessor for CII EXIMBANK - EFQM&IMC-RBNQA Business Excellence Model Awards. He is well versed with ISO / TS / OHSAS / EMS Systems, including various OEM Customer Specific Requirements ( VW-Formel-Q, Renaults-ASES, GM-QSB, TML-SQAM etc) & have helped more than 80 companies to achieve these certifications on Turn-Key basis. He has been instrumental in helping companies from Manufacturing & non-Manufacturing sectors including IT & ITeS companies in training & implementation of various modern management systems & statistical techniques. He is also helping many companies to prepare for various System certification audits. He was closely involved with Mahindra & Mahindra, Farm Equipment Sector, during implementation of Deming-Award (1998 2003). PRESENTLY HE IS INVOLVED IN TRAINING & ON-THE-JOB GUIDANCE FOR IMPLEMENTINGCSRQMS & SIX-SIGMA PROJECTS AT VARIOUS MANUFACTURING & IT/ITeS COMPANIES. HE ALSO
Identification & Development of Part Sources for High-Tech Machines like CNC Wire-cut, CNC-Spark Erosion & CNC Turning . This also included Suppliers overall Development & Commercial Negotiations. Additionally handled Day-To-Day activities of in-House Machine Shop as Production Manager for @ 6 Months.
Identification & Development of Sources for Toolings, Test Instrumentations, & parts for Electric Motors. This also included Suppliers overall Development & Commercial Negotiations. Additionally handled Day-To-Day activities of in-House Machine Shop as Works Manager for @ 6 months.
Company
Volkswagen-India C-3 Quality RSO Dec-09 Dec-11 Senior Consultant through UBF.B - Germany
Understanding VW systems like Formal-Q, QPN, BeOn, DTL/D documentation & ensuring suppliers understand & follow same. Guide suppliers for F-Q qualification. Co-ordination of sampling submission process & following suppliers corrective actions to reach SOP. Conduct 2-DP on behalf of overseas customer BTVs. As of now, I have handled @ 25 suppliers which are mostly nominated for AUDI-Europe / VW-Europe, USA, Russia plants & SEAT-Spain.
During my last @35 years tenure with Indian Manufacturing Industry as employee & as Free-lance Management consultant, I gathered good knowledge @ many Manufacturing Processes required for Automotive Components. A few are listed below. 1) Machining - All types including Gear Manufacturing 2) Pressure Die Casting - Aluminum Alloys 3) Ferrous & Non-Ferrous Casting & Forging 4) Plastic injection & Blow Molding 5) Surface treatments like Anodizing, Painting, Plating, Powder coating etc. 6) Heat Treatment Processes 7) Welding - Gas, Arc, Spot, Projection 8) Screen Printing 9) PCB Manufacturing & Electronic component Assembly 10) Manual Assembly 11) Semi-automatic Assembly 12) Corrugated Box Manufacturing.
Machined Components Mahindra & Mahindra Farm @ 50 Suppliers Equipment Sector 1998 - 2003 Sheet-Metal Press Tata Motors Ltd. Parts & Welded SQAM Assemblies 1995 - 2003 @ 10 Suppliers Electronic Assemblies 2 Suppliers Full Time Sheet-Metal Press Parts & Welded Assemblies 1 Supplier Full Time Electrical Assemblies 1 Supplier Full Time Sheet-Metal Press Parts & Welded Assemblies 1 Supplier Full Time Bajaj Auto Ltd 2003 - 2005 Mahindra Renault ASES 2006 - 2007 Bosch Ltd 2008 Volkswagen Formula-Q & GM Q-Basic 2008 - 2009
Helping Suppliers to qualify for PPAP system. Also implementation of Statistical Process Control backed-up by TPM through Training & handholding for trouble-shooting on Work sites. Guiding for CQ Direct-on-Line status Qualification. Integration of SQM system with ISO/TS 16949 Systems. Training & Handholding on Work sites. TPM & Kaizen Implementation, and Integration with ISO/TS 16949 / ISO-14001 Systems. Helping to achieve Supplier Qualification integrated with ISO/TS 16949 System.
Totally responsible to achieve Supplier Qualification integrated with ISO/TS16949 System. Totally responsible to achieve Supplier Qualification integrated with certification to ISO/TS 16949 / ISO-14001 & OHSAS 18001 Systems, backed by TPM implementation.
ISO-9001 /TS-16949/ISO-14001 /OHSAS-18001 - Awareness / Clause-wise Discussion - System Design / Implementation / Internal Audit - Integrated ISO-9001 , 14001 & OHSAS 18001 APQP-PPAP / SPC / Process-FMEA / MSA / DOE / QFD / TQM 7 Tools Old & New / RCA / Why-Why Analysis / 8-D Analysis TPM - 5 S / Kaizen / Poka Yoke / SMED Value Analysis & Engineering / Design-FMEA / DFM-DFA-DFX. Supplier Quality Improvement / QMS Upgradation. Six Sigma / Lean Sigma Black-Yellow-Green Belt Soft skills Communication, Marketing, Time Management, Team-Work, Questioning Techniques. We undertake Second-Party - System, Process & Product Audits on behalf of various auto-multinationals. We are also helping many local companies to Qualify as suppliers to Auto-Multinationals.
Present Nature of Work:1) Conducting 16 Day (one day per week) open-house training program for Professionals from IT, ITES, BPO, Call Centers & Manufacturing industries for preparing them to appear for ASQ & SSMI Certified Six Sigma Black Belt examinations. So far @ 350+ individuals have passed these examinations under our guidance through 25 batches during last 7 years. (SSMI is an institution headed by Dr. Mikel Harry) 2) Conducting Six Sigma Black, Green & Yellow belt in-house training programs for various companies. 3) Helping professionals from various industries to successfully complete Six Sigma Projects. 4) Conducting Training programs in the areas of ISO-9001 / TS 16949 / ISO 14000 & OHSAS 18000 covering Topics such as :-System Design, Implementation, Internal Audit, 7Old & New Tools, SPC, MSA, APQP, PPAP, FMEA, DOE, COPQ, Industrial Safety-OHSAS, EMS-Aspect/Impact, TPM & 5-S , TQM, Continual Improvement etc.. 5) On the job guidance to @ 80+ organizations leading to successful achievement of the certifications referred in above point # 4.
6) Conducting Training programs & on the job guidance in the areas of LEAN SIX SIGMA / LEAN MANUFACTURING for various Manufacturing industries. 7) All training programs are SELF DEVELOPED based on lot many latest Books available on these subjects, and my practical experience. Many of the training programs include class-room / on the site exercises. 8) I have conducted training programs spanning more than 2000 days of covering above areas & given implementation consultation to @ 100 companies in these areas. 9) I am helping Indian Auto-Tier-1 suppliers to qualify to VW / GM / Renault - Qualification Audits & trouble-shooting of Part & Process Quality issues. 10) I am associated with ASQ-FICCI as Faculty for Six-Sigma / Lean Sigma training modules.
Miranda Tools -Introduction of calibration Ltd. of manufacturing facilities Ankleshwar for better machine capability. -Improvement in quality in Drill section
-100% improvement in per head output -Subcontracting and overtime reduced drastically -Workers established the norms on their own -Achieved on-line status from customer -Introduction of pre-control chart -Inspection almost eliminated -Reduction in rejection, rework, better in-process accuracy
-Implementation of 7 QC Tools.
Bharat Forge 1997 - 1999 2003 - 2005 Kalyani Hayes Lemmerz 1997 - 1999
-Machine and process capability in WHEELS & crank shaft divisions - Company-wide SPC implementation
-Machine capabilities improved from less than one to beyond 2 using TPM approach. - Few processes running with zero defect. Cp-Cpk established greater than 1.33 -Introduction of calibration of manufacturing facilities for better Machine & Process capability.
-Reduction in rejection, rework, better in-process accuracy For Sealed Compressors components & Assemblies. In-house & Suppliers
SPC, Value analysis. Quality Improvement tools & techniques Six Sigma Green & Black Belt
Company Sterlite industries. Silvassa 2006 - 2007 Bajaj Auto Ltd Pune/ Aurangabad 2006 Continued Fiat India Pune 2008 - 2009 Avtec India Bangalore 2009
Participating Departments -Reduction in rejection, rework, better in-process accuracy for Copper rod manufacturing processes. -Reduction in rejection, rework, better in-process accuracy for TWO / THREE - WHEELER components & Assemblies Machining and Assembly Section, QA, Process Engineering and Manufacturing Managers Machining and Assembly Section, QA, Process Engineering, Purchase Manufacturing, Maintenance QA, Process Engineering, Purchase Manufacturing, Maintenance
-SPC, PPAP , FMEA coupled with Preventive Maintenance Activity. In-house & for outsourced components 7 Tools, SPC, FMEA, MSA, APQP-PPAP 7 Tools.
QC Services
Major Industrial Engineering Assignments :
Company Nature of Work Garware Polyester Manpower assessment of all employees Direct, Indirect, Ltd., Aurangabad, Supervisors, Staff and Management Waluj, Nasik and Material Handling and Method Improvement in all divisions Silvasa Garware-Wall Ropes Ltd., Pune Kirloskar Oil Engines Ltd. Casting Division, Solapur Production norms and manpower requirement in all departments Feasibility Reports on large scale productivity improvement action plan and implementation for Foundry, Investment Casting Division and in Assembly / Machining Division. Establishing norms on critical operations and reviewing of operations for production norms. This covered machine and manual processes in Core Shop, Sand Shop, Molding Shop and Melting Shop etc.
De-bottlenecking, Gemba Kaizen, Productivity improvement, Material handling, Method improvement etc.
Plant layout and Material Handling
QC Services
A project to reduce WIP, cycle time by introduction of streamlined manufacturing and by implementation of productivity improvement programme. Monitoring and guiding teams deriving norms for all operations Productivity Improvement, Lean Manufacturing, 13-day comprehensive Module for Top Management 7-day module for managers & Engineers (6 batches)
Review of Manufacturing Systems, Production norms based on MTM-2 for all operations, Proposal for Balanced Line on the basis of production norms
QC Services
Major Industrial Engineering Assignments :
Company Miranda Tools, Ankleshwar Ahmednagar Forgings Ltd., Chakan Nature of Work Review of production norms Production norms in machine shop
BUSINESS
Copper Coated welding wire Electronic Products Sheet Metal Press Parts
STANDARD
CERTIFYING AGENCY
ISO 9002 : 1994 QS 9000 : 1998 ISO 9002 : 1994 QS 9000 : 1998 with Design Responsibility ISO 9002 : 1994 QS 9000 : 1998 with Design Responsibility ISO 9002 : 1994 QS 9000 : 1998 without Design Responsibility
RW TUV
BVQI AQA
Wheel Rims
TUV SUD
14 15 16 17 18 19 20 21 22 23 24 25 26 27
28
Auto Electronics, Pune Star Engineers, Pune Frontline Electronics Ltd. Pune Divgi Warner Ltd., Sirsi P.R. Press Works, Pune Amba Enterprises, Pune Amtek Engineering, Pune Nirmiti Stampings Pvt. Ltd. Pune Rohit Industries, Pune Sanmati Sintered Metal & Alloys, Pune G Forge & Machining Pvt. Ltd., Pune Rane Enterprises, Pune Mahindra Ugine Steel Co. Ltd., Khopoli Tushar Engineering Pvt. Ltd. Pune Forged & machined components Sheet Metal Assemblies Alloy Steel Bars Sheet Metal Assemblies
Machined components
Forged & Machined Parts
ISO 9001 : 1994 Electronic Products QS 9000 : 1998 with Design Responsibility QS 9000 : 1998
RW TUV BVQI
Machined Parts
BVQI Sheet Metal Press Parts & Assemblies UL RW TUV ISO 9001 : 2000 UL BVQI RW TUV BVQI
ICS
ISO-TS:16949:2002 BVQI
29
39
40 41 42
Electronic Products
Packing Boxes Chemicals Machining
ICS
BVQI DNV BSI
43
44 45 46 47
Electronic Products
Forged & machined components
BVQI
BVQI
BVQI
52
53
UL
54
55 56 57
N V Industries, Pune
Sohum Process Equipments, Pune RD Electronics, Pune Jwala Industries, Pune
Powder Coating
Machining ISO 9001 : 2000 PCB Assembly Machining
58
59 60 61 62 63 64 65
BVQI
BVQI BVQI ICS AQSR AQSR AQSR
Helical Auto Technology Lensel Optics; Pune MUSCO Rings Division - Khopoli
Uni Automation, Pune
78
79 80 81 82 83 84 85
Machined Parts
Press parts / Fab-Assemblies Electronic Assemblies Auto Carpets, Plastic Comp. Castings Precision Hinges Car Interiors / Tool Bags SS Clamping Systems
ISO/TS:16949:2009
ISO/TS 16949:2009 ISO-14001-2004 ISO-18001-2007 ISO/TS 16949:2009 ISO/TS 16949:2009 ISO/TS 16949:2009 ISO/TS 16949:2009 ISO/TS 16949:2009
DNV
BSI BVQI TUV TUV BVQI DNV Under Training
Thank You !
Mr. Prabhas Surana
Flat # 12, Madhuram Society; Sinhagad Road Opp. Parvati Water Works, Next to Bhandari Holiday Resort PUNE 411-030 Call 0-95525-63136 Email prabhassurana@gmail.com
Thank You !
Mr. Prabhas Surana
Expert Consultant Flat # 12, Madhuram Society; Sinhagad Road Opp. Parvati Water Works, Next to Bhandari Holiday Resort PUNE 411-030
Call 00-91-94220-80815 / 9552563136
Email surana.expertconsultant@gmail.com
Thank You !
Prabhas Surana 94220-80815 Keshav Ghawate 98906-63833